Honda Z125MA Manual Download Page 81

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Adjusting the Clutch Lever

Freeplay

Upper Adjustment

Attempt adjustment with the upper clutch

cable adjuster first.

Pull back the rubber dust cover.

Loosen the upper lock nut.

Turn the upper clutch cable adjuster until

the freeplay is 10 - 20 mm (0.4 - 0.8 in).

Tighten the upper lock nut and check the

freeplay again.

Reinstall the rubber dust cover.

Lower Adjustment

If the upper clutch cable adjuster is threaded

out near its limit, or the correct freeplay

cannot be obtained, attempt adjustment with

the lower clutch cable adjusting nut.

20180319161948_32K0FE000_eng_BOOK Page 81 Monday, March 19 2018 16:27:28 JST

Clutch

Adjusting the Clutch Lever Freeplay

Maintenance

Upper clutch cable

adjuster

Upper lock nut

–

Rubber dust cover

Summary of Contents for Z125MA

Page 1: ...lable before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission The vehicle pictured in this owner s manual may not match your actual vehicle 2018 Honda Motor Co Ltd 20180319161948_32K0FE000_eng_BOOK Page 1 Monday March 19 2018 16 27 28 JST ...

Page 2: ...duct To ensure your safety and riding pleasure Read this owner s manual carefully Follow all recommendations and procedures contained in this manual Pay close attention to safety messages contained in this manual and on the motorcycle The following code in this manual indicates the country Country Code Code Z125MA Country ED European direct sales 20180319161948_32K0FE000_eng_BOOK Page 2 Monday Mar...

Page 3: ...ur own good judgement You will find important safety information in a variety of forms including Safety labels on the motorcycle Safety Messages preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean 3DANGER You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions 3WARNING You CAN be KILLED or SERIOUSLY HURT if you don t follo...

Page 4: ...s Motorcycle Safety P 2 Operation Guide P 16 Maintenance P 42 Troubleshooting P 85 Information P 102 Specifications P 117 Index P 120 20180319161948_32K0FE000_eng_BOOK Page 4 Monday March 19 2018 16 27 28 JST ...

Page 5: ...g Precautions P 11 Accessories Modifications P 14 Loading P 15 20180319161948_32K0FE000_eng_BOOK Page 5 Monday March 19 2018 16 27 28 JST This section contains important information for safe riding of your motorcycle Please read this section carefully Motorcycle Safety ...

Page 6: ...rugs Check that you are wearing an approved motorcycle helmet and protective apparel Take Time to Learn Practice Even if you have ridden other motorcycles practice riding in a safe area to become familiar with how this motorcycle works and handles and to become accustomed to the motorcycle s size and weight Ride Defensively Always pay attention to other vehicles around you and do not assume that o...

Page 7: ...hat would make your motorcycle unsafe 2 P 14 If You are Involved in a Crash Personal safety is your first priority If you or anyone else has been injured take time to assess the severity of the injuries and whether it is safe to continue riding Call for emergency assistance if needed Also follow applicable laws and regulations if another person or vehicle is involved in the crash If you decide to ...

Page 8: ...Never run your motorcycle inside a garage or other enclosure 3WARNING Running the engine of your motorcycle while in an enclosed or even partially enclosed area can cause a rapid build up of toxic carbon monoxide gas Breathing this colourless odorless gas can quickly cause unconsciousness and lead to death Only run your motorcycle s engine when it is located in a well ventilated area outdoors 2018...

Page 9: ... label are as follows Read instructions contained in Owner s Manual carefully Read instructions contained in Shop Manual carefully In the interest of safety take the motorcycle to be serviced only by your dealer DANGER with RED background You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions WARNING with ORANGE background You CAN be KILLED or SERIOUSLY HURT if you don t follow inst...

Page 10: ... the battery very well Handle the battery electrolyte with extreme care as it contains dilute sulfuric acid Contact with your skin or eyes can burn you or cause loss of your eyesight Read this manual carefully and understand it before handling the battery Neglect of the instructions can cause personal injury and damage to the motorcycle Do not use a battery with the electrolyte at or below the low...

Page 11: ...y The total weight of accessories and luggage added to rider s weight should not exceed 105 kg 231 lb which is the maximum weight capacity The luggage weight must not exceed 3 kg 7 lb under any circumstances The fitting of large fork mounted or large handlebar mounted fairing is not recommended ABS INFORMATION LABEL This model equipped with an Anti lock Brake System ABS on front wheel 201803191619...

Page 12: ...e brand VEE RUBBER Front Rear V133 V133 SAFETY REMINDER LABEL For your protection always wear helmet protective apparel FUEL LABEL Unleaded petrol only ETHANOL up to 10 by volume DRIVE CHAIN LABEL Keep chain adjusted and lubricated Freeplay 30 40 mm 1 2 1 6 in 20180319161948_32K0FE000_eng_BOOK Page 12 Monday March 19 2018 16 27 28 JST Image Labels Motorcycle Safety 9 ...

Page 13: ...curely with the chin strap fastened Face shield with unobstructed field of vision or other approved eye protection 3WARNING Not wearing a helmet increases the chance of serious injury or death in a crash Make sure that you always wear an approved helmet and protective apparel Gloves Full finger leather gloves with high abrasion resistance Boots or Riding Shoes Sturdy boots with non slip soles and ...

Page 14: ...y u Where possible reduce speed before turning otherwise you risk sliding out Exercise caution on low traction surfaces u The tyres slip more easily on such surfaces and braking distances are longer Avoid continuous braking u Repeated braking such as when descending long steep slopes can seriously overheat the brakes reducing their effectiveness Use engine braking with intermittent use of the brak...

Page 15: ...ded front rear tyres and sprockets to ensure correct ABS operation Engine Braking Engine braking helps slow your motorcycle down when you release the throttle For further slowing action downshift to a lower gear Use engine braking with intermittent use of the brakes to reduce speed when descending long steep slopes Wet or Rainy Conditions Road surfaces are slippery when wet and wet brakes further ...

Page 16: ... to the left until its weight rests on the side stand 4 Turn the handlebar fully to the left u Turning the handlebar to the right reduces stability and may cause the motorcycle to fall 5 Turn the ignition switch to the Lock position and remove the key 2 P 26 6 Set the alarm system 2 P 27 Refuelling and Fuel Guidelines Follow these guidelines to protect the engine fuel system and catalytic converte...

Page 17: ...install accessories on your motorcycle be certain the modification is safe and legal 3WARNING Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding accessories and modifications Do not pull a trailer with or attach a sidecar to your motorcycle Your motorcycle was not designed for these attachmen...

Page 18: ...luggage weight 2 P 117 Tie all luggage securely evenly balanced and close to the centre of the motorcycle Do not place objects near the lights or the muffler 3WARNING Overloading improper loading or carrying a passenger can cause a crash and you can be seriously hurt or killed Follow all load limits and other loading guidelines in this manual 20180319161948_32K0FE000_eng_BOOK Page 18 Monday March ...

Page 19: ...Acceleration Apply throttle gradually Obey the speed limit Shift Change P 38 How to use basic features Instruments P 20 Indicators P 23 Switches P 24 Steering Lock P 26 Starting the Engine P 36 Start and warm the engine Avoid revving the engine Starting the Motorcycle Before pulling away indicate your direction with the turn signal switch and check for oncoming traffic Alarm System P 27 Answer Bac...

Page 20: ...e brakelight will indicate that you have applied the brakes Parking P 13 Stopping If pulling off the road signal early enough to show traffic that you are pulling over and pull over smoothly Turning Corners Do your braking before entering corners Gradually reapply throttle when exiting turn Refuelling P 39 Park on a firm level surface Use the stand and lock the steering ...

Page 21: ... Guide 18 Battery P 60 Front brake lever Throttle grip P 80 Engine oil drain bolt P 67 Rear brake fluid reservoir P 69 Engine oil fill cap P 67 Brakelight switch P 71 Front brake fluid reservoir P 69 Fuse box P 100 Rear brake pedal Headlight P 82 Spark plug P 64 Engine oil level inspection window P 66 ...

Page 22: ...h 19 2018 16 27 28 JST Operation Guide 19 Clutch lever P 77 Fuel fill cap P 39 Drive chain P 73 Side stand P 72 Shift lever P 38 Seat P 62 Left side cover P 63 Crankcase breather P 81 Helmet holder P 41 Tool kit P 40 Document bag P 40 Data link connector ...

Page 23: ... 16 27 28 JST Operation Guide 20 SET button SEL button Display Check If any part of these displays does not come on when it should have your dealer check for problems When the ignition switch is turned to the On position all the mode and digital segments will show Speedometer ...

Page 24: ... approximately 1 80 L 0 476 US gal 0 396 Imp gal Fuel gauge If the fuel gauge indicator flashes in a repeat pattern or turns off P 89 Tripmeter Distance ridden since tripmeter was reset press and hold the SET button to reset to 0 0 km mile Odometer Total distance ridden SEL button switches between the odometer and tripmeters Odometer TOTAL Tripmeter TRIP A B ...

Page 25: ... either km h and km or mph and mile d Press SET button The speed and mileage unit is set and then the display returns to the ordinary display u The speed and mileage unit can also be set by turning the ignition switch to the Off position 20180319161948_32K0FE000_eng_BOOK Page 25 Monday March 19 2018 16 27 28 JST Operation Guide 22 Instruments Continued ...

Page 26: ...the engine stop switch in the Run position High beam indicator PGM FI Programmed Fuel Injection malfunction indicator lamp MIL If one of these indicators does not come on when it should have your dealer check for problems Neutral indicator Turn signal indicator ABS Anti lock Brake System indicator Comes on when the ignition switch is turned on Goes off when your speed reaches approximately 10 km h...

Page 27: ...u Pressing the switch turns the turn signal off u In an emergency switch to the Stop position the starter motor will not operate to stop the engine Turn signal switch Should normally remain in the Run position Horn button These buttons are used to operate the alarm system and answer back system SET button UNSET button ANSWER BACK button Answer back System P 31 Alarm System P 27 ...

Page 28: ...18 16 27 28 JST Operation Guide 25 Continued Ignition switch Switches the electrical system on off locks the steering u Key can be removed when in the Off or Lock position On Off Lock Turns electrical system on for starting riding Turns engine off Lock steering ...

Page 29: ...he left b Push the key down and turn the ignition switch to the Lock position u Jiggle the handlebar if the lock is difficult to engage c Remove the key Unlocking Insert the key push it in and turn the ignition switch to the Off position 20180319161948_32K0FE000_eng_BOOK Page 29 Monday March 19 2018 16 27 28 JST Operation Guide 26 Switches Continued Ignition key Push Turn ...

Page 30: ...indicator blinks for about 10 seconds when the alarm system detects vibration caused by contact or movement The alarm sounds and alarm indicator blinks for about 60 seconds when the alarm system detects a substantial change in the motorcycle posture After the alarm sounds for 60 seconds the alarm system will be reset in that posture 20180319161948_32K0FE000_eng_BOOK Page 30 Monday March 19 2018 16...

Page 31: ... position b Press the SET button Within a second the buzzer sounds for 1 time After 2 seconds the buzzer sounds 1 time The alarm system is activated The buzzer sound can be cancelled using temporary silence mode Temporary Silence Mode P 35 The alarm indicator flashes while the alarm system is activated The alarm system is cancelled when ignition switch is turned to the On position Cancelling the A...

Page 32: ...y levels of alarm system a Turn the ignition switch to the Off position b Repeat this step 3 times as follows Turn the ignition switch from the Off position to the On position and press SET button on remote transmitter 2 times Then turn the ignition switch from the On position to the Off position within 5 seconds u You need to operate this process from the Off position to the On position within 5 ...

Page 33: ... you need to go through step 3 within 60 seconds Make sure that LED on the remote transmitter is green before setting the sensitivity level Because if it is red you cannot set the sensitivity level If the Alarm System Does Not Operate Properly If any of the following situations arise battery 2 P 60 in the motorcycle is discharged or there is a system problem Remove the battery and see your dealer ...

Page 34: ...er with the ignition switch in the Off or Lock position your motorcycle informs you the position by sounding the buzzer The answer back system uses low intensity radio waves It may affect medical equipment such as a cardiac pacemaker 20180319161948_32K0FE000_eng_BOOK Page 34 Monday March 19 2018 16 27 28 JST Operation Guide 31 Continued ANSWER BACK button ...

Page 35: ...ate To reset the system turn the ignition switch to the On position once NOTICE When the battery in the motorcycle is weak the answer back system may not function Adjusting the Answer Back Buzzer Sound Volume Level P 33 Changing the Answer Back Buzzer Sound Pattern P 34 Temporary Silence Mode P 35 Replacing the Remote Transmitter Battery P 83 20180319161948_32K0FE000_eng_BOOK Page 35 Monday March ...

Page 36: ...Off position to the On position within 5 seconds c Turn and keep the ignition switch to the On position Press the ANSWER BACK button to select among 3 levels of sound volume or mute d Turn the ignition switch to the Off position to finish setting the buzzer sound volume level To complete your setting you need to go through step 3 within 60 seconds Make sure that LED on the remote transmitter is gr...

Page 37: ...ion to the On position within 5 seconds c Turn and keep the ignition switch to the On position Press the ANSWER BACK button to select among 3 buzzer sound patterns d Turn the ignition switch to the Off position to finish setting the buzzer sound patterns To complete your setting you need to go through step 3 within 60 seconds Make sure that LED on the remote transmitter is green before setting the...

Page 38: ... Enable Press and hold ANSWER BACK button about 2 seconds the LED on remote transmitter is changed to be red Disable Re press and hold ANSWER BACK button about 2 seconds the LED on remote transmitter is changed to be green 20180319161948_32K0FE000_eng_BOOK Page 38 Monday March 19 2018 16 27 28 JST Operation Guide 35 ...

Page 39: ...altitude above 2 500 m 8 000 feet NOTICE If the motorcycle is transported to a place 2 000 m 6 500 feet higher or lower than the start point you may not be able to achieve sufficient engine performance at the new altitude Consult your dealer before transporting your motorcycle a Make sure the engine stop switch is in the Run position b Turn the ignition switch to the On position c Shift the transm...

Page 40: ...a Open the throttle fully and press the start button for 5 seconds b Repeat the normal starting procedure c If the engine starts open the throttle slightly if idling is unstable d If the engine does not start wait 10 seconds before trying step a b again If Engine Will Not Start P 86 20180319161948_32K0FE000_eng_BOOK Page 40 Monday March 19 2018 16 27 28 JST Operation Guide 37 About 3 mm 0 1 in wit...

Page 41: ...sion has 4 forward gears in a one down three up shift pattern If you put the motorcycle in gear with the side stand down the engine will shut off 20180319161948_32K0FE000_eng_BOOK Page 41 Monday March 19 2018 16 27 28 JST Operation Guide 38 ...

Page 42: ...fill cap Closing the Fuel Fill Cap a After refuelling push the fuel fill cap until it locks b Remove the ignition key and close the lock cover u The ignition key cannot be removed if the fuel fill cap is not locked 3WARNING Petrol is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat sparks and flame away Handle fuel only outdoors...

Page 43: ...t side cover a Remove the left side cover P 63 b Remove the clips P 61 c Remove the inner left side cover Installing the inner left side cover Install the parts in the reverse order of removal 20180319161948_32K0FE000_eng_BOOK Page 43 Monday March 19 2018 16 27 28 JST Operation Guide 40 Left side cover Inner left side cover Clips Tool kit Document bag Rubber strap Helmet set wire ...

Page 44: ...ush it in to lock b Remove the key and close the lock cover u Use the helmet holder only when parked 3WARNING Riding with a helmet attached to the holder can interfere with the rear wheel or suspension and could cause a crash in which you can be seriously hurt or killed Use the helmet holder only while parked Do not ride with a helmet secured by the holder 20180319161948_32K0FE000_eng_BOOK Page 44...

Page 45: ...Stand P 72 Drive Chain P 73 Clutch P 77 Throttle P 80 Crankcase Breather P 81 Other Adjustments P 82 Adjusting the Headlight Aim P 82 Other Replacement P 83 Replacing the Remote Transmitter Battery P 83 20180319161948_32K0FE000_eng_BOOK Page 45 Monday March 19 2018 16 27 28 JST Please read Importance of Maintenance and Maintenance Fundamentals carefully before attempting any maintenance Refer to S...

Page 46: ...ions and schedules in this owner s manual Maintenance Safety Always read the maintenance instructions before you begin each task and make sure that you have the tools parts and skills required We cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task Follow these guidelines when performing maintenance ...

Page 47: ...tenance to help ensure that your motorcycle is properly maintained Make sure that whomever performs the maintenance completes this record All scheduled maintenance is considered a normal owner operating cost and will be charged to you by your dealer Retain all receipts If you sell the motorcycle these receipts should be transferred with the motorcycle to the new owner Honda recommends that your de...

Page 48: ...al Filter Engine Idle Speed Maintenance Level Maintenance Legend Intermediate We recommend service by your dealer unless you have the necessary tools and are mechanically skilled Procedures are provided in an official Honda Shop Manual Inspect clean adjust lubricate or replace if necessary Lubricate Replace Technical In the interest of safety have your motorcycle serviced by your dealer Clean 2018...

Page 49: ...ine Stop Switch Clutch System 77 Side Stand 72 Suspension Nuts Bolts Fasteners Wheels Tyres 55 Steering Head Bearings Notes 1 At higher odometer reading repeat at the frequency interval established here 2 Service more frequently when riding in unusually wet or dusty areas 3 Service more frequently when riding in rain or at full throttle 4 Replacement requires mechanical skill 20180319161948_32K0FE...

Page 50: ...ring positions 2 P 80 Engine oil level Add engine oil if necessary Check for leaks 2 P 66 Drive chain Check condition and slack adjust and lubricate if necessary 2 P 73 Brakes Check operation Front and Rear check brake fluid level and pads wear 2 P 69 2 P 70 Lights and horn Check that lights indicators and horn function properly Engine stop switch Check for proper function 2 P 24 Clutch Check oper...

Page 51: ...to the frame To check the colour label remove the left side cover 2 P 63 3WARNING Installing non Honda parts may make your motorcycle unsafe and cause a crash in which you can be seriously hurt or killed Always use Honda Genuine Parts or equivalents that have been designed and approved for your motorcycle 20180319161948_32K0FE000_eng_BOOK Page 51 Monday March 19 2018 16 27 28 JST Maintenance Funda...

Page 52: ...NOTICE Your battery is a maintenance free type and can be permanently damaged if the cap strip is removed This symbol on the battery means that this product must not be treated as household waste NOTICE An improperly disposed of battery can be harmful to the environment and human health Always confirm local regulations for proper battery disposal instruction 20180319161948_32K0FE000_eng_BOOK Page ...

Page 53: ...oughly with water and do not swallow 3WARNING The battery gives off explosive hydrogen gas during normal operation A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you Wear protective clothing and a face shield or have a skilled mechanic do the battery servicing Cleaning the Battery Terminals 1 Remove the battery 2 P 60 2 If the terminals are starting t...

Page 54: ...ossibly damaging the system Fuses Fuses protect the electrical circuits on your motorcycle If something electrical on your motorcycle stops working check for and replace any blown fuses 2 P 100 Inspecting and Replacing Fuses Turn the ignition switch to the Off position to remove and inspect fuses If a fuse is blown replace with a fuse of the same rating For fuse ratings see Specifications 2 P 119 ...

Page 55: ...tisfies all of the following standards JASO T 903 standard 1 MA SAE standard 2 10W 30 API classification 3 SG or higher 1 The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB For example the following label shows the MA classification 2 The SAE standard grades oils by their viscosity 3 The API classification specifies the quality and p...

Page 56: ...ularly Inspect the chain more frequently if you often ride on bad roads ride at high speed or ride with repeated fast acceleration 2 P 73 If the chain does not move smoothly makes strange noises has damaged rollers has loose pins or kinks have the chain inspected by your dealer Also inspect the drive sprocket and driven sprocket If either has worn or damaged teeth have the sprocket replaced by you...

Page 57: ...in A fire or explosion could result Avoid getting lubricant on the brakes or tyres Avoid applying excess chain lubricant to prevent spray onto your clothes and the motorcycle Crankcase Breather Service more frequently when riding in rain at full throttle or after the motorcycle is washed or overturned Service if the deposit level can be seen in the transparent section of the drain tube If the drai...

Page 58: ...g for Damage Inspect the tyres for cuts slits or cracks that exposes fabric or cords or nails or other foreign objects embedded in the side of the tyre or the tread Also inspect for any unusual bumps or bulges in the side walls of the tyres Inspecting for Abnormal Wear Inspect the tyres for signs of abnormal wear on the contact surface 20180319161948_32K0FE000_eng_BOOK Page 58 Monday March 19 2018...

Page 59: ...e excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding tyre inflation and maintenance 20180319161948_32K0FE000_eng_BOOK Page 59 Monday March 19 2018 16 27 28 JST Maintenance Fundamentals Maintenance 56 Wear indicator location mark or TWI ...

Page 60: ... to burst Use only tubeless tyres on this motorcycle The rims are designed for tubeless tyres and during hard acceleration or braking a tube type tyre could slip on the rim and cause the tyre to rapidly deflate 3WARNING Installing improper tyres on your motorcycle can adversely affect handling and stability and can cause a crash in which you can be seriously hurt or killed Always use the size and ...

Page 61: ...ow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust Do not perform the maintenance Should be serviced by your dealer 20180319161948_32K0FE000_eng_BOOK Page 61 Monday March 19 2018 16 27 28 JST Maintenance Fundamentals Maintenance 58 ...

Page 62: ... and parts replacement with the provided tools Standard Phillips screwdriver Screwdriver handle 10 14 mm Open end wrench 6 mm Hex wrench Fuse puller 8 12 mm Open end wrench A helmet set wire is in the inner left side cover 2 P 40 20180319161948_32K0FE000_eng_BOOK Page 62 Monday March 19 2018 16 27 28 JST Maintenance 59 ...

Page 63: ...terminal nuts Installation Install the parts in the reverse order of removal Always connect the positive terminal first Make sure that bolts and nuts are tight The alarm system will be deactivated if the battery is disconnected The system will remain off when the battery is reconnected For proper handling of the battery see Maintenance Fundamentals 2 P 49 Battery Goes Dead 2 P 96 20180319161948_32...

Page 64: ...of the hole Installation 1 Push the bottom of the centre pin 2 Insert the clip into the hole 3 Press down on the centre pin to lock the clip 20180319161948_32K0FE000_eng_BOOK Page 64 Monday March 19 2018 16 27 28 JST Removing Installing Body Components u Clip Maintenance 61 Centre pin ...

Page 65: ...rward and down on the rear of the seat until it locks in place 3 Install and tighten the bolts u Make sure that the seat is locked securely in position to pull it up lightly 20180319161948_32K0FE000_eng_BOOK Page 65 Monday March 19 2018 16 27 28 JST Removing Installing Body Components u Seat Maintenance 62 Prong Stay Bolt Bolt Seat ...

Page 66: ...e grommets 2 Push the left side cover into position while turning the ignition key clockwise u Make sure that the left side cover is locked securely in position by pulling it lightly 3 Remove the ignition key 20180319161948_32K0FE000_eng_BOOK Page 66 Monday March 19 2018 16 27 28 JST Removing Installing Body Components u Left Side Cover Maintenance 63 Left side cover Ignition key Grommets Prongs P...

Page 67: ... plug cap from the spark plug 2 Clean any dirt from around the spark plug base 3 Remove the spark plug using a suitable spark plug wrench 4 Inspect the electrodes and centre porcelain for deposits erosion or carbon fouling u If the erosion or deposit is heavy replace the plug u Clean a carbon or wet fouled plug with a plug cleaner otherwise use a wire brush 20180319161948_32K0FE000_eng_BOOK Page 6...

Page 68: ...o prevent loosening a First tighten the plug NGK 1 2 turn after it seats DENSO 3 4 turn after it seats b Then loosen the plug c Next tighten the plug again 1 8 turn after it seats NOTICE An improperly tightened spark plug can damage the engine If a plug is too loose a piston may be damaged If a plug is too tight the threads may be damaged 9 Install the parts in the reverse order of removal u When ...

Page 69: ...r 2 to 3 minutes 3 Place your motorcycle in an upright position on a firm level surface 4 Check that the oil level is between the upper level and lower level marks on the oil level inspection window 20180319161948_32K0FE000_eng_BOOK Page 69 Monday March 19 2018 16 27 28 JST Maintenance 66 Oil fill cap Upper level Lower level Oil level inspection window ...

Page 70: ...g with oil or operating with insufficient oil can cause damage to your engine Do not mix different brands and grades of oil They may affect lubrication and clutch operation For the recommended oil and oil selection guidelines see Maintenance Fundamentals 2 P 52 Changing Engine Oil Changing the oil requires special tools We recommend that you have your motorcycle serviced by your dealer 1 If the en...

Page 71: ...ighten the drain bolt Torque 24 N m 2 4 kgf m 18 lbf ft 7 Fill the crankcase with the recommended oil 2 P 52 2 P 118 and install the oil fill cap Required oil When changing oil 0 9 L 1 0 US qt 0 8 Imp qt 8 Check the oil level 2 P 66 9 Check that there are no oil leaks 20180319161948_32K0FE000_eng_BOOK Page 71 Monday March 19 2018 16 27 28 JST Engine Oil u Changing Engine Oil Maintenance 68 Sealing...

Page 72: ... LOWER level and UPPER level marks If the brake fluid level in either reservoir is below the LOWER level mark or the brake lever and pedal freeplay becomes excessive inspect the brake pads for wear If the brake pads are not worn you most likely have a leak Have your motorcycle inspected by your dealer 20180319161948_32K0FE000_eng_BOOK Page 72 Monday March 19 2018 16 27 28 JST Maintenance 69 Front ...

Page 73: ...brake caliper 2 Rear Inspect the brake pads from the rear right of the motorcycle If necessary have the pads replaced by your dealer Always replace both left and right brake pads at the same time 20180319161948_32K0FE000_eng_BOOK Page 73 Monday March 19 2018 16 27 28 JST Brakes u Inspecting the Brake Pads Maintenance 70 Front Rear Brake pads Wear indicators Disc Brake pads Wear indicators Disc ...

Page 74: ... turn the adjusting nut in the direction A if the switch operates too late or turn the nut in the direction B if the switch operates too soon 20180319161948_32K0FE000_eng_BOOK Page 74 Monday March 19 2018 16 27 28 JST Brakes u Adjusting the Brakelight Switch Maintenance 71 Brakelight switch Adjusting nut B A ...

Page 75: ...on 3 Sit on the motorcycle shift the transmission to Neutral and raise the side stand 4 Start the engine pull the clutch lever in and shift the transmission into gear 5 Lower the side stand all the way The engine should stop as you lower the side stand If the engine doesn t stop have your motorcycle inspected by your dealer 20180319161948_32K0FE000_eng_BOOK Page 75 Monday March 19 2018 16 27 28 JS...

Page 76: ...ace your motorcycle on its side stand on a firm level surface 3 Check the slack in the lower half of the drive chain midway between the sprockets Drive chain slack 30 40 mm 1 2 1 6 in u Do not ride your motorcycle if the slack exceeds 50 mm 2 0 in 4 Roll the motorcycle forward and check that the chain moves smoothly 5 Inspect the sprockets 2 P 53 6 Clean and lubricate the drive chain 2 P 54 201803...

Page 77: ...the engine 2 Place your motorcycle on its side stand on a firm level surface 3 Loosen the rear axle nut 20180319161948_32K0FE000_eng_BOOK Page 77 Monday March 19 2018 16 27 28 JST Drive Chain u Adjusting the Drive Chain Slack Maintenance 74 Adjusting bolt Triangle marks Chain adjuster index marks Rear axle nut Adjusting bolt Chain adjuster index marks Triangle marks ...

Page 78: ... with the triangle marks Both marks should correspond If the axle is misaligned turn the right or left adjusting bolts until the marks are aligned and recheck chain slack 6 Tighten the rear axle nut Torque 59 N m 6 0 kgf m 44 lbf ft 7 Tighten the drive chain adjusting bolts lightly 8 Recheck drive chain slack If a torque wrench was not used for installation see your dealer as soon as possible to v...

Page 79: ...he furthest limit of adjustment the drive chain is worn and must be replaced Chain DID 420D2 or RK 420SB2TK If necessary have the drive chain replaced by your dealer 20180319161948_32K0FE000_eng_BOOK Page 79 Monday March 19 2018 16 27 28 JST Drive Chain u Adjusting the Drive Chain Slack Maintenance 76 ...

Page 80: ... for kinks or signs of wear If necessary have it replaced by your dealer Lubricate the clutch cable with a commercially available cable lubricant to prevent premature wear and corrosion NOTICE Improper freeplay adjustment can cause premature clutch wear 20180319161948_32K0FE000_eng_BOOK Page 80 Monday March 19 2018 16 27 28 JST Maintenance 77 Clutch lever Freeplay ...

Page 81: ...n the upper lock nut and check the freeplay again 5 Reinstall the rubber dust cover Lower Adjustment If the upper clutch cable adjuster is threaded out near its limit or the correct freeplay cannot be obtained attempt adjustment with the lower clutch cable adjusting nut 20180319161948_32K0FE000_eng_BOOK Page 81 Monday March 19 2018 16 27 28 JST Clutch u Adjusting the Clutch Lever Freeplay Maintena...

Page 82: ... 5 Start the engine pull the clutch lever in and shift into gear Make sure the engine does not stall and the motorcycle does not creep Gradually release the clutch lever and open the throttle Your motorcycle should move smoothly and accelerate gradually If proper adjustment cannot be obtained or the clutch does not work correctly see your dealer 20180319161948_32K0FE000_eng_BOOK Page 82 Monday Mar...

Page 83: ...ng positions and throttle freeplay is correct If the throttle does not move smoothly close automatically or if the cable is damaged have the motorcycle inspected by your dealer Freeplay at the throttle grip flange 2 6 mm 0 1 0 2 in 20180319161948_32K0FE000_eng_BOOK Page 83 Monday March 19 2018 16 27 28 JST Maintenance 80 Freeplay Flange ...

Page 84: ...suitable container under the crankcase breather tube 2 Remove the crankcase breather tube and drain deposits 3 Reinstall the crankcase breather tube 20180319161948_32K0FE000_eng_BOOK Page 84 Monday March 19 2018 16 27 28 JST Maintenance 81 Crankcase breather tube ...

Page 85: ...headlight for proper alignment To move the headlight loosen the adjusting bolt Tighten the adjusting bolt after adjustment Obey local laws and regulations 20180319161948_32K0FE000_eng_BOOK Page 85 Monday March 19 2018 16 27 28 JST Maintenance 82 Raise Lower Headlight Adjusting bolt ...

Page 86: ...rvice Battery type CR1632 1 Remove the upper case by carefully prying on the edge with a coin or a screw driver u Wrap a coin or a screwdriver with a protective cloth to prevent scratching the remote transmitter u Do not touch the circuit or terminal This may cause problems u Be careful to avoid scratching the waterproof covering or allowing dust to enter u Do not forcibly dismantle the remote tra...

Page 87: ...use severe internal burns and even death Keep battery away from children and battery compartment securely closed If the battery compartment does not close securely stop using the product and keep it away from children Immediately seek medical attention if a child may have swallowed battery 20180319161948_32K0FE000_eng_BOOK Page 87 Monday March 19 2018 16 27 28 JST Other Replacement u Replacing the...

Page 88: ... Brake System Indicator P 88 Other Warning Indications P 89 Fuel Gauge Failure Indication P 89 Tyre Puncture P 90 Electrical Trouble P 96 Battery Goes Dead P 96 Burned out Light Bulb P 96 Blown Fuse P 100 Unstable Engine Operation Occurs Intermittently P 101 20180319161948_32K0FE000_eng_BOOK Page 88 Monday March 19 2018 16 27 28 JST Troubleshooting ...

Page 89: ...soon as possible Starter Motor Does Not Operate Check the following items Check the correct engine starting sequence 2 P 36 Make sure engine stop switch is in the Run position 2 P 24 Check for a blown fuse 2 P 100 Check for a loose battery connection 2 P 60 or battery terminal corrosion 2 P 49 Check the condition of the battery 2 P 96 If the problem continues have your motorcycle inspected by your...

Page 90: ...cator Lamp MIL If the indicator comes on while riding you may have a serious problem with the PGM FI system Reduce speed and have your motorcycle inspected by your dealer as soon as possible 20180319161948_32K0FE000_eng_BOOK Page 90 Monday March 19 2018 16 27 28 JST Troubleshooting 87 ...

Page 91: ...eeds above 10 km h 6 mph If the ABS indicator stays on your brakes will continue to work as a conventional system but without the anti locking function The ABS indicator may flash if you turn the rear wheel while the rear wheel is lifted off the ground In this case turn the ignition switch to the Off position and then to the On position again The ABS indicator will go off after your speed reaches ...

Page 92: ...ion If the fuel system has an error the fuel gauge indicators will be displayed as shown in the illustration If this occurs see your dealer as soon as possible 20180319161948_32K0FE000_eng_BOOK Page 92 Monday March 19 2018 16 27 28 JST Troubleshooting 89 ...

Page 93: ...ry tyre repair is very risky Do not exceed 50 km h 30 mph Have the tyre replaced by your dealer as soon as possible 3WARNING Riding your motorcycle with a temporary tyre repair can be risky If the temporary repair fails you can crash and be seriously injured or killed If you must ride with a temporary tyre repair ride slowly and carefully and do not exceed 50 km h 30 mph until the tyre is replaced...

Page 94: ...e front axle nut 4 Remove the front axle shaft front wheel and side collars u Avoid getting grease oil or dirt on the disc or pad surfaces u Do not pull the brake lever while the front wheel is removed 20180319161948_32K0FE000_eng_BOOK Page 94 Monday March 19 2018 16 27 28 JST Tyre Puncture u Removing Wheels Troubleshooting 91 Continued Front axle nut Side collar Side collar Front axle shaft ...

Page 95: ...hten the front axle nut Torque 69 N m 7 0 kgf m 51 lbf ft 4 After installing the wheel apply the brake lever several times then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely If a torque wrench was not used for installation see your dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capac...

Page 96: ...n the rear axle nut and turn the adjusting bolts so the rear wheel can be moved all the way forward for maximum drive chain slack 3 Remove the rear axle nut 20180319161948_32K0FE000_eng_BOOK Page 96 Monday March 19 2018 16 27 28 JST Tyre Puncture u Removing Wheels Troubleshooting 93 Continued Rear axle nut Right side collar Adjusting bolt ...

Page 97: ...oid getting grease oil or dirt on the disc or pad surfaces u Do not push the brake pedal while the brake caliper assembly is removed Installation 1 To install the rear wheel reverse the removal procedure u Take care to prevent the brake caliper from scratching the wheel during installation 20180319161948_32K0FE000_eng_BOOK Page 97 Monday March 19 2018 16 27 28 JST Tyre Puncture u Removing Wheels T...

Page 98: ... kgf m 44 lbf ft 5 After installing the wheel apply the brake pedal several times then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely If a torque wrench was not used for installation see your dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capacity 20180319161948_32K0FE000_eng_BOOK Pag...

Page 99: ...cause permanent damage If the battery does not recover after recharging contact your dealer NOTICE Jump starting using an automobile battery can damage your motorcycle s electrical system and is not recommended Burned out Light Bulb All light bulbs on the motorcycle are LEDs If there is a LED which is not turned on see your dealer for servicing 20180319161948_32K0FE000_eng_BOOK Page 99 Monday Marc...

Page 100: ...or servicing Position Light The position light uses a LED If there is a LED which is not turned on see your dealer for servicing 20180319161948_32K0FE000_eng_BOOK Page 100 Monday March 19 2018 16 27 28 JST Electrical Trouble u Burned out Light Bulb Troubleshooting 97 Continued Headlight Position light ...

Page 101: ...rvicing Front Rear Turn Signal The front and rear turn signal uses several LEDs If there is a LED which is not turned on see your dealer for servicing 20180319161948_32K0FE000_eng_BOOK Page 101 Monday March 19 2018 16 27 28 JST Electrical Trouble u Burned out Light Bulb Troubleshooting 98 Brakelight Taillight Front Rear turn signal ...

Page 102: ...ht uses a LED If there is a LED which is not turned on see your dealer for servicing 20180319161948_32K0FE000_eng_BOOK Page 102 Monday March 19 2018 16 27 28 JST Electrical Trouble u Burned out Light Bulb Troubleshooting 99 License plate light ...

Page 103: ...se Always replace a blown fuse with a spare fuse of the same rating u Spare fuses are provided near the battery 4 Reinstall the fuse box cover 5 Reinstall the seat NOTICE If a fuse fails repeatedly you likely have an electrical problem Have your motorcycle inspected by your dealer 20180319161948_32K0FE000_eng_BOOK Page 103 Monday March 19 2018 16 27 28 JST Electrical Trouble u Blown Fuse Troublesh...

Page 104: ...mittently while riding Even if this symptom occurs you can continue to ride your motorcycle If unstable engine operation occurs even if sufficient fuel is available have your motorcycle inspected by your dealer as soon as possible 20180319161948_32K0FE000_eng_BOOK Page 104 Monday March 19 2018 16 27 28 JST Troubleshooting 101 ...

Page 105: ...torcycle P 108 Storing Your Motorcycle P 111 Transporting Your Motorcycle P 112 You the Environment P 113 Serial Numbers P 114 Fuels Containing Alcohol P 115 Catalytic Converter P 116 20180319161948_32K0FE000_eng_BOOK Page 105 Monday March 19 2018 16 27 28 JST Information ...

Page 106: ...ag to your dealer or a locksmith If you lose all ignition keys and the key tag the ignition switch assembly will probably have to be removed by your dealer to determine the key number A metal key holder may cause damage to the area surrounding the ignition switch 20180319161948_32K0FE000_eng_BOOK Page 106 Monday March 19 2018 16 27 28 JST Keys Information 103 Continued Ignition key Key number and ...

Page 107: ... radio PC or low frequency massage device Keep the remote transmitter away from liquids If it gets wet dry it immediately with a soft cloth Keep the remote transmitter away from the motorcycle while washing the motorcycle Do not burn Do not wash in the ultrasonic cleaner If fuel wax or grease adhere to the remote transmitter wipe it off immediately to avoid cracking or warping Do not disassemble t...

Page 108: ...uggage box The radio frequency from the devices will interrupt the alarm system and answer back system You should always keep the remote transmitter on your person Anyone in possession of the remote transmitter can operate the alarm system and answer back system To add additional remote transmitter take the remote transmitter and the motorcycle to your dealer The remote transmitter uses low intens...

Page 109: ... The display locks at 999 999 when the read out exceeds 999 999 Tripmeter The tripmeters return to 0 0 when each read out exceeds 9 999 9 Document Bag The owner s manual registration and insurance information can be stored in the plastic document bag located in the inner left side cover 2 P 40 Ignition Cut off System A banking lean angle sensor automatically stops the engine and fuel pump if the m...

Page 110: ...ely after the engine is stopped with the high beam Headlight The headlight will come on briefly due to the capacitor being discharged when the headlight dimmer switch is operated immediately after the engine is stopped with the high beam 20180319161948_32K0FE000_eng_BOOK Page 110 Monday March 19 2018 16 27 28 JST Instruments Controls Other Features Information 107 ...

Page 111: ...directing water into the air cleaner muffler and electrical parts 3 Thoroughly rinse your motorcycle with plenty of clean water and dry with a soft clean cloth 4 After the motorcycle dries lubricate any moving parts u Make sure that no lubricant spills onto the brakes or tyres Brake discs pads drum or shoes contaminated with oil will suffer greatly reduced braking effectiveness and can lead to a c...

Page 112: ...in the left side cover can damage your documents and other belongings Do not direct water at the air cleaner u Water in the air cleaner can prevent the engine from starting Do not direct water near the headlight u The headlight s inside lens may fog temporarily after washing or while riding in the rain This does not impact the headlight function However if you see a large amount of water or ice ac...

Page 113: ...ove stubborn stains use diluted detergent and rinse thoroughly with plenty of water Avoid getting petrol brake fluid or detergents on the instruments panels or headlight Exhaust Pipe and Muffler When the exhaust pipe and muffler are painted do not use a commercially available abrasive kitchen cleaning compound Use a neutral detergent to clean the painted surface on the exhaust pipe and muffler If ...

Page 114: ...nance stand and position a block so that both tyres are off the ground After rain remove the body cover and allow the motorcycle to dry Remove the battery 2 P 60 to prevent discharge Fully charge the battery and then place it in a shaded well ventilated area u If you leave the battery in place disconnect the negative terminal to prevent discharge After removing your motorcycle from storage inspect...

Page 115: ...ler that has a loading ramp or lifting platform and motorcycle tie down straps Never try to tow your motorcycle with a wheel or wheels on the ground NOTICE Towing your motorcycle can cause serious damage to the transmission 20180319161948_32K0FE000_eng_BOOK Page 115 Monday March 19 2018 16 27 28 JST Transporting Your Motorcycle Information 112 ...

Page 116: ...in approved containers and take them to a recycling centre Call your local or state office of public works or environmental services to find a recycling centre in your area and to get instructions on how to dispose of non recyclable wastes Do not place used engine oil in the trash or pour it down a drain or on the ground Used oil petrol and cleaning solvents contain poisons that can hurt refuse wo...

Page 117: ...uired in order to register your motorcycle They may also be required when ordering replacement parts You should record these numbers and keep them in a safe place 20180319161948_32K0FE000_eng_BOOK Page 117 Monday March 19 2018 16 27 28 JST Serial Numbers Information 114 Frame number Engine number ...

Page 118: ...nol may be marketed under the name Gasohol The use of petrol containing more than 10 ethanol may Damage the painting of the fuel tank Damage the rubber tubes of the fuel line Cause corrosion of the fuel tank Cause poor drivability NOTICE Use of blended fuels containing higher than approved percentages can damage metal rubber plastic parts of your fuel system If you notice any undesirable operating...

Page 119: ...pollution and can impair your engine s performance A replacement unit must be an original Honda part or equivalent Follow these guidelines to protect your motorcycle s catalytic converter Always use unleaded petrol Leaded petrol will damage the catalytic converter Keep the engine in good running condition Have your motorcycle serviced if your engine is misfiring backfiring stalling or otherwise no...

Page 120: ...m turning radius 1 9 m 6 2 ft 1 Including rider passenger all luggage and accessories Displacement 125 cm3 7 6 cu in Bore x stroke 52 4 x 57 9 mm 2 06 x 2 28 in Compression ratio 9 3 1 Fuel Unleaded petrol Recommended 91 RON or higher Fuel containing alcohol ETHANOL up to 10 by volume Tank capacity 5 6 L 1 48 US gal 1 23 Imp gal Battery YTZ5S 12 V 3 5 Ah 10 HR 3 7 Ah 20 HR Gear ratio 1st 2 500 2nd...

Page 121: ...ded engine oil Honda 4 stroke motorcycle oil API Service Classification SG or higher excluding oils marked as Energy Conserving or Resource Conserving SAE 10W 30 JASO T 903 standard MA Engine oil capacity After draining 0 9 L 1 0 US qt 0 8 Imp qt After disassembly 1 1 L 1 2 US qt 1 0 Imp qt Recommended brake fluid Honda DOT 3 or DOT 4 Brake Fluid Recommended drive chain lubricant Drive chain lubri...

Page 122: ...nse plate light LED Fuses Main fuse 15 A Other fuse 15 A 10 A Torque Specifications Engine oil drain bolt 24 N m 2 4 kgf m 18 lbf ft Rear axle nut 59 N m 6 0 kgf m 44 lbf ft Front axle nut 69 N m 7 0 kgf m 51 lbf ft 20180319161948_32K0FE000_eng_BOOK Page 122 Monday March 19 2018 16 27 28 JST Specifications Specifications 119 ...

Page 123: ...ront Rear Turn Signal 98 Headlight 97 License Plate Light 99 Position Light 97 C Caring for Your Motorcycle 108 Clip 61 Clutch Freeplay 78 Crankcase Breather 81 Crash 4 D Drive Chain 53 73 E Electrical Trouble 96 Engine Number 114 Oil 52 66 Starting 36 Stop Switch 24 36 106 Stopping 106 Will Not Start 86 Environment 113 F Flooded Engine 36 Frame Number 114 20180319161948_32K0FE000_eng_BOOK Page 12...

Page 124: ...Banking Sensor 106 Side Stand 72 Ignition Key 103 Ignition Switch 25 36 106 Image Labels 6 Indicators 23 Instruments 20 Instruments Controls Other Features 106 L Labels 6 Left Side Cover 63 Load Limits 15 Loading Guidelines 15 M Maintenance Fundamentals 47 Importance 43 Safety 43 Schedule 44 Maximum Weight Limit 15 Modifications 14 N Neutral Indicator 23 20180319161948_32K0FE000_eng_BOOK Page 124 ...

Page 125: ...r Kit 90 Riding Precautions 11 S Safety Guidelines 3 Safety Precautions 10 Seat 62 Serial Numbers 114 Shifting Gears 38 Side Stand 72 Side Stand Ignition Cut off System 72 Spark Plug 64 Specifications 117 Speedometer 20 Start Button 24 37 Starting the Engine 36 Stopping Engine 106 Storage Document Bag 40 106 Equipment 40 Owner s Manual 40 106 Tool Kit 40 59 Storing Your Motorcycle 111 Switches 24 ...

Page 126: ... Turn Signal Indicator 23 Turn Signal Switch 24 Tyres Air Pressure 55 118 Puncture 90 Replacing 55 90 W Warning Indicators On or Flashing 87 Washing 108 Weight Limit 15 117 Wheels Front Removal 91 Rear Removal 93 20180319161948_32K0FE000_eng_BOOK Page 126 Monday March 19 2018 16 27 28 JST Index 123 ...

Page 127: ...20180319161948_32K0FE000_eng_BOOK Page 127 Monday March 19 2018 16 27 28 JST ...

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