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SERIES 90 MODUTROL IV

 MOTORS

63-2631—07

2

ORDERING INFORMATION

When purchasing replacement and modernization products from your TRADELINE® wholesaler or distributor, refer to the 

TRADELINE® Catalog or price sheets for complete ordering number. If you have additional questions, need further information, 

or would like to comment on our products or services, please write or phone:

1.

Your local Honeywell Environmental and Combustion Controls Sales Office (check white pages of your phone directory).

2.

Honeywell Customer Care

1985 Douglas Drive North

Minneapolis, Minnesota 55422-4386

3.

http://customer.honeywell.com or http://customer.honeywell.ca

International Sales and Service Offices in all principal cities of the world. Manufacturing in Belgium, Canada, China, Czech 

Republic, Germany, Hungary, Italy, Mexico, Netherlands, United Kingdom, and United States.

SPECIFICATIONS

TRADELINE Models: 

Selected and packaged to provide 

ease of stocking, ease of handling and maximum replace-

ment value. Specifications are the same as those of stan-

dard models unless specified otherwise.

NOTE: Auxiliary switches can only be added to motors 

that include auxiliary switch cams. (These cams 

cannot be field-added.)

Modutrol IV Order Number Guide: 

See Table 1.

Table 1. Modutrol IV Series 2 and 3 Model Number Guide.

NOTE: Torque designation corresponds to torque rating at standard timing (nominally 60 sec for 160° and 30 sec for 90° 

except

 

for 300 lb-in. motors which have timings of 2 or 4 min).

Dimensions: 

Refer to Fig. 2.

Electrical Ratings: 

Refer to Table 2.

Control Inputs: 

Proportional, Series 90.

NOTE: Motor Series 90 control can be either Electronic, 

or Mechanical (135 ohm).

Auxiliary Switch Ratings: 

Refer to Table 3.

Ambient Temperature Ratings:

Maximum: 150° F (66° C) at 25% duty cycle.

Minimum: -40° F (-40° C).

NOTE:

25% duty cycle

 indicates that the motor operates 

for 6 out of every 24 hours.

Dead Weight Load On Shaft:

Power or Auxiliary End: 200 lb (90.8 kg) maximum.

Maximum Combined Load: 300 lb (136 kg). (Dual shaft 

motors only.)

Crankshaft: 

3/8 in. (9.5 mm) square. (All models built after 

2006 have dual end shaft.)

M

Motor

91

Proportioning Series 90 Control

94

Flame Safeguard Firing Rate Motor

6

60 lb-in. Spring Return

35 lb-in. Non-Spring Return

7

75 lb-in. Non-Spring Return

8

150 lb-in. Non-Spring Return

9

300 lb-in. Non-Spring Return

1

Dual-ended shaft

Non-Spring Return

2

Normally Closed (NC) Spring Return

4

Non-Spring Return

5

Normally Closed (NC) Spring Return

A

0 Auxiliary Switches

Adjustable Stroke

Normally Closed

B

1 Auxiliary Switch

C

2 Auxiliary Switches

D

0 Auxiliary Switches

E

1 Auxiliary Switch

M 91 8

4

A

XXXX

See Catalog for Complete O.S. Number

Summary of Contents for M9161V series

Page 1: ...eight of older motors is available Motors have field adjustable stroke 90 to 160 Die cast aluminum housing Integral auxiliary switches are available factory mounted or can be field added Nominal timing standard of 30 seconds 90 stroke and 60 seconds 160 stroke Other timings available Spring return motors can operate valve linkages form power end or auxiliary end shafts for normally closed or norma...

Page 2: ...Number Guide See Table 1 Table 1 Modutrol IV Series 2 and 3 Model Number Guide NOTE Torque designation corresponds to torque rating at standard timing nominally 60 sec for 160 and 30 sec for 90 except for 300 lb in motors which have timings of 2 or 4 min Dimensions Refer to Fig 2 Electrical Ratings Refer to Table 2 Control Inputs Proportional Series 90 NOTE Motor Series 90 control can be either El...

Page 3: ...ROKE 160 DEGREE STROKE NON SPRING RETURN MOTORS 160 10 90 45 SPRING RETURN MOTORS AND NON SPRING RETURN MOTORS ASYMMETRICAL MOTORS SYMMETRICAL MOTORS M18998D 4 7 8 124 5 1 2 140 13 16 20 4 1 16 103 1 4 7 1 1 2 37 5 1 2 140 JUNCTION BOX MOTOR AUXILIARY END POWER END ADAPTER BRACKET 2 9 16 66 5 3 8 137 6 7 16 164 9 16 15 3 4 19 TOP VIEW OF BRACKET TOP VIEW 4 5 8 116 4 1 4 107 2 5 16 58 11 16 17 4 7 ...

Page 4: ...stor Board plugs onto Series 90 Motor quick connect wire terminals Provides same functionality as 4074BYK 4074EAU 4074EDC or 4074EED Resistor Kits 4074BYK Series 90 Resistor Kit provides for unison control of up to six Series 90 Motors 4074EAU W973 Resister Kit provides for control of two or three Series 90 Motors from a W973 Single zone Logic Panel or W7100 Discharge Air Controller 4074EDC 4 20 m...

Page 5: ...ns and on the product to make sure the product is suitable for your application 3 Installer must be a trained experienced service techni cian 4 After installation is complete check out product opera tion as provided in these instructions CAUTION Electrical Shock or Equipment Damage Hazard Can shock individuals or short equipment circuitry Disconnect all power supplies before installation Motors wi...

Page 6: ... except the Q5001 To mount the motor with the bracket See Fig 3 1 Mount the bracket to the equipment with existing or stan dard bolts 2 Using the provided bolts mount the motor to the bracket threaded holes For valve linkage applications other than the Q5001 1 Mount the bracket to the linkage 2 Position the motor on the bracket to align the motor shaft with the linkage 3 Attach the motor to the br...

Page 7: ...pply VA rating is large enough to provide power to all motors used without overloading 3 Fig 11 shows that the motor terminals are quick connects located on top of the printed circuit board 4 To access the wiring compartment a Remove the four screws from the junction box top b Lift off the cover 5 Refer to Fig 5 for typical wiring and Fig 7 for internal auxiliary switch connections NOTE Reverse mo...

Page 8: ...PROTECTION AS REQUIRED TRANSFORMER MAY BE INTERNAL OR EXTERNAL M770A SERIES 90 CONTROLLER MOTOR L1 HOT L2 1 1 2 R W B R W B T1 T2 TRANSFORMER POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED TRANSFORMER MAY BE INTERNAL OR EXTERNAL M13708 135 OHM POTENTIOMETER MOTOR BLUE LEAD YELLOW LEAD RED LEAD USE NEC CLASS 1 WIRING UNLESS POWER SUPPLY MEETS CLASS 2 REQUIREMENTS TAPE UNU...

Page 9: ...6284D4004 S M6285A1005 S M6285A1054 S M6285A4009 S 600 Ohms No Yes No 187 Ohm M6274F1009 F M6284F1070 F M6284F1078 F M6285F1001 F M6294F1009 F M6294F1017 F M6284D1032 F 10 K Ohms No No Yes Not Available M6284A1071 S M6284A1089 S M6284C1028 S 196 346 Ohms Yes Yes No 274 Ohm M6284A1030 S M6284A1055 S M6284A1097 S M6284B1004 S M6284C1010 S M6284C1044 S M6284F1013 S M6284F1039 S M6285A1039 S M6285A104...

Page 10: ... Motors Adjustable timing for M9182D1023 The timing potentiometer the second from the right Refer to Fig 10 sets the timing to 1minute if turned fully CCW 2 minutes if turned to its middle point and 4 minutes if turned fully CW CAUTION Careless Installation Hazard Use of excessive force while adjusting cams damages the motor To avoid damaging motor end switches set cams by moving only the top of t...

Page 11: ...oth directions 9 Disconnect the potentiometer reconnect the controller and replace the motor top cover NOTE Changing the differential from 1 to 10 reverses the switching action For example with a 10 dif ferential switch contacts R B make and R W break on a counterclockwise closed rotation With a 1 differential switch contacts R W make and R B break on a counterclockwise closed rotation OPERATION U...

Page 12: ...IFF MOTOR OPEN MOTOR CLOSE POWER END OUTER AUXILIARY CAM BLUE LEFT OUTER AUXILIARY SWITCH FAST RISEPORTION APPROX 1 DIFF 1 8 INCH STRAIGHT BLADE SCREWDRIVER RIGHT INNER AUXILIARY SWITCH SLOW RISE PORTION APPROX 10 DIFF INNER AUXILIARY CAM RED FAST RISE PORTION APPROX 1 DIFF FAST RISE PORTION APPROX 1 DIFF SLOW RISE PORTION APPROX 10 DIFF MOTOR OPEN MOTOR CLOSE POWER END OUTER AUXILIARY CAM RED LEF...

Page 13: ...the old motor 2 Remove the crank arm from shaft of old motor and remove the old motor 3 Determine necessity of the mounting bracket If the link age can reach the new motor shaft position and the crank arm has clearance for the necessary rotation the bracket is not required Use the 220738A Adapter Bracket or the 221455A Crank Arm if the crank arm must rotate through the bottom plane of the motor a ...

Page 14: ...SERIES 90 MODUTROL IV MOTORS 63 2631 07 14 ...

Page 15: ...SERIES 90 MODUTROL IV MOTORS 15 63 2631 07 ...

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