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SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS

7

63-2629—2

Fig. 6. Series 61 motor wiring.

Fig. 7. Series 62 motor wiring.

Fig. 8. Connections to R927C or R9107A Relay.

NOTE: Vibration does not affect Modutrol IV Motor 

performance (as it did in earlier Modutrol Motors). 

When replacing a motor that was connected to an 

R927C or R9107A Relay, Honeywell recommends 

performing a retrofit to remove the relay and the old 

motor. Replace both with one Series 90 Modutrol IV 

motor (that is, do not replace the relay).

Fig. 9. Auxiliary switch schematic.

SETTINGS AND ADJUSTMENTS

Before Setting Stroke

1.

Remove the top cover from the motor.

2.

Disconnect the controller from the motor.

3.

For models with an internal transformer (line voltage 

motors), ensure that power (and nothing else) remains 

connected to the motor.

IMPORTANT

Detach linkage from motor before adjusting stroke.

Adjustable Stroke

Series 61 Adjustable Stroke

When viewing from the power end of the motor, the stroke 

potentiometer is to the far left. To set the stroke to 160° 

(maximum position) turn the potentiometer fully clockwise 

, using a 1/8 in. straight-blade screwdriver. To set the 

stroke at 90° (minimum position) turn the potentiometer fully 
counter-clockwise 

. Setting the potentiometer anywhere 

between fully clockwise and fully counter-clockwise will set the 

stroke between 160° and 90°.

Series 62 Adjustable Stroke

When viewing from the power end of the motor, the stroke 

potentiometer is to the far left. The sensitivity potentiometer is 

to the far right. To set the stroke to 160° (maximum position) 
turn both potentiometers fully clockwise 

, using a 1/8 

inch straight-blade screwdriver. To set the stroke at 90° 

(minimum position) turn both potentiometers fully counter-
clockwise 

. Setting the potentiometer anywhere between 

fully clockwise and fully counter-clockwise will set the stroke 

between 160° and 90°.

R

B

W

R

W

B

T2

T1

 L1

(HOT)

 L2

POWER SUPPLY. PROVIDE DISCONNECT MEANS 

AND OVERLOAD PROTECTION AS REQUIRED.

TRANSFORMER MAY BE INTERNAL OR EXTERNAL 

TO MOTOR.

M17095A

SERIES 60

CONTROLLER

SERIES 61

 MOTOR

1

2

1

2

R

B

W

R

1

2

T

G

Y

4

3

 L1

(HOT)

 L2

POWER SUPPLY. PROVIDE DISCONNECT MEANS 

AND OVERLOAD PROTECTION AS REQUIRED.

TRANSFORMER MAY BE INTERNAL OR EXTERNAL 

TO MOTOR.

FEEDBACK POTENTIOMETER.

M17096

SERIES 60

CONTROLLER

SERIES 62

 MOTOR

1

2

3

1

2

3

W

R

B

G

Y

T

POWER SUPPLY. PROVIDE DISCONNECT MEANS 

AND OVERLOAD PROTECTION AS REQUIRED.

CONNECTION REQUIRED ONLY FOR SPRING RETURN MOTORS.

M17098

SERIES 90

CONTROLLER

R927C OR R9107A RELAY

160  STROKE SERIES 62 MOTOR

Q181A

2

1

T

1

2

2

L1 

(HOT)

L2

1

R

W

Y

T

G

2

B

R

W

B

1

4

3

BLUE LEAD

YELLOW LEAD

RED LEAD

USE NEC CLASS 1 WIRING UNLESS POWER SUPPLY

MEETS CLASS 2 REQUIREMENTS.  TAPE UNUSED LEADS.  

ENSURE THE CURRENT DRAW OF THE EXTERNAL CIRCUIT 

IS LESS THAN SWITCH CONTACT RATING.

ON TWO-SWITCH MOTORS, SECOND SWITCH HAS BLACK

LEADS WITH BLUE, YELLOW, AND RED TRACERS.

SOME AUXILIARY SWITCH ASSEMBLIES INCLUDE ONLY

RED AND YELLOW LEADS. SOME OTHERS DO NOT INCLUDE 

THE YELLOW LEAD.

M17099

1

1

1

2

2

2

2

3

3

Summary of Contents for Modutrol IV M6284A1030

Page 1: ... are standard screw terminal adapter is available Adapter bracket for matching shaft height of older motors is available Motors have field adjustable stroke 90 to 160 Die cast aluminum housing Integral auxiliary switches are available factory mounted or can be field added Nominal timing standard of 30 seconds 90 stroke and 60 seconds 160 stroke Other timings available Spring return motors can oper...

Page 2: ...able 2 Series 61 and 62 Modutrol IV Motor Power Consumption Ratings Auxiliary Switch Ratings See Table 3 Control Inputs Floating three wire Series 60 drive open hold drive closed Series 62 models include an internal electrically isolated feed back potentiometer that provides shaft position indication Table 3 Auxiliary Switch Ratings Ambient Temperature Ratings Maximum 150 F 66 C at 25 duty cycle M...

Page 3: ...0 30 60 60 6 8 35 4 0 120 13 6 70 7 9 150 17 0 300 34 0 60 120 300 34 0 600 68 0 120 240 150 17 0 300 34 0 a Timings apply to all TRADELINE models Some OEM models are available with non standard timing torque b Torque ratings for dual ended shaft motors are the sum of the shaft torques power end torque plus auxiliary end torque c Breakaway torque is the maximum torque available to overcome occasio...

Page 4: ...ing this Product 1 Read these instructions carefully Failure to follow them could damage the product or cause a hazardous condition 2 Check the ratings given in the instructions and on the product to make sure the product is suitable for your application 3 Installer must be a trained experienced service technician 4 After installation is complete check out product operation as provided in these in...

Page 5: ...r with the bracket 1 Mount the bracket to the equipment with existing or stan dard bolts 2 Using the provided bolts mount the motor to the bracket threaded holes See Fig 3 For valve linkage applications other than the Q5001 1 Mount the bracket to the linkage 2 Position the motor on the bracket to align the motor shaft with the linkage 3 Attach the motor to the bracket with the four bolts provided ...

Page 6: ... one disconnect IMPORTANT All wiring must agree with applicable codes ordinances and regulations 1 Ensure that the voltage and frequency stamped on the motor correspond with the power supply characteristics 2 When connecting several motors in parallel ensure that the power supply VA rating is large enough to provide power to all motors used without overloading 3 Fig 5 shows that motor terminals ar...

Page 7: ...the motor the stroke potentiometer is to the far left The sensitivity potentiometer is to the far right To set the stroke to 160 maximum position turn both potentiometers fully clockwise using a 1 8 inch straight blade screwdriver To set the stroke at 90 minimum position turn both potentiometers fully counter clockwise Setting the potentiometer anywhere between fully clockwise and fully counter cl...

Page 8: ...These cams can be set to actuate the switches at any angle within the motor stroke Select switch differential of 1 or 10 Motors with factory added auxiliary switches are shipped in the closed position fully counterclockwise as viewed from the power end Auxiliary cam default actuates the switches 30 from fully open with a 1 differential With the motor in the closed fully counterclockwise position t...

Page 9: ...R B contacts close b If the contacts are closed rotate the cam counterclockwise until the R B contacts open 6 For a switch differential of 10 a For Spring Return models rotate the cam approximately 180 so the slow rise portion of the cam actuates the switch Then check continuity of the auxiliary switch contacts R B b For Non Spring Return models check continuity of the auxiliary switch contacts R ...

Page 10: ...before leaving the job REPLACEMENT Damper Application 1 Turn off power and remove wiring from the old motor 2 Remove the crank arm from the shaft of the old motor and remove the old motor 3 Determine mounting bracket necessity If the linkage can reach the new motor shaft position and the crank arm has clearance for the necessary rotation the bracket is not required Use the 220738A Adapter Bracket ...

Page 11: ...SERIES 61 AND SERIES 62 MODUTROL IV MOTORS 11 63 2629 2 ...

Page 12: ...ll Limited Honeywell Limitée 1985 Douglas Drive North 35 Dynamic Drive Golden Valley MN 55422 Scarborough Ontario M1V 4Z9 customer honeywell com SERIES 61 AND SERIES 62 MODUTROL IV MOTORS U S Registered Trademark 2006 Honeywell International Inc 63 2629 2 C H Rev 11 06 ...

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