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8. Parts

7.8. Transmitter body

Revision 2

SmartLine Wireles User's Manual

81

Table 8-6: Parts for STGW830, 840, 870 and STAW822, 840 Transmitter Body

(Ref.

Figure 8-3

)

Key

No.

Part Number

Description

Qty/Unit

Process Head Assembly Kits with PTFE Gaskets

51452864-010
51452864-012

51452864-020
51452864-022

51452864-030
51452864-032

51452864-040
51452864-042

51452864-050
51452864-052

Carbon steel head (zinc plated) without side vent/drain
Carbon steel head (zinc plated) with side vent/drain

Stainless steel head without side vent/drain
Stainless steel head with side vent/drain

Hastelloy C head without side vent/drain
Hastelloy C head with side vent/drain

Monel head without side vent/drain
Monel head with side vent/drain

Carbon steel head (nickel plated) without side vent/drain
Carbon steel head (nickel plated) with side vent/drain

Process Head Assembly Kits with VITON Gaskets

51452864-110
51452864-112

51452864-120
51452864-122

51452864-130
51452864-132

51452864-140
51452864-142

51452864-150
51452864-152

Carbon steel head (zinc plated) without side vent/drain
Carbon steel head (zinc plated) with side vent/drain

Stainless steel head without side vent/drain
Stainless steel head with side vent/drain

Hastelloy C head without side vent/drain
Hastelloy C head with side vent/drain

Monel head without side vent/drain
Monel head with side vent/drain

Carbon steel head (nickel plated) without side vent/drain
Carbon steel head (nickel plated) with side vent/drain

Each process head assembly kit includes:

K1

Pipe Plug (See notes 1 & 2)

1

K2

Vent Plug (See note 1)

1

K3

Vent Bushing (See note 1.)

1

K5

Process Head

1

K6

Gasket (PTFE), Process Head

1

Ka

Gasket (PTFE), Flange Adapter

1

Notes

Note 1: This item is made of the same material as the Process Heads, except for Kits with
carbon steel Process Heads, which include stainless steel Pipe Plug, Vent Plug, and Vent
Bushing.
Note 2: The Kit for Process Heads without side vent/drain does not include Pipe Plugs (K1).

Reference Head

K9

51452951-502

316 SS Blind Reference Head

11

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Summary of Contents for SmartLine

Page 1: ...Honeywell Process Solutions SmartLine Wireless Transmitter User s manual 34 SW 25 01 Revision 2 October 2018 ...

Page 2: ......

Page 3: ...s no express warranties except as may be stated in its written agreement with and for its customers In no event is Honeywell liable to anyone for any indirect special or consequential damages The information and specifications in this document are subject to change without notice Honeywell PlantScape Experion PKS and TotalPlant are registered trademarks of Honeywell International Inc Other brand o...

Page 4: ...Date 1st Release 34 SW 25 01 1 September 2018 RoHS added 34 SW 25 01 2 October 2018 References The following list identifies all documents that may be sources of reference for material discussed in this publication Document Title Doc STDW800 Wireless Specification Differential Transmitter 34 SW 03 01 STAW800 Wireless Specification Absolute Transmitter 34 SW 03 02 STGW800 Wireless Specification Gau...

Page 5: ...web site Honeywell Corporate www honeywell com Honeywell Process Solutions https www honeywellprocess com Training Classes https www honeywellprocess com en US training Telephone and Email Contacts Area Organization Phone Number United States and Canada Honeywell Inc 1 800 343 0228 Customer Service 1 800 423 9883 Global Technical Support Global Email Support Honeywell Process Solutions hfs tac sup...

Page 6: ...efers the user to the product manual for additional information The symbol appears next to required information in the manual WARNING Risk of electrical shock Potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms 42 4 Vpeak or 60 VDC may be accessible ESD HAZARD Danger of an electro static discharge to which equipment may be sensitive Observe precautions for handling electrosta...

Page 7: ...The alert sign must be used when a restriction on use output power limit by a country at certain frequencies applies to the equipment and must follow the CE marking The C Tick mark is a certification trade mark registered to ACMA Australian Communications and Media Authority in Australia under the Trade Marks Act 1995 and to RSM in New Zealand under section 47 of the NZ Trade Marks Act The mark is...

Page 8: ......

Page 9: ...tion 6 2 2 Set up the Network 6 2 3 Transmitter Quick Start 6 3 INSTALLATION 8 3 1 Installation Site Evaluation 8 3 2 Maximum Working Pressure 8 3 3 Environmental Conditions 8 3 4 Transmitter Weights and Dimensions 9 Weights 9 Dimensions 10 3 5 Installation drawing number tables 14 3 6 Conduit Cable Entries 15 Summary 15 3 7 Mounting Summary 16 3 8 Piping the SmartLine Wireless Transmitter 23 3 9 ...

Page 10: ...y 42 24V Power Supply Connection Replacement Procedure 43 4 3 Grounding 44 24V dc Power Supply Option DC System Diagram 44 4 4 Display sequence 45 4 5 Provisioning 45 4 6 Calibrating the transmitter 46 Overview 46 Calibrate zero 46 Procedure for field calibration of Honeywell compound characterized SmartLine Wireless Transmitters 47 5 FUNCTION BLOCKS 50 5 1 Introduction 50 5 2 Block description 50...

Page 11: ... antenna 72 Tools required 72 Procedure 72 Antenna replacement procedure 73 8 PARTS 75 7 8 Transmitter body 75 Mounting Brackets 76 APPENDIX A MODBUS 87 APPENDIX B CERTIFICATIONS AND APPROVALS 94 Hazardous location certifications 98 Battery 101 24V DC Supply 101 B3 Conditions of Certification 102 FM Approval Specific Conditions of Use 102 CSA IECEx and ATEX Conditions of Certification 102 Apparatu...

Page 12: ...less Flow units 56 Table 6 5 PV Status 57 Table 6 6 Device status 58 Table 6 7 Read Device Information 63 Table 6 8 Advanced Options 65 Table 7 1 Inspecting and Cleaning Barrier Diaphragms 67 Table 7 2 Head Bolt Torque Values 69 Table 7 3 Electronics module replacement 70 Table 8 1 Transmitter Body Parts 75 Table 8 2 Angle and Flat Bracket Parts Refer to Figure 8 1 77 Table 8 3 Transmitter Enclosu...

Page 13: ... Piping 24 Figure 3 13 Flange Adapter Removal and Replacement 26 Figure 3 14 Rotating transmitter housing 27 Figure 3 15 Display rotation 28 Figure 3 16 Elbow antenna adjustment 30 Figure 3 17 Directional antenna mounting 35 Figure 3 18 Omnidirectional antenna mounting 36 Figure 4 1 IS Battery Pack Installation 39 Figure 4 2 IS Battery Pack 39 Figure 4 3 24V Power Supply Installation 41 Figure 4 4...

Page 14: ...xiv SmartLine Wireless User s Manual Revision 2 ...

Page 15: ... aspects of the ISA100 11a standard include multi level authentication for endpoint validation data privacy consisting of network and end to end encryption network diversity using spread spectrum technology and time slot allocation and data integrity using quality and latency attributes For assure availability the placement of Wireless transmitters and other wireless network components should cons...

Page 16: ... in Figure 1 1 a typical differential pressure model transmitter The SmartLine Wireless transmits its output in a digital OneWireless protocol format for direct digital communications with systems The Process Variable PV is available for monitoring and alarm purposes Available PV update rates 0 5 1 5 10 30 seconds 1 5 15 30 minutes and 1 hour are set on the OneWireless User Interface Slower update...

Page 17: ...1 Introduction 1 6 About the transmitter Revision 2 SmartLine Wireles User s Manual 3 Figure 1 1 SmartLine Wireless Transmitter Functional Diagram ...

Page 18: ...lectronic Housing respond to IR commands and execute the software and protocol for the different pressure measurement types Figure 1 3 shows the assemblies in the Electronics Housing The meter body provides connection to a process system Several physical interface configurations are available as determined by the mounting and mechanical connections all of which are described in the Installation se...

Page 19: ...1 Introduction 1 7 Physical Characteristics Revision 2 SmartLine Wireles User s Manual 5 Figure 1 3 SmartLine Wireless Transmitter Electronics Housing Components ...

Page 20: ...remote mount and antennas utilize N type connectors 3 POWER up the transmitter Remove the end cap opposite the LCD display to connect power Ensure the internal power cable is connected to the battery pack or 24V supply module as applicable a Battery Operated transmitters require two 3 6 V D Size lithium thionyl chloride batteries See section 4 1 for specific battery requirements b Line powered tra...

Page 21: ...og in again c Activate the channel i Select the transmitter channel to activate ii Press the Channel green Activate button d Configure the transmitter as desired using the property panel i Tag Name Description Display Tag Routing assignment Publication frequency Publication attributes etc ii Ensure the press Apply after the changes and wait for the changes to take effect e Configure the channel as...

Page 22: ...eters o Temperature o Maximum Pressure Rating 3 2 Maximum Working Pressure Refer to the applicable specification sheets in References 3 3 Environmental Conditions Refer to the specification sheet for performance considerations see References The transmitter operates with an ambient temperature of 40 o C to 85 o C If installed in a hazardous environment the maximum ambient temperature may be limite...

Page 23: ...TRW8xG STGW7xL STGW8xL 7 lbs 3 2 kg STFW7xF STFW8xF 17 lbs 7 7 kg for 2 150 flanged head 21 lbs 9 5 kg for 3 150 flanged head STFW7xx STFW8xx 23 to 36 lbs 10 5 kg to 16 4 kg depending on flange size Note Add 8 0 pounds 3 6 kg to any model equipped with the stainless steel housing option Model Selection Guide Table IV selections M or N For Flange and Remote Seal transmitter dimensions obtain approp...

Page 24: ...3 Installation 3 4 Transmitter Weights and Dimensions 10 SmartLine Wireless User s Manual Revision 2 Dimensions Figure 3 1 DP DHGP Pressure transmitter dimensions unit mm inch ...

Page 25: ...3 Installation 3 4 Transmitter Weights and Dimensions Revision 2 SmartLine Wireles User s Manual 11 Figure 3 2 DP DHGP Pressure antenna dimensions unit mm inch ...

Page 26: ...3 Installation 3 4 Transmitter Weights and Dimensions 12 SmartLine Wireless User s Manual Revision 2 Figure 3 3 GP AP Pressure transmitter dimensions unit mm inch ...

Page 27: ...3 Installation 3 4 Transmitter Weights and Dimensions Revision 2 SmartLine Wireles User s Manual 13 Figure 3 4 GP AP Pressure antenna dimensions unit mm inch ...

Page 28: ...mmodate the Transmitter Table 3 2 Drawing numbers for pressure transmitters DRAWING DRAWING NUMBER INSTALLATION DRAWING STW700 800 PRESSURE DP SMV DHGP AND DHAP 50136136 INSTALLATION DRAWING STW700 800 PRESSURE INLINE LAP AND LGP 50136137 INSTALLATION DRAWING STW700 800 PRESSURE PSEUDO FLANGE 50136138 INSTALLATION DRAWING STW700 800 PRESSURE EXTENDED AND FLUSH FLANGE 50136139 INSTALLATION DRAWING ...

Page 29: ...ATION THE PRODUCT CERTIFICATION AND ACCEPTABLE TO THE AUTHORITY HAVING JURISDICTION FOR THE INSTALLATION Summary Table 3 3 Conduit entry plugs and cable glands for your transmitter Factory Part No Description Environmental rating Ambient Hazardous Location Certification 50000547 001 M20 Conduit Plug IP66 68 4X 6P 40 85ºC 40 185ºF ATEX EEx de IIC 50021832 002 NPT Conduit Plug IP66 68 4 4X 6 6P 40 8...

Page 30: ...to a two inch 50 millimeter vertical or horizontal pipe using Honeywell s optional angle or flat mounting bracket alternately you can use your own bracket Models with integral flanges are supported by the flange connection Figure 3 5 shows typical bracket mounted and flange mounted transmitter installations Figure 3 5 Typical Bracket Mounted and Flange Mounted Installations ...

Page 31: ... U Bolt Mounting Bracket Vertical Pipe Figure 3 6 Angle Mounting Bracket Secured to a Horizontal or Vertical Pipe 2 Align the appropriate mounting holes in the Transmitter with the holes in the bracket Use the bolts and washers provided to secure the Transmitter to the bracket see the following variations Transmitter Type Use Hardware DP with double ended process heads and or remote seals Alternat...

Page 32: ...nd tighten the set screw 8 9 to 9 7 lb in 1 40 to 1 68 Nm using a 4mm metric socket head wrench See Figure 3 8 EXAMPLE Rotating the Electronics Housing Figure 3 8 Rotating the Electronic Housing The mounting position of absolute pressure models STAW822 STAW82L or a draft range model STDW810 is critical as the transmitter spans become smaller A maximum zero shift of 2 5 mmHg for an Absolute transmi...

Page 33: ...3 Installation 3 7 Mounting Summary Revision 2 SmartLine Wireles User s Manual 19 vertical A typical zero shift of 0 12 mmHg or 0 20 inH2O can occur for a five 5 degree rotation from the vertical ...

Page 34: ...s on calibration zero shift take the appropriate mounting precautions for the respective transmitter model For a model STAW822 or STAW82L ensure that the Transmitter is vertical when mounting it You do this by leveling the Transmitter side to side and front to back Figure 3 9 shows how to level a transmitter using a spirit level Figure 3 9 Using a Spirit Balance to Level a Transmitter ...

Page 35: ... tanks remove enough insulaiton to accommodate the flange extension When flange mounting to a tank note the following The End User is responsible for providing a flange gasket and mounting hardware suitable for the Transmitter service conditions To prevent performance degradation in extended mount flanged transmitters ensure that sufficient clearance exists in front of the sensing diaphragm body F...

Page 36: ...e suitable for the service condition of the Transmitter Mount the transmitter flanges within the limits in for the fill fluid in the capillary tubes with a tank at one 1 atmosphere Table 3 4 Flange Mounting Guidelines Fill Fluid Mount the Flange Silicone 200 Oil 22 feet 6 7 meters below the Transmitter Chlorotrifluoroethylene CTFE 11 feet 3 4 meters below the Transmitter Refer to Figure 3 11 for a...

Page 37: ...ding upon process measurement requirements and the transmitter model For example a differential pressure transmitter comes with double ended process heads with inch NPT connections which can be modified to accept inch NPT through optional flange adapters Gauge pressure transmitters are available with various connections for direct mounting to a process pipe A inch schedule 80 steel pipe is commonl...

Page 38: ...r s Manual Revision 2 Blow Down Valve 3 Valve Manifold ToUpstream Tap ToDownstream Tap ToLowPressure Side of Transmitter ToHigh Pressure Side of Transmitter Blow Down Valve Blow Down Piping ToWaste ToWaste Blow Down Piping 21010 Figure 3 12 Typical 3 Valve Manifold with Blow Down Piping ...

Page 39: ... on hot processes The operating temperature limits for the device see section 3 3 must not be exceeded Impulse piping may be used to reduce the temperature of the process that comes into contact with the transmitter meter body As a general rule there is a 56 C drop 100 F in the temperature of the process for every foot of inch uninsulated piping General Piping Guidelines When measuring fluids that...

Page 40: ...ing the SmartLine Wireless Transmitter 26 SmartLine Wireless User s Manual Revision 2 Figure 3 13 Flange Adapter Removal and Replacement Refer to the instructions included with the kit for removal and replacement procedures ...

Page 41: ... past 180 degrees in any direction or you could damage the internal wiring Tighten set screw CAUTION Do not rotate more than 180 0 A Figure 3 14 Rotating transmitter housing 3 10 Rotate display If the transmitter s mounting is such that the display is not horizontal you can rotate the display 90 degree clockwise or counterclockwise to provide horizontal viewing Tools required 1 Phillips Screwdrive...

Page 42: ...end cap 3 Loosen the two captive screws on the display sensor module See items 2 in Figure 3 15 4 Rotate the display 90 degrees in either direction so the screws line up with the threaded holes Do not rotate more than 90 degrees or you could damage the wires behind the display 5 There are two connectors on the back of the display sensor module J4 and J5 either of which can be used to connect to th...

Page 43: ...e requirements ATTENTION Federal Communications Commission FCC The SmartLine Wireless Transmitters comply with part 15 of the FCC rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Industry Canada IC The installer of this radio e...

Page 44: ...al elbow antenna you can adjust it to improve reception Typically pointed straight up gives best performance but your installation may vary Loosen the 1 5mm set screw located near the antenna base Rotate antenna for best reception Do not rotate antenna more than 180 degrees either direction or you could damage internal wiring Tighten set screw shown in Figure 3 16 ...

Page 45: ...allation or later WARNING To avoid falling use safe procedures when working at heights above ground Select equipment locations that will allow safe simple equipment installation Don t work alone A friend or co worker can save your life if an accident happens Use approved non conducting ladders and other safety equipment Make sure all equipment is in good repair If a tower or mast begins falling do...

Page 46: ... mounted at the same height and in a direct line of sight with no obstructions If this is not possible and reception is poor you should try different mounting positions to optimize reception Antennas should be mounted clear of any obstructions to the sides of the radiating element If the mounting location for an omnidirectional antenna is on the side of a building or tower then the antenna pattern...

Page 47: ...are sealed if outdoors the prevent moisture and other weathering elements from effecting performance Honeywell recommends using a weathering tape such as Coax Seal for outdoor connections Silicon sealant or electrical tape is not recommended for sealing out door connections 3 Using tie wraps cable ties secure the coax cable to the mast using a tie wrap every ten to twelve inches 25 to 30 cm 4 Foll...

Page 48: ...tter This will minimize ice and water buildup on the transmitter itself Tighten cables by hand only do not use tools or you could overtighten To lightning arrestor antenna 12 30cm Drip loop Directional mounting procedure Step Action 1 Secure mast mounting bracket to mast as shown using 2 U bolts and supplied hardware 2 Attach antenna to mast mounting bracket as shown using supplied hardware 3 Adju...

Page 49: ...ocedure Step Action 1 Secure mast mounting bracket to mast as shown using 2 U bolts and supplied hardware 2 Remove antenna mounting bolt and washer from antenna base 3 Insert antenna into mounting bracket and secure with washer and antenna mounting bolt Do not overtighten 4 Any drain holes in the antenna base must be kept clear for proper operation ...

Page 50: ...nsmitter earth ground connection and or by the lightning arrestor earth ground connection The lightning arrestor must be bonded to earth ground in order to function properly Tighten cables by hand only do not use tools or you could overtighten See section 3 for cable types and connection information 4 If the coax cable is to enter a building then the lightning arrestor should be mounted as close a...

Page 51: ...er hazards 6 Pull the cable through the hole and form a drip loop on the outside close to where the cable enters the building The drip loop should have a radius of at least 12 inches 30 cm To lightning arrestor antenna 12 30cm Drip loop 7 Thoroughly waterproof the lead in area 8 Connect the lead in cable to the SmartLine Transmitter Tighten cables by hand only do not use tools or you could overtig...

Page 52: ...ttery may cause damage If a battery is dropped do not install the dropped battery into the transmitter Dispose of dropped battery promptly per local regulations or per the battery manufacturer s recommendations ATTENTION Both batteries must be the same model from the same manufacturer Mixing old and new batteries or different manufacturers is not permitted Use only the following 3 6V lithium thion...

Page 53: ...ery Power Option Revision 2 SmartLine Wireles User s Manual 39 Figure 4 1 IS Battery Pack Installation Battery Pack Repalcement Battery Pack without batteries Honeywell part number 50047517 501 Figure 4 2 IS Battery Pack ...

Page 54: ...screwdriver for the screws identified as 1 in Figure 4 2 6 Remove the spent batteries and dispose of them promptly according to local regulations of the battery manufacturer s recommendations 7 Install the batteries following the polarity as noted on the lid 8 Re install top of the battery pack and tighten screws 9 Insert the Battery pack into the transmitter Re attach the three screws to 0 4 to 0...

Page 55: ...ply requires 16 Vdc to 28 Vdc 100 mA max supply connection to the 24V wiring connector terminals For hazardous location installation and intrinsic safety entity parameters refer to the control drawing 1 The 24V wiring terminals accepts 26 to 12 gauge wiring The terminals shall be torqued from 0 4 Nm to 0 5 Nm 3 5 to 4 4 lb in Figure 4 3 24V Power Supply Installation ...

Page 56: ...4 Start up 4 2 24V Power Supply Option 42 SmartLine Wireless User s Manual Revision 2 24V Power Supply Replacement 24V Power Supply Honeywell part number 50136118 501 Figure 4 4 24V Power Supply Module ...

Page 57: ...for the environment 3 Feed the power supply wires 26 to 12 gauge through the cable gland and insert into the 24V terminals The terminals tightening torque is 0 4 Nm to 0 5 Nm 3 5 to 4 4 lb in 4 If shielded wire is used do not terminate the shield at the transmitter The shield should be terminated at the power supply end 5 If replacing the 24V power supply module loosen the two retaining screws ens...

Page 58: ...bare or green covered wire for this connection The tightening torque for the grounding screw shown in Figure 4 3 is 0 8 Nm to 1 0 Nm 7 1 to 8 9 lb in 24V dc Power Supply Option DC System Diagram Ordinary Non Hazardous Locations STW TRANSMITTER WITH 24VDC POWER SUPPLY OPTION Antenna and Meterbody Omitted for Clarity GROUND SHIELD AT THIS END ONLY THE POWER SUPPLY OUTPUT SHALL ONLY BE CONNECTED TO T...

Page 59: ...he transmitter can be configured it must be provisioned with a security key so it can join the wireless network Use the Provisioning Device Pocket PC software to receive security keys from the Key Server manager then aim the Pocket PC at the transmitter and transmit a key Transmitters in the OneWireless Network with R240 or later release software can be provisioned using over the air provisioning ...

Page 60: ...over valve on the 3 valve manifold or other equivalent method Gauge Isolate the input pressure from the process and vent to the atmosphere Absolute Due to the difficulty of applying absolute 0 psi zero calibration of the AP transmitter is not recommended 2 In OneWireless User Interface set the transmitter s Software Write Protect option to Disable 3 In OneWireless User Interface set the transmitte...

Page 61: ...iquid Level Transmitter 0 to 1 0 psi 0 to 100 psig 100 psi STFW924 Flange Mounted Liquid Level Transmitter 0 to 10 inH2O 0 to 400 inH2O 400 inH2O STFW932 Flange Mounted Liquid Level Transmitter 0 to 5 psi 0 to 100 psig 100 psi STRW12D Remote Diaphragm Seal Pressure Transmitter 0 to 4 0 inH2O 0 to 400 inH2O 400 inH2O STRW13D Remote Diaphragm Seal Pressure Transmitter 0 to 1 0 psi 0 to 100 psi 100 p...

Page 62: ...t the upper and lower calibration points where the transmitter is to be calibrated 1 Select the Cal Clear command to remove any zero bias from the transmitter and return the calibration to a gain of 1 and calibration offset zero in respect to the factory characterization The calibration status should return SUCCESS and the Calibration Source will be set to NONE This operation will set the device t...

Page 63: ...ing pressure ensure the pressure is stable to get a valid setting Some pressure sources can vary in pressure bounce especially dead weight testers and this will give false reading Notes on Calibration Status SUCCESS If the calibration status return SUCCESS it is indicating that the transmitter successfully applied a gain and offset that provides a process value that is within the specified accurac...

Page 64: ... a specific process input or output channel in a measurement or actuation device An AITB defines a measurement sensor channel for an analog process variable represented by a floating point value There is one AITB per sensor Radio Contains parameters related to radio communication between the transmitter and the multimode s Block diagram Figure 5 1 shows the blocks of the SmartLine Wireless Transmi...

Page 65: ...display modes Test pattern All segments appear On for 1 sec and then Off Connection status Shows Status periodically and also shows an Antenna to indicate Joined Network Status or N to indicate Not Joined Network Status See section 6 2 PV display Default mode of the transmitter displays the PV and any status messages See section 6 3 on page 54 ...

Page 66: ... this table RXADVERT The transmitter has received an advertisement message for the ISA network Wait for connection If the transmitter does not make a connection within five minutes see UNJOINED in this table FIND MAC The transmitter is attempting to find the MAC of the nearest FDAP Wait for connection If the transmitter does not make a connection within five minutes see UNJOINED in this table WAIT...

Page 67: ...e transmitter does not make a connection within five minutes see UNJOINED in this table SJR SENT The transmitter has sent a Secure Join Request to the Network and is awaiting a response Wait for connection If the transmitter does not make a connection within five minutes see UNJOINED in this table No MAC The Radio Has not been assigned a MAC address at the factory Contact Honeywell Support A new r...

Page 68: ...lue is good Device status LOW BAT See Table 6 3 If multiple device status messages are in effect they are displayed one message per channel until all messages have been displayed If no device status is displayed then the device status is normal Table 6 3 SmartLine Wireless DP units Pressure Description PA Pascal GPA gigapascal MPA megapascal KPA kilopascal mPA millipascal uPA micropascal hPA hecto...

Page 69: ... C MMGH millimeters mercury MMGH_0C millimeters mercury referenced to 0 C For Pressure The upper and lower calibration points indicate the upper and lower pressure value that will correspond the upper and lower scale value respectively Flow scale EU100 scale EU0 sqroot DP Cal Lower Cal Upper Cal Lower scale EU0 for DP cal Lower Flow scale EU100 scale EU0 sqroot Cal Lower DP Cal Upper Cal Lower sca...

Page 70: ...rs per hour LPD liters per day MLPD million liters per day CFPS cubic feet per second CFPM cubic feet per minute CFPH cubic feet per hour CFPD cubic feet per day SCFPM standard cubic meters per second SCFPH standard cubic meters per minute USGPS US gallons per second USGPM US gallons per minute USGPH US gallons per hour USGPD US gallons per day MUSGPD million US gallons per day IGPS Imperial gallo...

Page 71: ...rmware state Attempt cold restart of device AITB cannot execute due to hardware fault Replace sensor board Sensor failure Check Connection between Sensor board and meter body Meter body Characterization Data is Bad Replace meter body Meter body A D Failure Replace meter body Meter body Sensor Fail Replace meter body Configuration is bad Check possible units and range settings for input type and co...

Page 72: ...ibration Error Calibration Data Invalid or could not be read Use Cal Clear or User Calibrate LOW BAT Low Battery Battery Voltage Critically Low Replace batteries as soon as possible See page 71 NO RADIO Radio Interprocessor Comm Error Radio Board is not accessible Restart both the radio and sensor If condition persists replace sensor module See page 70 The following status messages have multiple m...

Page 73: ...pan of the transmitter Clear Calibration Or Set Factory Calibration Or Check the applied trim points and re attempt lower and upper trim calibration U Status Excess Calibrated Range The selected calibration points used for upper and lower trim are outside the characterized range of the transmitter Check that the upper and lower trim points are both within the characterized range of the transmitter...

Page 74: ...hile tapping on the screen command or button Main menu The main menu is shown below Details start on the next page Figure 6 1 Main menu Security and Node Deployment Use this to receive new security keys transmit security keys for connecting the transmitter or other nodes to the OneWireless network clear all security keys from the Provisioning Device clear the transmitter s key and reset its config...

Page 75: ...Provisioning tab 2 When the Provisioning Device has valid unexpired keys aim it at the transmitter and transmit a key to the transmitter The transmitter will validate the key and then use it to make a connection to the OneWireless network The Transmitter may continue to show the diagnostic message NO KEY for a brief time while it validates the key before showing the DISCOVER message To verify your...

Page 76: ...Network then the only option is to Reset Device to Defaults and provision it for the new network In this case any custom settings will have to be re applied once the transmitter is on the new network To reset to defaults perform the following steps Select Provisioning Data under Advanced Options when The Provisioning Device has keys from one system but you are using provision device on another sys...

Page 77: ...ransmitter and as a field router Join Status The first line displays one of the following connection states No Security Key No security key has been deployed to the device or multinode The user must give a security key to the device or multinode before it will join the wireless sensor network Not Joined A security key exists in the device or multinode but no connection has been formed The device o...

Page 78: ...6 Operation 6 4 Provisioning Device menus 64 SmartLine Wireless User s Manual Revision 2 Advanced Options Advanced options are non typical configuration commands Figure 6 4 Advanced Options ...

Page 79: ...er s Manual 65 Table 6 8 Advanced Options Item Description Read Power Level Reads the transmission power level of the transmitter radio Read Tag Name Reads the transmitter s tag name Write Tag Name Write the transmitter s tag name with the entered text maximum 16 characters ...

Page 80: ...ed sediment or other foreign particles may collect in the process head cavity chamber and cause faulty measurement In addition the barrier diaphragm or diaphragms in the transmitter s meter body may become coated with a residue from the process medium The latter is also true for external diaphragms on flange mount and remote seal type transmitters In most cases you can readily remove the process h...

Page 81: ...an interior of process head using soft bristle brush and suitable solvent CAUTION Diaphragm surface is fragile Be very gentle do not damage 4 Inspect barrier diaphragm for any signs of deterioration or corrosion Look for possible residue and clean if necessary If diaphragm is dented has distorted convolutions or radial wrinkles performance may be affected Contact Honeywell for assistance 5 Replace...

Page 82: ...epair 7 3 Inspecting and cleaning barrier diaphragms 68 SmartLine Wireless User s Manual Revision 2 Figure 7 1 Assembly of DP Transmitter Process Heads Figure 7 2 STW Standard Transmitter Head Bolt Tightening Sequence ...

Page 83: ...559 006 316 Satiless Steel bolting table III SS option Bolt 51452557 003 Nut 51452559 003 Bolt 51452557 004 NACE CR bolting Table III CR option Bolt 51452557 002 Nut 51452559 002 All Grade 660 class D bolting Y special option Bolt 51452557 001 Nut 51452559 008 Carbon Steel bolting standard option Bolt 51452557 001 Nut 51452559 001 All Grade 660 class D bolting Y special 6 KPSI option Bolt 51452557...

Page 84: ...ommends that the transmitter be removed from service and moved to a clean area before servicing 2 Loosen the M3 locking set screw on the display end cap See item 1 in Figure 7 3 Unscrew and remove the end cap 3 Loosen the two screws on the electronics module See items 2 in Figure 7 3 4 Disconnect each connector on the electronics module See items 3 in Figure 7 3 5 Install new electronics module Be...

Page 85: ...batteries before they reduce in performance When batteries are removed or expired all transmitter data is retained in the transmitter s non volatile memory See section 4 1 for battery replacement procedure 7 6 Replacing 24V external power module When to replace If the 24V power source should be replaced if the transmitter doesn t power up or the output voltage of the 24V supply is less than 7 5V S...

Page 86: ...nst electrostatic discharge to prevent damaging the sensor module WARNING POTENTIAL ELECTROSTATIC CHARGING HAZARD The integrally mounted antenna shroud is made of Teflon and has a surface resistance greater than 1G ohm per square When the SmartLine Wireless transmitter is installed in potentially hazardous locations care should be taken not to electrostatically charge the surface of the antenna sh...

Page 87: ...igure 7 4 6 Feed the new antenna s connector through the antenna hole to the front of the transmitter Do not connect to sensor module yet Lubricate O ring with a Silicone Grease such as Dow Corning 55 Screw new antenna into transmitter body until finger tight then back off 180 degrees to permit adjustment later 7 Attach antenna connector to CN2 connector on sensor module See item 3 in Figure 7 4 8...

Page 88: ...7 Maintenance Repair 7 7 Replacing antenna 74 SmartLine Wireless User s Manual Revision 2 Figure 7 4 Antenna replacement ...

Page 89: ...UM BLUE POLYESTER POWDER COAT 50015623 505 1 CAP ASSEMBLY LCD ALUMINUM BLUE EPOXY POLYESTER POWDER COAT 50026127 503 1 CAP ASSEMBLY BATTERY STAINLESS STEEL 50026009 502 1 CAP ASSEMBLY LCD STAINLESS STEEL 50031715 503 1 ANTENNA ASSEMBLY 4 dBi INTEGRAL ALUMINUM POLYESTER POWDER COAT 50031715 504 1 ANTENNA ASSEMBLY 4 dBi INTEGRAL ALUMINUM EPOXY POLYESTER POWDER COAT 50031715 505 1 ANTENNA ASSEMBLY 4 ...

Page 90: ...8 Parts 7 8 Transmitter body 76 SmartLine Wireless User s Manual Revision 2 Mounting Brackets Figure 8 1 Angle and Flat Bracket Parts ...

Page 91: ...n Line mount transmitters 1 8 30752770 604 SS 316 Angle Bracket Mounting kit for all In Line mount transmitters 1 9 51196557 508 SS 316 Flat Bracket Mounting kit for all In line transmitters except In Line mount transmitters 1 10 51196557 509 SS 316 Flat Bracket Mounting kit for all In Line mount transmitters 1 Table 8 3 Transmitter Enclosure O Ring Kit Key No Part Number Description Quantity Per ...

Page 92: ...a Ka Ka 51452868 504 51452868 505 51452868 508 Gasket only Flange Adapter 6 PTFE Adapter Gaskets Gasket only Flange Adapter 6 VITON Adapter O Rings Gasket only Flange Adapter Graphite Gasket use only as replacement of existing graphite gasket 6 6 6 Inch NPT Flange Adapter Kits 51452867 110 51452867 210 51452867 310 51452867 410 51452867 150 51452867 350 51452867 130 51452867 330 Flange Adapter Kit...

Page 93: ...CE Certificate 51452866 503 Stainless Steel Bolt and Nut Kit without NACE Certificate 51452866 504 B7M Bolt and Nut Kit 51452866 505 All Stainless Steel Bolt and Nut Kit with NACE 51452866 506 Monel Bolt and Nut Kit 51452866 507 Duplex Bolt and Nut Kit 51452866 508 Stainless Steel Bolt and Nut Kit with NACE 6K Each Bolt and Nut Kit Includes K8 Head Bolt 4 K4 Head Nut 4 Kc Adapter Bolt 4 ...

Page 94: ...8 Parts 7 8 Transmitter body 80 SmartLine Wireless User s Manual Revision 2 Figure 8 2 Models STDW810 820 825 830 870 Ref Table 8 5 ...

Page 95: ... 51452864 120 51452864 122 51452864 130 51452864 132 51452864 140 51452864 142 51452864 150 51452864 152 Carbon steel head zinc plated without side vent drain Carbon steel head zinc plated with side vent drain Stainless steel head without side vent drain Stainless steel head with side vent drain Hastelloy C head without side vent drain Hastelloy C head with side vent drain Monel head without side ...

Page 96: ...ACE Certificate 51452866 503 Stainless Steel Bolt and Nut Kit without NACE Certificate 51452866 504 B7M Bolt and Nut Kit 51452866 505 All Stainless Steel Bolt and Nut Kit with NACE 51452866 506 Monel Bolt and Nut Kit 51452866 507 Duplex Bolt and Nut Kit 51452866 508 Stainless Steel Bolt and Nut Kit with NACE 6K Each Bolt and Nut Kit Includes K8 Head Bolt 4 K4 Head Nut 4 Kc Adapter Bolt 4 ...

Page 97: ...8 Parts 7 8 Transmitter body Revision 2 SmartLine Wireles User s Manual 83 Figure 8 3 STGW830 840 870 and STAW822 840 Transmitter Body Ref Table 8 6 ...

Page 98: ... Qty Unit Specify complete model number from nameplate STW Series replacement meter body LAP LGP model 1 Figure 8 4 Inline Gauge and Inline Atmospheric Display Bodies Table 8 8 Flange Mounted Meter Body Parts Refer to Figure 8 5 and Figure 8 6 Key No Part Number Description Qty Unit 1 Specify complete model number from nameplate STW Series 800 replacement meter body 1 ...

Page 99: ...8 Parts 7 8 Transmitter body Revision 2 SmartLine Wireles User s Manual 85 Figure 8 5 Extended Flange Design Figure 8 6 Pseudo Flange design ...

Page 100: ... 8 Transmitter body 86 SmartLine Wireless User s Manual Revision 2 Figure 8 7 Flush Flange Design Figure 8 8 Remote Seal Diaphragm No replacement meter body Key No 1 is available for Remote Diaphragm Seal models ...

Page 101: ...d Write Static 1 OOS Out Of Service Mode 16 Auto Automatic Mode SCALE Channel transducer scale Scaling 11 Read Write Static SCALE EU_100 Channel EU at 100 Float 4 Read Write Static SCALE EU_0 Channel EU at 0 Float 4 Read Write Static SCALE UNITS_INDEX Channel units index Uint16 2 Read Write Static 1002 Â F degree Fahrenheit 1132 MPa megapascal 1133 kPa kilopascal 1137 bar bar 1138 mbar millibar 11...

Page 102: ...tion 5 Internal Error Internal error 6 Bad Units Bad units 7 Bad Sensor Bad sensor 8 Bad Trim Point Bad trim point 9 Success with Excess Success with excess CAL_POINT_HI Calibration Point High Float 4 Read Write Static CAL_POINT_LO Calibration point low Float 4 Read Write Static CAL_SOURCE Calibration Source Uint8 1 Read Only Dynamic 1 None Calibration source none 2 User User Calibration 3 Factory...

Page 103: ... Constant SENSOR_RANGE EU0 The engineering unit value which represents the lower end of range of the associated block parameter Float 4 Read Only Constant SENSOR_RANGE UNITS_INDEX Device Description units code index for the engineering unit descriptor for the associated block value Uint16 2 Read Only Constant 1002 Â F degree Fahrenheit 1132 MPa megapascal 1133 kPa kilopascal 1137 bar bar 1138 mbar...

Page 104: ... data 1 Detail Information Available Detail information available UAP_OPTION Option BitString 2 Read Write Static 8192 Enable Software Write Protect Enable Software Write Protect UAPMO_ALERT No Help Available Uint8 1 Read Write Static 0 Begin Alert Recovery No Help Available 1 End Alert Recovery No Help Available 2 Device Restart No Help Available 3 Maintenance Alert No Help Available 4 Out of Spe...

Page 105: ...ead Only Static NETWORK_ADDRESS_128_BIT Field device radio IP6 address OctetString 0 Read Only Static DEVICE_ROLE_CAPABILITY Field device radio role capability Uint16 2 Read Only Constant 128 Provisioning Device Provisioning Device 64 System Time Source System Time Source 32 Security Manager Security Manager 16 System Manager System Manager 8 Gateway Gateway 4 Access Point Access Point 2 Routing D...

Page 106: ... this neighbor that were aborted due to CCA backoff Uint16 2 Read Only Dynamic DLMO_NEIGHBOR_DIAG TX_NACK Number of NACKs received from this neighbor Uint16 2 Read Only Dynamic DLMO_NEIGHBOR_DIAG CLOCK_SIGMA Standard deviation of clock corrections with respect to this neighbor Int16 2 Read Only Dynamic STAT_PUBSEND Publications from WDM to field device application Uint32 4 Read Only Dynamic STAT_P...

Page 107: ...lert report timeouts between WDM and field device application Uint32 4 Read Only Dynamic STAT_ALERTACKSEND Alert acknowledge from WDM to field device application Uint32 4 Read Only Dynamic STAT_ALERTACKRECV Alert acknowledge from field device application to WDM Uint32 4 Read Only Dynamic STAT_ALERTACKTIMEOUT Alert acknowledge timeouts between WDM and field device application Uint32 4 Read Only Dyn...

Page 108: ...94 SmartLine Wireless User s Manual Revision 2 Appendix B Certifications and Approvals B1 EU Declaration of Conformity ...

Page 109: ...Revision 2 SmartLine Wireless User s Manual 95 ...

Page 110: ...96 SmartLine Wireless User s Manual Revision 2 ...

Page 111: ...Revision 2 SmartLine Wireless User s Manual 97 ...

Page 112: ...essure Explosion Proof Flameproof Dust Proof Class I Division 1 Groups A B C D Class II Division 1 Groups E F G Class III Division 1 T6 T4 Ex db ia IIC T6 T4 Gb Ga Ex tb ia IIIC T95 T125 Db Da Class I Zn 1 0 AEx db ia IIC T6 T4 Class II Zn 21 AEx tb ia IIIC T95 T125 Db Da See tables below Pressure Enclosure Type 4X IP66 IP67 Standards Used CSA C22 2 No 0 10 CSA C22 2 No 94 2 15 CSA C22 2 No 213 16...

Page 113: ...6 Pressure Enclosure Type 4X IP66 IP67 Standards Used FM 3600 2018 ANSI ISA 60079 0 2013 ANSI ISA 60079 15 2013 ANSI NEMA 250 2008 FM 3610 2018 FM 3810 2018 ANSI ISA 60079 31 2015 FM 3611 2018 FM 3616 2011 ANSI ISA 60079 11 2014 ANSI ISA 60529 2004 AGENCY TYPE OF PROTECTION Ambient Temperature Product Applicability ATEX Intrinsically Safe II 1 G Ex ia IIC T4 Ga II 3 G Ex ic IIC T4 Gc See tables be...

Page 114: ...process temperature Tp range of the equipment when installed with type protection Ex ia is as follows Protection Type Temperature Class T4 Ex ia Ta 40 to 80 C Tp 40 to 125 C Ex ic Ta 40 to 85 C Tp 40 to 125 C For Flameproof and Dustproof Installations The applicable temperature class ambient temperature Ta and process temperature Tp range of the equipment when installed with type protection Ex db ...

Page 115: ... Additionally for ATEX and IECEx certifications lithium battery SL 2780 manufactured by Tadiran GmbH may be used 24V DC Supply For Ordinary Locations Explosion proof and Non Incendive 16 0 V min to 28 0 V max Supply Current Capability 100 mA For Intrinsically Safe A suitable barrier mounted in a suitable enclosure or in a non hazardous location is needed See Control drawings later in this section ...

Page 116: ...done with a damp cloth CSA IECEx and ATEX Conditions of Certification 1 Under certain extreme circumstances the non metallic parts incorporated in the enclosure of this equipment may generate an ignition capable level of electrostatic charge Therefore the equipment shall not be installed in a location where the external conditions are conducive to the build up of electrostatic charge on such surfa...

Page 117: ...te www hc sc gc ca rpb The SmarLine wireless transmitter has been assessed and is in compliance with the Radio Equipment Directive RED 2014 53 EU Radio Frequency RF statement To comply with FCC s and Industry Canada s RF exposure requirements the following antenna installation and device operating configurations must be satisfied Remote Point to Multi Point antenna s for this unit must be fixed an...

Page 118: ...tructions may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at own expense Intentional or unintentional changes or modifications must not be made to the SmartLine Wireless Transmitters unless under the express consent of the party respon...

Page 119: ...Revision 2 SmartLine Wireless User s Manual 105 B5 Control Drawing ...

Page 120: ...106 SmartLine Wireless User s Manual Revision 2 ...

Page 121: ...Revision 2 SmartLine Wireless User s Manual 107 ...

Page 122: ...108 SmartLine Wireless User s Manual Revision 2 ...

Page 123: ...Revision 2 SmartLine Wireless User s Manual 109 ...

Page 124: ... letter code Country ISO 3166 2 letter code Austria AT Latvia LV Belgium BE Liechtenstein LI Bulgaria BG Lithuania LT Cyprus CY Malta MT Czech Republic CZ Netherlands NL Denmark DK Norway NO Estonia EE Poland PL Finland FI Portugal PT France FR Romania RO Germany DE Slovakia SK Greece GR Slovenia SI Hungary HU Spain ES Iceland IS Sweden SE Ireland IE Switzerland CH Italy IT United Kingdom BG ...

Page 125: ...ressure Transmitter Hz Hertz inH2O Inches of Water LGP In Line Gauge Pressure LP Low Pressure also Low Pressure side of a Differential Pressure Transmitter LRL Lower Range Limit LRV Lower Range Value mAdc Milliamperes Direct Current mmHg Millimeters of Mercury mV Millivolts Nm Newton meters NPT National Pipe Thread NVM Non Volatile Memory Pa Measured static pressure in PV4 algorithm Pc Absolute cr...

Page 126: ...ng Assembly RFI Radio Frequency Interference RTD Resistance Temperature Detector SFC Smart Field Communicator STIM Pressure Transmitter Interface Module STIMV IOP Pressure Transmitter Interface Multivariable Input Output Processor T C Thermocouple URL Upper Range Limit URV Upper Range Value US Universal Station Vac Volts Alternating Current Vdc Volts Direct Current ...

Page 127: ...ion 8 Introduction 1 L Licensing 1 M Maintenance Repair 66 Modbus 87 Mounting 16 Bracket Mounting Procedure 17 Flange Mounting 21 Mounting Transmitters with Small Absolute or Differential Pressure Spans 20 Remote Diaphragm Seal Mounting 22 Mounting Transmitters with Small Absolute or Differential Pressure Spans 20 O Operation 51 P Parts 75 Piping the ST 800 Transmitter 23 Power Supply Option 41 Pr...

Page 128: ...114 SmartLine Wireless User s Manual Revision 2 This page has been intentionally left blank ...

Page 129: ... Toll Free Fax 1300 36 04 70 China PRC Shanghai Honeywell China Inc Phone 86 21 5257 4568 Fax 86 21 6237 2826 Singapore Honeywell Pte Ltd Phone 65 6580 3278 Fax 65 6445 3033 South Korea Honeywell Korea Co Ltd Phone 822 799 6114 Fax 822 792 9015 EMEA Honeywell Process Solutions Phone 80012026455 or 44 0 1344 656000 Email Sales FP Sales Apps Honeywell com or TAC hfs tac support honeywell com AMERICA...

Page 130: ...ager Process Solutions Honeywell 1250 W Sam Houston Pkwy S Houston TX 77042 Honeywell Control Systems Ltd Honeywell House Skimped Hill Lane Bracknell England RG12 1EB 34 SW 25 01 Rev 2 October 2018 2018 Honeywell International Inc Shanghai City Centre 100 Jungi Road Shanghai China 20061 www honeywellprocess com ...

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