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Honeywell Enraf 1010 CB, Programming Manual

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1 - 1

Model 1010 Application Pack CB

Part No.: 4418024 - Rev. 1

Programming Manual

CHAPTER 1 OVERVIEW

1.1 Description

This manual describes the setup procedures for the Model 1010 loading
system.

It is intended for managers or supervisors who may be required to do
the following:

Change the setup parameters

Program personnel and/or vehicle ID numbers for authorisation
purposes.

1.2 Terminology and Conventions

In this document, “instrument” refers to the generic Model 1010 loading
system, and “computer” refers to the attached computer, Distributed
Control System (DCS), Load Rack Computers (LRC), or Terminal
Automation System (TAS).

Litres and Litres/Minute are used as the default units throughout this
manual. When other units are programmed in the instrument (such as
Gallons), the units in other programmable and displayed parameters
change accordingly.

An asterisk (*) denotes default options.

Summary of Contents for Enraf 1010 CB

Page 1: ...Programming Manual Load Computer 1010 CB ...

Page 2: ...Honeywell Enraf 2000 Northfield Court Roswell GA 30076 U S A Tel 1 770 475 1900 Email enraf us honeywell com www honeywellenraf com 4418024 Revision 1 April 2010 2010 Honeywell International Inc ...

Page 3: ...em Menu 4 2 4 2 General Setup 21 4 3 4 2 1 Language Options 4 3 4 2 2 Arms 4 3 4 2 3 System of Units 4 5 4 2 4 Batch Type 4 6 4 2 5 Transaction Number 4 7 4 2 6 Clock 4 7 4 2 7 Authorisations Pins 4 8 4 2 8 Timeouts 4 10 4 2 9 Bay Number 4 10 4 3 Loading Options 22 4 10 4 4 General Purpose Inputs 23 4 13 4 5 General Purpose Outputs 24 4 16 4 6 Configure Deadman 25 4 19 4 7 Communications 26 4 20 4...

Page 4: ...Description 6 2 6 2 2 Name 6 2 6 2 3 K Factor 6 2 6 2 4 Signal Type 6 3 6 2 5 Correction 6 4 6 2 6 Overrun Quantity 6 14 6 2 7 Unauthorised Flow 6 14 6 2 8 Minimum Preset 6 15 6 2 9 Accumulated Totals 6 15 6 2 10 Meter Factor 6 15 CHAPTER 7 Product Streams 5 7 1 Description 7 1 7 2 Configure Streams 7 1 CHAPTER 8 Additive Lines 6 8 1 Description 8 1 8 2 Configure Additive 8 1 8 3 External Additive...

Page 5: ... 2 CONFIGURE RECIPE 7 9 1 CHAPTER 10 Authorisation Entry Mode 10 1 Description 10 1 10 2 Entering Authorisation Entry Mode 10 1 10 3 Navigating in Authorisation Entry Mode 10 4 10 3 1 Edit ID s 10 4 10 3 2 Erase ID Bank 10 5 10 3 3 Search For an ID 10 6 10 3 4 Retrieve an ID 10 7 10 3 5 Edit Master IDs 10 7 Glossary ...

Page 6: ...vi Model 1010 Application Pack CB Part No 4418024 Rev 1 Programming Manual Intentionally left blank ...

Page 7: ...D numbers for authorisation purposes 1 2 Terminology and Conventions In this document instrument refers to the generic Model 1010 loading system and computer refers to the attached computer Distributed Control System DCS Load Rack Computers LRC or Terminal Automation System TAS Litres and Litres Minute are used as the default units throughout this manual When other units are programmed in the inst...

Page 8: ...Overview 1 2 Model 1010 Application Pack CB Part No 4418024 Rev 1 Programming Manual Intentionally left blank ...

Page 9: ...hand side of the enclosure This switch may be fitted with a tamper seal for W M requirements FIGURE 2 1 Model 1010A instrument switch If the instrument is not idle for example the instrument is in use by an operator or a vehicle overfill or earth system is connected it displays the following In this case either disconnect the permissives to bring the instrument to the idle state or wait until load...

Page 10: ...te that the application software was compiled 4 Press any key to show the Weights Measures software version 5 Press any key to advance the display to show the time and date that the Weights Measure W M section of the software was compiled 6 Press any key The instrument displays the Main Menu V4 000 1010A CB VEO03 000 2594 PRESS ANY KEY V4 000 1010A CB VEO03 000 2594 PRESS ANY KEY JUN 12 2009 11 53...

Page 11: ...nu press 23 2 3 Entering or Selecting Values in Programming Mode In programming mode the prompt indicates the type of input that is required If a parameter has neither a prompt nor parentheses the parameter cannot be altered Press the Clear key to correct or clear an entry 2 4 Exiting the Programming Mode Before exiting Programming Mode the instrument asks for confirmation on saving the changed co...

Page 12: ... the system operating parameters Loading Arms Configures loading arm details such as arm name and additive recipe Metering Lines Configures operating parameters relating to metering lines flow meters temperature probes products and other parameters Product Streams Configures product streams for different valve settings no flow timeout Deadband etc Additive Lines Configures additive injector system...

Page 13: ...l Purpose Outputs Configure Deadman Communications Configure Messages Opto Outputs 3 LOADING ARMS Configure Arm 1 Configure Arm 2 Configure Arm 3 Configure Arm 4 4 METERING LINES Configure Line 1 Configure Line 2 Configure Line 3 Configure Line 4 6 ADDITIVE LINES Internal Additive Lines External Additive Lines 5 PRODUCT STREAMS Stream 1 Stream 2 Stream 3 Stream 4 7 RECIPES Recipe 1 Recipe 2 Recipe...

Page 14: ...Programming Mode 2 6 Model 1010 Application Pack CB Part No 4418024 Rev 1 Programming Manual Intentionally left blank ...

Page 15: ... view Use the Display key to decrease contrast of the LCD and the Arm key to increase it Set the display contrast of the instrument to suit an average height operator Press and hold the START key for 10 seconds to set the display to the factory default value of 32 Select a value in the following range 1 64 32 DISPLAY CONTRAST 1 ADJUST DISPLAY CONTRAST 32 DISPLAY CONTRAST 1 ADJUST DISPLAY CONTRAST ...

Page 16: ...Display Contrast 1 3 2 Model 1010 Application Pack CB Part No 4418024 Rev 1 Programming Manual Intentionally left blank ...

Page 17: ...uts Use to select digital output functions to the general purpose outputs See section 4 5 5 Configure Deadman Use to enable the Deadman system and set the applicable Deadman time outs See section 4 6 6 Communications Use to set the system communications parameters See section 4 7 7 Configure Messages Use to set operator prompts and system messages Refer Section 4 8 8 Opto Outputs The Opto Outputs ...

Page 18: ... 2 SYSTEM MENU 4 GENERAL PURPOSE OUTPUTS 5 CONFIGURE DEADMAN 7 CONFIGURE MESSAGES 6 COMMUNICATIONS 8 OPTO OUTPUTS LANGUAGE OPTIONS ARMS RIT PANEL SYSTEM OF UNITS BATCH TYPE TRANSACTION NUMBER CLOCK AUTHORISATIONS PINS TIMEOUTS BAY NUMBER PORT 1 PORT 2 PORT 3 TERMINAL AUTOMATION MODE OPTIONS INITIAL MESSAGES MANAGER MESSAGES DEADMAN MESSAGES GP INPUT MESSAGES ...

Page 19: ... value in the following range 1 to 6 1 4 2 3 Remote Interaction Terminal RIT Panel Use the RIT to operate the instrument without using the keyboard in stand alone mode and in load scheduling mode After enabling RIT 3 inputs and 3 outputs must be assigned for each arm Inputs 11 to 16 and outputs 25 to 30 are assigned to RIT by default The operator can select the desired inputs and outputs through t...

Page 20: ...of the following options ALL OFF RED STEADY RED FLASHING AMBER STEADY AMBER FLASHING GREEN STEADY GREEN FLASHING LAMP STATUS AUTHORISATION Allows the operator to select the lamp status for authorization Select one of the following options ALL OFF RED STEADY RED FLASHING AMBER STEADY AMBER FLASHING GREEN STEADY GREEN FLASHING LAMP STATE WAIT ACK Allows the operator to select the lamp status for wai...

Page 21: ...G GREEN STEADY GREEN FLASHING LAMP STATE ERROR Allows the operator to select the lamp status for error Select one of the following options ALL OFF RED STEADY RED FLASHING AMBER STEADY AMBER FLASHING GREEN STEADY GREEN FLASHING LAMP STATE BATCH OVER Allows the operator to select the lamp status for batch over Select one of the following options ALL OFF RED STEADY RED FLASHING AMBER STEADY AMBER FLA...

Page 22: ...e of the following options Base 15 C Base 20 C Constraints Only if System of Units Metric ISO units or The following option is available Base 60F Constraints Only if System of Units Units US Litre Liter Spelling Allows for alternate spelling of litre Constraints Only if Units Metric ISO Units Select one of the following options LITRE LITER Volume Decimals Determines the number of decimal points di...

Page 23: ... menu to set the instrument clock NOTE The internal clock is used for transaction time and date stamping Year Sets the year on the internal clock Enter a value in the following range 2009 to 2108 Month Sets the month on the internal clock Enter a value in the following range 1 to 12 Day Sets the day on the internal clock Enter a value in the following range 1 to 28 29 30 31 Hour Sets the hour on t...

Page 24: ...m after an Emergency Stop or other system fault 4 to 8 digits Enter a value in the following range 0000 99999999 9876 PIN Password The password required to enter or edit PIN and touch key numbers directly within the instrument 4 to 8 digits Select one of the following options 0000 99999999 1234 Personnel Authorisation Use the Display key to select the type of authorisation that operators will use ...

Page 25: ... Automation System and allows the instrument to operate in stand alone mode for one loading sequence If another load is required the Master ID has to be entered again See the following note for more details Constraints Only if Master Authorisation is not set to None Select one of the following options Disable Enable NOTE When load scheduling is enabled or remote authorization is enabled in standal...

Page 26: ...ery or programmable permissive input the load is immediately paused The operator must correct the fault within the timeout period or the instrument terminates the load Enter a value in the following range 0 to 999 seconds 300 4 2 10 Bay Number Allows the operator to set the bay number Bay Number Sets the bay number of the instrument Enter a value in the following range 1 to 250 1 4 3 Loading Optio...

Page 27: ...ptions Enable Disable Illegal Access If enabled the instrument locks out any further use if a pre programmed number of invalid PINs Touch Keys NexWatch cards or RF IDs are read within 5 minutes Select one of the following options Enable Disable Illegal Retries The number of access attempts allowed before an illegal access is registered Constraints Only if Illegal Access is enabled Enter a value in...

Page 28: ...nel or vehicle This allows entry of a reference number when the TAS is unavailable The reference number can be reconciled by the TAS at a later stage with the company who received the product thus providing correct invoicing Select one of the following options Enable Disable Simultaneous Arm Loading If enabled allows more than one arm product to be loaded at a time If disabled only one arm product...

Page 29: ...eneral Purpose Inputs GP Input 1 Input Type GP Input 1 type is programmed to PERMISSIVE TYPE Input Function GP Input 1 is programmed to emergency stop input A normally closed contact must be maintained across terminals CA20 to CA19 to allow normal operation of the instrument The following option is available Emergency Stop GENERAL PURPOSE INPUTS 23 GP INPUT 15 CB27 CB24 GP INPUT 16 CB28 CB24 1 DIS...

Page 30: ...n the input type selected Select one of the following options for Input Type as Permissive Vapour Recovery Input assigned to monitor the vapour recovery hose park switch Overfill Ground Input is assigned to monitor a vehicle grounding and overfill system such as a Scully or Liquip system Programmable Permissive Allows the selection of an additional permissive input and its asso ciated messages The...

Page 31: ... one of the following options None Input not used The status of this input can still be read via SLIP command GI Timeout Loading After removal of the input and the closure of the flow control valve loading is paused for the time set with the Clear Reconnect timer However the operator is given the option of restarting the load once the input is restored to an active state The load is terminated as ...

Page 32: ...t is disconnected during loading the load is terminated A new load cannot be started unless the Manager Reset Password is entered into the instrument at the Password Prompt 4 5 General Purpose Outputs 24 Use the General Purpose Outputs sub menu of the System menu to assign the available General Purpose Outputs to a range of available functions GP Output n Options and descriptions common to GP outp...

Page 33: ...signed to the selected output Deadman Indicator Output Relay closes when the first warning Deadman timeout period expires Deadman Bell Output Relay closes when the second pause Deadman timeout period expires Deadman Callout Output Relay closes when the third terminate Deadman timeout period expires 13 B7 BA10 BA11 14 B8 BA12 BA11 15 B9 BA13 BA14 16 B10 BA15 BA14 17 B11 BA16 BA17 18 B12 BA18 BA17 1...

Page 34: ...is selected as external additive one of the following functions can be assigned to the selected output This output is then assigned to any of the available arms Ext Addtv Pulse Provides a Pulse per unit volume of product If Output type is selected as control valve one of the following functions can be assigned to that output This output is then assigned to any of the available streams DCV INLET SL...

Page 35: ...hin which an instrument key must be pressed to prevent the load being paused If the timeout expires the Deadman Indicator GP Output is activated Constraints Only if Deadman enabled It is common practice to have a visual indicator activated by this output contact Enter a value in the following range 10 to 999 seconds 150 Deadman Pause Timeout If the timeout expires the Deadman Bell GP Output is act...

Page 36: ...ce Assigns a particular function to the port The following options are available COMPUTER INTELLIGENT ADDITIVES NEXWATCH Comms Mode Selects the type of communications interface to be used with the PC Constraints The comms mode is fixed to RS485 for NEXWATCH and INTELLIGENT ADDITIVE Select one of the following options RS232 RS422 Comm Port 1 Only RS485 Baud Rate Selects the baud rate for the commun...

Page 37: ...terface Constraints Stop bits is fixed to One for NEXWATCH and INTELLIGENT ADDITIVE Select one of the following options 1 2 Unit Address Selects the unit address of the Port for computer communications Constraints Only if Comms Device Computer This address is not used if the port is assigned as intelligent additive or NEXWATCH Enter a value in the following range 1 to 31 1 4 7 2 Terminal Automatio...

Page 38: ... must be configured for either personnel or vehicle Select one of the following options Enable Disable Comms Timeout Sets the time allowed for no communications between the instrument and the computer before a communications timeout error is triggered A comms timeout of 0 disables the communications timeout error Constraints Only if Terminal Automation Mode Load Scheduling or if Remote Authorisati...

Page 39: ...one of the following options System Available SYSTEM AVAILABLE PRESS ENTER Connect Ground Overfill CONNECT OVERFILL GROUND Connect Vapour Rec y CONNECT VAPOUR RECOVERY Connect Prog Permissive CONNECT PROG PROGRAMMABLE PERMISSIVE Custom As entered under the edit line Selected Permissives Allows each selected permissive to be either enabled or disabled For more information see General Purpose Inputs...

Page 40: ...led Constraints Only if Initial Message Selected Permissive if loading effect of Vapour Recovery is not None Select one of the following options Enable Disable Programmable Permissive Allows the programmable permissive to be either enabled or disabled Constraints Only if Initial Message Selected Permissive if loading effect of Programmable permissive is not none Select one of the following options...

Page 41: ...traints Only if Manager Reset Message Custom Top Line 20 Character alphanumeric Message 4 8 3 Deadman Messages Use the Deadman Messages sub menu to set messages for the Deadman function Constraints Deadman timer must be enabled Deadman Message Select one of the following options Standard Deadman Timeout Custom As entered under Edit Line Deadman Timeout Message Edit Line 1 Use to compose a custom m...

Page 42: ... MESSAGES 27 ARM MESSAGES 1 DISPLAY CONTRAST SYSTEM MESSAGES PRESS ENTER TO SELECT PERMISSIVE MESSAGES Reconnect Restart Error Standard Arm Line 1 RECONNECT OR ARM INPUT n ARM INPUT n REMOVED Line 2 CLEAR ARM INPUT n RESTART YES NO PRESS ENTER Standard System Line 1 RECONNECT OR PROGRAMMABLE INPUT n PROG ABLE INPUT n REMOVED Line 2 CLEAR PROG ABLE INPUT n RESTART YES NO PRESS ENTER Arm Position Li...

Page 43: ...rea The instrument displays this message at the start of the loading process to prompt the operator to take action to clear the permissive Constraints Only if Selected Message Custom This menu is available if loading effect for the selected input is not NONE Top Line 20 Character alphanumeric Message Permissive Connect Message Edit Line 2 Use to compose a custom initial message of 20 characters to...

Page 44: ...fect for the selected input is not NONE Bottom Line 20 Character alphanumeric Message Permissive Error Message Edit Line 1 A custom reconnect message of 20 characters may be composed for display on the top line on the screen message area The message is displayed during the loading process if reconnect prompt is not addressed within the timeout period or if permissive with terminate loading effect ...

Page 45: ...st contains standard and fixed messages Select one of the following options Standard Vapour System Valve Position Additive Alarm Arm Park Arm Position 4 8 7 Arm Messages Use the ARM MESSAGES sub menu to select a message from either the fixed or standard message list for that arm input Select one of the following options Arm Input 1 Arm Input 2 Arm Input 3 Arm Input 4 Arm Input 5 Arm Input 6 Arm In...

Page 46: ...ndard Vapour System Valve Position Additive Alarm Arm Park Arm Position 4 9 Opto Outputs 28 The Opto Outputs sub menu of the System menu allows the operator to configure the various opto outputs NOTE This a global parameter For example if this parameter is set to Flow meter B pulses all Opto Outputs will output the Flow B pulse from their respective flow meter 4 9 1 Opto Outputs Opto Outputs Selec...

Page 47: ...rm n 3n 5 2 1 Description Use the CONFIGURE LOADING ARM menu to enter the general parameters related to the arm such as Name Additive Setup Flow control and Alarm setup for the arm You can also enable or disable the arm LOADING ARMS 3 4 CONFIGURE ARM4 1 CON 2 CONFIGURE ARM 2 3 CONFIGURE ARM 3 PRESS ENTER TO SELECT 1 CONFIGURE ARM 1 LOADING ARMS 3 4 CONFIGURE ARM4 1 CON 2 CONFIGURE ARM 2 3 CONFIGUR...

Page 48: ...2 3 Setup Use the Setup sub menu to enable or disable an arm select the display unit for an arm select between mass or volume based preset or set the maximum preset for an arm Enable Arm n If enabled the arm is available for use If disabled the arm will not be available for use This is typically used when a particular arm should not be used for example when a pump fails or a tank is empty Constrai...

Page 49: ...single product straight loading arm and the selected unit is mass unit Select one of the following options Mass Volume Preset Unit Arm 1 Displays the unit displayed in preset prompt Constraints Only available if the selected arm is single product straight loading arm and the selected unit is mass unit and the preset unit is selected as volume unit Maximum Preset Sets a maximum preset for the assoc...

Page 50: ... start time has elapsed and remains at this flow rate until the delivered quantity has reached the preset less the pre stop quantity Constraints Only for Valve Type Digital Only applicable when the arm is configured for ratio blending Enter a value in the following range Slow Flow to 9999 2000 5 2 5 Alarm Setup Blend Tolerance Alarm If enabled the instrument will trigger the blend tolerance alarm ...

Page 51: ...n the following range 1 to 50 0 1 0 Slow Flow Alarm Delay The instrument waits until the volume reaches SLOW FLOW ALARM DELAY before triggering the slow flow alarm Enter a value in the following range 10 to 300 10 0 High Flow Alarm If enabled the instrument will trigger an alarm if the arm high flow is less than the low percentage or greater than the high percentage Select one of the following opt...

Page 52: ...volume reaches LOW FLOW ALARM DELAY before triggering low flow alarm Enter a value in the following range 10 to 300 10 0 5 2 6 Additive Setup Use the Additive Setup sub menu to set the volume of product that must pass through the loading arm for each Additive Injection Continue Add Batch on alarm Allows enabling or disabling the Continue Additive Batch on alarm feature When enabled the additive ex...

Page 53: ...ailable if additive is configured as pulsed additive NOTE If a flush volume is entered the injections will occur more frequently before the flush volume Once the flush volume is reached no additive is injected NOTE Additive flush volume for other types of additive injectors is entered as part of the Arm Recipe under the Recipes menu Arm x Product Pacing Qty Sets how often an additive injection wil...

Page 54: ...Loading Arms 3 5 8 Model 1010 Application Pack CB Part No 4418024 Rev 1 Programming Manual Intentionally left blank ...

Page 55: ...ed from this menu The following diagram shows the detailed menu structure for metering line configuration METERING LINES 4 4 CONFIGURE LINE 4 1 CON 2 CONFIGURE LINE 2 3 CONFIGURE LINE 3 PRESS ENTER TO SELECT 1 CONFIGURE LINE 1 METERING LINES 4 4 CONFIGURE LINE 4 1 CON 2 CONFIGURE LINE 2 3 CONFIGURE LINE 3 PRESS ENTER TO SELECT 1 CONFIGURE LINE 1 Configure Metering Line Name K Factor Signal Type Co...

Page 56: ... use the Weights and Measures switch on the instrument to enter programming mode K Factor Type Use to select the K Factor type for this meter input For more information see the 1010CB Software Manual Select one of the following options Linear Single K Factor for the whole flow range Non Linear Multiple K Factors based on different flow rates K Factor Use to set the K Factor for the flow meter norm...

Page 57: ...anufacturer in units min Constraints Only available when you use the Weights and Measures switch on the instrument to enter programming mode For more information see chapter 15 Setting Cut Off Frequency in the 1010CB Software Manual Constraints Dual signal only Enter a value in the following range 0 to X X calculated by the instrument 200 Signal Type Meter n Selects the flow meter output type SING...

Page 58: ...ects whether filtering is applied to the meter input connection Select one of the following options DEBOUNCE INACTIVE DEBOUNCE ACTIVE 6 2 5 Correction Selects which product type is associated with this metering line if temperature pressure or density correction is required If the arm is configured for Mass units with volume preset the operator can setup a density probe Please refer to Mass units w...

Page 59: ...witch on the instrument to enter programming mode Only if Temp Sensor 4 20 mA Enter a value in the following range Refer to Table 6 1 NOTE Use the Arm key to toggle between negative and positive values Meter n 20 mA Temp The temperature that corresponds to a 20 mA reading from the temperature probe associated with this metering line Constraints Only available when you use the Weights and Measures ...

Page 60: ...le when you use the Weights and Measures switch on the instrument to enter programming mode Only if Temp Sensor RTD Select one of the following options Min Error Limit to Max range in Table 6 1 on page 6 5 Breakdown Temperature Allows enabling or disabling the breakdown temperature Constraints Only available when you use the Weights and Measures switch on the instrument to enter programming mode O...

Page 61: ...probe associated with this metering line Constraints Only available when you use the Weights and Measures switch on the instrument to enter programming mode Only if density correction is enabled Enter a value in the following range Refer to Table 6 2 Meter n 20mA Density The density that corresponds to a 20 mA reading from the density probe associated with this metering line Constraints Only avail...

Page 62: ...ode Only if density correction and breakdown density is enabled Enter a value in the following range 4 mA Density Setting to 20 mA Density setting Manual Density Allows entering of the manual density Constraints Only available when you use the Weights and Measures switch on the instrument to enter programming mode Only if density correction is disabled Enter a value in the following range Refer to...

Page 63: ...ed Enter a value in the following range Whichever of the following options is lesser 4 mA setting to 4 mA setting 1000 kPa for METRIC units 4 mA setting to 4 mA setting 145 psi for US units Or 4 mA setting to Max range in Table 6 3 Breakdown Pressure Allows enabling or disabling the breakdown pressure Constraints Only available when you use the Weights and Measures switch on the instrument to ente...

Page 64: ...efficient Enter the expansion coefficient as a thermal expansion factor for the product associated with this metering line Constraints Commodity type is Special C Enter a value in the following range Refer Table 6 4 NOTE For MTBE and GASOHOL the value is fixed and can be manually entered only if Special type selected is Manual entry Meter 1 Regulated PM Select whether the pressure at the meter Pm ...

Page 65: ...hts and Measures switch on the instrument to enter programming mode Available only if commodity type is NGL and LPG E and Regulated PM is selected as NO Select one of the following options Yes No Meter n Manual FP This prompt allows entry of the manual value for the compressibility factor F Constraints Only available when you use the Weights and Measures switch on the instrument to enter programmi...

Page 66: ...ilibrium Pressure Pe Constraints Only available when you use the Weights and Measures switch on the instrument to enter programming mode Available only if commodity type is NGL and LPG and Calculate PE is selected as NO Enter a value in the following range Refer to Table 6 5 Mass units with volume preset If the arm is configured for Mass units with volume preset the operator can setup a density pr...

Page 67: ... mode Only if Meter n Density Input mode is Densitometer Enter a value in the following range 4 mA setting to max range in Table 6 2 on page 6 7 Breakdown Density Allows enabling or disabling the breakdown density Constraints Only available when you use the Weights and Measures switch on the instrument to enter programming mode Only if density input type is densitometer Select one of the following...

Page 68: ... is recorded Enter a value in the following range 0 to 250 10 If Unauthorised Flow Threshold is set to a value greater than zero and the unauthorised flow is less than that value the instrument does not record the unauthorised flow If Unauthorised Flow Threshold is set to a value greater than zero and the unauthorised flow exceeds that value the instrument records the total flow including the unau...

Page 69: ...to enter programming mode Enter a value in the following range 0 to 99 999 999 0 Meter n Net Accumulated Totals Use to enter the current net accumulated total in the event of a CPU card upgrade Constraints Only available when you use the Weights and Measures switch on the instrument to enter programming mode Enter a value in the following range 0 to 99 999 999 0 6 2 10 Meter Factor Meter n Factor ...

Page 70: ...Metering Lines 4 6 16 Model 1010 Application Pack CB Part No 4418024 Rev 1 Programming Manual Intentionally left blank ...

Page 71: ...tal valves can be used Deadband If the measured flow rate is within the deadband of the required flow rate no adjustments are made to the flow rate This prevents continuous adjustments to the flow valve thereby minimising wear For example for a desired flow rate of 300 and a deadband of 60 no adjustment is made if the flow rate is between 240 and 360 Constraints Only for Valve Type Digital Enter a...

Page 72: ...low rate does not reach the target flow rate within the High Flow Timeout period the target flow rate is reduced by the deadband and the High Flow Timeout is restarted This sequence continues until the target flow rate matches the actual flow rate allowing for the dead band setting Once the reduced target flow rate has been achieved and has been stable for the high flow timeout period the instrume...

Page 73: ...ing range 1 to 300 second 10 Pump Off Delay Sets a time period between loads during which the pump may continue to run This reduces the number of pump starts This is applicable only during the same transaction that is for multiple batches The pump will shut down immediately if the transaction is terminated Enter a value in the following range 0 to 999 seconds 0 ...

Page 74: ...Product Streams 5 7 4 Model 1010 Application Pack CB Part No 4418024 Rev 1 Programming Manual Intentionally left blank ...

Page 75: ... the type of additive system from the Additive Type sub menu If you select INTELLIGENT as the additive type the instrument displays the Intelligent Inject Type prompt Additive Inject Selects the type of additive injection to use INTELLIGENT refers to the EFT Mini Pak PULSE OUTPUT refers to the outputs used to provide additive injector pacing pulses Select one of the following options None EFT Mini...

Page 76: ...ve injector select NONE Changing an injector load arm will erase the arm s recipes Constraints Only for Additive Inject EFT Mini Pak Enter a value in the following range 0 to 4 1 Injector No n Address Sets the Injector programming address for injector line number n Constraints Only for Additive Inject EFT Mini Pak Enter a value in the following range 1 to 997 1 Edit Additive n Code Use to enter a ...

Page 77: ...nly when the injector point is enabled Select one of the following options NONE to max available arm number NONE INTERNAL ADDITIVE LINES 61 INJECTION POINT 5 INJECTION POINT 6 INJECTION POINT 2 INJECTION POINT 3 PRESS ENTER TO SELECT INJECTION POINT 1 INTERNAL ADDITIVE LINES 61 INJECTION POINT 5 INJECTION POINT 6 INJECTION POINT 2 INJECTION POINT 3 PRESS ENTER TO SELECT INJECTION POINT 1 INTERNAL ...

Page 78: ... injections during which the pump may continue to run This reduces the number of pump starts This is applicable only during the same batch that is for multiple batches The pump will shut down immediately if the transaction is terminated Enter a value in the following range 0 to 999 seconds 0 8 5 2 Alarm setup Inj n Leaking Solenoid Enables or disables the Leaking Solenoid alarm for an injection po...

Page 79: ...ent the solenoid retry count and wait for flow If this continues to occur when the solenoid retry count exceeds the configured no of solenoid retries then no additive flow timeout will be indicated Constraints Available only when the injection point is enabled and assigned an arm Select one of the following options Enable Disable No Additive Flow Timeout Enter the no flow timeout for additive in s...

Page 80: ...percentage specified for that injection point additive alarm will be recorded Constraints Available only when the injection point is enabled and assigned an arm Additive Deviation alarm enabled Enter a value in following range 1 to 100 10 8 5 3 K Factor Menu K Factor Sets the K Factor for the additive flow meter in pulses product unit Constraints Available only when the injection point is enabled ...

Page 81: ...s 6 8 7 Model 1010 Application Pack CB Part No 4418024 Rev 1 Programming Manual Constraints Only available when the injection point is enabled and assigned an arm Enter a value in the following range 0 5 to 1 5 1 0 ...

Page 82: ...Additive Lines 6 8 8 Model 1010 Application Pack CB Part No 4418024 Rev 1 Programming Manual Intentionally left blank ...

Page 83: ...ifier for each recipe 12 Digit alphanumeric Enable Recipe n Use to enable or disable a recipe Select one of the following options Enable Disable Associated Loading Arm Use to enter the arm number to which particular recipe will be assigned Enter a value in the following range First arm number to max available arm First arm number NOTE The Summary page will display the arm number along with arm typ...

Page 84: ...ush Volume When using additives such as dyes selecting an additive flush volume makes sure that the final volume does not contain any additive Select 0 to disable flush volume NOTE For volumetric presets the unit will be ppm but in mass loading units will be ml or cc and the amount entered will be the amount per injection Enter a value in the following range 0 to 999 0 Summary page When recipe con...

Page 85: ...cation Pack CB Part No 4418024 Rev 1 Programming Manual Constraints Not available for straight loading ARM NOTE For a straight arm that has no internal or external additives assigned it the recipe will be disabled by giving a prompt ...

Page 86: ...Recipes 7 9 4 Model 1010 Application Pack CB Part No 4418024 Rev 1 Programming Manual Intentionally left blank ...

Page 87: ...nu If authorisation is to be used for personnel and or vehicles the desired authorisation type must be configured under the GENERAL SETUP sub menu of the SYSTEMS menu before the PIN or Touch Key numbers can be programmed The ID numbers for personnel and vehicle authorisation may be downloaded to the instrument from an external computer or entered using the instrument keyboard Each ID number is ass...

Page 88: ...isplays the following In this case either disconnect the permissives to bring the instrument to the idle state or wait until loading is complete and then enter your password If password mode is available the instrument displays the following 2 Enter a valid setup password The factory default for this password is 1234 but it may be changed under the GENERAL SETUP sub menu of the SYSTEM menu see CHA...

Page 89: ...e section 10 3 2 3 Search for an ID Allows the operator to search for an ID For more information see section 10 3 3 4 Retrieve an ID Allows the operator to search against an index number and so retrieve the ID For more information see section 10 3 4 5 Edit Master IDs Allows for the Entry or Editing of Master IDs For more information see section 10 3 5 AUTHORISATION MENU 4 RETRIEVE AN ID 5 EDIT MAS...

Page 90: ...50 The following steps apply to both personnel and vehicle IDs If both personnel and vehicle authorisation is used enter the Personnel IDs first 1 From the Authorisation menu select Edit ID s If both personnel and vehicle authorisation are enabled the display for personnel index will appear Otherwise if personnel authori sation is disabled and vehicle authorisation is only enabled that display wil...

Page 91: ...e n is the index number SCREEN 10 3 Authorisation Type PIN SCREEN 10 4 Authorisation Type TOUCH KEY SCREEN 10 5 Authorisation Type RF ID SCREEN 10 6 Authorisation Type NexWatch 4 Change the current ID number by one of the following methods Press Cancel or Clear to remove the current ID Number Touch the ID media onto the ID reader Type in the ID number via the numeric keypad 5 Press the Enter key t...

Page 92: ...ing for confirmation of the deletion 3 Select Yes The instrument deletes the selected ID bank and then displays the SELECT BANK TYPE prompt 10 3 3 Search For an ID 1 From the Authorisation menu select SEARCH FOR AN ID The instrument displays the SELECT TYPE prompt 2 Select an option The instrument displays ENTER ID 3 Enter an ID number If the instrument finds the ID it displays ID FOUND AT MASTER ...

Page 93: ...el key to display the main menu 10 3 5 Edit Master IDs 1 From the Authorisation menu select EDIT MASTER ID s 2 If an ID is programmed for the index number currently displayed the ID number is displayed on the bottom line SCREEN 10 7 No Personnel ID at Index No 1 SCREEN 10 8 Personnel ID Programmed at Index No 1 3 Display the required index number by one of the following methods Press Display to in...

Page 94: ...uthorisation Type NexWatch Change the current ID number by one of the following methods Press Cancel to remove the current ID Number Touch the ID media onto the ID reader 5 Press the Enter key to save the currently displayed ID number The instrument displays the index number and ID Return to step 2 EDIT PIN N XXXX EDIT PIN N XXXX ENTER TOUCH N ENTER TOUCH N ENTER FACILITY CARD N ENTER FACILITY CAR...

Page 95: ...ontrol System DCS Load Rack Computers LRC or Terminal Automation System TAS that is attached to an instrument CTPL Correction for the effect of Temperature and Pressure on Liquid This is the combined correction for the combined effect of Temperature and Pressure on Liquid The temperature portion of this correction is termed the Correction for the effect of Temperature on Liquid CTL The pressure po...

Page 96: ...nel has 3 keys per arm START STOP and ACK These are connected to GP inputs of the instrument The three indicator lamps outputs per arm are RED AMBER and GREEN These are connected to GP outputs of the instrument service display Two line display that shows the loading information for a selected parameter for the selected arm side stream blending This is a form of ratio blending where a minor product...

Page 97: ...ogramming Manual See also extended wait period Weights and Measures switch A switch that is mounted on the instrument exterior that be fitted with a tamper seal for W M requirements On the Model 1010 the switch is located on the lower right hand side of the enclosure ...

Page 98: ...Glossary 4 Model 1010 Application Pack CB Part No 4418024 Rev 1 Programming Manual Intentionally left blank ...

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