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MINIPEEPER® ULTRAVIOLET FLAME DETECTORS

9

60-2026—10

Connecting Detectors In Parallel

For a flame that is difficult to sight, using two flame detectors 
connected in parallel will reduce the occurrence of nuisance 
shutdowns. If only one of the parallel detectors loses the 
flame signal, the other will continue to indicate the presence 
of the flame and keep the burner in operation.

When the flame detectors are connected in parallel, the low 
level background signals are additive. Therefore, no more 
than two C7027A, C7927A, C7035A, or C7044A Flame 
Detectors should be paralleled. Furthermore, the background 
signal increases as temperature decreases. Because of this, 
the minimum ambient operating temperature must be 
increased when the C7027A, C7927A,  C7035A or C7044A 
Flame Detectors are paralleled.

When using detectors rated for a minimum of 0°F (-18°C), 
limit the minimum ambient temperature at the detectors to 
32°F (0°C). When using detectors rated for a minimum of 
 -40°F (-40°C), limit the minimum ambient temperature at the 
detectors to -10°F (-23°C).

Connect the blue leadwires of both detectors to the F terminal 
of the wiring subbase or terminal strip, and the white 
leadwires of both detectors to the G terminal, as shown in 
Fig. 10.

Earth Ground

The detector and the flame safeguard control must be 
connected to earth ground. A convenient method of 
accomplishing this is to connect the detector to the flame 
safeguard control with a flexible conduit, or ensure a good 
ground connection at the mounting bracket.

 

Fig. 9. Wiring C7027A, C7927A, C7035A, and

 C7044A flame detectors in parallel.

ADJUSTMENTS AND CHECKOUT

Before welding the C7027A, C7927A  or C7035A sight pipe 
in its final location, or before tightening the C7044A clamp 
screw, complete both the adjustments and checkout tests that 
follow and any required by the burner manufacturer.

Uv Sensor Tube Test

NOTE:

For initial burner lightoff, consult the burner 
manufacturer instructions or the instructions for 
the flame safeguard control.

During the initial burner lightoff, make sure the flame 
safeguard control starts (i.e., the load relay, usually 1K, 
pulls in). If it does not start, visually check the sensing tube in 
the C7027A, C7035A, or C7044A flame detector. If the tube 
continues to glow when no flame is present, replace the 
sensing tube (C7035A), or replace the detector (C7027A or 
C7044A).

Adjust Detector Sighting Position

With the flame detector installed and burners running, adjust 
the position of the flame detector for optimum flame signal. 
The flame signal will be read in microamps or voltage (Vdc) 
depending on the Honeywell flame safeguard combustion 
control used.

Most existing Honeywell flame safeguard controls incorporate 
a flame current jack on the flame amplifier or on the control 
itself. The flame signal can be measured with a volt-ohmmeter 
such as the Honeywell W136A. To measure the flame current 
(signal), use a cable connector (part number 196146, included 
with the W136A) in conjunction with the meter. With the 
W136A (or equivalent) positioned at the zero to 25 
microampere scale, make connections from the meter probes 
to the two ends of the cable connector plug (red to red, black 
to black). Make these connections before inserting the plug 
end of the connector plug into the flame jack of the control or 
control amplifier (see Fig. 11). Read the flame signal in 
microamperes directly from the W136A meter. Refer to 
Table 1 for the minimum acceptable flame currents.

M3018

F

WIRING SUBBASE

OR 

TERMINAL STRIP

OPTIONAL
SECOND
DETECTOR

UV DETECTOR

UV DETECTOR

BLUE

BLUE

WHITE

WHITE

G

Summary of Contents for Minipeeper C7027A

Page 1: ...nting on a one inch sight pipe C7035A housing meets Underwriters Laboratories Inc requirements for rain tightness and complies with NEMA enclosure standards types 4 and 4X C7044A mounts with a two screw bracket The UV sensor tube is enclosed in a stainless steel housing C7044A has the capability of side or end viewing in flame monitoring applications Because of their compact size the C7027A and C7...

Page 2: ... rated for 221 F 105 C C7027A1064 has 24 ft 7 32 m leadwires Rear of detector has a clamp type connector for 1 2 in flexible metallic conduit Models are available with 1 2 in internally threaded spud connector instead of the clamp C7027A1114 has 44 in 1 118 m leadwires and 22 in 558 mm flexible conduit Dimensions See Fig 1 Replacement Part 129685 Flange Gasket NOTE The ultraviolet radiation sensin...

Page 3: ...ls C7027A1056 C7035A1049 C7035A1064 Accessory 118367A Swivel Mount provides adjustable positioning of the C7027A or C7035A Fig 3 Installation dimensions of C7044A in in mm C7044A Minipeeper Ultraviolet Flame Detector Flame Detection Housing has two openings to permit either side or end viewing Side viewing is 1 8 as sensitive as end viewing Mounting Bracket included in 4074BVK Bag Assembly secured...

Page 4: ... hours of continuous use within the flame detector s specified ambient temperature and voltage ratings Wearout of an ultraviolet radiation sensing tube results in failure of the UV sensor to properly discriminate between flame conditions The C7027A C7035A and C7044A Flame Detectors should only be used on burners that cycle on off periodically or in the absence of cycling are periodically checked f...

Page 5: ...ng the axis of the pilot flame The smallest pilot flame that can be sighted must be capable of igniting the main burner see Pilot Turndown Test page 9 2 Main flame only Sighting must be at the most stable part of the flame for all firing rates 3 Pilot and main flame Sighting must be at the junction of both flames Other Radiation Sources Sensed By The UV Detector Examples of radiation sources other...

Page 6: ...prayed on the body of the detector use a C7035A Internal threads in its base permit the use of waterproof flexible conduit for this type of application Prepare Hole In Wall Of Combustion Chamber Cut a hole of the proper diameter for the sight pipe in the wall of the combustion chamber at the selected location Flare the hole to leave room for small adjustments of the sighting angle The taper of the...

Page 7: ...separately onto the sight pipe before mounting the detector Fig 6 Mounting a C7027A or C7927A on a combustion chamber viewed from above C7035A mounting is similar Fig 7 Mounting dimensions of 136733 Heat Block in in mm Mounting a C7044A On a Blast Tube Fig 9 The C7044 is designed to be mounted on the blast tube of a burner The exact location should be determined by the burner manufacturer Contact ...

Page 8: ...properly supervise the combustion flame 1 Disconnect power supply before beginning installation to prevent electrical shock and equipment damage All wiring must comply with applicable electrical codes ordinances and regulations Use NEC Class 1 wiring 2 If the leadwires are not long enough to reach the terminal strip or wiring subbase make the required splices in a junction box 3 If splicing is nec...

Page 9: ...al location or before tightening the C7044A clamp screw complete both the adjustments and checkout tests that follow and any required by the burner manufacturer Uv Sensor Tube Test NOTE For initial burner lightoff consult the burner manufacturer instructions or the instructions for the flame safeguard control During the initial burner lightoff make sure the flame safeguard control starts i e the l...

Page 10: ... or voltage reading is desirable The flame signal must be above the minimum acceptable level for the flame safeguard control and associated amplifier as indicated in Table 1 Measure the flame signal for the pilot alone the main burner flame alone and both together unless monitoring pilot only when using an intermittent pilot or supervising the main flame only when using direct spark ignition Also ...

Page 11: ... the leads on the Q624 or Q652 Response to Other Ultraviolet Sources Some sources of artificial light produce small amounts of ultraviolet radiation Under certain conditions an ultraviolet detector will respond to them as if it is sensing a flame Do not use an artificial light source to check the response of an ultraviolet detector To check for proper flame detector operation test for flame failur...

Page 12: ...ll of the combustion chamber and the detector c add a shield or screen to reflect radiated heat away from the detector or d add cooling refer to Sight Pipe Ventilation page 6 4 Remove the detector and clean the viewing window with a soft clean cloth 5 Clean the inside of the sight pipe if one is used before reinstalling the detector 6 If the flame signal continues to be too low replace the plug in...

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