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CPO-PC400-W/CPO-PC400-UW HVAC CONTROLLER

EN0B-0085 IE10 R0420

18

CONNECTION EXAMPLES 

Connection to Panel Bus I/O Modules Powered by a Separate Transformer 

This configuration has the advantage of allowing the CPO-PC400-W/CPO-PC400-UW and the Panel Bus I/O modules to 

be installed in (several) different wiring cabinets – as long as the max. permissible length of A + C ≤ 3 m is maintained. 

This same configuration can also be extended, with multiple transformers powering Panel Bus I/O modules installed in 

multiple wiring cabinets for a total of max. 16 Panel Bus I/O modules. 

CONNECTION VIA RS485 INTERFACES 1, 2, OR 3

Fig. 9. Connection (L > 3m) of RS485 interfaces 1, 2, or 3 (RS485 interface 1 shown) to a Panel Bus

 

TX

5V

GND

Panel Bus 

I/O Module #1

Isolaon

Barrier 

RX

5V_ISO

GND_ISO

R

S

485+

R

S

485-

R

T

110VAC/230VAC

24VAC

Panel Bus 

I/O Module #N

24VAC

110VAC/230VAC

F1

F2

71

72

73

75

76

77

78

71

72

73

74

75

76

77

78

L > 3m

C

A

A+C = MAX.30 Meters

CPO-PC400-W/CPO-PC400-UW

24V~

24V0

FG

N

D

CH1+

CH1-

GND1

74

R

T

Summary of Contents for ComfortPoint Open CPO-PC400-W

Page 1: ...INSTALLATION INSTRUCTIONS ComfortPoint Open CPO PC400 W CPO PC400 UW HVAC CONTROLLER ...

Page 2: ...o M Bus 10 PowerSupply 10 Transformers 10 Switch Power Supply 11 Fusing 11 Power Supply of Field Devices 11 Wiringand Set up 13 General Safety Considerations 13 Wiring Terminals 13 Connecting Power Supply 13 Earth Grounding 13 Cable Specifications 14 WirelessConnectivity 15 Connectivity Frequency Range 15 General Information 15 Automatic ResettingFuse 16 ConnectionExamples 17 RingLED 34 Troublesho...

Page 3: ... 24552 00001 a été approuvé par Innovation Sciences et Développe ment économique Canada pour fonctionner avec les types d antenne énumérés cidessous et ayant un gain admissible maximal Les types d antenne non inclus dans cette liste et dont le gain est supérieur au gain maximal indiqué pour tout type figurant sur la liste sont trictement interdits pour l exploitation de l émetteur Professional Ins...

Page 4: ... F Ambient Operating Humidity 5 to 95 relative humidity non condensing Ambient Storage Temperature 28 9 to 70 C 20 to 158 F Ambient Storage Humidity 5 to 95 relative humidity non condensing Vibration Under Operation 0 024 double amplitude 2 to 30 Hz 0 6 g 30 to 300 Hz Dust Vibration According to EN60730 1 RFI EMI Residential commercial and light industrial environments MTBF Mean Time Between Failu...

Page 5: ...n 24V Power supply 24 Vac dc RS485 Interface 3 Terminals 2 CH3 for RS485 interface 3 CH3 for RS485 interface 3 GND3 GND3 for RS485 interface 3 RS485 Interface 2 Terminals 3 CH2 for RS485 interface 2 CH2 for RS485 interface 2 GND2 GND2 for RS485 interface 2 RS485 Interface 1 Terminals 4 CH1 for RS485 interface 1 CH1 for RS485 interface 1 GND1 GND1 RS485 interface 1 LED 5 Tx1 LED green Transmit and ...

Page 6: ...ory RJ45 Interface 7 Ethernet 1 10 100 base T TX Ethernet 2 SMA Terminal 8 For Wi Fi and Bluetooth antenna Antenna for both Wi Fi and Bluetooth 802 11a b g n ac BT 4 2 RS485 Interface 4 Terminals 9 24V Power supply 24 Vac dc 0 24V0 Power supply common FGND Connect to earth ground in the field GND GND RS485 interface 4 CH4 for RS485 interface 4 CH4 for RS485 interface 4 RJ11 Interface 10 for RS485 ...

Page 7: ...The two Ethernet interfaces 1 and 2 are internally connected to a single Ethernet switch Both Ethernet 1 and 2 can connect the controller with laptop PC using Ethernet crossover cable The user can upload download and debug the controller application using ComfortPointTM Open Studio from the laptop PC This connection also establishes the Internet connectivity They are RJ45 female interfaces each wi...

Page 8: ...n on pg 18 Table 12 Connection to Buses Protocols Max No of Devicesper Channel RS485 1 RS485 2 RS485 3 RS485 4 Panel Bus 16 Yes Yes Yes Yes CP IO Bus 16 No No No Yes Field Bus 31 Yes Yes Yes No MSTP 30 Yes Yes Yes No Modbus 30 Yes Yes Yes No M Bus 60 Yes Yes Yes No C Bus 30 Yes Yes Yes No Table 13 Communication Baud Rates Ethernet 10 100 Mbit s RJ45 BACnet MSTP 9 6 19 2 38 4 76 8 115 2 Kbps Modbus...

Page 9: ...31 FBAs can be connected to one Field Bus Each CPO FBA 1A has a current consumption of 213 mA The total current consumption of the max number of FBAs per Field Bus thus amounts to 31 x 213 mA 6603 mA Fusing See Fusing section on page 11 For more information on Field Bus Adapters see Technical Literature section on page 40 Connection to Modbus RTU The CPO PC400 W CPO PC400 UW can communicate with p...

Page 10: ...nnection to M Bus The CPO PC400 W CPO PC400 UW can communicate with M Bus through a level converter e g PW60 from company Relay GmbH See Connection to M Bus via Level Converter section on page 32 A maximum number of 60 M Bus devices can be connected to a controller Bus Length Max M Bus length 350 meters from PW60 at baud rates of 9 6 k baud or slower with shielded pair cable J Y St Y 2 x 2 x 0 8 T...

Page 11: ... given connection scenario i e cable lengths and the use of a primary and or secondary transformer and upon the type of connected bus Power Supply of Field Devices Field devices can be powered via the CPO PC400 W CPO PC400 UW When determining the total current consumption and selecting the appropriate transformer take into account the number of connected modules accessories and field device Employ...

Page 12: ... Bus I O module Example 2 Power Supply via Separate Transformer 24 V actuator connected to an analog output module Actuator less than 100 m away from the controller Fig 8 Power supply of field devices via a separate transformer CPO PC400 W CPO PC400 UW 110VAC 230VAC 24VAC 24V0 24V XF822 or XFR822 ACTUATOR 1 8 11 18 Y GND 24V F2 9 FGND F1 110VAC 230VAC 24VAC F1 ACTUATOR 1 8 11 18 Y GND 24V 24VAC F2...

Page 13: ...ices Wiring Terminals The CPO PC400 W CPO PC400 UW features both screw type terminals and push in terminals Terminals support both flexible and solid cables Wires can be equipped additionally with ferrules Connecting Power Supply Connect the power supply to the power supply terminals of the CPO PC400 W CPO PC400 UW The factory default controller must be powered ON for a minimum of 8 hrs for the fi...

Page 14: ...1 5 mm2 FBA Max 20 m Min 1 5 mm2 EXPIO Max 1200 m Min 1 5 mm2 CPO DIO Max 1200 m Min 1 5 mm2 C Bus 3 m Depends on Plug Gauge See Wiring Terminals section on page 13 M Bus 3 m Depends on Plug Gauge See Wiring Terminals section on page 13 Table 23 Antenna Cable Specifications Device Cable Length Cable cross section Remote Antenna Max 3 m 5 mm2 Table 24 Field Device Power Supply 24 Vac Cable Specific...

Page 15: ...for satisfying RF exposure compliance FCC Class B Statement NOTE This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not inst...

Page 16: ...CPO PC400 W CPO PC400 UW HVAC CONTROLLER EN0B 0085 IE10 R0420 16 ...

Page 17: ...er source needs to be used NOTES The fuse will reset in one minute after the current is removed from the circuit Refer to Table 12 on page 8 for the maximum number of IO modules supported by the Bus Rating assumes all inputs and outputs are used on the IO modules Table 27 Automatic Resetting Fuse Protection at RS485 4 Interface Maximum Number of IO Modules IO Module Type IO Module Current Ratings ...

Page 18: ...e configuration can also be extended with multiple transformers powering Panel Bus I O modules installed in multiple wiring cabinets for a total of max 16 Panel Bus I O modules CONNECTION VIA RS485 INTERFACES 1 2 OR 3 Fig 9 Connection L 3m of RS485 interfaces 1 2 or 3 RS485 interface 1 shown to a Panel Bus TX 5V GND Panel Bus I O Module 1 Isola on Barrier RX 5V_ISO GND_ISO RS485 RS485 RT 110VAC 23...

Page 19: ...ctivity section on page 15 N max 16 modules For communication cable lengths transmission speeds and termination see General Information on the RS485 Standard section on page 7 For fusing see Fusing section on page 11 C Panel Bus I O Module 1 FGND RT 110VAC 230VAC 24VAC Panel Bus I O Module N F1 71 72 73 74 75 76 77 78 71 72 73 74 75 76 77 78 RT A C MAX 30 Meters 24VAC A L 3m 24V 24V0 FGND GND 0 F2...

Page 20: ...R 3 Fig 11 Connection L 3 m of RS485 interfaces 1 2 or 3 RS485 interface 1 shown to a Panel Bus NOTES N max 16 modules For communication cable lengths transmission speeds and termination see General Information on the RS485 Standard section on page 7 For fusing see Fusing section on page 11 TX 5V GND Panel Bus I O Module 1 Isola on Barrier RX 5V_ISO GND_ISO RS485 RS485 RT 110VAC 230VAC 24VAC Panel...

Page 21: ...e Wireless Connectivity section on page 15 N max 16 modules For communication cable lengths transmission speeds and termination see General Information on the RS485 Standard section on page 7 For fusing see Fusing section on page 11 Panel Bus I O Module 1 RT 110VAC 230VAC 24VAC Panel Bus I O Module N F1 71 72 73 74 75 76 77 78 71 72 73 74 75 76 77 78 RT A C MAX 3 Meters 24V 24V0 FGND C A TX 5V GND...

Page 22: ...hare a common ground between the power supply and Earth ground see the wiring diagrams Fig 14 provided in Recommended connection for BACnet MSTP Buses with non isolated RS485 interfaces This provides the best electrical noise rejection For communication cable lengths transmission speeds and termination see General Information on the RS485 Standard section on page 7 For fusing see Fusing section on...

Page 23: ... W CPO PC400 UW with a transformer separate to the connected BACnet MSTP modules N max 30 modules Signal ground signal reference connection is recommended if not all devices are electrically isolated For more information see General Information on the RS485 Standard section on page 7 TX 5V GND 1 Isola on Barrier RX 5V_ISO GND_ISO RS485 RS485 RT 110VAC 230VAC 24VAC N F1 RS485 RS485 FGND L 3m RT RS4...

Page 24: ...C Bus NOTES Always power the CPO PC400 W CPO PC400 UW with a transformer separate to the connected C Bus mod ules N max of 30 devices per port including CPO PC400 W CPO PC400 UW TX 5V GND XL500 1 Isola on Barrier RX 5V_ISO GND_ISO RS485 RS485 RT 110VAC 230VAC 24VAC XL500 N F1 C C C Bus Shielding L 3m RT C C C Bus Shielding FGND 24V0 24V CH1 CH1 GND1 CPO PC400 W CPO PC400 UW ...

Page 25: ...d signal reference connection is recommended For more information see General Information on the RS485 Standard section on page 7 For communication cable lengths transmission speeds and termination see General Information on the RS485 Standard section on page 7 TX 5V GND FBA 1 Isola on Barrier RX 5V_ISO GND_ISO RS485 RS485 RT 110VAC 230VAC 24VAC FBA N F1 Field Bus Field Bus 24VAC COM L 3m RT 24VAC...

Page 26: ... size of the transformer must always be calculated according to the power consumption of the connected FBAs For communication cable lengths transmission speeds and termination see General Information on the RS485 Standard section on page 7 For fusing see Fusing section on page 11 TX 5V GND FBA 1 Isola on Barrier RX 5V_ISO GND_ISO RS485 RS485 RT 110VAC 230VAC 24VAC FBA N F1 Field Bus Field Bus 24VA...

Page 27: ...wn to a Field Bus NOTES N max 31 unit loads Normally in this case i e with a bus length of max 3 m it is not necessary to employ termination resistors For communication cable lengths transmission speeds and termination see General Information on the RS485 Standard section on page 7 For fusing see Fusing section on page 11 TX 5V GND FBA 1 Isola on Barrier RX 5V_ISO GND_ISO RS485 RS485 RT 110VAC 230...

Page 28: ...l Information on the RS485 Standard section on page 7 If the connected controllers do not have isolated RS485 interfaces and if they share a common ground between the power supply and Earth ground see the wiring diagram Fig 20 provided in Connection to Modbus devices with non isolated RS485 interfaces This provides the best electrical noise rejection For communication cable lengths transmission sp...

Page 29: ...ectly into the terminals of the individual Modbus modules Signal ground signal reference connection is recommended For more information see General Information on the RS485 Standard section on page 7 For communication cable lengths transmission speeds and termination see General Information on the RS485 Standard section on page 7 For fusing see Fusing section on page 11 TX 5V GND Modbus Module 1 I...

Page 30: ...15 Therefore it supports 16 modules per channel If the last module is CP EXPIO the end of line resistor must be included For communication cable lengths transmission speeds and termination see General Information on the RS485 Standard section on page 7 For capacity restrictions see Connection to CP IO Bus section on page 10 For fusing see Fusing section on page 11 CP DIO EXPIO 1 RT 110VAC 230VAC 2...

Page 31: ... resistor of the final CP DIO CP DIO N must be set to ON If the last module is CP EXPIO the end of line resistor must be included For communication cable lengths transmission speeds and termination see General Information on the RS485 Standard section on page 7 For capacity restrictions see Connection to CP IO Bus section on page 10 For fusing see Fusing section on page 11 CP DIO EXPIO 1 110VAC 23...

Page 32: ...ection to M Bus via Level Converter 110VAC 230VAC 24VAC F1 A 24V 24V0 FGND M M M M M M M Bus On Slave Max Short T S TX RX S RS485 RS232C V V POWER 24VAC F2 110VAC 230VAC TX 5V GND Isola on Barrier RX 5V_ISO GND_ISO RS485 RS485 RT CH1 CH1 GND1 3 N 4 N 1 L 2 L Load N L1 Level Converter M Bus RT CPO PC400 W CPO PC400 UW ...

Page 33: ...ler RS485 interface connection details see Interfaces section on page 5 Table 28 Connecting I O Module and CPO PC400 W CPO PC400 UW RS485 Interface 4 Terminals 24V Power supply for connected modules 0 24V 0 Power supply for connected modules for RS485 Interface 4 for RS485 Interface 4 24V 24V0 FGND TX 5V GND Isola on Barrier RX 5V_ISO GND_ISO RS485 RS485 24V 24V 0 XL500 Base Migra on Kit 220 Vac 1...

Page 34: ...0 R0420 34 Connection to CPO MMI Fig 26 Connection of RJ11 interface to a CPO MMI device NOTE Maximum length of RJ11 cable is L 5 m RJ11 5V Electrics Fuse 500mA RJ11 GND RS485 RS485 CPO MMI 110VAC 230VAC 24VAC F1 FGND 24V0 24V L 5m CPO PC400 W CPO PC400 UW ...

Page 35: ...jor fault Urgently Need Action from User Solid N A Total communication failure with one or more devices Applicable only for IO modules MSTP devices Panel Bus devices and Field Bus devices NOTE It takes a few minutes for the LED to indicate MSTP status whereas only a few seconds to indicate IO status Factory default No firmware is loaded No application No configuration Firmware failure Breathing Co...

Page 36: ...LED Behavior Meaning Remedy 1 Yellow LED is ON steadily Ethernet is working with connectivity below 100Mbps If communication problems persist then check green LED See Case 3 and Case 4 given below 2 Yellow LED is OFF If green LED is ON or flashing then Ethernet is working with connectivity below 10Mbps If green LED is OFF then Ethernet is disconnected Connect the cable between the controller and t...

Page 37: ...CPO PC400 W CPO PC400 UW HVAC CONTROLLER 37 EN0B 0085 IE10 R0420 DIMENSIONS CPO PC400 W CPO PC400 UW CPO PC400 W All dimensions are in mm 59 110 135 45 52 145 8 FGND 0 GND ...

Page 38: ...N60204 1 is not mandatory this is because electrical safety is provided by the use of SELV and transformers according to standard EN60742 SAFETY AGAINST UNEXPECTED START UP OF ROTATING MOVING MACHINES If the application plant does not contain machines that can be harmful to the operator due to an unexpected start up the standard EN60204 1 is not applicable If such machines are encountered then EN6...

Page 39: ...with Wi Fi and Bluetooth including MMI with DIN Rail Base U S A CPO PC400 W MMIWL CPO Controller with Wi Fi and Bluetooth including MMI with Panel Door Wall Base CPO PC400 UW MMIWL CPO Controller with Wi Fi and Bluetooth including MMI with Panel Door Wall Base U S A Table 33 Antenna Part Numbers Part Number Vendor Name Type Gain CA ANTT935 4 ADAM External 2 4G 2 9dbi 5G 5 9dbi ANT DB1 LCD SMA LINX...

Page 40: ...N Rail Base Accessory for CPO MMI CPO MMI ACCWL Panel Door Wall Base Accessory for CPO MMI Table 34 Accessories Continued Part Number Description Table 35 Technical Literature Title Product Literature Number Contents ComfortPoint ComfortMan User Guide EN2B 00084E10 ComfortMan user guide for CPO PC400 series and PC200 ComfortPoint Open plant controllers ComfortPoint Open Webserver User Guide EN2B 0...

Page 41: ... EN1B 0498GE51 Describes the usage and features of the CPO IO830A Excel 800 Controller Installation Commissioning Instructions EN1B 0375GE51 Describes pluggable Panel Bus I O modules ComfortPoint Open FBA Data Sheet EN0B 0657GE51 Product Data for CPO field bus adapters ComfortPoint Open CP EXPIO DIO Installation Instructions EN1B0020 IE10R0213 Describes the usage and features of CP EXPIO and CP DI...

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