Honda SH300I 2006, Manual

Page: 253 / 511

DRIVE AND DRIVEN PULLEYS/CLUTCH
11-3
SERVICE INFORMATION
GENERAL
• This section covers maintenance of the drive pulley, driven pulley and clutch.
• These services can be done with the engine installed in the frame.
• Avoid getting grease and oil on the drive belt and drive/driven pulley faces in order to prevent belt slippage.
• Do not apply grease to the weight rollers.
SPECIFICATIONS
Unit: mm (in)
TORQUE VALUES
TOOLS
ITEM STANDARD SERVICE LIMIT
Drive belt width 26.5 (1.04) 25.5 (1.00)
Movable drive face Bushing I.D. 30.024 – 30.057 (1.1820 – 1.01833) 30.08 (1.184)
Boss O.D. 29.995 – 30.031 (1.1809 – 1.1823) 29.98 (1.180)
Weight roller O.D. 22.92 – 23.08 (0.902 – 0.909) 22.5 (0.89)
Clutch Clutch outer I.D. 135.0 – 135.2 (5.31 – 5.32) 135.5 (5.33)
Lining thickness 4.0 (0.16) 1.0 (0.04)
Driven pulley Face spring free length 109.6 (4.31) 106 (4.2)
Driven face boss O.D. 39.965 – 39.985 (1.5734 – 1.5742) 39.94 (1.572)
Movable driven face I.D. 40.000 – 40.025 (1.5748 – 1.5758) 40.06 (1.577)
Clutch/driven pulley nut 79 N·m (8.1 kgf·m, 58 lbf·ft)
Clutch outer nut 74 N·m (7.5 kgf·m, 55 lbf·ft)
Drive pulley face bolt 83 N·m (8.5 kgf·m, 61 lbf·ft) Apply engine oil to the threads and seating surface.
Universal holder
07725-0030000 Flywheel holder
07725-0040001 Clutch spring compressor
07LME-GZ40201
Socket wrench, 39 x 41 mm
07GMA-KS40100 Bearing remover set, 20 mm
07936-3710600 Bearing remover handle
07936-3710100