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F116 (SERIES 16000) SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER

68-0200

7

When the air cleaner is powered, the blower/motor draws the
contaminated air into the air cleaner. Particles that are too
small to be caught in the prefilter are trapped by the primary
filter. When using the electrostatic precipitator collecting cells,
the particles are given an electrical charge in the ionizer
section of the cell. As the air passes through the collecting
section of the cell, the charged particles adhere to the
collector plates which have a strong electrical charge. The
clean air is then discharged (two stage) or goes through a
second primary filter (three stage) and is then discharged.

The air cleaner includes an ON and a cell performance
indicator. The ON indicator lights when the solid state power
supply is powered and operating normally. The cell
performance indicator is on when the cells need to cleaned.

Static Pressure

The F116 (series 16000) uses a forward curve blower/motor.
The electrical current draw is determined by combining the air
volume to be moved with the filter and ducting static pressure.

IMPORTANT

Motor overload will occur if the combined filter and
ducting static pressure is less than 1.2" W.G.

The net air volume at 1.2" W.G. will vary from 2150 cfm (62
m

3

/min) on low speed to 2350 cfm (68 m

3

/min) on high speed.

The maximum allowable electrical current draw for all speeds
is between 13.5A and 14A at 120 Vac.

The blower turns off when a sufficient amount of air can not be
drawn through the intake (1.85" W.G.) and the blower spins in a
vacuum. A maximum blower pressure of 2.25" W.G. can occur
which can have an air volume of 100 cfm (3 m

3

/min).

NOTE:

No damage will occur to the air cleaner if operating
at 1.85" W.G. pressure or higher.

The ideal system design has the ducting pressure combined
with a clean filter pressure operating at 1.2" W.G. The motor
should run at 14A at 120V. As the filters load, the resistance
to airflow increases which causes the static pressure to
increase while the electrical current draw and air volume
decrease. The air volume loss is low for the first 0.5" W.G. of
pressure increase from the initial 1.2" W.G.

EXAMPLE:

At high speed the 1.2" W.G. air volume is
approximately 2350 cfm (68 m

3

/min) and at 1.7"

W.G. the air volume is approximately 2000 cfm
(58 m

3

/min). But at 1.9" W.G. the air volume

drops to approximately 1150 cfm (33 m

3

/min).

Loading does not resist airflow when using the electrostatic
precipitator collecting cells and/or CPZ™ modules. However,
a loaded prefilter does restrict the airflow. Refer to Fig. 3 and
Table 3 for nominal air volume calculations and filter
configuration pressures.

INSTALLATION

When Installing this Product…

1. Read these instructions carefully. Failure to follow them

could damage the product or cause a hazardous
condition.

800
(23)

1200
 (35)

1600
 (46)

2000
 (58)

2400
 (70)

1.000

1.100

1.200

1.300

1.400

1.500

1.600

1.700

1.800

1.900

2.000

2.200

STATIC PRESSURE (INCHES W.G.)

FLOW RATE IN CFM (M

3

/MIN)

FAN PERFORMANCE

DIRECT DRIVE BLOWER (12-5/8 x 9-1/2 WHEEL)

TESTED WITH 3 FT (0.9M) OUTLET DUCT

M10794

Fig. 3. Fan performance.

2. Check the ratings given in the instructions and on the

product to make sure the product is suitable for your
application.

3. Installer must be a trained, experienced service

technician.

4. After installation is complete, check out product

operation as provided in these instructions.

CAUTION

Do not connect the power source until after the air
cleaner is mounted. This will prevent electrical
shock or equipment damage.

Be sure to turn off the air cleaner before servicing
it.

If the air cleaner must be turned on for an electrical
check, be extremely careful to avoid electrical
shock. Also, take care when working near the air
cleaner moving parts.

Choose Location and Mount

Choose a location that is readily accessible for regular
inspection and cleaning. Allow enough room for removing the
prefilter and primary filters. Be sure there is room for servicing
without removing pipes, ducts or other heating system
components. See Fig. 4 through 12 for suggested locations.

The air cleaner must be attached to a structure a capable of
supporting the weight of the unit with filters, ducting and
plenums when used. Roof trusses, bar joists and floor joists
are examples of suitable structures.

IMPORTANT

All suspension points (either six or eight depending
on the model) must be used for proper and safe
installation. See Fig. 1 and 2 for dimensions between
the suspension points.

Threaded rod, eyebolts with chains, or any standard practice
and hardware for handing method can be used in the
suspension of the air cleaner. See Fig. 13.

Summary of Contents for 16000 Series

Page 1: ...ansported by a network of ducting and plenums or the unit can be used independently FEATURES Variety of filter configurations available to customize the air cleaner for any application Three speed direct drive forward curve blower motor circulates up to 2500 cfm 72 m3 min for large areas Negative and positive pressure rooms can be created with the air cleaner Charcoal permanganate and zeolite CPZ ...

Page 2: ...net uses a prefilter with two primary filters Refer to Table 1 for model descriptions Construction 0508 in 16 GA unpainted aluminum Table 1 F116 Series 16000 Description a Primary filters must be ordered separately The choices include a 95 D O P filter ASHRAE dust spot filter or two sorbent modules b Second primary filter must be ordered separately The choices include a 95 D O P filter ASHRAE dust...

Page 3: ...r Volume Internal Static Pressure and Hanging Weight with Filters Model Numbers Filter Configuration Recommended Air Volume in cfm m3 min Approximate Internal Static Pressure at Recommended Air Volume Hanging Weight with Filters in lbs kg F116A1021 16002 HEPA filter 99 997 1600 49 1 3 W G 149 68 F116A1047 16004 D O P filter 95 1800 52 1 1 W G 130 59 ASHRAE dust spot filter 95 2000 58 1 0 W G 108 4...

Page 4: ... 24 x 24 x 12 610 x 610 x 305 95 ASHRAE dust spot at 2000 cfm 58 m 3 min In metal frame 24 x 24 x 12 610 x 610 x 305 65 ASHRAE dust spot at 2000 cfm 58 m 3 min In metal frame Sorbent Module Contents charcoal only permanganate only zeolite only or CPZ material combination of the above ingredients 111 2x 111 2 x 23 292 x 292 x 584 85 first pass at 1600 cfm 49 m 3 min for most gases odors Ten panel d...

Page 5: ... 4 565 16 TYP 406 5 TYP 127 3 8 THREADED INSERT HOLE FOR HANGING INSTALLATION HEPA D O P OR ASHRAE FILTER ELECTROSTATIC PRECIPITATOR COLLECTING CELLS PREFILTER SORBENT MODULES M10810 TOP 7 8 22 FLANGE 12 1 8 308 13 1 2 343 10 254 7 178 FRONT VIEW Fig 1 Approximate dimensions of two stage filtering model in in mm ...

Page 6: ...TOR COLLECTING CELLS PLANNING THE INSTALLATION WARNING Explosion Hazard Possible Can cause personal injury or equipment damage Do not install or use where there is any danger of gas vapor or dust explosion Do not install when explosion proof electrical fixtures are specified Application and Operation The F116 series 16000 self contained ductable commercial air cleaner is designed for use in smokin...

Page 7: ...s approximately 2350 cfm 68 m3 min and at 1 7 W G the air volume is approximately 2000 cfm 58 m3 min But at 1 9 W G the air volume drops to approximately 1150 cfm 33 m3 min Loading does not resist airflow when using the electrostatic precipitator collecting cells and or CPZ modules However a loaded prefilter does restrict the airflow Refer to Fig 3 and Table 3 for nominal air volume calculations a...

Page 8: ...ositioning air cleaners at the far end of the restaurant smoking section to draw the smoke away from the nonsmoking section Fig 5 Positioning air cleaners to create a negative pressure in polluted spaces and creating a positive pressure in nonpolluted areas Use this positioning in in plant offices and hospitals M7782 ...

Page 9: ...air cleaner to create a negative pressure booth that contains a contamination generating process Fig 8 Positioning air cleaner to remove pollutants from a conveyor feed process such as screen printing TOP VIEW CURTAIN CONVEYOR DRYER HOOD INPUT CURTAIN OUTPUT DRYER INPUT SIDEVIEW M10797 AIR CLEANER AIR CLEANER Fig 9 Positioning air cleaner to create positive pressure for a plant satellite office PO...

Page 10: ...HERE IS HEAVY OIL SMOKE COOKING HEAVY WELDING OR HEAVY CUTTING M10800 AIR CLEANER DO NOT INSTALL WHERE THERE IS HEAVY OIL SMOKE COOKING HEAVY WELDING OR HEAVY CUTTING M10801 AIR CLEANER Fig 11 Connecting air cleaner directly to a canopy hood with a minimum air entrance velocity of 120 fpm Fig 12 Positioning air cleaner to recirculate existing exhaust system air which contains light to medium quant...

Page 11: ...nd or square to square connection when attaching the air cleaner outlet to the blower discharge flange See Fig 16 The outlet connection can be used with a Y branch distribution box or manifold as required Fig 16 Square to round connection attached to the air cleaner outlet Wire All wiring must comply with applicable codes and ordinances The power source must agree with the air cleaner electrical r...

Page 12: ...ity and type of contaminants present and the frequency of air cleaner use The cell performance indicator is on when the primary filters need to be replaced or cleaned The frequency of servicing can only be established after a period of use NOTE Some full service distributors provide regular servicing to commercial establishments CAUTION Turn off power to the air cleaner Stand on a stable platform ...

Page 13: ...or optimum water drainage from tubes stand the cell on one of its corners 6 Wipe ionizer wires to remove any deposits remaining on the wires 7 Check the collection plates of the cells for any detergent residue Repeat the rinse process if there is any residue remaining Buildup can reduce the air cleaner efficiency About Discolored Aluminum Occasionally the cells can seem stained after the soaking p...

Page 14: ...end warped or bent collector plates back into shape For maximum efficiency replace broken ionizer wires as instructed in Replacing Ionizer Wires section 2 Wipe ionizer wires 3 Check that cells are completely dry before reinstalling in the air cleaner If cells are placed into the air cleaner while still wet the electronic cells can short out and arc frequently when almost dry Although the system ap...

Page 15: ...ors or ducting plug air leaks ELECTROSTATIC PRECIPITATOR COLLECTOR CELL MODELS ONLY No high voltage to cells Check wiring for loose connections tighten Check for short in cells or configuration wires fix Check door interlock switch fix Check power supply pressure switch fix Check contact boards for ground ground Check for wet cells and ionizer wires allow time for the cells and wires to dry Replac...

Page 16: ...imary Filters HEPA filter 99 97 1 32000198 860023 D O P filter 95 1 32000195 860024 ASHRAE dust spot filter 95 1 32000196 860025 ASHRAE dust spot filter 65 1 32000197 860026 CPZ sorbent module requires 2 1 32000219 31005 Charcoal only sorbent module requires 2 1 32000220 31006 Zeolite only sorbent module requires 2 1 32000221 31007 Permanganate only sorbent module requires 2 1 32000222 31008 Elect...

Page 17: ...17 ELECTROSTATIC PRECIPITATOR COLLECTING CELL 1 PREFILTER 2 SORBENT MODULES M10812 HEPA D O P OR ASHRAE FILTERS 1 1 TWO STAGE MODELS WILL HAVE ONLY ONE PRIMARY FILTER AREA 2 2 Fig 23 Exploded view of F116 series 16000 self contained ductable commercial air cleaner components ...

Page 18: ...RESULTING DIRECTLY OR INDIRECTLY FROM ANY BREACH OF WARRANTY EXPRESS OR IMPLIED OR ANY OTHER FAILURE OF THIS PRODUCT Some states do not allow the exclusion or limitation of incidental or consequential damages so this limitation may not apply to you THE WARRANTIES SET FORTH HEREIN ARE EXCLUSIVE AND HONEYWELL INC EXPRESSLY DISCLAIMS ALL OTHER WARRANTIES WHETHER WRITTEN OR ORAL IMPLIED OR STATUTORY I...

Page 19: ...F116 SERIES 16000 SELF CONTAINED DUCTABLE COMMERCIAL AIR CLEANER 68 0200 19 ...

Page 20: ...ng Kong Home and Building Control Honeywell Limited Honeywell Limitée 155 Gordon Baker Road North York Ontario M2H 3N7 Honeywell Latin American Region 480 Sawgrass Corporate Parkway Suite 200 Sunrise FL 33325 68 0200 J H 1 98 Home and Building Control Honeywell Inc Honeywell Plaza P O Box 524 Minneapolis MN 55408 0524 Printed in U S A on recycled paper containing at least 10 post consumer paper fi...

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