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SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS

5

63-2188—4

INSTALLATION

When Installing this Product...

1.

Read these instructions carefully. Failure to follow them 

could damage the product or cause a hazardous 

condition.

2.

Check the ratings given in the instructions and on the 

product to make sure the product is suitable for your 

application.

3.

Installer must be a trained, experienced service 

technician.

4.

After installation is complete, check out product 

operation as provided in these instructions.

CAUTION

Electrical Shock or Equipment Damage Hazard.

Can shock individuals or short equipment 

circuitry.

Disconnect all power supplies before installation.

Motors with auxiliary switches can have more than 

one disconnect.

CAUTION

Equipment Damage Hazard.

Can damage the motor beyond repair.

Never turn the motor shaft by hand or with a wrench.

Forcibly turning the motor shaft damages the gear 

train and stroke limit contacts.

IMPORTANT

Always conduct a thorough checkout when 

installation is complete.

Location

Allow enough clearance for accessory installation and motor 

servicing when selecting a location (see Fig. 1). If located 

outdoors, use liquid-tight conduit connectors with the junction 

box to provide NEMA 3 weather protection. If mounted 

outdoors in a position other than upright, install a 4074ERU 

Weatherproofing Kit and liquid-tight connectors to provide 

NEMA 3 protection.

CAUTION

Motor Damage Hazard.

Deteriorating vapors and acid fumes can damage 

metal parts.

Install motor in areas free of acid fumes and other 

deteriorating vapors.

In excessive salt environments, mounting base and screws 

should be zinc or cadmium plated, not stainless steel or brass. 

Use the 220738A Adapter Bracket for mounting on these 

surfaces.

Mounting

Use the following guidelines for proper motor mounting:

• Always install motors with the crankshaft horizontal.

• Mounting flanges extending from motor housing base are 

drilled for 1/4 inch (6.4 mm) machine screws or bolts.

• Non-Spring Return Motors are shipped from the factory in 

the closed position (at the limit of counterclockwise 

rotation, as viewed from the power end of the motor).

• Spring Return Motors are shipped from the factory in their 

normal position.

• Normally closed models are shipped at the limit of 

counterclockwise rotation, as viewed from the power end of 

the motor.

• Normally open models are shipped at the limit of clockwise 

rotation, as viewed from the power end of the motor.

NOTE: Refer to Fig. 2 for graphical representation of 

fully-open and fully-closed positions.

Fig. 2. Motor shaft positions at stroke limits

(viewed from power end of motor).

Adapter Bracket

The 220738A Adapter Bracket, positioned between the motor 

and the equipment, raises motor shaft height by 0.75 in. 

(19 mm) to match that of previous Modutrol

®

 Motor models.

The following applications require this bracket:

• Q607 External Auxiliary Switch.

• Damper linkage applications require added clearance to 

allow:

— Crank arm rotation through the downward position.

— Sufficient damper linkage to reach the motor shaft.

• All valve linkages except the Q5001.

NOTE: When the bracket is not used in a replacement 

application, the damper linkage requires adjustment 

for the new shaft position.

To mount the motor with the bracket:

1.

Mount the bracket to the equipment with existing or 

standard bolts.

2.

Using the provided bolts, mount the motor to the bracket 

threaded holes. See Fig. 3.

FULLY 

OPEN

FULLY 

CLOSED

VERTICAL

REFERENCE

10 

90 

90 DEGREE STROKE

25, 35,60, AND 75 lb-in. TORQUE

FULLY 

OPEN

FULLY 

CLOSED

VERTICAL

REFERENCE

10 

160 

160 DEGREE STROKE

FULLY 

OPEN

FULLY 

CLOSED

VERTICAL

REFERENCE

90 DEGREE STROKE

150 AND 300 lb-in. TORQUE

M17090

90 

45 

Summary of Contents for Modutrol IV Series 61

Page 1: ...mer or a field added internal transformer Quick connect terminals standard screw terminal adapter available Adapter bracket for matching shaft height of older motors standard with replacement motors Field adjustable stroke 90 to 160 models available Nominal standard timing of 30 seconds for 90 stroke and 60 seconds for 160 stroke Other timings available Die cast aluminum housing Integral auxiliary...

Page 2: ... that include auxiliary switch cams These cams cannot be field added Modutrol IV Order Number Guide See Table 1 Dimensions See Fig 1 Table 1 Modutrol IV Order Number Guide a Electrically normally closed Shaft rotates clockwise viewed from the power end with increase in control signal Motor drives to normally closed position when powered with control wiring not connected b Electrically normally ope...

Page 3: ...D ADAPTER BRACKET 2 9 16 66 5 3 8 137 6 7 16 164 9 16 15 3 4 19 TOP VIEW OF BRACKET TOP VIEW 4 5 8 116 4 1 4 107 2 5 16 58 11 16 17 4 7 8 124 5 9 16 141 1 4 7 5 13 16 148 2 POWER END 1 3 4 5 1 1 2 37 3 4 19 SPRING RETURN MODEL SHOWN SOME MODELS DO NOT HAVE AN AUXILIARY SHAFT ALL OTHER DIMENSIONS ARE THE SAME FOR HIGH TORQUE 60 LB IN SPRING RETURN MODELS 8 3 4 222 FOR LOW TORQUE 25 LB IN SPRING RET...

Page 4: ...can provide CE compliance 7617ADW Crank Arm can rotate through downward position and clear motor base without requiring an adapter bracket ES650 117 Explosion Proof Housing encloses motor for use in explosive atmospheres Not for use with Q5001 or any other valve linkages Order separately from O Z Gedney Inc To order contact O Z Gedney Nelson Enclosures and Controls 918 641 7381 or 918 641 7374 or ...

Page 5: ...urfaces Mounting Use the following guidelines for proper motor mounting Always install motors with the crankshaft horizontal Mounting flanges extending from motor housing base are drilled for 1 4 inch 6 4 mm machine screws or bolts Non Spring Return Motors are shipped from the factory in the closed position at the limit of counterclockwise rotation as viewed from the power end of the motor Spring ...

Page 6: ...e drive shaft Ensure installation of motors and linkages allows the motor to drive through full stroke without obstruction Valve Linkages The Q100 Linkage requires a 220738A Adapter Bracket for all valve applications Applications with the Q5001 Valve Linkage do not require the 220738A Adapter Bracket see Fig 4 Junction Box When used with liquid tight conduit connectors the junction box provides NE...

Page 7: ...box top b Lift off the cover 5 Refer to Fig 6 through 8 for typical wiring and Fig 9 for internal auxiliary switch connections NOTE Reverse motor rotation by switching wires at either the motor or panel Reverse rotation on Series 61 models by reversing wires at terminals W and B Reverse rotation on Series 62 models by reversing wires at terminals 1 and 2 to correct motor rotation and reverse wires...

Page 8: ...t damages the gear train and stroke limit contacts Before Setting Stroke 1 Remove the top cover from the motor 2 Disconnect the controller from the motor 3 For models with an internal transformer line voltage motors ensure that power and nothing else remains connected to the motor IMPORTANT Detach linkage from motor before adjusting stroke R B W R W B T2 T1 L1 HOT L2 POWER SUPPLY PROVIDE DISCONNEC...

Page 9: ...nect 24 Vac across terminals 2 and 3 to drive motor open clockwise as viewed from the power end or across terminals 1 and 3 to drive motor closed counterclockwise until motor reaches mid position 3 Insert 1 8 in screwdriver blade into a slot on inner cam and move the screwdriver top as far as possible clockwise viewed from the power end See Fig 10 Repeat in successive cam slots until the inner cam...

Page 10: ...ching a shunt resistor to TRADELINE motors Auxiliary Switches Adjustable cams actuate the auxiliary switches These cams can be set to actuate the switches at any angle within the motor stroke Select switch differential of 1 or 10 Motors with factory added auxiliary switches are shipped in the closed position fully counterclockwise as viewed from the power end Auxiliary cam default actuates the swi...

Page 11: ... B contacts close b If the contacts are closed rotate the cam counterclockwise until the R B contacts open 6 For a switch differential of 10 a For Spring Return models rotate the cam approximately 180 so the slow rise portion of the cam actuates the switch Then check continuity of the auxiliary switch contacts R B b For Non Spring Return models check continuity of the auxiliary switch contacts R B...

Page 12: ... and fully closed See Table 6 NOTE Refer to controller or system instructions for additional checkout procedures 4 For spring return motors ensure that the valve or damper returns to its normal position when power is interrupted 5 Return controller to the desired setting before leaving the job REPLACEMENT Damper Application 1 Turn off power and remove wiring from the old motor 2 Remove the crank a...

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