Honda NPS50/S RUCKUS 2009 Owner'S Manual Download Page 1

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2009
Honda NPS50/S
RUCKUS
OWNER’S MANUAL

０８／０５／１９０９：４３：４４３１ＧＧＡ６１００００２

Summary of Contents for NPS50/S RUCKUS 2009

Page 1: ...2009 Honda NPS50 S RUCKUS OWNER S MANUAL...

Page 2: ...inning of each section and both an in depth table of contents and an index at the back of the book When you own a Honda you re part of a worldwide family of satisfied customers people who appreciate H...

Page 3: ...you have any questions or if you ever need special service or repairs remember that your Honda dealer knows your scooter best and is dedicated to your complete satisfaction Please report any change of...

Page 4: ...ting procedures and other information on labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you...

Page 5: ...Y HURT if you don t follow instructions A Few Words About Safety Safety Messages Safety Headings Safety Section Instructions such as Important Safety Reminders or Important Safety Precautions such as...

Page 6: ...information you should know plus a look at the safety related labels on your scooter The location and function of indicators and controls on your scooter and operating instructions for various contro...

Page 7: ...ations and other technical facts Information on warranties emission controls how to get Honda service manuals and Sequential listing of topics in this owner s manual Handy facts about fuel engine oil...

Page 8: ......

Page 9: ...s Safety Labels This section presents some of the most important information and recommendations to help you ride your scooter safely Please take a few moments to read these pages This section also in...

Page 10: ...ility for your own safety and understand the challenges you can meet while riding It s a proven fact helmets significantly reduce the number and severity of head injuries So always wear an approved mo...

Page 11: ...cycle Safety Foundation MSF See page The most frequent scooter collision happens when a car turns left in front of a scooter Another common situation is a car moving suddenly into your lane Always pay...

Page 12: ...ge or install accessories that would make your scooter unsafe page Alcohol and riding don t mix Even one drink can reduce your ability to respond to changing conditions and your reaction time gets wor...

Page 13: ...we don t want that to happen As a parent you can help prevent accidents by making good decisions about if when and how your youngster rides this scooter The first decision you ll need to make is wheth...

Page 14: ...le and react with proper hand and foot actions Anyone who does not have good coordination balance and agility is not ready to ride this scooter MENTAL AND EMOTIONAL MATURITY are requirements for safe...

Page 15: ...nt and always wears it when operating the vehicle or sitting on it GOOD INSTRUCTION is an important part of hands on training The teacher can either be you or another responsible adult who has experie...

Page 16: ...elps to regularly remind young riders of basic safety rules and precautions And remember it s your responsibility to see that the scooter is properly maintained and kept in safe operating condition SA...

Page 17: ...to read the following information We strongly recommend that you use only Honda Genuine Accessories that have been specifically designed and tested for your scooter Because Honda cannot test all other...

Page 18: ...ride Do not pull a trailer or sidecar with your scooter This scooter was not designed for these attachments and their use can seriously impair your scooter s handling Do not add any electrical equipm...

Page 19: ...oter either warn you of potential hazards that could cause serious injury or they provide important safety information Read these labels carefully and don t remove them If a label comes off or becomes...

Page 20: ...12 Safety Labels Scooter Safety...

Page 21: ...ems listed on this page are described in this section Instructions for other components are presented in other sections of this manual where they will be most useful Operation Component Locations Gaug...

Page 22: ...h start button engine stop switch horn button turn signal switch headlight dimmer switch throttle grip front brake lever rear brake lever rear brake lock lever 14 Instruments Controls Operation Compon...

Page 23: ...owner s manual storage 15 Instruments Controls Operation Component Locations...

Page 24: ...helmet holder kickstarter 16 Instruments Controls Operation Component Locations...

Page 25: ...s and make your riding safer and more enjoyable Refer to the gauges and indicators frequently Their functions are described on the following pages USA Odometer reads in miles Canada Odometer reads in...

Page 26: ...k When applicable the high beam indicator comes on when you turn the ignition switch ON and remains on until you select the low beam If this indicator does not come on when it should have your Honda d...

Page 27: ...erature indicator red high beam indicator blue Lights when the headlight is on high beam odometer 1 2 3 4 5 6 Shows the total miles USA or kilometers Canada ridden fuel reserve indicator orange turn s...

Page 28: ...eatures Instruments Controls To unlock the steering lock insert and push down on the key and turn it to the right to the OFF position The ignition switch is used for starting and stopping the engine p...

Page 29: ...F LOCK 1 ON 1 ignition switch 21 Controls Features Instruments Controls The key can be positioned between ON and OFF However in this position the electrical system does not work and the key cannot be...

Page 30: ...n the OFF position when the start button is pushed When the start button is pushed the starter motor will crank the engine the headlight will automatically go out but the taillight will stay on The en...

Page 31: ...ch to HI for high beam LO for low beam If your scooter is stopped with the ignition switch ON and the engine stop switch OFF the taillight will remain on resulting in battery discharge The turn signal...

Page 32: ...To operate push the horn button Be sure the rear brake is applied while starting and warming up the engine The rear brake lock will not function if the rear brake is not adjusted properly page To App...

Page 33: ...lever 2 brake lock lever To release 25 Controls Features Instruments Controls To Release the Brake Lock Before riding make sure that the rear brake is fully released so there is no drag on the rear wh...

Page 34: ...26 Instruments Controls...

Page 35: ...ines Before each ride you need to make sure you and your Honda are both ready to ride To help get you prepared this section discusses how to evaluate your riding readiness what items you should check...

Page 36: ...e wearing an approved motorcycle helmet with chin strap tightened securely eye protection and other protective clothing For your safety we strongly recommend that you always wear an approved motorcycl...

Page 37: ...your head comfortably and securely A bright colored helmet and reflective strips can make you more noticeable in traffic An open face helmet offers some protection but a full face helmet offers more R...

Page 38: ...e approved by the Motorcycle Safety Foundation MSF New riders should start with the basic course and even experienced riders will find the advanced course beneficial For information about the MSF trai...

Page 39: ...ore Riding ALWAYS wear a helmet You should also wear a face shield or goggles Wear bright or reflective clothing Wear gloves Clothes should be close fitting Boots should be close fitting have low heel...

Page 40: ...e Riding Tires Wheels Check the following items before you get on the scooter Before each ride it s important to inspect your scooter and make sure any problem you find is corrected A pre ride inspect...

Page 41: ...t moves smoothly without binding Walk around your scooter and look for anything that appears unusual such as a leak or loose cable Make sure the headlight brakelight taillight and turn signals are wor...

Page 42: ...r in over a week you should also check other items such as the oil level and other fluids See page Periodic maintenance should also be done at least once a month no matter how often you ride Remember...

Page 43: ...passenger or cargo could interfere with your ability to move around to maintain your balance and control of the scooter How much weight you put on your scooter and how you load it are important to yo...

Page 44: ...ies As discussed on page we recommend that you do not carry any cargo on this scooter However if you decide to carry any cargo ride at reduced speeds and follow these common sense guidelines Check tha...

Page 45: ...service life refer to Break in Guidelines page For information about carburetor adjustment for riding at high altitude see page Safe Riding Precautions Starting Stopping the Engine Preparation Starti...

Page 46: ...on beginning on page Even if you have ridden other scooters take time to become familiar with how this scooter works and handles Practice in a safe area until you build your skills and get accustomed...

Page 47: ...n Before starting insert the key turn the ignition switch ON and confirm the following The engine stop switch is set to RUN For your safety avoid starting or operating the engine in an enclosed area s...

Page 48: ...EFT HANDLEBAR 1 rear brake lever 2 brake lock lever 40 Starting Procedure Starting Stopping the Engine Basic Operation Riding Place the scooter on its center stand Lock the rear wheel by squeezing the...

Page 49: ...rt button ON 41 Starting Stopping the Engine Basic Operation Riding Make sure the engine stop switch is at RUN Turn the ignition switch ON With the throttle closed push the start button Release the st...

Page 50: ...Do not blip rapidly open and close the throttle This action may cause the scooter to move forward suddenly Follow steps With the throttle closed operate the kickstarter with a rapid continuous motion...

Page 51: ...ation Riding Starting Stopping the Engine If You Cannot Restart a Warm Engine Place the scooter on its center stand squeeze the rear brake lever and set the rear brake lock page Open the throttle 1 8...

Page 52: ...tion even when the engine is OFF Emergency Engine Stop To stop the engine turn the ignition switch OFF To stop the engine in an emergency use the engine stop switch To operate press the switch to the...

Page 53: ...ing Basic Operation Riding To prevent unexpected movement make sure the throttle is closed and the rear brake is locked page before moving the scooter off its center stand Stand on the left side of th...

Page 54: ...ever 2 46 Riding Basic Operation Riding Mount the scooter from the left side keeping at least one foot on the ground to steady the scooter To unlock the rear wheel squeeze the rear brake lever until t...

Page 55: ...ter will move forward To decelerate close the throttle Before starting off indicate your direction with the turn signals and check for safe traffic conditions Grasp the handlebars firmly with both han...

Page 56: ...Basic Operation Riding To slow the scooter reduce the throttle and apply the front and rear brakes together Using only one brake reduces stopping performance Excessive brake application may cause eit...

Page 57: ...Basic Operation Riding After completing a turn open the throttle gradually to accelerate the scooter When approaching a corner or turn slow the scooter by closing the throttle fully and applying both...

Page 58: ...ding Basic Operation Riding When descending a steep grade close the throttle fully and apply both the front and rear brakes to slow the scooter Avoid continued use of the brakes which may cause the br...

Page 59: ...top is reduced For your safety Exercise extreme caution when braking accelerating or turning Ride at slower speeds and allow for extra stopping distance Keep the scooter as upright as possible Use ext...

Page 60: ...to lock and slide reducing control of your scooter If this happens release the brake controls steer straight ahead until you regain control then reapply the brakes more gently For full braking effect...

Page 61: ...ing may cause loss of control For your safety exercise extreme caution when braking accelerating or turning When descending a long steep grade use both brakes intermittently Continuous brake applicati...

Page 62: ...d Use the center stand to support the scooter while parked If you must park on a hill position the rear tire against the curb at a 45 degree angle Make sure flammable materials such as dry grass or le...

Page 63: ...ic Operation Riding Parking To unlock the steering lock insert and push down on the key and turn it to the right to the OFF position cont d Use the steering lock which locks the handlebar in place Tur...

Page 64: ...ooter Insert the ignition key and turn it counterclockwise to unlock the holder Push in on the holder pin Remove the key Hang your helmet on the holder pin To remove a helmet insert the ignition key a...

Page 65: ...cked scooter to a waiting truck Park your scooter in a locked garage whenever possible If a garage isn t available park in a concealed area or in a well lit area with enough pedestrian traffic to disc...

Page 66: ...58 Basic Operation Riding...

Page 67: ...iodic checks you should perform at least once a month and step by step instructions for specific maintenance tasks You ll also find important safety precautions information on fuels and oils and tips...

Page 68: ...Owner s Manual Storage Seat Inner Cover Removal Maintenance Lid Removal Fluids Filters Fuel Engine Oil Strainer Screen Coolant Air Cleaner Engine Chassis Electrical Crankcase Breather Throttle Engine...

Page 69: ...ing recommendations for your scooter Both the pre ride inspection and the scheduled maintenance at the recommended intervals are necessary to assure safe and dependable performance The periodic checks...

Page 70: ...solutely essential to your safety It s also a good way to protect your investment get maximum performance avoid breakdowns and have more fun A properly maintained scooter will also help to reduce air...

Page 71: ...n performing maintenance Only you can decide whether or not you should perform a given task Other tasks that are more difficult and require special tools are best performed by professionals Wheel remo...

Page 72: ...ngine and exhaust system cool before touching Do not run the engine unless instructed to do so To reduce the possibility of a fire or explosion be careful when working around gasoline Use only non fla...

Page 73: ...is fully equipped to maintain and repair it To ensure the best quality and reliability use only new Honda Genuine Parts or their equivalents for repair and replacement If you have the tools and skill...

Page 74: ...in severe conditions In addition to the regularly scheduled maintenance page and daily pre ride inspection page consider performing the periodic checks on the following page at least once a month even...

Page 75: ...Look closely for nails embedded objects cuts and other types of damage page Roll your scooter so you can inspect the entire surface Check the condition of the wheels Make sure the headlight brakelight...

Page 76: ...such items in this schedule are provided in an official Honda Service Manual available for purchase page The required Maintenance Schedule that follows specifies how often you should have your scooter...

Page 77: ...nd tools Consult your Honda dealer In the interest of safety we recommend these items be serviced only by your Honda dealer Perform the pre ride inspection page and owner maintenance page at each sche...

Page 78: ...ere Maintenance Procedures Service more frequently if the scooter is ridden in unusually wet or dusty areas Replace every 2 years Replacement requires mechanical skill I inspect and clean adjust lubri...

Page 79: ...N ENGINE IDLE SPEED RADIATOR COOLANT COOLING SYSTEM SECONDARY AIR SUPPLY SYSTEM INITIAL 600 mi 1 000 km or 1 month R REGULAR EVERY 2 500 mi 4 000 km or 6 months R ODOMETER READING Note 1 ITEM FREQUENC...

Page 80: ...RS WHEELS TIRES STEERING HEAD BEARINGS Refer to page 114 109 24 ODOMETER READING Note 1 ITEM FREQUENCY 72 Maintenance Schedule Servicing Your Honda In the interest of safety we recommend these items b...

Page 81: ...old these receipts should be transferred with the scooter to the new owner Make sure whoever performs the maintenance completes this record All scheduled maintenance including the 600 mile 1 000 km in...

Page 82: ...74 Maintenance Record Servicing Your Honda Miles km Odometer Date Notes Performed By 12 500 20 000 15 000 24 000 17 500 28 000 20 000 32 000 22 500 36 000 25 000 40 000 27 500 44 000 30 000 48 000...

Page 83: ...front brake lever rear brake lever throttle grip 75 Servicing Your Honda Maintenance Component Locations...

Page 84: ...fuel fill cap coolant reserve tank engine oil filler cap dipstick battery owner s manual main fuse fuse box 76 Servicing Your Honda Maintenance Component Locations...

Page 85: ...aner crankcase breather tube spark plug engine oil drain bolt throttle stop screw engine idle speed engine oil strainer screen engine oil strainer cap 77 Servicing Your Honda Maintenance Component Loc...

Page 86: ...e owner s manual so you ll have it with you for easy reference Store your owner s manual and other documents in the plastic storage bag in the owner s manual storage compartment on the underside of th...

Page 87: ...ons Refer to on page Push the seat hook and lift the seat To open Lower the seat Push down on the left side of the seat until it locks Make sure the seat is securely closed The seat must be opened to...

Page 88: ...Inner Cover Removal Safety Precautions Refer to on page Removal Installation The inner cover must be removed to service the fuse and battery Installation can be done in the reverse order of removal Re...

Page 89: ...ng Your Honda Safety Precautions Refer to on page Installation can be done in the reverse order of removal Installation Removal The maintenance lid must be removed to service the spark plug and engine...

Page 90: ...spark knock persists consult your Honda dealer Use of lower octane gasoline can cause persistent pinging or spark knock a loud rapping noise which if severe can lead to engine damage Light pinging ex...

Page 91: ...vicing Your Honda Safety Precautions Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt dust or water in the fuel tank Refer to on page Fuel tank capacity including...

Page 92: ...ediately 5 5 filler neck 84 Fuel Servicing Your Honda Add fuel until the level reaches the bottom of the filler neck Avoid overfilling the tank There should be no fuel in the filler neck After refueli...

Page 93: ...e s life Even the best oil wears out Changing oil helps get rid of dirt and deposits in the engine Operating the engine with old or dirty oil can damage your engine Running the engine with insufficien...

Page 94: ...ada or Honda 4 stroke oil Canada only or an equivalent motorcycle oil suggested oil API classification viscosity weight JASO T 903 standard 86 Oil Recommendation Engine Oil Strainer Screen Servicing Y...

Page 95: ...ther viscosities shown in the following chart may be used when the average temperature in your riding area is within the indicated range Do not use API SH or higher oils displaying a circular API ener...

Page 96: ...ner Screen Servicing Your Honda JASO T 903 standard The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB Oil conforming to the standard i...

Page 97: ...Your Honda Safety Precautions Refer to on page Remove the oil filler cap dipstick and wipe it clean Stop the engine and wait 2 3 minutes Start the engine and let it idle for 3 5 minutes Insert the oil...

Page 98: ...rk add the recommended oil until it reaches the upper level mark Do not overfill Reinstall the oil filler cap dipstick Check for oil leaks This procedure requires mechanical skill and professional too...

Page 99: ...ngine Oil Park the scooter on its center stand on a firm level surface If the engine is cold start it and let it idle for 3 5 minutes Turn the engine off Wait 2 3 minutes for the oil to settle To drai...

Page 100: ...condition of the sealing washer on the engine oil drain bolt Replace the washer every other time the oil is changed Install the engine oil drain bolt and tighten it to the specified torque Start the e...

Page 101: ...page Park the scooter on its center stand on a firm level surface If the engine is cold start it and let it idle for 3 5 minutes Turn the engine off Wait 2 3 minutes for the oil to settle Place a drai...

Page 102: ...lug O ring are in good condition Install the oil strainer screen spring and oil plug Tighten the oil plug to specified torque Start the engine and let it idle for 3 5 minutes Stop the engine and wait...

Page 103: ...tifreeze containing corrosion protection inhibitors specifically recommended for use in aluminum engines Check the antifreeze container label Use only distilled water as a part of the coolant solution...

Page 104: ...less than 40 will not provide proper corrosion protection Increasing the concentration of antifreeze is not recommended because it decreases cooling system performance Higher concentrations of antifre...

Page 105: ...R level marks If the reserve tank is empty or if coolant loss is excessive check for leaks and see your Honda dealer for repair Remove the reserve tank cap Always add coolant to the reserve tank Do no...

Page 106: ...lacement Coolant Servicing Your Honda You the Environment Safety Precautions Improper disposal of drained fluids is harmful to the environment To properly dispose of drained coolant refer to page Refe...

Page 107: ...quently if you ride in unusually wet or dusty areas Your Honda dealer can help you determine the correct service interval for your riding conditions Proper air cleaner maintenance can prevent prematur...

Page 108: ...housing cover 100 Replacement Air Cleaner Servicing Your Honda Remove the air cleaner 3 Remove the tapping screws and remove the air cleaner housing cover Discard the air cleaner Install the removed...

Page 109: ...pan under the crankcase breather tube plug Remove the plug to drain the deposits in the tube Reinstall the crankcase breather tube plug Service the crankcase breather more frequently if your scooter i...

Page 110: ...Check freeplay at the throttle grip flange Freeplay If necessary adjust to the specified range Adjustment Turn the adjuster Loosen the lock nut Pull the rubber dust cover back After adjustment check f...

Page 111: ...autions Refer to on page Check that the throttle assembly is positioned properly and the securing bolts are tight Check for smooth rotation of the throttle from fully open to fully closed in all steer...

Page 112: ...Adjusting the idle will not compensate for a fault elsewhere The best way to assure proper carburetion is to see your Honda dealer for regularly scheduled servicing including carburetor adjustment If...

Page 113: ...firm level surface Remove the maintenance lid page Connect a tachometer to the engine Open the seat page Adjust idle speed with the throttle stop screw Idle speed in neutral Lock the rear wheel by sq...

Page 114: ...PBOARD 1 spark plug cap 106 Spark Plug Recommendation Spark Plug Replacement Spark Plug Servicing Your Honda Using spark plugs with an improper heat range can cause engine damage Safety Precautions Us...

Page 115: ...justment is necessary bend the side electrode carefully The gap should be With the plug washer attached thread the spark plug in by hand to prevent cross threading Disconnect the spark plug cap Take c...

Page 116: ...amaged Tighten the spark plug If installing a new plug tighten it twice to prevent loosening Reinstall the spark plug cap Take care to avoid pinching any cables or wires First tighten the plug NGK tur...

Page 117: ...Brake Lever Freeplay Brakes Servicing Your Honda Safety Precautions Refer to on page Mechanically activated drum braking systems on your scooter dissipate the heat generated by the friction of the bra...

Page 118: ...d rear brake lever until each brake starts to engage Freeplay at the tip of the brake levers should be Place your scooter on its center stand Inspection Adjust the freeplay of the brake lever with the...

Page 119: ...l and check that it rotates freely Repeat this procedure several times Check the freeplay If you can t adjust the freeplay properly see your Honda dealer After adjustment confirm the freeplay of the b...

Page 120: ...reeplay properly see your Honda dealer Apply the brake release it and then spin the wheel and check that it rotates freely Repeat this procedure several times Adjust by turning the rear brake adjustin...

Page 121: ...ake arm pin 3 brake arm 2 1 3 113 Other Inspections Brakes Servicing Your Honda Make sure the brake arm spring and fasteners are in good condition After adjustment push the brake arm to confirm that t...

Page 122: ...d check the movement of the arrow on the brake arm Replace the brake shoes if the arrow aligns with the reference mark on the brake panel upon full application of the brake If replacement is necessary...

Page 123: ...nd correctly inflated for the load you are carrying The following pages give detailed information on how and when to check your air pressure how to inspect your tires for wear and damage and our recom...

Page 124: ...ree hours If you check air pressure when your tires are warm even if your scooter has only been ridden for a few miles the readings will be higher If you let air out of warm tires to match the recomme...

Page 125: ...e side of the tire or the tread Replace any tire that has a bump or bulge Cuts slits or cracks in the tires Replace the tire if you can see fabric or cord Nails or other foreign objects embedded in th...

Page 126: ...a tire that is repaired either temporarily or permanently will have lower speed and performance limits than a new or undamaged tire A temporary repair can sometimes be made in an emergency situation...

Page 127: ...rnal plug patch can be made if a tire has only a small puncture in the tread area With such a repair you should not exceed 30 mph 50 km h for the first 24 hours In addition you may not be able to safe...

Page 128: ...This can cause a crash in which you can be seriously hurt or killed Always use the size and type of tires recommended in this owner s manual 120 Tires Servicing Your Honda The recommended tires for y...

Page 129: ...e inside a tubeless tire on this scooter Excessive heat build up can cause the tube to burst Use only tubeless tires on this scooter The rims are designed for tubeless tires and during hard accelerati...

Page 130: ...or add distilled water as you would with a conventional type battery Electrical accessories use current from the battery even when the ignition is OFF Limited operation also allows the battery to disc...

Page 131: ...ry Charging Refer to on page If you do not remove the battery we recommend disconnecting the battery cables negative cable first You will get the best storage results from removing the battery and slo...

Page 132: ...behind the inner cover Pull the battery out of the battery box Remove bolt C then remove the battery holder Remove bolt B which secures the positive terminal lead Remove bolt A which secures the negat...

Page 133: ...ation off the floor in an area protected from freezing temperatures and direct sunlight Clean the battery box after removing the battery for storage Dry the battery box and if paint is missing re pain...

Page 134: ...ry However do not intentionally leave the charger connected longer than the time period recommended in the charger s instructions Refer to on page Be sure to read the information that came with your b...

Page 135: ...our scooter If your scooter is still warm from recent operation give the engine and exhaust system time to cool off Park in a shady area Washing your scooter in bright sunlight may cause the finish to...

Page 136: ...n damage certain parts of your scooter We recommend the use of a garden hose to wash your scooter High pressure washers like those at coin operated car washes can damage certain parts of your scooter...

Page 137: ...scooter with a sponge or a soft towel As you wash check for heavy grime If necessary use a mild cleaner degreaser to remove the grime After washing rinse your scooter thoroughly with plenty of clean...

Page 138: ...ns As a precaution ride your scooter at a slow speed and apply the brakes several times This will help dry the brakes and restore normal braking performance Refer to on page Avoid using spray cleaner...

Page 139: ...y a spray cleaner polish and wipe with a non abrasive cloth Heavy grime Oil leaks Brake dust Use a spray cleaner degreaser If necessary rub with a sponge Rinse and dry Apply a spray cleaner polish and...

Page 140: ...o on page Use a soft cloth or sponge plenty of water and a mild detergent to clean the matte paint Dry with a soft clean cloth Do not use polishing compounds or wax containing polishing compounds Thes...

Page 141: ...or scooters or automobiles Apply the polish or wax according to the instructions on the container If a surface on your scooter is chipped or scratched your Honda dealer has touch up paint to match you...

Page 142: ...134 Servicing Your Honda...

Page 143: ...Tips Here s a few helpful tips on how to store and transport your Honda and how to be an environmentally responsible scooter owner Storing Your Honda Transporting Your Scooter You the Environment 136...

Page 144: ...ughly inspect your scooter and correct any problem before storing it That way needed repairs won t be forgotten and it will be easier to get your scooter running again Fill the fuel tank Make sure the...

Page 145: ...secure the cap to any convenient plastic body part so that it is positioned away from the spark plug Remove the spark plug from the engine and store it in a safe place Do not connect the spark plug to...

Page 146: ...spark plug cap Store your scooter in an unheated area free of dampness away from sunlight with a minimum of daily temperature variation Place your scooter on blocks to lift both tires off the floor C...

Page 147: ...e inspection page then test ride your scooter at low speeds Charge the battery page as required Install the battery If your scooter has been stored for more than two months ask your Honda dealer to dr...

Page 148: ...cycle trailer or a truck or trailer with a flatbed area Do not tow your scooter as towing can seriously damage the transmission When contacting a towing or transporting service be sure to ask if they...

Page 149: ...away see the following guidelines for proper disposal It s illegal and thoughtless to put used engine oil in the trash down a drain or on the ground Used oil gasoline coolant and cleaning solvents co...

Page 150: ...142 Tips...

Page 151: ...u how to evaluate each problem and what actions you can take to try to resume riding If the problem cannot be safely solved this section also gives instructions on the proper way to have your scooter...

Page 152: ...plies and skills to make a temporary repair be sure to have permanent repairs made as soon as possible Keeping your scooter well maintained is the best way to reduce the possibility of having a proble...

Page 153: ...ases the cause of the problem may be a simple operational oversight If your scooter won t start listen as you press the start button If you don t hear the starter motor turning refer to the symptom If...

Page 154: ...our Honda dealer Charge the battery page If charging doesn t help see your Honda dealer low or dead battery Tighten the battery lead battery lead loose blown fuse Replace with a new fuse of the same r...

Page 155: ...battery Install the spark plug cap securely If the engine still won t start see your Honda dealer Tighten the battery terminal bolts Charge the battery page If charging doesn t help see your Honda de...

Page 156: ...ealer overheating runs erratically misfires Check the high coolant temperature indicator Refer to page blubbers rich fuel mixture See your Honda dealer See your Honda dealer May damage catalytic conve...

Page 157: ...e page or change your brand of gasoline If the problem persists see your Honda dealer afterfires backfires See your Honda dealer See your Honda dealer pre ignition runs on after ignition switched OFF...

Page 158: ...damaged you have two options Option 1 Have Your Scooter Transported If a tire has a major puncture or a cut in the tread or sidewall or the bead has come loose from the rim there is probably not much...

Page 159: ...Due to the uncertainty of any temporary repair you should ride slowly not over 30 mph 50 km h and carefully preferably without cargo until the tire is replaced or permanently repaired Stop frequently...

Page 160: ...bject embedded in the tire tread do not remove it at this time We strongly recommend that you replace not permanently repair any tire that is punctured or damaged even if the tire has only a minor pun...

Page 161: ...king Care of the Unexpected Safety Precautions Refer to on page We recommend wheel removal be done only by your Honda dealer or another qualified mechanic Do not attempt to remove the wheel on your ow...

Page 162: ...apparent reason pull safely to the side of the road If possible park in a shady area Normally the temperature of the coolant in the cooling system will rise to a level about midway between cold and b...

Page 163: ...coolant page After adding coolant ride at moderate speeds 10 mph 16 km h If the high coolant temperature indicator lights again do not ride The engine needs repair Transport your scooter to a Honda de...

Page 164: ...ircuit fuse box including spare fuses are located near the battery To prevent an accidental short circuit turn the ignition switch OFF before checking or replacing the fuses Recommended Fuses If somet...

Page 165: ...replace a circuit fuse pull the old fuse out of its retaining clips Look for a burned wire inside the fuse If the fuse is blown replace it with a spare fuse of the same rating cont d If you do not ha...

Page 166: ...are fuse that has a lower rating replace the fuse with the correct rating as soon as you can Also remember to replace any spare fuses that were installed If the replacement fuse of the same rating bur...

Page 167: ...or damage or you are unsure about possible damage ride slowly and cautiously Sometimes crash damage is hidden or not immediately apparent so you should have your scooter thoroughly checked at a qualif...

Page 168: ...key in a safe place at home and carry a second duplicate in your wallet If you lose your key and aren t carrying a duplicate either get your spare or have one made If you don t know your key number ca...

Page 169: ...nded If you can t charge the battery or it appears unable to hold a charge contact your Honda dealer Jump starting is not recommended especially if you use an automobile battery The greater amperage o...

Page 170: ...162 Taking Care of the Unexpected...

Page 171: ...es and other technical data plus information on government requirements and how to break in your scooter Vehicle Identification Specifications Break in Guidelines Emission Control Systems Catalytic Co...

Page 172: ...register your scooter They may also be required when ordering replacement parts You may record these numbers in the Quick Reference section at the rear of this manual The VIN vehicle identification n...

Page 173: ...LEFT REAR 3 LEFT SIDE 3 engine number 2 VIN 2 165 Vehicle Identification Technical Information The engine number is stamped on the back of the crankcase near the rear wheel 3...

Page 174: ...ation Technical Information The color code is helpful when ordering replacement parts You may record the color and code in the Quick Reference section at the rear of this manual The color label is att...

Page 175: ...3 2 in 1 860 mm 28 9 in 735 mm 40 4 in 1 025 mm 49 8 in 1 265 mm 5 7 in 145 mm overall length overall width overall height wheelbase ground clearance Dimensions 167 Specifications Technical Informatio...

Page 176: ...4 stroke oil Canada only or an equivalent motorcycle oil 0 51 US qt 0 48 after disassembly after draining including reserve fuel recommendation engine oil capacity engine oil recommendation fuel tank...

Page 177: ...004 in 0 10 mm 0 031 0 035 in 0 80 0 90 mm intake exhaust passenger capacity maximum weight capacity displacement bore stroke compression ratio spark plug standard spark plug cold climate idle speed...

Page 178: ...Pa 1 75 kgf cm 130 90 10 61J KENDA K761 KENDA K761 bias ply tubeless tire size front trail caster primary reduction final reduction generator battery tire pressure rear cold tire pressure front cold t...

Page 179: ...27 8W 12V 23W 12V 23W 12V 3 4W 12V 1 7W 12V 1 7W front rear 2 headlight brake tail light turn signal lights turn signal indicator high beam indicator instrument light Lights 171 Specifications Techni...

Page 180: ...20A 15 lbf ft 20 N m 2 0 kgf m 18 lbf ft 24 N m 2 4 kgf m 10A 2 main other fuses engine oil drain bolt oil plug Fuses Torque Specifications 172 Specifications Technical Information...

Page 181: ...chnical Information Help assure your scooter s future reliability and performance by paying extra attention to how you ride during the first 60 miles 100 km During this period avoid full throttle star...

Page 182: ...mes overly rich when operated at high altitudes Above 6 500 feet 2 000 m a rich mixture can cause driveability problems reduce engine performance and increase fuel consumption To compensate you can ha...

Page 183: ...onmental Protection Agency EPA and Environment Canada EC require that your scooter comply with applicable exhaust emissions standards during its useful life when operated and maintained according to t...

Page 184: ...C Control of hydrocarbons and oxides of nitrogen is very important because under certain conditions they react to form photochemical smog when subjected to sunlight Carbon monoxide does not react in t...

Page 185: ...adjustment to these systems should be made although periodic inspection of the components is recommended The secondary air injection system introduces filtered air into the exhaust gases in the exhau...

Page 186: ...nto the atmosphere Blow by gas is returned to the combustion chamber through the air cleaner and the carburetor Hard starting or stalling after starting Rough idle Misfiring or backfiring during accel...

Page 187: ...UMED TO CONSTITUTE TAMPERING ARE THE FOLLOWING ACTS TAMPERING WITH THE NOISE CONTROL SYSTEM IS PROHIBITED U S federal law prohibits or Canadian provincial laws may prohibit the following acts or the c...

Page 188: ...the U S Environmental Protection Agency EPA and Environment Canada EC The fuel tank fuel hoses and fuel vapor charge hoses used on this vehicle incorporate fuel permeation control technologies Tamperi...

Page 189: ...come near it Park your scooter away from high grasses dry leaves or other flammables A defective catalytic converter contributes to air pollution and can impair your engine s performance Follow these...

Page 190: ...ure it is unleaded and meets the minimum octane rating requirement Before using an oxygenated fuel try to confirm the fuel s contents Some states provinces require this information to be posted on the...

Page 191: ...careful not to spill fuel when filling the fuel tank Wipe up any spills immediately METHANOL methyl or wood alcohol 5 by Volume You may use gasoline containing methanol containing up to 5 methanol by...

Page 192: ...184 Technical Information...

Page 193: ...ins information on your warranty and how to get an official Honda Service Manual Authorized Manuals Warranty Coverage Warranty Service Contacting Honda Your Honda Dealer The Honda Rider s Club USA onl...

Page 194: ...m Helm Inc USA only Canada See your Honda dealer to order authorized manuals Also available but not necessary to service your model is the Honda Common Service Manual which explains theory of operatio...

Page 195: ...s Sales Tax Mich add 6 Calif add 7 25 187 Order On Line www helminc com Order Toll Free 1 888 CYCLE93 OR Consumer Information NOTE For Credit Card Orders Only 1 888 292 5393 Monday Friday 8 00 AM 6 00...

Page 196: ...ney order enclosed payable to Helm Inc U S funds only Do not send cash MasterCard VISA Discover Account Number Date These Publications cannot be returned for credit without receiving advance authoriza...

Page 197: ...Protection Plan USA only For more information see your Honda dealer It is important to realize that your warranty applies to defects in material or workmanship of your Honda Your warranty coverage doe...

Page 198: ...ent for an inspection and diagnosis Remember as the owner of the scooter you will be asked to authorize that inspection Your dealer will give you the results of the inspection If the problem is covere...

Page 199: ...ies Booklet that was supplied with your vehicle Please include the following information in your letter name address and telephone number product model year and VIN date of purchase dealer name and ad...

Page 200: ...products Canada only The same quality that went into your Honda can be found in Honda Genuine replacement parts You ll also find comparable quality in the accessories and products available from the...

Page 201: ...on The Honda Rider s Club USA only www hrca honda com You may be eligible for a Honda Rider s Club of America HRCA membership with the purchase of your new Honda You can log on to the HRCA Clubhouse w...

Page 202: ...o contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to or write to Administrator NHTSA 1200 New Jersey Avenue SE Washington DC 20590 You can also...

Page 203: ...195 Consumer Information...

Page 204: ...ration Component Locations Gauges Indicators Controls Features Ignition Switch Start Button Engine Stop Switch Headlight Dimmer Switch Turn Signal Switch Horn Button Rear Brake Lock Are You Ready to R...

Page 205: ...Preparation Starting Procedure How to Stop the Engine Riding Braking Parking The Importance of Maintenance Maintenance Safety Important Safety Precautions Periodic Maintenance Maintenance Schedule Mai...

Page 206: ...Filters Fuel Engine Oil Strainer Screen Coolant Air Cleaner Crankcase Breather Engine Throttle Engine Idle Speed Spark Plug Chassis Brakes Tires Battery Electrical Appearance Care Storing Your Honda...

Page 207: ...f a Fuse Blows If You Crash If You Lose Your Key If Your Battery Is Low or Dead Vehicle Identification Specifications Break in Guidelines Catalytic Converter Emission Control Systems High Altitude Car...

Page 208: ...e 127 battery 122 brakes freeplay 109 shoe wear 114 braking 52 break in guidelines 173 capacity fuel 83 carburetor altitude adjustment 174 care appearance 127 catalytic converter 181 cleaning appearan...

Page 209: ...dle speed 104 number 165 oil 85 overheats 154 pinging 82 starting 39 stop switch 22 stopping 44 won t start 145 environment 141 flat tire 150 fuel oxygenated 182 recommendation 82 reserve indicator 17...

Page 210: ...peed engine 104 ignition switch 20 indicators 17 19 inspection pre ride 32 headlight dimmer switch 23 helmet holder 56 high altitude carburetor adjustment 174 high beam indicator 17 19 high coolant te...

Page 211: ...75 importance 62 periodic 66 record 73 safety 63 schedule 68 manual service 186 maximum weight limit 36 modifications 10 numbers serial 164 key lost 160 labels safety 11 lamp check 18 limit weight 36...

Page 212: ...els 182 parking 54 pinging engine 82 plug spark 106 pre ride inspection 32 problems unexpected 143 protective apparel 28 rear brake lock lever 24 removal inner cover 80 maintenance lid 81 reporting sa...

Page 213: ...umbers 164 service customer 191 manuals 186 warranty 190 spark knock 82 spark plug 106 specifications 167 speedometer 17 19 start button 22 starting engine 39 troubleshooting 145 steering lock 55 stop...

Page 214: ...temperature indicator high coolant 17 19 154 theft prevention tips 57 throttle 102 tires air pressure 115 flat 150 replacing 119 training rider 3 30 transporting your scooter 140 trouble unexpected 14...

Page 215: ...207 Index Index W warranty coverage 189 extended 189 service 190 washing your scooter 129 weight limit 36...

Page 216: ...d filters prevents premature wear and damage Frequent causes of costly repairs are Engine oil insufficient quantity improper oil Air cleaner dirty leaking because of improper installation poor seal Re...

Page 217: ...Quick Reference Quick Reference VIN Engine No Ignition Key No Color Label Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Mgr...

Page 218: ...Check the following items each time before you ride page tires wheels leaks loose parts lights throttle brakes indicators API Service Classification SG or higher except oils labeled as energy conserv...

Page 219: ...NGK 20A 10A KENDA K761 KENDA K761 Quick Reference Quick Reference Tire Pressure cold Tires Fuses Coolant ethylene glycol antifreeze silicate free for aluminum engines in 50 50 solution with Pro Honda...

Page 220: ...symbols are used in Controls Features section SYMBOL SEE PAGE COMPONENT START button HI headlight dimmer switch LO headlight dimmer switch turn signal switch horn button RUN engine stop switch OFF en...

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Honda NPS50/S RUCKUS 2009, Owner'S Manual

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