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Honeywell krom schroeder IFD 258, Manual, Page: 27 / 41

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Honeywell krom schroeder IFD 258 Manual Download Page 27

IFD 258 · Edition 03.12l

 

27

 

 

 

44 

ซ

.

บรมราชชนนี

 70 

ถ

.

บรมราชชนนี

 

ศาลาธรรมสพน์

 

ทวีวัฒนา

 

กทม

. 10170. 

website: 

https://www.add-furnace.com/

 

โทร

: 02-888-3472 

Line ID: @add11 e-mail: [email protected] 

 

 

 

7

 

Project planning information

 

7 .1  Cable selection

 

Use mains cable suitable for the type of operation and 
complying with local regulations.

 

Signal and control line: max. 2.5 mm

2

. 

Cable for burner ground/PE wire: 4 mm

2

.

 

Do not route IFD cables in the same cable duct as 
frequency converter cables or other cables emitting 
strong fields.

 

Ionization cable and ignition cable

 

Use unscreened high-voltage cable for both lines, see 
page

 

34 (Accessories).

 

Recommended cable length: 
Ionization cable – max. 75 m, 
Ignition cable:

 

IFD 258: max. 5 m, recommended < 1 m (with TZI/TGI), 
IFD 258..I: max. 1 m, recommended < 0.7 m.

 

The longer the ignition cable, the lower the ignition ca- 

pacity.

 

Avoid external electrical interference.

 

Lay cables individually and not in a metal conduit, if 
possible.

 

Lay the ignition cable and UV cable/ionization cable as 
far apart as possible.

 

Screw the ignition cable securely into the ignition trans- 
former TGI/TZI and feed it out of the unit on the short- 
est possible route (no loops).

 

Only use radio interference suppressed electrode 
adapters (with 1 k

 

resistor) for ignition electrodes, see 

page 34 (Accessories).

 

UV cable

 

The UV cable should be no longer than 100 m and 

should be laid as far as possible from the ignition cable.

 

7 .2  Star electrodes

 

We recommend using 7.5 kV ignition transformers on 
burners with star electrodes.

 

Summary of Contents for krom schroeder IFD 258

Page 1: ...tIFD258 Technical Information GB 6 Edition 03 12l For directly ignited burners of unlimited capacity in continuous operation pursuant to EN 746 2 Immediatefaultlock outorrestartfollowingflamefailure available as a switchablefunction Flame control with UV sensor or ionization sensor Space saving installation on site with IFD 258 I with integrated ignition Display for program status and flamesignal ...

Page 2: ...2 Start up without flame signal 20 4 3 3 Flame simulation 21 4 4 Behaviour during operation 22 4 4 1 Safety time during operation tSB for V1 and V2 22 4 4 2 Fault lock out or restart 22 5 Replacement possibilities 24 6 Selection 25 6 4 1 Calculating the safetytime tSA 25 6 1 Selection table 26 6 1 1 Type code 26 7 Project planning information 27 7 1 Cable selection 27 7 2 Star electrodes 27 7 3 Pu...

Page 3: ...lation 37 10 Maintenance cycles 38 11 Legend 38 12 Glossary 39 12 1 Waiting time tW 39 12 2 Safety time onstart up tSA 39 12 3 Ignition time tZ 39 12 4 Flame simulation Flame simulation delay time tLV 40 12 5 Safety time during operation tSB 40 12 6 Flame signal 40 12 7 Flame detector 40 12 8 Fault lock out 40 12 9 Safety interlocks Limits 41 12 10 Gas valve V1 41 12 11 Continuous operation 41 Fee...

Page 4: ...for frequent cycling operation It can be used for atmospheric burners or forced draught burners in multiple burner applications where a central control system is used for pre purge and for monitor ing The burners may be modulating or stage controlled The automatic burner control is suitable for operation in grounded and ungrounded systems The program status and the level of the flame sig nal can b...

Page 5: ...าชชนนี ศาลาธรรมสพน ทวีวัฒนา กทม 10170 website https www add furnace com โทร 02 888 3472 Line ID add11 e mail add028883472 gmail com 1 1 Examples of application Intermittent shut tle kiln in the ce ramics industry Roller hearth kiln Bogie hearth furnace ...

Page 6: ...2 888 3472 Line ID add11 e mail add028883472 gmail com 1 1 1 Forced draught burners Control ON OFF Gas valve and air valve are activated simultaneously The burner is ignited and monitored by a single elec trode Intheeventofaflamefailure animmediatefault lock out occurs L1 N PE BMS 4 3 IFD 258 8 µC 9 13 14 11 10 5 VAS L ZMI VR R ...

Page 7: ...stage controlled burner Control ON OFF or ON HIGH LOW OFF The burner BIO BIC starts at low fire rate Once the normaloperatingstateisreached theautomaticburn er control unit for continuous operation IFD 258 will release control The PLC can now pulse the air solenoid valve VR R in ordertocontrolthecapacitybetweenhighandlowfire L1 N PE BMS 4 3 IFD 258 8 µC 9 13 14 11 10 5 GIK B VAS BIO BIC VR R ...

Page 8: ...Modulating controlled burner Control ON OFF continuous The PLC uses the actuator IC 20 to move the air butter flyvalveBVAtoignitionposition The burner BIO BIC starts at low fire rate Once the normal operating state is reached the PLC uses the actuatorIC 20and the airbutterfly valve BVAto control theburnercapacity 4 3 IFD 258 8 9 13 14 10 5 VAS GIK IC 20 M BIO BIC BVA L1 N PE mA BMS µC 11 ...

Page 9: ...ide 2 4 CSA approval pursuant to Gas Appliances Directive 90 396 EEC in conjunc tion with EN 298 LowVoltageDirective 2006 95 EC Electromagnetic Compatibility Directive 2004 108 EC 2 2 AGA approval Australian Gas Association Approval No 4230 http www aga asn au product_directory 2 3 FM approval Certified to CAN CSA C 22 2 No 199 M 89 R 2004 Canadian Standards Association Class 3335 01 and 3335 81 S...

Page 10: ... of symbols see page 38 Le gend For cable selection and wiring see page 27 Project planning information 3 1 1 IFD 258 Ionization control in double electrode operation Ionization control in single electrode operation IFD 258 s1 F1 s2 c v1 v2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 max max 2 A 253 V AC 2 A 253V AC Z I L1 L1 N L2 PE IFD 258 s1 F1 s2 c v1 v2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 max max 2 A 253 V...

Page 11: ...website https www add furnace com โทร 02 888 3472 Line ID add11 e mail add028883472 gmail com UV control In the case of UV control only intermittent operation is possible IFD 258 s1 F1 s2 c v1 v2 UVS 2 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 max 1 max 2 A 253 V AC 2 A 253V AC L1 L1 N L2 PE 230V ...

Page 12: ...trode opera tion and for UV control Single electrode operation is not possible Ionization control in double electrode operation UV control In the case of UV control only intermittent operation is possible I IFD 258 s1 c F1 s2 v1 v2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 max max 2 A 253 V AC 2 A 253V AC Z I L1 L1 N L2 PE I IFD 258 s1 c F1 s2 v1 v2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 max 1 UVS 2 3 max 2 A 25...

Page 13: ... tSA then starts to elapse Voltage is supplied to the gas valve and ignition trans former Theburnerstarts Afterthesafetytimeonstart up tSA has elapsed the operation signalling contact closes This completes start up Start up without flame signal If after the gas valve has opened and the ignition has been activated no flame is detected during the safety time on start up tSA a fault lock out will the...

Page 14: ...ock out within the safety time during operationtSB Dependingonthesettingoftheprogram selector switch the valves will be closed immediately or the burner will be restarted once If the burner does not function a fault lock out occurs Safety interlocks Li In the event of fault signal reset Waiting time tW running start up with signal Start up position standby Flame simulation check Safety time on sta...

Page 15: ...of the au tomaticburnercontrolunitIFD Click on the picture The animation can be controlled usingthe control bar at the bottom of the window as onaDVDplayer To play the animation you will need Adobe Reader 9 or a newer version If you do not have Adobe Reader on your system you can download it from the Internet If the animation does not start to play you can down load it from the document library ww...

Page 16: ...he display C Mains On Off button The 7 segment display A shows the program status In the event of a fault the IFD halts the program run and the display starts to blink The program status and cause of the fault are displayed in coded form Program status I LAY Fault message blinking Unit can be switched off Start up position standby 00 Waiting time Pause time 01 Flame simulation Safety time on start...

Page 17: ...3472 gmail com 3 4 1 Reading off the flame signal Internally The flame signal can be called up on the display by pressing the Reset Information button for 2 seconds The flame signal of the burner is indicated in µA A value between 0 and 25 µA is displayed Important When using an external µ ammeter you must make sure that this µ ammeter cannot simulate any flame signal ...

Page 18: ...ing fault 83 Tenth to last occurring fault 90 1 Via potentiometer in lower section ofhousing 2 Via switch in lower section of housing 3 Quote in your order On parameterization ensure that the program sequence matches the application Select the parameters so that the burner can be operated as intended in all operating phases 4 1 Scanning the parameters During operation the 7 segment display shows t...

Page 19: ...the flame amplifier Parameter 04 The sensitivity atwhich the burner controlunitstill de tects a flame can be set between 2 and 20 µA Example In the case of UV control with the UV sensor UVS the signal of the burner to be monitored is influ enced by other burners The set value can be increased via a potentiometer in the lower section of the housing so that only the flame of the system s own burner ...

Page 20: ... This forms the minimum operating time of the automatic burner control unit and the burner Voltage is supplied to the gas valve and ignition transformer After the safe ty time on start up tSA has elapsed and the flame signal has been received the operation signalling contact be tween terminals 13 and 14 closes The display indicates the current program status 04 If after a successful burner start t...

Page 21: ...e than four times in succession during start up an inadmissible quantity of non combusted gas can reach the combus tion chamber during the safety time via open gas valves Therefore a fault lock out is performed on the automatic burner control unit IFD 258 following three consecutive drops of the start up safety interlock signal blinking If flame simulationissignalledduring start up the flame simul...

Page 22: ...ction of the housing determines whether the IFD starts a one off restartorperformsanimmediatefaultlock outforthe burner aftera flame failure seepage 29 Behaviour in the event of flame failure Immediate fault lock out following flame failure Parameter 12 0 Switch in fault lock out position After a flame failure during operation the IFD 258 will perform a fault lock out within the safety time during...

Page 23: ... erating time of 2 s the valves are closed and the opera tion signalling contact terminals 13 and 14 is opened within timetSB Theautomaticburnercontrolunitnowattemptstore starttheburneronce Iftheburnerdoesnotfunction a fault lock out occurs The display blinks and indicates If on restart the automatic burner control unit detects a flame signal within the safety time on start up tSA the operation si...

Page 24: ...ts IP 40 30 IP 54 NEMA 3 Signalling contact for fault and operating signals Signalling contact for fault and operating signals Flame signal called up via test jacks in upper section of housing using external measuring instrument The flame signal can be called up on the 2 digit 7 segment display Complies with requirements in accordance with EN 1993 Complies with requirements in accordance withEN 20...

Page 25: ... 03 12l 25 44 ซ บรมราชชนนี 70 ถ บรมราชชนนี ศาลาธรรมสพน ทวีวัฒนา กทม 10170 website https www add furnace com โทร 02 888 3472 Line ID add11 e mail add028883472 gmail com 6 Selection 6 4 1 Calculating the safety time tSA ...

Page 26: ...D 258 W standard available Order example IFD 258 5 1W 6 1 1Type code Code Description IFD Automatic burner control unit 2 Series 200 5 With ionization or UV control 8 Immediate fault lock out or restart switchable 3 5 10 Safety time on start up tSA 3 s 5 s 10 s 1 2 Safety time during operation tSB 1 s 2 s W Q Y P Mains voltage 230 V AC 50 60 Hz 120 V AC 50 60 Hz 200 V AC 50 60 Hz 100 V AC 50 60 Hz...

Page 27: ...Ionization cable max 75 m Ignition cable IFD 258 max 5 m recommended 1 m with TZI TGI IFD 258 I max 1 m recommended 0 7 m The longerthe ignition cable the lowerthe ignitionca pacity Avoid external electrical interference Lay cables individually and not in a metal conduit if possible Lay the ignition cable and UV cable ionization cable as far apart as possible Screwthe ignition cable securely intot...

Page 28: ...ectric shock or similar inputs L1 N and 3 start up safety interlock signal of the IFD should be disconnected from the electrical power sup ply Important This should be reflected in the wiring on site 7 5 Emergency stop triggered by safety interlock The safety interlock turns off the power to the input 3 start up safety interlock signal such as in the event of airdeficiencyorsimilar 7 6 Overload pr...

Page 29: ...s resetfornolongerthan1second If a fault is acknowledged by remote reset too often flashes on the display to indicate a fault too many re moteresets Theerrorcanonlybeacknowledgedwith theReset Informationbuttonontheunit The burner malfunction must be remedied The mal function cannot be remedied by changing the method of activation 7 9 Behaviour in the event of flame failure In the event of a flame ...

Page 30: ...LV The burner should be adequately grounded Incor rect wiring and an insufficient ground connection can cause damage to the equipment during single elec trode operation Inthecaseofsingle electrodeoperation onlyignition transformers of type TZI or TGI may be used The use of pulse spark or high frequency ignition devices is not permitted 7 11 Note on EC type examination Since EN 298 1993 does not de...

Page 31: ...t be simulated by a short circuit If a flame is detected duringthe burner start es on the display to indicate a fault 7 15 Commissioning flash Ignition and monitoring with a single electrode are pos sible see page 10 Connection diagrams 7 13 2 With UV sensor UVS A UV tube inside the UV sensor detects the ultraviolet light of a flame It does not respond to sunlight incan descent bulb light or infra...

Page 32: ...he safety time the operation signalling contact closes and valve 2 is opened once the safety time tSA has elapsed If no flame is detected the fault signallingcontact clos es oncethesafetytimetSA haselapsed Example of application Control ON OFF or ON HIGH LOW OFF The burner BIO BIC starts at low fire rate Once the normal operatingstateisreached theautomaticburn er control unit IFD 258 opens the air...

Page 33: ...ace com โทร 02 888 3472 Line ID add11 e mail add028883472 gmail com 7 17 Short circuit fuse In accordance with EN 298 all safety outputs for gas valves are fitted with an internal fuse which may no longer be replaced In the event that the internal fuse blows the unit must be sent to the manufacturer for in spection ...

Page 34: ...es 8 1 High voltage cable FZLSi 1 7 50 C 58 F to 180 C 356 F Order No 04250410 FZLK 1 7 5 C 23 F to 80 C 176 F Order No 04250409 8 2 Radio interference suppressed electrode adapters Plug cap 4 mm 0 16 inch interference suppressed Order No 04115308 Straight adapter 4 mm 0 16 inch interference sup pressed Order No 04115307 Straight adapter 6 mm 0 2 inch interference sup pressed Order No 04115306 ...

Page 35: ...ax 2 A 253 V AC max number of operating cycles 250 000 Max number of operating cycles reset button 1000 mains button 1000 Signal inputs Input current signal inputs signal 1 typ 2 mA Flame control sensor voltage approx 230 V AC length of sensor cable max 75 m for ionization control max 100 m for UV control sensor current 2 µA switch off threshold can be adjusted between 2 and 20µA max sensor curren...

Page 36: ...ve humidity no condensation permitted Enclosure IP 54 pursuant to IEC 529 Overvoltage category III pursuant to EN 60730 Cable gland M16 Installation position any Weight IFD 258 610 g IFD 258 I 770 g 9 1 Operating controls A 2 digit 7 segment display to display program status and flame signal B Reset Information buttontoresetthe systemafter a fault or to call up the flame signal on the display C Ma...

Page 37: ...g is made of impact resistant plastic The upper section containing the detection circuitry is a push connectionfitintothe lower section The connection terminals grounding strip and neutral bus are located in the lower section The upper section of the housing is at tached to the lower section using two screws The lower section can either be snapped onto a DIN rail or secured with two M5 screws In o...

Page 38: ...s little servicing 11 Legend Symbol Description 88 Display 88 Blinking display Safety interlocks Limits Start up signal Ignition transformer Gas valve Flame signal Operating signal RUN Fault signal Reset Information Input signal Output signal Z Ignition High voltage I ionization Input Output safety circuit tW Waiting time tLV Flame simulation delay time tZ Ignition time tSA Safety time on start up...

Page 39: ...is sup plied to the gas valve V1 and the ignition transformer and the burner is ignited The duration of the ignition time is either 2 3 or 6 seconds see page 35 Techni caldata Once the start up signal has been applied the wait ing time tW starts to elapse During this time a self test is conducted to detect errors in internal and external circuit components If no malfunction is detected the burnerw...

Page 40: ...ty time of the installation during opera tion including closing time of the valves may not ex ceed 3 seconds see page 27 Project planning infor mation Note the requirements of the Standards 12 6 Flame signal If a flame is detected the flame detector will supply a flame signal 12 7 Flame detector The flame detector detects and signals the presence of a flame The flame detector usually consists of a...

Page 41: ...agesupply 12 10 Gas valve V1 The start fuel flow rate is released by gas valve V1 The gas valve V1 opens at the start of the safety time on start up tSA It remains open until the burner is switched off again by a controlled shut down or fault lock out 12 11 Continuous operation The gas burner has been running for longer than 24 hours and was not switched off during that time F The current addresse...

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