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INTELLIDOX DOCKING MODULE                                   USER MANUAL || TROUBLESHOOTING 

HONEYWELL 

PAGE 105 OF 119 

Compliance Tests 

The sensor test fails during bump test or calibration. 

The calibration gas cylinder is not connected to an inlet. 

Connect an appropriate calibration gas cylinder to the inlet. 

The calibration gas cylinder is empty. 

Replace the empty calibration gas cylinder. 

The end plate is not attached. 

Attach an end plate to the last module in a group (or to an individual module). 

See

 

Attach the End Plate

. 

If the end plate is damaged or missing, contact

 

an authorized distributor. 

The inlet key is not properly connected. 

To connect the inlet key, see

 

Inlet Keys

. 

The calibration gas cylinder tubing is too long. 

Disconnect the tubing, cut it to a shorter length, and reconnect. See 

Connect a 

Calibration Gas Cylinder

. 

The calibration gas cylinder tubing is damaged. 

Inspect the tubing and replace with new tubing, if necessary. 

The modules are not properly connected. 

Lift the latch arm between modules and push the modules firmly together.

 

See

 

Work Plan: Assemble Groups of up to Five Connected Modules

. 

The gas type and/or concentration settings on the module are not configured to match the 

calibration gas cylinder. 

To configure gas inlets: 

1.  From the menu, select 

Settings

. 

2. 

Select an inlet, and verify that the gas type and concentration settings 

match the connected calibration gas cylinder. See

 

Configure Gas 

Inlets

. 

The audible alarm test fails during bump test or calibration. 

The detector's audible alarm hole is blocked. 

To clean the audible alarm hole: 

1.  Remove the detector from the module. 

2.  Clean the audible alarm hole with a soft, damp cloth or an appropriate 

cleaner that is specified in the detector operator manual. 

The visual alarm test fails during bump test or calibration. 

The detector's alarm LED windows are dirty. 

To clean the indicators: 

1.  Remove the detector from the module. 
2.  Clean the alarm LED windows with a soft, damp cloth or an appropriate 

cleaner that is specified in the detector operator manual. 

The module is under too much light. 

Move the module away from a direct light source. 

 

 

Summary of Contents for IntelliDoX

Page 1: ...IntelliDoX Docking Module USER MANUAL ...

Page 2: ...nnect the Module to a Network 31 Dock Station Settings Menu 37 Display the Adjust Dock Station Settings Menu 38 Adjust the LCD Brightness 39 Adjust Date and Time Settings 40 Configure Gas Inlets 41 Display the Select Language Menu 43 Display the About Summary Screen 44 Detector Operations 45 Insert a Detector 46 Detector Operations Menu 47 Bump Test 48 FastBump 51 Calibration 53 Transfer Datalogs ...

Page 3: ...iDoX to Fit Compatible Detectors 92 Replace the Detector Cradle 93 Replace the Calibration Insert 95 Maintenance 97 Clean and Maintain the Module 98 Calibration Equipment and Gases 99 Technical Specification and Warranty 100 Technical Specification 101 Limited Warranty and Limitation Liability 103 Troubleshooting 104 Compliance Tests 105 Detectors 107 Modules 108 Network Connections 111 Calibratio...

Page 4: ... the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be expressly stated in its written agreement with and for its customers In no event is Honeywell liable to anyone for any indirect special or consequential damages The information and specifications in this document are subject to change without notice Trademarks Brand or p...

Page 5: ... gas cylinders The end plate must remain securely latched at all times during operation Perform calibrations and bump tests only in a normal atmosphere 20 9 v v O2 that is free of hazardous gas The maximum recommended calibration tubing length is 10 meters 33 feet Use of tubing that is longer than the recommended length may result in inaccurate or failed compliance tests or calibrations The maximu...

Page 6: ...F 119 Getting Started This section contains information and illustrations related to the module and its components It also includes an overview of the module settings menu and general instructions for inserting a detector and using the detector operations menu on the module ...

Page 7: ...designed to be safe in the following conditions 1 Indoor use only 2 Normal atmosphere 20 9 v v O2 that is free of hazardous gas 3 Temperature range of 50 F to 95 F 10 C to 35 C and 4 Relative humidity of 10 to 90 non condensing If the intended operating environment does not match these criteria Honeywell recommends that you consult a qualified professional specialist prior to installing and using ...

Page 8: ...liDoX Enabler Kit You need one IntelliDoX Enabler Kit for each stand alone IntelliDoX module or group of up to 5 connected modules Each Enabler Kit contains 1 One power supply and AC power cord appropriate to shipping destination 2 One ethernet cable 3 Gas tubing 1 8 inch I D 4 6 meters 15 feet 4 Quick connect fittings 5 Inlet filters and plugs 6 Connectors with attached 3 16 inch I D tubing for u...

Page 9: ...INTELLIDOX DOCKING MODULE USER MANUAL GETTING STARTED HONEYWELL PAGE 8 OF 119 IntelliDoX at a Glance ...

Page 10: ...multi inlet key to activate gas inlets 1 2 3 and 4 Single inlet Key Insert the single inlet key when only one gas inlet is required to support compliance test operations performed on the module When the single inlet key is inserted into a module gas inlet 1 is active and gas inlets 2 3 and 4 are inactive Gas Cylinder with a Single Inlet Key When you connect a gas cylinder to IntelliDoX with a sing...

Page 11: ...liDoX with a multi inlet key you will see multiple connected gas types on the LCD screen Change an Inlet Key To remove the inlet key pinch the release tabs together and then pull the inlet key out To insert the inlet key align the inlet key with the opening and push firmly Always disconnect the power cord from the IntelliDoX before you change an inlet key 1 Disconnect the power cord from the Intel...

Page 12: ...INTELLIDOX DOCKING MODULE USER MANUAL GETTING STARTED HONEYWELL PAGE 11 OF 119 LCD Screen Screen Color ...

Page 13: ...ns Scroll right Scroll left Scroll up Scroll down Press and hold until the module settings menu is displayed Press and release to select a menu item or save changes Press and hold until an operation is cancelled Press and release to close a menu item or return to a previous screen or cancel changes ...

Page 14: ...CKING MODULE USER MANUAL ASSEMBLE MODULES HONEYWELL PAGE 13 OF 119 Assemble Modules This section contains work plans and instructions for assembling and installing individual modules and groups of up to five modules ...

Page 15: ...on a Wall c Mount on Parallel DIN Rails 4 Prepare the module for use For more information see Prepare Modules for Use a Attach the end plate For more information see Attach the End Plate b Connect an inlet filter to the purge inlet For more information see Connect the Inlet filter c Insert an inlet plug into each unused inlet For more information see Insert the Inlet Plugs d Connect the exhaust tu...

Page 16: ... Parallel DIN Rails 4 Connect up to 5 modules For more information see Connecting Modules Mounting Connected Modules on a Wall 5 Prepare the connected modules for use For more information see Prepare Modules for Use a Attach the end plate to the last module in the group See Attach the End Plate b Connect an inlet filter to the purge inlet on the first module in the group For more information see C...

Page 17: ...d 1 Disconnect the power cord network cable tubing and inlet filter assemblies 2 Detach the back panel a Hold the module with the back panel facing toward you b Find the panel latch at the top left side of the module near the panel hinge c Press down firmly on the panel latch and then continue to press down while you slide the panel to the right until the hinge pins are detached 3 Pinch the arms o...

Page 18: ...t the stands are connected and then lower and lock the latch arm on the first module 3 Unlock and raise the latch arm on the last connected module and then connect another module Repeat as necessary to connect up to a maximum of five modules in one group 4 Prepare connected modules for use a Verify that connected modules are firmly attached and latch arms are lowered and locked b Attach the end pl...

Page 19: ...e clearance for the power cord cables and tubing Adequate clearance for normal use maintenance and cleaning 2 Have ready appropriate mounting hardware Each module requires sufficient hardware for 4 anchor points 3 Have ready tools and accessories required to install the mounting hardware Incomplete or improper mounting may result in property damage and or personal injury Do not install near heat s...

Page 20: ...ide c Drill through the center of each anchor point mark 4 Secure the panel to the wall with the metal brace facing out Use appropriate hardware for each of the 4 anchor points Do not overtighten 5 Attach the module to the mounted back panel a Align the hinges and hook receptacles on the module with the hinge pins and hooks on the mounted panel b When the module lies flat against the mounted panel...

Page 21: ... Repeat as necessary to mount up to 5 connected panels 7 Attach a module to the first panel a Align the hinges on the module with the hinge pins on the mounted panel Align the hooks on the mounted panel with the hook receptacles on the module b When the module lies flat against the mounted panel firmly push to the left to lock onto the panel If this is difficult loosen the mounting hardware slight...

Page 22: ...at the top right side of the module at the end of the group 4 Press down firmly on the panel latch and then continue to press down while you push the module to the right until the hinge pins and hooks are detached For best results Honeywell recommends that you hold the remainder of the group firmly in position while pushing to help protect the remaining modules in the group from excessive movement...

Page 23: ...Access to a network connection if using Access to calibration gas sources Adequate clearance for the power cord cables and tubing Adequate clearance for normal use maintenance and cleaning 2 Install two parallel top hat DIN rails that are 35 millimeters by 7 5 millimeters Use DIN rails that are appropriate for the combined weight and normal use of the total number of mounted modules Space the DIN ...

Page 24: ... until it snaps into place b Verify that the module is firmly attached to both the upper DIN rail and the lower DIN rail 3 Connect the attached modules into groups of up to 5 if using Repeat as necessary until all groups are connected a Snap the first module into position on the DIN rail and then unlock and raise the latch arm b Snap the second module onto the DIN rail and then slide it into posit...

Page 25: ...ving Connected Modules from Parallel DIN Rails 1 Disconnect the power cord network cable tubing and inlet filter assemblies 2 Remove the end plate 3 Lift the latch arm between connected modules at the end of the group 4 Find the DIN mount lock on the lower right side of the last module Hold the DIN mount lock down and then slide the module along the DIN rails until it is separated from the group 5...

Page 26: ...INTELLIDOX DOCKING MODULE USER MANUAL PREPARE MODULES FOR USE HONEYWELL PAGE 25 OF 119 Prepare Modules for Use This section contains instructions and information related to preparing modules for use ...

Page 27: ... is detached during operation disconnect power and replace the end plate immediately Abnormal performance may occur when the end plate is detached or removed Failure to comply may result in incorrect or failed compliance tests or calibrations Attaching the End Plate 1 Unlock and raise the latch arm 2 Attach the end plate Verify that the end plate is firmly attached and set flush with the edge of t...

Page 28: ... 49 5 feet Ensure the exhaust line is not connected to a negative pressure system Connecting the Exhaust Tubing 1 Inspect the tubing to ensure that it is free of obstructions and defects 2 Cut tubing to a length that is appropriate for exhaust and then attach a male quick connect fitting to one end 3 Connect the exhaust tubing to the exhaust outlet using the quick connect fitting 4 Verify that the...

Page 29: ... module from dust ingress For best results replace the inlet filters periodically or whenever the inlet filter is damaged or dirty You may connect an extension tubing to the inlet filter to draw ambient air from an adjacent fresh air environment If an inlet filter is damaged dirty or missing replace it immediately For replacement parts contact Honeywell or an authorized distributor Failure to comp...

Page 30: ...lug is inserted into each unused gas inlet before using the module Once inserted the inlet plugs help to protect the module from dust ingress If an inlet plug is damaged or missing replace it immediately If plugs are not available you may use inlet filters instead For replacement parts contact Honeywell or an authorized distributor Failure to comply may result in damaged equipment ...

Page 31: ...authorized distributor immediately 2 Connect the AC power cord to the power supply 3 Connect the power supply into the power connection on the module Press firmly until you hear a click The click confirms that the plug is locked 4 Plug the AC power cord into a suitable wall outlet 5 When the power is connected the LCD activates and a self test is performed Disconnecting the Power To deactivate a m...

Page 32: ...etwork port for each module or group of up to 5 connected modules Network ports are usually managed by a network administrator For more information contact your network administrator or Help Desk 2 Have ready one static IP address for each individual or connected module Static IP addresses are usually provided by a network administrator For more information contact your network administrator or He...

Page 33: ...d is fully inserted into an active network outlet 3 Press and hold until the Adjust docking station settings menu is displayed Press or to scroll to About and then press to display the About screen If the IP address displays only zeroes then the connection is not active If problems persist contact your network administrator or Help Desk Connecting IntelliDoX to Safety Suite Device Configurator Saf...

Page 34: ...ll recommends that you change the password for each networked module The default user name is admin The default password is admin Changing Network Settings and Password through an Internet Browser Window 1 When the module is successfully connected to a network display the About summary screen and then record the IP address for the module To display the About summary screen follow these steps a Pre...

Page 35: ...different IP address in the browser address bar to change network settings for another module Managing Network Settings through Safety Suite Device Configurator Software When you log in to Safety Suite Device Configurator software as an administrative user you can change network settings and the administrative password for networked modules For more information refer to the Safety Suite Device Con...

Page 36: ...azardous gas 3 Verify that the end plate is attached and the latch arm is lowered and locked 4 Verify that the exhaust tubing is connected and that it is free of defects and obstructions The maximum recommended calibration tubing length is 10 meters 33 feet Use of tubing that is longer than the recommended length may result in inaccurate or failed compliance tests or calibrations A demand flow reg...

Page 37: ...iate length Honeywell recommends that the tubing is between 39 inches 1 meter and 33 feet 10 meters in length 3 Attach one end of the 1 8 inch 3 2 millimeter I D tubing to the demand flow regulator 4 Insert a quick connect fitting into the free end of the tubing and then connect it to Inlet 1 on the module 5 If a multi inlet key is inserted in an individual module or one or more connected modules ...

Page 38: ...ELLIDOX DOCKING MODULE USER MANUAL DOCK STATION SETTINGS MENU HONEYWELL PAGE 37 OF 119 Dock Station Settings Menu This section contains information and instructions for using the Dock Station Settings menu ...

Page 39: ...f the LCD screen 2 Change date and time settings for the module 3 Configure gas inlet settings for attached calibration gas cylinders and 4 Display network and other information about the module Displaying the Adjust Dock Station Settings Menu 1 Press and hold on the keypad until the Adjust dock station settings menu is displayed 2 Press or on the keypad to select a settings option and then press ...

Page 40: ...lso changed Adjusting LCD Brightness 1 Press and hold on the keypad until the Adjust dock station settings menu is displayed on the LCD 2 Press or on the keypad to select Adjust dock station settings menu and then press to display the Adjust dock station settings menu 3 Press or to adjust the brightness of the LCD screen 4 Press to save settings and return to the Adjust dock station settings menu ...

Page 41: ... settings or press to skip to the time settings a To set the date press or to select day month or year and then press or to change the value b To change the date format press or until the date labels are selected and then press or to change the date display to year month day day month year or month day year 4 Press to save the date settings and continue or press to cancel the date changes and go t...

Page 42: ... and multi inlet key modules then changes to Inlet 1 affect all modules and changes to Inlets 2 3 and 4 affect the multi inlet key modules only Configuring Gas Inlets 1 Press and hold on the keypad until Adjust dock station settings is displayed on the LCD 2 Press or to select Configure gas inlets and then press If the procedure is passcode protected then enter the passcode and press to continue 3...

Page 43: ...ed in the calibration gas cylinder If the concentration does not match select Concentration from the Inlet edit menu and then press to edit b Press or to configure the gas concentration c Press to save the changes and return to the Inlet edit menu or press to abandon the changes and return to the Inlet edit menu 7 Record the lot number of the calibration gas cylinder a Select the lot number settin...

Page 44: ... You can select English French German Spanish or Portuguese 1 Press and hold on the keypad until Adjust dock station settings is displayed on the LCD 2 Press or on the keypad to select Select Language and then press to display the Select Language menu 3 Press or to select a language 4 Press to save settings and return to the Adjust Dock Station Settings menu or press to return to the prior setting...

Page 45: ... about the module that may be helpful when you install or configure modules such as 1 Module serial number 2 Versions of firmware and hardware installed on the module 3 IP address and 4 MAC address Displaying the About Summary Screen 1 Press and hold on the keypad until Adjust dock station settings is displayed on the LCD 2 Press to return to the Adjust dock station settings menu ...

Page 46: ...LIDOX DOCKING MODULE USER MANUAL DETECTOR OPERATIONS HONEYWELL PAGE 45 OF 119 Detector Operations This section contains information and instructions for inserting a detector and performing certain operations ...

Page 47: ...rt the detector and then close the lid Detector identification is displayed 4 When the detector is recognized procedures specified to occur automatically on insertion are performed If the detector contains a rechargeable battery battery charging begins Progress screens may be displayed while certain procedures are performed 5 After the detector is recognized and automated procedures are completed ...

Page 48: ...ector Operations Menu After the detector is recognized and automated procedures are completed the detector operations menu and What do you need to do are displayed Press or on the module keypad to select a menu item and then follow on screen instructions to perform the selected procedure ...

Page 49: ...rocedure that confirms a detector s ability to respond to target gases by exposing the detector to a known gas concentration The module supports two types of bump test 1 FastBump an accelerated test that performs the bump procedure and event log transfer only and 2 Standard Bump Test a test that performs the bump procedure and other procedures specified to occur automatically on insertion such as ...

Page 50: ... tests or possible non recoverable failure of the equipment and will invalidate the warranty 3 Do not use gas cylinders past their expiration date 4 A demand flow regulator must be used with all gas cylinder connections The module inlet should not be pressurized 5 Do not bump test the detector immediately after charging is complete 6 Bump test the detector if ambient gas readings vary during start...

Page 51: ...When Pre Conditioning of the system is required please follow the procedure described below In an IntelliDoX the only means of flowing the gas is with a bump test or calibration To bump test Ultra for CL2 NH3 in an IntelliDoX place unit in the dock and then Select bump test using the IntelliDoX menu Bump test once to pre condition the system This test will result in a fail Bump test second time to...

Page 52: ...stBump is available refer to the appropriate detector manual You must use instrument management software to configure the module to automatically FastBump a compatible detector on insertion For more information refer to the appropriate software manual and the appropriate detector user manual FastBump a Detector 1 Insert a compatible detector into the module The LCD changes to gray and Detector ide...

Page 53: ...bump test and other procedures on insertion the LCD changes to yellow and Testing Alarms is displayed after the detector is recognized Go to step 6 3 When the module is NOT configured to perform bump test or other procedures on insertion What do you need to do is displayed after the detector is recognized Go to step 4 4 Press or to select Bump test my detector If the procedure is passcode protecte...

Page 54: ... step procedure that determines the measurement scale for the detector s response to gas In the first step a baseline reading is taken in a clean uncontaminated environment In the second step the sensors are exposed to known concentrations of gas The detector uses the baseline and known gas concentrations to determine the measurement scale Over time and through use sensor performance may drift fro...

Page 55: ...uipment and will invalidate the warranty 3 Do not use gas cylinders past their expiration date 4 A demand flow regulator must be used with all gas cylinder connections The module inlet should not be pressurized 5 Do not calibrate the detector immediately after charging is complete 6 Calibrate the sensor if ambient gas readings vary during startup 7 Calibrate a new sensor before use Allow the senso...

Page 56: ...t calibration option for PID under BW Ultra configuration tab and save this configuration on Ultra detector 2 Install multi inlet key in the IntelliDoX and configure 2 inlets for Isobutylene gas in which one inlet is for span low gas concentration and another is for span high gas concentration 3 Place the detector into the IntelliDoX nest and close the lid 4 After detector recognition IntelliDoX w...

Page 57: ...E 56 OF 119 Special Considerations for IntelliDoX BW Icon DX CP Note The external filter on BW Icon is supported while docked into IDX BW Icon DX CP and does not need to be removed If the detector fails calibration check for and replace a dirty filter then calibrate again ...

Page 58: ... the LCD changes to yellow and Testing Alarms is displayed after the detector is recognized Go to step 6 3 When the module is configured to perform calibration and other procedures on insertion and the calibration is NOT overdue the other procedures are performed after the detector is recognized After the procedures are completed What do you need to do is displayed on the LCD Go to step 5 4 When t...

Page 59: ... is NOT configured to transfer data logs on insertion What do you need to do is displayed after the detector is recognized Go to step 4 4 Press or to select Transfer datalogs from my detector and then press If the procedure is passcode protected then enter the passcode and press to continue The LCD changes to yellow A progress bar and the Datalog file transfer message are displayed 5 When the tran...

Page 60: ...n the LCD After the detector is recognized procedures specified to occur automatically on insertion are performed 8 After the detector is recognized and all procedures specified to occur automatically on insertion are completed the detector operations menu and What do you need to do Are displayed 9 Press or to select Adjust dock station settings and then press 10 The Adjust Dock Station Settings m...

Page 61: ...and or property damage Charging a Detector Battery charging is disabled during bump test and calibration procedures Do not store the detector in the module 1 Insert a compatible detector into the module Detector identification is displayed on the LCD 2 When the detector is recognized procedures specified to occur automatically on insertion are performed If the detector contains a rechargeable batt...

Page 62: ...Y SUITE SOFTWARE HONEYWELL PAGE 61 OF 119 Configure Settings via Safety Suite Device Configurator and Safety Suite Software This section contains general instructions for creating and transferring configuration files to modules and detectors via Safety Suite Device Configurator and Safety Suite software ...

Page 63: ...vice Configurator Software 1 Start Safety Suite Device Configurator software and then log in as an administrator 2 Select Configure Devices via IntelliDoX on the Devices menu The IntelliDoX Configuration Selection dialog box is displayed 3 Select a configuration file and click OK The IntelliDoX Device Configuration dialog box is displayed 4 Select the tab for a compatible detector and then select ...

Page 64: ...ible detectors to synchronize time and date settings to the module when inserted For more information refer to the Safety Suite Device Configurator operator manual Via Safety Suite Adjust the module s time and date settings automatically via the Safety Suite Device Configurator For connected modules you must adjust time and date settings for each module in the group NOTE You must use Safety Suite ...

Page 65: ... Configurator will retrieve the configuration from the IntelliDoX 2 In the IntelliDoX Operations Configuration panel select the following a Select Passcode Protected b Enter the 4 digit passcode in the PASSCODE box c Select the required Automatic operations d Click SAVE to save the configuration to IntelliDoX 3 Go to the Device Configuration page and update the required Details Section information...

Page 66: ...AFETY SUITE DEVICE CONFIGURATOR AND SAFETY SUITE SOFTWARE HONEYWELL PAGE 65 OF 119 5 Go to the Settings section And adjust the device configuration Click SAVE The Safety Suite Device Configurator will display whether the configuration is successfully saved or not ...

Page 67: ...ety Suite Device Configurator software to create a configuration file that is compatible with the module After the configuration file is created transfer it to one or more modules to implement the new configuration settings For more information refer to the Safety Suite Device Configurator operator manual and the appropriate detector operator manual Workflow Configuring Settings 1 Create the confi...

Page 68: ...afety Suite Device Configurator operator manual and the appropriate detector operator manual 5 Select the IntelliDoX Configuration tab Modify the available features options and settings as required For more information refer to the Safety Suite Device Configurator operator manual and the appropriate detector user manual 6 Select Apply available detector firmware upgrades checkbox and then select A...

Page 69: ... the selected modules 3 After the file is transferred the Operation completed message box is displayed Click OK to return to the IntelliDoX Device Configuration dialog box 4 Verify that the configuration settings are updated on the selected modules a Start Safety Suite Device Configurator software and then log in as an administrator b Select Configure Devices via IntelliDoX on the Devices menu The...

Page 70: ...d System 2 Create the configuration file See Error Reference source not found Safety Suite Device Configurator or Safety Suite 3 Click Save to File The Save Settings to File dialog box is displayed 4 Save the configuration file to the System folder on the USB flash drive Do not change the file name or extension Eject the USB flash drive from the PC 5 Insert the USB flash drive into the USB port on...

Page 71: ...tector and then select the IntelliDoX Configuration tab 5 Click on the Time zone selector Select your time zone from drop down menu 6 Verify that the Current date and time displayed under Time zone settings is correct The date is synchronized with the PC on which Safety Suite Device Configurator software is installed If the date is incorrect change the date on the PC If the time is incorrect click...

Page 72: ...IntelliDoX you want to communicate with is added and visible 3 From the ACTIONS column expand ACTIONS and select Device Details The IntelliDoX Configuration panel is displayed 4 Click Language Timezone Preferences and select the appropriate time zone for your IntelliDoX You can also check the Automatically adjust clock for Daylight Savings Time check box if needed Clock Adjustment for Daylight Sav...

Page 73: ...ck for Daylight Savings Time 4 Click the Time zone selector and then select a time zone from the drop down menu The next start and end dates for daylight savings time are displayed for the specified time zone 5 Review and revise other configuration settings if necessary and then save the configuration file and transfer it to one or more modules For more information see Error Reference source not f...

Page 74: ...ivated all detector safety functions are disabled and the detector operating life countdown is suspended Hibernation may extend the service life of the detector limited by the specified maximum operating life of the detector It does not extend the specified maximum operating life of the detector For more information refer to the Safety Suite Device Configurator operator manual and the appropriate ...

Page 75: ...file to one or more modules When a module is configured to activate hibernation on insertion the LCD changes to gray and the hibernation symbol is displayed All other module functions are disabled Detectors in hibernation mode do not respond to gas Do not use detectors in hibernation mode as personal protective equipment PPE Work Plan Configuring Hibernation 1 Create a hibernation configuration fi...

Page 76: ... Selection dialog box is displayed 3 Select a configuration file and click OK The IntelliDoX Device Configuration dialog box is displayed 4 Select the tab for a compatible detector that supports hibernation and then select the IntelliDoX Configuration tab 5 Click the Hibernation icon to activate hibernation 6 The hibernation activation dialog box is displayed Click OK to save the setting or click ...

Page 77: ...ERNATION HONEYWELL PAGE 76 OF 119 Creating a Hibernation Configuration File via Safety Suite Software 1 From the main window click IntelliDox Configuration 2 From the IntelliDoX Configuration panel select the Hibernation checkbox 3 Click Save ...

Page 78: ... your PC Use Windows Explorer or My Computer to open the USB flash drive and then create a new folder named System 2 Create the hibernation configuration file See Hibernation 3 Click Save to File The Save Settings to File dialog box is displayed 4 Save the hibernation configuration file to the System folder on the USB flash drive Do not change the file name or extension Eject the USB flash drive f...

Page 79: ...etector into the module Detector identification is displayed on the LCD 3 After the detector is recognized event logs are transferred to the module 4 After the event log transfer is complete hibernation is activated on the detector 5 Remove the detector from the module and store for future use To learn more about hibernation suitable conditions for detector storage and detector reactivation refer ...

Page 80: ...ILES HONEYWELL PAGE 79 OF 119 Transfer Data Files This section contains information and instructions related to transferring data files from detectors to modules and from modules to a PC via Safety Suite Device Configurator Safety Suite or USB flash drive ...

Page 81: ...ator or Safety Suite are added to the database After the data files are transferred you can use Safety Suite Device Configurator or Safety Suite to manage data and prepare custom reports Transferring Data Files via Safety Suite Device Configurator Software 1 Start Safety Suite Device Configurator software and then log in as an administrator 2 Select Import from the Devices menu The Import Device D...

Page 82: ...nd then log in as an administrator 2 Select Import from the Devices menu The Import Device Data window is displayed 3 Select IntelliDoX Import The Getting list of IntelliDoXs message box may be displayed while Safety Suite Device Configurator prepared a list of available modules 4 Click View Edit Schedule The Gathering the connection status of Scheduled IntelliDoX message box is displayed while Sa...

Page 83: ...ress or to select Exit The LCD changes to green and USB transfer complete and Please remove stick are displayed Remove the USB flash drive from the port 6 Insert the USB flash drive into a USB port on a computer that contains Safety Suite Device Configurator software 7 Start Safety Suite Device Configurator software and then select Import from the Devices menu The Import Device Data window is disp...

Page 84: ...well is committed to continuously improving product features and performance Thus firmware updates may become available for certain products Honeywell recommends that you visit the appropriate product site at www honeywellanalytics com to find and download the latest firmware version for your products ...

Page 85: ...flash from the PC 3 Transfer the file from the USB flash drive to a module a Insert the USB flash drive into the USB port on the module The USB File Copy Utility menu is displayed b Press or to select Copy to dock and then press to continue c The LCD changes to yellow A progress bar and alternating Do not remove stick and USB transfer in progress messages are displayed while the file is transferre...

Page 86: ...tation settings is displayed on the LCD b Press or to select About and then press The About this docking module summary screen is displayed c Read the firmware version information d Press to return to the Adjust dock station settings menu 9 For connected modules repeat steps 3 through 7 until all modules in the group are updated ...

Page 87: ...of modules is idle You can verify the version of the installed firmware as well as other module details via the IntelliDoXs on the Administration menu in Safety Suite Device Configurator For more information refer to the Safety Suite Device Configurator operator manual 1 Download and save the firmware update file to a PC or network drive Do not rename the file 2 Start Safety Suite Device Configura...

Page 88: ...the dialog box 8 The firmware update begins automatically when the module is idle The LCD changes to yellow Installing new dock firmware Please wait is displayed Do not deactivate the module during installation 9 If the module is part of a group of connected modules then installation begins after all of the modules in the group are idle 10 After the update is installed updated modules restart auto...

Page 89: ... via USB flash drive to individual modules or to modules that are connected in a group For connected modules transfer the file to each appropriate module in the group 1 Download and save the firmware update file to a PC or network drive Do not rename the file 2 Insert a USB flash drive into a USB port on your PC Use Windows Explorer or My Computer to open the USB flash drive and then create a new ...

Page 90: ... the firmware update file is automatically transferred to the selected modules 7 When the transfer is complete click OK to close the dialog box Updating the Detector Firmware via Safety Suite Device Configurator Modules must be configured via Safety Suite Device Configurator software to enable firmware updates on insertion for compatible detectors For more information see Configure Module and Dete...

Page 91: ...e version is available the user will get an UPDATE button under the FIRM VERSION section in the IntelliDoX Configuration panel Click UPDATE Safety Suite will automatically select the file stored in the database and proceed with the firmware upgrade After the firmware upgrades the page will get refreshed and a new version number will be displayed ...

Page 92: ...PLACE DETECTOR CRADLE AND CALIBRATION INSERT HONEYWELL PAGE 91 OF 119 Replace Detector Cradle and Calibration Insert This section contains information and instructions related to replacing an IntelliDoX detector cradle and calibration insert ...

Page 93: ...cradle and calibration insert What You Need to Replace the Detector Cradle and Calibration Insert A Philips screwdriver to remove the screws on the IntelliDoX IMPORTANT You must transfer data files from the IntelliDoX before you replace the cradle and calibration insert Here s what you ll do to replace the cradle and calibration insert 1 Transfer data from the IntelliDoX see Transfer Data Files 2 ...

Page 94: ...he Detector Cradle To replace the cradle remove the cradle from the IntelliDoX unscrew the screws and unplug the connector and then install the replacement cradle 1 Disconnect the power cord network cable tubing and inlet filter assemblies from the IntelliDoX 2 Use a screwdriver to unscrew the two screws from the cradle ...

Page 95: ...Do not pull on the cable to unplug the cable You can cause damage to the cable Hold the end connector 4 Remove the cradle from the IntelliDoX 5 Get the replacement cradle 6 Plug the replacement cradle s connector cable into the circuit board 7 Slide the replacement cradle s tabs under the IntelliDoX top assembly to place the cradle into the IntelliDoX 8 Use a screwdriver to fasten the two screws o...

Page 96: ...from the IntelliDoX unscrew the screws and detach the gas tubes and then install the replacement calibration insert 1 Disconnect the power cord network cable tubing and inlet filter assemblies from the IntelliDoX 2 Use a screwdriver to unscrew the two screws from the calibration insert 3 Detach the two gas tubes from the IntelliDoX 4 Remove the calibration insert 5 Get the replacement calibration ...

Page 97: ...T HONEYWELL PAGE 96 OF 119 6 Slide the calibration insert tabs under the IntelliDoX lid assembly to place the replacement calibration insert into the IntelliDoX 7 Use a screwdriver to fasten the two screws on the replacement calibration insert 8 Connect the gas tubes to the IntelliDoX ...

Page 98: ...MODULE USER MANUAL MAINTENANCE HONEYWELL PAGE 97 OF 119 Maintenance This section contains general information related to cleaning and maintenance replacement parts and accessories and calibration equipment and accessories ...

Page 99: ... or continuous mechanical shock Do not immerse the equipment in liquids Basic maintenance To maintain the module in good operating condition perform the following basic maintenance as required 1 Maintain a log of all maintenance that is performed 2 Clean the exterior with a soft damp cloth Do not immerse in liquids Do not use solvents soaps or polishes 3 Confirm that the inlet filter is free of di...

Page 100: ...or an authorized distributor or visit the Order Information section of the product website at sps honeywell com For BW Ultra sticky gases CL2 NO2 and HCN calibration is available in all bays For Ammonia NH3 the calibration is available However it requires a wait period of 15 minutes between calibrations and all the nests used in gang should be for BW Ultra If it is not the case it is highly recomm...

Page 101: ...DOX DOCKING MODULE USER MANUAL TECHNICAL SPECIFICATION AND WARRANTY HONEYWELL PAGE 100 OF 119 Technical Specification and Warranty This section includes the technical specification and warranty for the module ...

Page 102: ...larm visual alarm Configuration recognition Automatic instrument and sensor Alarm calibration parameters User defined Calibration gas connections Built in Gas connection 3 2 mm 1 8 in sub miniature connect SMC coupling Solenoid Built in LCD Background Gray Idle Blue Prompt for user action Yellow Activity in progress Green Activity completed Red Warning Keypad Scroll right Scroll left Scroll up Scr...

Page 103: ...rference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense FCC CAUTION Any changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment FCC Industrie Canada Complian...

Page 104: ...stallation calibration use maintenance and compliance with the product manual instructions and any other applicable recommendations of BW the buyer promptly notifying BW of any defect and if required promptly making the product available for correction No goods shall be returned to BW until receipt by the buyer of shipping instructions from BW and the right of BW to require that the buyer provide ...

Page 105: ...INTELLIDOX DOCKING MODULE USER MANUAL TROUBLESHOOTING HONEYWELL PAGE 104 OF 119 Troubleshooting This section includes the troubleshooting instructions for the product ...

Page 106: ...d Lift the latch arm between modules and push the modules firmly together See Work Plan Assemble Groups of up to Five Connected Modules The gas type and or concentration settings on the module are not configured to match the calibration gas cylinder To configure gas inlets 1 From the menu select Settings 2 Select an inlet and verify that the gas type and concentration settings match the connected ...

Page 107: ...ors fail to zero Background gas is present Connect the purge inlet to a clean air supply A calibration gas cylinder is connected to the purge inlet Disconnect the calibration gas cylinder from the purge inlet and connect the cylinder to a gas inlet See Connect a Calibration Gas Cylinder ...

Page 108: ...ee Update Firmware The detector time is incorrect or is not the same as the module time Use software to enable the Synchronize detector time and date option See Adjust Time and Date Settings via Safety Suite Device Configurator Software and in the Automated Operations section select Synchronize detector time and date The module time was not set via Safety Suite Device Configurator Use software to ...

Page 109: ...alibration gas cylinder Check the connection between the regulator and the gas cylinder The exhaust tubing is not attached or is blocked Verify that the exhaust tubing is firmly attached and free of defects or obstructions See Connect the Exhaust Tubing The exhaust tubing is not venting to an appropriate area Verify that the exhaust tubing is not connected to a negative pressure system Verify that...

Page 110: ...hange the configuration file name to ICF_00_000 cof The file is not in the System folder on the USB flash drive Create a folder called System on the USB flash drive Move the configuration update file to the System folder The module displays the message Firmware not supported You plugged a cradle in the module that is not compatible with the module firmware version Remove the incompatible cradle an...

Page 111: ... file or download a new firmware update file See Update Firmware The file is not in the System folder on the USB flash drive Create a folder called System on the USB flash drive Move the firmware update file to the System folder The firmware on the module is the same version as the firmware update Verify that the firmware file on the USB flash drive is the most recent firmware version See Update F...

Page 112: ...o a network the green LED on the module network port on the first module is lit The network symbol is displayed on the LCD of each module in the group See Connect the Module to a Network The module is connected to a network outlet that is not activated Contact your network administrator Your web browser does not support JavaScript Honeywell recommends that you use Internet Explorer to access the m...

Page 113: ...wn with red color with ICON and on the Ultra device cal status is updated as fail 3 point calibration enabled and user has configured two or more inlets for PID IDOX will calculate optimum inlet for both Span Low gas concentration and span high gas concentration and calibration is performed If Span Low calibration is failed Calibration test results on IDOX display is shown with red color with ICON...

Page 114: ...elliDoX product has an internal battery that ensures the time stamp remains accurate while the product is disconnected from the AC supply To avoid having this error code make sure that IntelliDoX is not left unplugged for a total period of time longer than 18 months during the life of the product If the error code appears in IntelliDoX please contact a Honeywell authorized service center ...

Page 115: ...y download directly connected to the Device Honeywell Safety Suite Device Configurator SSDC uses digitally signed packages to update the device firmware as a security mechanism to verify the integrity of firmware update packages For this reason the user should preferably use the Safety Suite firmware upgrading option when possible If user upgrades the firmware manually using the USB option then it...

Page 116: ... recommended that new password is chosen having the following requisites Use a minimum of 8 characters length Combine upper and lower cases of alpha characters Use numeric characters Special character usage It is not recommended to keep the default account in the IntelliDox since its credentials are openly described in the public product documentation Due to this is highly recommended to change th...

Page 117: ...tocol for assigning an unused IP address to a device that connects to a network DIN rail A DIN rail is a metal strip that is used to mount industrial equipment and devices Dynamic IP address A temporary IP address that is automatically assigned to a device when it connects to a network and then automatically released when it disconnects E Event log An event log is a file that contains detailed tim...

Page 118: ...range wireless communications between enabled devices L LCD Liquid crystal display LCD is a technology that is commonly used for display screens on mobile digital devices M MAC Media Access Control MAC is a data communication protocol that supports communication between nodes on the same or other networks MAC address A unique code assigned to any device that has built in networking capability The ...

Page 119: ...elliDoX modules and groups of connected modules U USB flash drive A data storage device that is compatible with USB ports USB flash drives are removable and portable and may be used to transfer data between devices that contain USB ports USB port Universal Serial Bus A USB port is a standard connection interface for computers and personal electronics V v v Volume percent concentration ...

Page 120: ...Option 1 America Honeywell 405 Barclay Blvd Lincolnshire IL USA 60069 Toll free 1 888 749 8878 1 800 538 0363 Option 2 Option 1 Europe Honeywell Javastrasse 2 8604 Hegnau Switzerland Toll free 00800 333 222 44 Internet TX0J_InsideSales Honeywell com sps honeywell com Other Countries Toll free 1 403 248 9226 Warranty Registration sps honeywell com User Manual PN 50104991 168 Rev C9 English July 25 ...

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