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Honda NAVI 2016 Owner'S Manual Download Page 22

Honda Motorcycle & Scooter India Pvt. Ltd.

14

cut-out 

correctly 

seated

cut-out not 

correctly 

seated

Other Checks

Check the brake cable for kinks or signs of 

wear that could cause sticking or failure.
Lubricate  the  brake  cable  with  a 

commercially  available  cable  lubricant  to 

prevent premature wear and corrosion.
Make  sure  the  brake  arm,  spring  and 

fasteners are in good condition.

FUEL

Fuel Knob

The three way Fuel knob (1) is on the left 

side below the fuel tank.

ON

With the Fuel knob in the ON position, fuel 

will  flow  from  the  main  fuel  supply  to  the 

carburetor.

OFF

With the Fuel knob in the OFF position, fuel 

cannot flow from the tank to the carburetor. 

Turn  the  valve  to  OFF  position  whenever 

the vehicle is not in use.

2.  Apply the brake several times and check 

for  free  wheel  rotation  after  the  brake 

lever is released. 

If proper adjustment cannot be obtained by 

this method see your Honda dealer.

(1) Adjusting nut 

¼,MtfLVax uV½

(2) Brake arm Pin 

¼czssd vkeZ fiu½

(1)

(2)

Summary of Contents for NAVI 2016

Page 1: ...NAVI OWNER S MANUAL Honda Motor Co Ltd 2016 ...

Page 2: ... This vehicle is designed to be used only on the road READ THIS OWNER S MANUAL CAREFULLY Pay special attention to the safety messages that appear throughout the manual These messages are fully explained in the A Few Words About Safety section which appears before the contents page This manual should be considered as a permanent part of the vehicle and should remain with the vehicle when resold ...

Page 3: ...cation is based on the latest production information available at the time of approval for printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission ...

Page 4: ...ual BEFORE YOU RIDE THE VEHICLE As you read this manual you will find information that is preceded by a NOTICE symbol This information is intended to help you avoid damage to your vehicle other property or the environment When service is required remember that your Honda dealer knows your vehicle If you have the required mechanical know how and tools your dealer can supply you an official Honda sh...

Page 5: ...labels in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operating or maintaining a vehicle You must use your own good judgment You will find important safety information in a variety of forms including Safety labels on the vehicle Safety messages preceded by a safety...

Page 6: ... follow instructions You CAN be HURT if you don t follow instructions Safety Heading such as Important Safety Reminders or Important Safety Precautions Safety Section such as vehicle Safety Instructions how to use this vehicle correctly and safely This entire manual is filled with important safety information please read it carefully CAUTION DANGER WARNING ...

Page 7: ...NENTS Important Information to operate this vehicle 13 Brakes 14 Fuel 18 Engine Oil 19 Tyres Page 22 ESSENTIAL INDIVIDUAL COMPONENTS 22 Ignition Switch 22 Right Handlebar Controls 23 Left Handlebar Controls 24 FEATURES Not required for operation 24 Steering Lock 24 Seat Removal 25 Helmet Holder 26 Center Compartment 26 Fuel Tank Cover 27 Right Side Cover 28 Rear view Mirror 28 Headlight Aim Vertic...

Page 8: ... Safety Precautions 41 Tool Kit 42 Maintenance Schedule 45 Serial Numbers 46 Color Code 46 Air Cleaner 47 Secondary Air Supply System Page 48 Crankcase Breather 49 Engine Oil 51 Engine Oil Strainer Screen 52 Spark Plug 54 Engine Idle Speed 55 Wheel Removal 58 Brake Shoe Wear 59 Battery 61 Fuse Replacement 63 Bulb Replacement 66 CLEANING 68 STORAGE GUIDE 68 Storage 69 Removal from Storage 70 SPECIF...

Page 9: ...ries So always wear a helmet and make sure your passenger does the same We also recommend that you wear eye protection sturdy boots gloves and other protective gear page 2 Make Yourself Easy to see Some drivers do not see vehicles because they are not looking for them To make yourself more visible wear bright reflective clothing position yourself so other drivers can see you signal before turning ...

Page 10: ...ver exceed load limits and only use accessories that have been approved by Honda for this vehicle See page 5 for more details Not wearing a helmet increases the chance of serious injury or death in a crash Be sure you and your passenger always wear a helmet eye protection and other protective apparel when you ride WARNING PROTECTIVE APPAREL For your safety we strongly recommend that you always wea...

Page 11: ... clothing can help make you more noticeable in traffic Be sure to avoid loose clothes that could get caught on any part of your vehicle Helmets and Eye Protection Your helmet is your most important piece of riding gear because it offers the best protection against head injuries A helmet should fit your head comfortably and securely A bright colored helmet can make you more noticeable in traffic as...

Page 12: ...s dus okys dop dk Á ksx djuk pkfg sA Wear bright or reflective clothing pednkj rFkk jks kuh dks ÁfrfcfEcr djus okys diMs igusaA Clothes should be close fitting kjhj ds fQfVax ds diMs gh igusaA Wear gloves nLrkus igusaA Shoes should be close fitting have low heels and offer ankle protection lgh uki de ghy rFkk V kuksa dks lqj kk nsus okys twrs igusaA ...

Page 13: ...rying an unbalanced load can seriously affect your vehicle s handling braking and stability Non Honda accessories improper modifications and poor maintenance can also reduce your safety margin The following pages give more specific information on loading accessories and modifications WARNING Loading How much weight you put on your vehicle and how you load it are important to your safety Anytime yo...

Page 14: ...ice and be sure to read the information regarding accessories on page 7 Improperly loading your vehicle can affect its stability and handling Even if your vehicle is properly loaded you should ride at reduced speeds whenever carrying cargo Follow these guidelines whenever you carry a passenger or cargo Check that both tyres are properly inflated To prevent loose items from creating a hazard make s...

Page 15: ... you use only genuine Honda accessories that have been specifically designed and tested for your vehicle Because Honda cannot test all other accessories you must be personally responsible for proper selection installation and use of non Honda accessories Accessories and Modifications Modifying your vehicle or using non Honda accessories can make your vehicle unsafe Before you consider making any m...

Page 16: ...lectrical system capacity page 72 A blown fuse can cause a loss of lights or engine power Do not pull a trailer or sidecar with your vehicle This vehicle is not designed for these attachments and their use can seriously impair your vehicle s handling Modifications We strongly advise you not to remove any original equipment or modify your vehicle in any way that would change its design or operation...

Page 17: ...ight dimmer switch gSMykbV fMEej fLop Turn signal switch VuZ flx uy fLop Horn switch gkWuZ fLop Choke lever pksd yhoj Ignition switch bfXu ku fLop Starter switch LVkVZj fLop Headlight switch gSMykbV fLop Throttle grip FkzkSVy fxzi Front Brake Lever ÝaV czsd yhoj Rear view mirror fj j O w fejj Speedometer LihMksehVj Turn signal indicator VuZ flXuy bafMdsVj ...

Page 18: ...j dSi fMifLVd Passenger footpeg k h QqViSx Footpeg QqViSx Fuse box wt ckWDl Battery cSVjh Center compartment lSaVj dEikVZesaV Steering lock LVh fjax ykWd Rear grip fj j fxzi Front turn signal Indicator ÝaV VuZ flx uy bafMdsVj Rear turn signal Indicator fj j VuZ flx uy bafMdsVj ...

Page 19: ...esaV dEikVZesaV Tool Kit Vwy fdV Seat lock lhV ykWd Air cleaner assembly j Dyhuj lsEcyh Kick starter pedal fdd LVkVZj iSMy Center stand lSaVj LVSaM Passenger footpeg k h QqViSx Footpeg QqViSx Fuel knob wy ukWc Fuel filler cap wy fQyj dSi First aid kit çkFkfed fpfdRlk fdV ...

Page 20: ...UMENTS AND INDICATORS The indicators are contained in the instrument panel Their functions are described in the tables on the following pages Ref No Description Function 1 Speedometer Shows riding speed 2 Odometer Shows accumulated mileage 3 Right and Left turn signal indicator green Flashes when the turn signal operates 4 High beam indicator blue Lights when the headlight is glowing on high beam ...

Page 21: ...tip of the brake levers freeplay should be maintained at 10 20 mm 0 4 0 8 in 1 1 1 2 2 2 3 3 1 Front brake lever ÝaV czsd yhoj 2 Rear brake lever fj j cszd yhoj Adjustment 1 Make freeplay adjustments by turning the adjusting nut 1 at the brake arm 2 Make sure the cut out on the adjusting nut is seated on the brake arm pin 3 after making final freeplay adjustment 1 Adjusting nut MtfLVax uV 2 Brake ...

Page 22: ...UEL Fuel Knob The three way Fuel knob 1 is on the left side below the fuel tank ON With the Fuel knob in the ON position fuel will flow from the main fuel supply to the carburetor OFF With the Fuel knob in the OFF position fuel cannot flow from the tank to the carburetor Turn the valve to OFF position whenever the vehicle is not in use 2 Apply the brake several times and check for free wheel rotat...

Page 23: ...ty of fuel The reserve fuel supply is 0 9 Ltr 0 24 US gal 0 20 Imp gal Remember to check that the Fuel knob is in the ON position each time you refuel If the valve is left in the RES position you may run out of fuel with no reserve 1 Fuel knob wy uksc RES 1 OFF ON ON OFF RES ON OFF RES ON OFF RES Fuel Tank The fuel tank capacity including the reserve supply is 3 8 Ltr 1 00 US gal 0 84 Imp gal Inse...

Page 24: ...nd flame away Refuel only outdoors Wipe out spills immediately Remove the fuel filler cap 3 by turning it counterclockwise Do not over fill the tank There should be no fuel in the filler neck 4 After refuelling be sure to tighten the fuel filler cap firmly by turning it clockwise Make sure that the arrow marks 5 on the fuel filler cap and fuel tank is aligned While refuelling petrol put fuel fille...

Page 25: ... is at least as high as that recommended by Honda When certain types of petrol containing alcohol are used problems such as hard starting poor performance etc may occur If you notice any undesirable operating symptoms while using a petrol that contains alcohol or one that you think contains alcohol try another station or switch to another brand of petrol When a problem resulting from the use of pe...

Page 26: ...ean and reinsert the oil filler cap dipstick without screwing it in Remove the oil filler cap dipstick The oil level should be between the upper and lower marks on the oil filler cap dipstick 4 If required add the specified oil Ref page 49 up to the upper level mark Do not overfill 5 Reinstall the oil filler cap dipstick Check for oil leaks 1 Upper level mark Åijh Lrj fpUg 2 Lower level mark fupyk...

Page 27: ...r tyres properly inflated provides the best combination of handling tread life and riding comfort Generally under inflated tyres wear unevenly adversely affect handling and are more likely to fail from being overheated Overinflated tyres make your vehicle ride more harsh are more prone to damage from road hazards and wear unevenly We recommend that you visually check your tyres before every ride a...

Page 28: ...he tyre for embedded objects Inspection Whenever you check the tyre pressures you should also examine the tyre treads and side walls for wear damage and foreign objects Look for Bumps or bulges in the side of the tyre or the tread Replace the tyre if you find any bumps or bulges Cuts splits or cracks in the tyre Replace the tyre if you can see fabric or cord Excessive tread wear Also if you hit a ...

Page 29: ...cle were designed to match the performance capabilities of your vehicle and provide the best combination of handling braking durability and comfort Installing improper tyres on your vehicle can affect handling and stability This can cause a crash in which you can be seriously hurt or killed Always use the size and type of tyres recommended in this owner s manual The recommended tyres for your vehi...

Page 30: ...FF RIGHT HANDLEBAR CONTROLS Starter Button The starter button 1 is next to the throttle grip When the starter button is pressed the starter motor cranks the engine Ref page 30 for the starting procedure 1 Starter button LVkVZj cVu 1 Key Function Key Position Removal OFF Engine and lights Key can be can not be operated removed ON Engine and lights Key cannot can be operated be removed ...

Page 31: ...ight taillight and meter lights on Position light taillight and meter lights on Headlight Position light taillight and meter lights off The headlight Position light taillight and meter lights operates only when the engine is running Headlight Dimmer Switch 2 Push the dimmer switch to HI to select high beam or to LO to select low beam Turn Signal Switch 3 Move to L to signal a left turn R to signal...

Page 32: ...eering turn ignition key to anticlockwise direction SEAT REMOVAL The seat 1 must be removed to access the battery fuses and storage compartment Insert the ignition key 2 in to the seat lock 3 and turn it clockwise to unlock To lock the seat align the prong 4 under the front of seat with the recess 5 on the frame Slide the seat into position and push down on the rear of the seat until it locks Make...

Page 33: ...helmet holder is designed to secure your helmet while parked Riding with a helmet attached to the holder can interfere with the suspension and could cause a crash in which you can be seriously hurt or killed Use the helmet holder only while parked Do not ride with a helmet secured by the holder WARNING 1 Helmet holder gSYesV gksYMj 2 Helmet D ring gSYesV Mh fjax ...

Page 34: ...4 should be stored in this compartment FUEL TANK COVER Unlock the fuel tank lid page 15 Open the fuel tank cover 1 by removing the screws 2 6 nos as shown in the illustration Installation can be done in the reverse order of removal 1 Fuel tank cover wy VSad doj 2 Screws LØwt 1 Center Compartment lSaVj dEikVZesaV 2 First Aid Kit çkFkfed fpfdRlk fdV 3 Tool kit Vwy fdV 4 Document MkWD wesaV Do not wa...

Page 35: ... page 26 2 Remove the trim clips 2 2 nos from right side cover 3 Remove the screws 3 7 nos from right side cover 4 Remove the right side cover bosses 4 from the grommets 5 Remove the right side cover Installation Installation can be done in the reverse order of removal 1 4 1 Right side cover jkbV lkbM doj 2 Trim clips fVªe fDyi 3 Screws LØw 4 Bosses ckWlsl 5 Grommets xzkWesVl ...

Page 36: ...r view mirror 3 Installation 1 Install the rear view mirror until it will no longer turn 2 Loosen the rear view mirror approximately 2 turns 3 Adjust the rear view mirror 4 Tighten the lock nut HEADLIGHT AIM VERTICAL ADJUSTMENT Vertical adjustment can be made by turning the bolt 1 up or down as necessary Obey local laws and regulations 1 Dust cover MLV doj 2 Lock nut ykWd uV 3 Rear view mirror fj ...

Page 37: ...in which you can be seriously hurt or killed Always perform a pre ride inspection before every ride and correct all problems 1 Engine oil level add engine oil if required Ref page 18 Check for leaks 2 Fuel level fill fuel tank when necessary Ref page 15 Check for leaks 3 Front and rear brakes check operation and if necessary adjust freeplay Ref pages 13 14 4 Tyres check condition and pressure Ref ...

Page 38: ... and the use of leaded petrol Your vehicle s exhaust contains poisonous carbon monoxide gas High levels of carbon monoxide can accumulate rapidly in enclosed areas such as a garage Do not run the engine with garage door closed Even with the door open run the engine only long enough to move your vehicle out of the garage Contact with the spinning rear wheel can hurt Set the parking brake when the v...

Page 39: ...engine hold the rear grip from back side and lightly depress the kickstarter until resistance is felt Then let the kickstarter return to the top of its stroke 3 Ignition switch bXuh ku fLop Rear grip 3 The electric starter will work when the front brake or rear brake lever is pressed in 3 Turn the ignition switch 3 to ON 4 a In case of Cold Engine i Move the choke lever 1 left all the way to Fully...

Page 40: ...stroke through to the bottom with a rapid continuous motion iii Do not allow the kickstarter to snap back freely against the pedal stop as engine case can get damaged iv Raise the kickstarter pedal after the kickstarter pedal is returned to the stop RUNNING IN Help assure your vehicle s future reliability and performance by paying extra attention to how you ride during the first 500 km During this...

Page 41: ...ed before moving the vehicle off the center stand The rear wheel must be locked when moving the vehicle off the center stand or loss of control may result 2 Stand on the left side of the vehicle and push it forward and off the center stand 1 Rear brake lever fj j cszd yhoj 2 Brake lock lever czsd ykWd yhoj 1 2 ...

Page 42: ...ng the rear brake lever 1 5 Before starting off indicate your direction with the turn signals and check for safe traffic conditions Grasp handlebars firmly with both hands Never attempt one handed operation loss of vehicle control could result 6 To accelerate open the throttle 3 gradually the vehicle will move forward CAUTION Do not BLIP the throttle open and close rapidly as the vehicle will move...

Page 43: ...most important Both front and rear brakes should be applied together Independent use of only the front or rear brake reduces stopping performance Excessive brake application may cause either wheels to lock or loss of control on vehicle 3 Throttle FkzkWVy 4 Front brake lever ÝaV czsd yhoj 5 Rear brake lever fj j cszd yhoj CAUTION Do not accelerate while applying brakes This may result severe damage...

Page 44: ...cy 3 5 4 3 Throttle FkzkWVy 4 Front brake ÝaV czsd 5 Rear brake fj j cszd 3 Throttle FkzkWVy 4 Front brake ÝaV czsd 5 Rear brake fj j cszd 3 4 5 9 When approaching a corner or turn close the throttle 3 fully and slow the vehicle down by applying both front brake lever 4 and rear brake lever 5 at the same time 10 After completing the turn open the throttle gradually to accelerate the vehicle 12 Whe...

Page 45: ...n and remove the key Turn the Fuel knob OFF 2 Use the center stand to support the vehicle while parked Park the vehicle on firm level ground to prevent it from falling over If you must park on a slight incline aim the front of the vehicle uphill to reduce the possibility of rolling off the center stand or overturning 3 Lock the steering to help prevent theft turn the ignition switch to the Lock po...

Page 46: ...Use an additional anti theft device of good quality without tampering any part of the vehicle 6 Put your name address phone number and key number in this Owner s Manual and keep it on your vehicle at all times Many times stolen vehicles are identified by information in the Owner s Manuals NAME _________________________ ADDRESS ______________________ ______________________________ PHONENO _________...

Page 47: ...usty conditions will require more frequent service than specified in the Maintenance Schedule Consult your Honda dealer for recommendations applicable to your individual needs and use Improperly maintaining this vehicle or failing to correct a problem before you ride can cause a crash in which you can be seriously hurt or killed Always follow the inspection and maintenance recommendations and sche...

Page 48: ... maintenance instructions and precautions can cause you to be seriously hurt or killed Always follow the procedure and precautions in this owner s manual SAFETY PRECAUTIONS Make sure the engine is off before you begin any maintenance or repairs This will help eliminate several potential hazards Carbon monoxide poisoning from engine exhaust Be sure there is adequate ventilation whenever you operate...

Page 49: ...rol or batteries Use only nonflammable solvent not petrol to clean parts Keep cigarettes sparks and flames away from the battery and all fuel related parts Remember that your Honda dealer knows your vehicle best and is fully equipped to maintain and repair it To ensure the best quality and reliability use only new genuine Honda parts or their equivalents for repair and replacement TOOL KIT The too...

Page 50: ...d by your Honda dealer unless the owner has the proper tools and service data and is mechanically qualified Refer to the Official Honda Shop Manual In the interest of safety we recommend these items be serviced only by your Honda dealer Honda recommends that the customer should road test your vehicle after each periodic maintenance is carried out NOTES 1 At higher odometer reading repeat at the fr...

Page 51: ... I I I I I I I CHOKE OPERATION I I I I I I I 31 AIR CLEANER NOTE 2 R 46 CRANKCASE BREATHER NOTE 3 C C C C C C C 48 SPARK PLUG I R I R I R 52 VALVE CLEARANCE I I I I I I I ENGINE OIL I R R R R R R R R 49 ENGINE OIL STRAINER SCREEN C C C 51 ENGINE IDLE SPEED I I I I I I I I 54 SECONDARY AIR SUPPLY SYSTEM I I I 47 SECONDARY AIR SUPPLY SYSTEM AIR FILTER NOTE 2 C C 47 The vehicle must be serviced at ev...

Page 52: ... SHOES WEAR I I I I I I I I 58 BRAKE SYSTEM I I I I I I I I I 13 14 BRAKE LOCK OPERATION I I I I I I I BATTERY VOLTAGE I I I I I I I I I HEADLIGHT AIM I I I I I I I 28 LIGHTS HORN I CLUTCH SHOES WEAR I I I SUSPENSION I I I I I I I NUTS BOLTS FASTENERS I I I I I WHEELS TIRES I I I I I I I I 19 55 STEERING HEAD BEARINGS I I I I ITEM The vehicle must be serviced at every 4000 kms or within 4 months w...

Page 53: ...re required when registering your vehicle They may also be required by your dealer when ordering replacement parts Record the numbers here for your reference The frame number 1 is stamped on the right side of the frame body FRAME NO _____________________ The engine number 2 is stamped on the left side of the crankcase ENGINE NO ____________________ ...

Page 54: ...table is attached below It is useful during ordering the replacement parts The above color code table helps in providing the correct color part as per your vehicle color AIR CLEANER Refer to the Safety Precautions on page 40 The air cleaner element should be replaced at regular intervals Ref page 43 Replace more frequently when riding in unusually wet or dusty areas 1 Remove the air cleaner cover ...

Page 55: ... wrong Honda air cleaner element or a non Honda air cleaner element which is not of equivalent quality may cause premature engine wear or performance problems 5 Install the removed parts in the reverse order of removal Do not use air oil water for cleaning of air cleaner element Replacement should be done at regular intervals SECONDARY AIR SUPPLY SYSTEM Refer to the Safety Precautions on page 40 S...

Page 56: ...r explosion could result 5 Soak the secondary air cleaner in engine oil SAE 10W 30 until saturated then squeeze out the excess oil 6 Install the removed parts in the reverse order of removal 1 CRANKCASE BREATHER Refer to the Safety Precautions on Page 40 1 Open the clamp 1 and remove crankcase breather tube 2 from the air cleaner and drain deposits into a suitable container 2 Periodically clean up...

Page 57: ...e life Change the engine oil as specified in the maintenance schedule Ref page 43 When running in very dusty conditions oil changes should be performed more frequently than specified in the maintenance schedule Please dispose of used engine oil in a manner that is compatible with the environment We suggest you take it in a sealed container to your local recycling center or service station for recl...

Page 58: ...ng washer 2 4 After the engine oil has been drained out hold the vehicle upright for 10 15 seconds to assure complete draining 5 Operate the kickstarter several times to aid in complete draining of the remaining oil 6 Check that the sealing washer 2 on the drain bolt is in good condition and install the bolt Replace the sealing washer every other time the oil is changed or each time if necessary O...

Page 59: ...l Strainer Screen Cap Torque 20 N m 2 0 kgf m 14 lbf ft 3 Clean the oil strainer screen 4 Check that the oil strainer screen sealing rubber and O ring 4 are in good condition 5 Install the oil strainer screen spring O ring and oil strainer screen cap 6 Fill the crankcase with the recommended grade oil 0 7L 0 7 US qt 0 6 Imp qt 7 Reinstall the oil filler cap dipstick 8 Start the engine and let it i...

Page 60: ...right on firm level ground Make sure that there are no oil leaks SPARK PLUG Refer to the Safety Precautions on page 40 Recommended spark plug for standard performance Standard MR7C 9N NGK Part No 31917 KWP D01 NOTICE Never use a spark plug with an improper heat range Severe engine damage could result 1 Remove the cover center 1 by removing screws 2 3 nos 1 Cover center doj lSaVj 2 Screw LØw ...

Page 61: ...sion or deposit is heavy replace the plug Clean a carbon or wet fouled plug with a plug cleaner otherwise use a wire brush 6 Check the spark plug gap 5 using a wire gauge If adjustment is necessary bend the side electrode 6 carefully The gap should be 0 80 0 90 mm 0 031 0 035 in 2 Disconnect the spark plug cap 3 from the spark plug 4 3 Clean any dirt from around the spark plug base 4 Remove the sp...

Page 62: ... 1 Idle speed In neutral 1 700 100 min 1 rpm 1 Throttle stop screw FkzkWVy LVkWi LØq A Increase c kuk B Decrease kVkuk 1 A B 7 With the plug washer attached thread the spark plug in by hand prevent cross threading 8 Tighten the spark plug If the old plug is good tighten it 1 8 turn after it seats If installing a new plug tighten it twice to prevent loosening a First tighten the plug NGK 3 4 turn a...

Page 63: ...dometer cable 3 by pushing the tab 4 5 Remove the front brake adjusting nut 5 and remove the front brake cable 6 from the brake arm 7 6 Remove the front axle nut 8 7 Remove the front axle shaft 9 collar 10 and the wheel 1 Front fork cover ÝaV QksdZ doj 2 Screw LØw 3 Speedometer cable LihMksehVj dscy 4 Tab VSc 5 Front brake adjusting nut ÝaV czsd MtfLVxa uV 6 Front brake cable ÝaV czsd dscy 7 Brake...

Page 64: ...in the brake panel 2 Tighten the front axle nut to the specified torque 59 N m 6 0 kgf m 43 lbf ft 3 Adjust the brake page 13 14 4 After installing the wheel apply the brake several times and then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely If a torque wrench was not used for installation see your Honda dealer as soon as possible to...

Page 65: ...4 Rear Wheel Removal Installation 1 Place the vehicle on its center stand 2 Remove the rear wheel fender RR inner 1 by removing 4 bolts 2 3 Remove the rear wheel nut 3 and washer 4 by applying rear brake 4 Remove the rear wheel 5 Installation is in the reverse order of removal 3 Nut uV 4 Washer ok kj ...

Page 66: ...t and rear brakes are equipped with brake wear indicators When the brake is applied an arrow mark 1 attached to the brake arm 2 moves toward a reference mark 3 on the brake panel 4 If the arrow aligns with the reference mark on full application of the brake the brake shoes must be replaced See your Honda dealer for this service When the brake service is necessary see your Honda dealer Use only gen...

Page 67: ...erial and if improperly disposed can be harmful to the environment and human health The battery gives off explosive hydrogen gas during normal operation A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you Wear protective clothing and a face shield or have a skilled mechanic do the battery maintenance Keep children away from the battery Always return th...

Page 68: ...nal lead ikWftfVo VfeZuy yhM 5 Battery cSVjh 2 5 3 1 4 Battery Removal 1 Remove the seat Ref page 24 2 Remove the battery cover 1 by removing screw 2 3 Disconnect the negative terminal lead 3 from the battery first then disconnect the positive terminal lead 4 4 Remove the battery 5 5 Installation can be done in the reverse order of removal ...

Page 69: ...air NOTICE Never use a fuse with a different rating from that specified Serious damage to the electrical system or a fire may result causing a dangerous loss of lights or engine power Fuse Holder The fuse box 1 is located near the battery The specified fuse is Main fuse 10 A Sub fuse 7 5 A Removal 1 Turn the ignition switch OFF before checking or replacing the fuses to prevent an accidental short ...

Page 70: ...cle checked by your Honda dealer 3 Open the fuse box cover 2 and lift out the fuse 3 from the fuse box If fuse blown install a new fuse 4 The spare fuse 4 is located in the fuse box 2 Fuse box cover wt cksDl doj 3 Fuse wt 4 Spare fuse Lis j wt 2 4 3 Install the fuse properly A loose fuse could cause damage to the electrical system and even cause a fire 5 Close the fuse box cover properly after rep...

Page 71: ...LB REPLACEMENT Refer to the Safety Precautions on page 40 The light bulb becomes very hot while the light is ON and remain hot for a while after it is turned OFF Be sure to let it cool down before servicing Be sure to turn the ignition switch OFF when replacing the bulb Do not use bulbs other than those specified After installing a new bulb check that the light operates properly 3 4 2 1 1 Front co...

Page 72: ...e the dust cover 1 3 Remove the headlight bulb 2 while pressing down the locking pin 3 4 Install a new bulb in the reverse order of removal Install the dust cover with its TOP mark 4 facing up 2 3 1 4 1 Dust cover MLV doj 2 Headlight bulb gsMykbZV cYc 3 Locking Pin ykWfdxa fiu 4 Top mark VkWi ekdZ ...

Page 73: ...turning counterclockwise 4 Install a new bulb in the reverse order of removal 2 1 1 Bulb holder cYc gksYMj 2 Bulb cYc FRONT REAR TURN SIGNAL BULB 1 Remove the turn signal lens 1 by removing the screw 2 2 Remove the bulb 3 from bulb holder by pressing in and turning counterclockwise 3 Install a new bulb in the reverse order of removal 1 2 3 1 Turn signal lens VuZ flXuy cYc gksYMj 2 Screw LØw 3 Bulb...

Page 74: ...le 1 Rinse the vehicle thoroughly with cool water to remove loose dirt 2 Clean the vehicle with a sponge or soft cloth using cool water Avoid directing water to muffler outlets and electrical parts 3 Clean the plastic parts using a cloth or sponge dampened with a solution of mild detergent and water Rub the soiled area gently rinsing it frequently with fresh water Take care to keep chemical solven...

Page 75: ...y available spray cleaner polish or quality liquid or paste wax to finish the job Use only a nonabrasive polish or wax 6 Test the brakes before riding the vehicle Several applications may be necessary to restore normal braking performance Braking efficiency may be temporarily impaired immediately after washing the vehicle Do not wash the center compartment only wipe with cloth CAUTION Rear brake l...

Page 76: ...hat you take certain steps to reduce the effects of deterioration from non use of the vehicle In addition necessary repairs should be made BEFORE storing the vehicle otherwise these repairs may be forgotten by the time the vehicle is removed from storage STORAGE 1 Change the engine oil 2 Empty the fuel tank into an approved petrol container using a commercially available hand siphon or an equivale...

Page 77: ...s and direct sunlight 5 Wash and dry the vehicle Wax all painted surfaces Coat chrome with rust inhibiting oil 6 Inflate the tyres to their recommended pressures Place the vehicle on blocks to raise both tyres off the ground 7 Cover the vehicle don t use plastic or other coated materials and store in an unheated area free of dampness with a minimum of daily temperature variation Do not store the v...

Page 78: ...Kerb weight 101 kg 222 7 lbs CAPACITIES Engine Oil After draining 0 7 L 0 7 US qt 0 6 Imp qt After disassembly 0 8 L 0 8 US qt 0 7 Imp qt Fuel tank 3 8 L 1 00 US gal 0 84 Imp gal Fuel tank reserve 0 9 L 0 24 US gal 0 20 Imp gal Transmission oil After draining 0 10 L 0 11 US qt 0 09 Imp qt After disassembly 0 12 L 0 13 US qt 0 11 Imp qt Passenger capacity Operator and one passenger Maximum weight c...

Page 79: ... 109 19 cm 6 66 cu in Spark Plug Standard MR7C 9N NGK Part No 31917 KWP D01 Spark plug gap 0 80 0 90 mm 0 031 0 035 in Idle speed 1 700 100 min 1 rpm CHASSIS AND SUSPENSION Caster 27 30 Trail 81 5 mm 3 2 in Tyre size Front 90 90 12 54J Tyre size Rear 90 100 10 53J POWER TRANSMISSION Primary drive type V Belt Final reduction 10 117 ...

Page 80: ...ator 0 13kW 5 000 min 1 rpm LIGHT Headlight 12V 35 35W Position light 12V 5Wx1 Stop tail light 12V 21 5W Turn signal light Front 12V 10Wx2 Rear 12V 10Wx2 Speedometer light 12V 1 7Wx1 Turn signal indicator 12V 1 7Wx1 High beam indicator 12V 1 7Wx1 FUSE Main fuse 10A Sub fuse 7 5A ...

Page 81: ...mperature for the chemical reactions to take place It can set on fire any combustible materials that come near it Mark your vehicle away from high grasses dry leaves or other flammables A defective catalytic converter contributes to air pollution and can impair your engine s performance Follow these guidelines to protect your vehicle s catalytic converter Always use unleaded petrol Even a small am...

Page 82: ...Honda Motorcycle Scooter India Pvt Ltd 74 ...

Page 83: ...ry are warranted by their respective manufacturers and should be claimed on them directly by customer NOTE Battery Warranty is applicable from 21 months from Date Of Charging at manufacturer or 18 Months from the Date Of Sale or 20000 Kms whichever is earlier In all such cases the decision of the respective manufacturer will be final and binding HMSI shall not be liable in any manner to replace th...

Page 84: ...ble that dealer to verify the details It must be expressly understood that claims forwarded directly to us by the owner customer will not be entertained at all and such defective part parts thus forwarded by them will lie at our factory at their own risk and this warranty shall not be enforceable Further this warranty is not applicable to 1 Any NAVI on which any free and paid services has not been...

Page 85: ... for any commercial purposes as taxi etc 10 For maintenance repairs required due to misuse while driving or due to adulteration of oil petrol or due to bad road conditions 11 Recommended fuel quality not used 12 Parts of the vehicle that have been subjected to misuse accident negligent treatment or which have been used in conjunction with parts and an equipment not manufactured or recommended for ...

Page 86: ...or warranty whether statutory or otherwise not herein expressly set out EMISSION WARRANTY Subject to other terms of the warranty policy and other conditions and obligations laid down hereunder the manufacturer certifies that the components liable to affect the emission of the gaseous pollutants in the vehicle in normal use despite the use to which it may be subjected comply with provisions of rule...

Page 87: ...cle category For a two wheeler the emission warranty period is 30 000 kms or 3 years whichever is earlier 3 Warranty claim for the components under Emission warranty as per annexure II will be admitted for a prima facie examination in the event of failure of the vehicle to meet the emission standard as specified in sub rule 2 of Rule No 115 of the Central Motor vehicle Rules 4 The warranty claim w...

Page 88: ...ociated parts are not independently replaceable on account of their being integral parts of a complete assembly the manufacturer will have the sole discretion to replace either the entire assembly or by using some of the parts of the system through suitable repairs or modifications 8 Any consequential repairs or replacement of parts which may be found necessary to establish compliance to in use em...

Page 89: ...he important instructions and any other precautions listed in the Owner s Manual for use of the vehicle b Under all circumstances uses lubricantsandfuelasrecommended by manufacturer c Regularly obtains and carries out maintenanceinaccordancewiththe manufacturers guidelines and enters the details in the Logbook d Immediately approaches the nearest authorized service center upon discovery of failure...

Page 90: ...ertificate as described in customer obligation D 6 above is not produced A vehicle which is not serviced by Authorized service center as per the service schedule described in the maintenance chart given in the Owner s Manual A vehicle which has been subjected to abnormal use abuse neglect and improper maintenance or has met with an accident Use of replacement parts not specified and approved by th...

Page 91: ...he scope and limit described in the Owner s Manual and all conditions described there in will apply in addition to those exclusively stipulated in this warranty Valid in India only 2 The emission warranty covers only compliance with the emission standard as specified in the sub rule 2 of rule 115 of CMVR It does not cover any other performance of these parts or routine test and consequent maintena...

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