Honda H5518H User Manual Download

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Summary of Contents for H5518H

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Page 2: ...The engine exhaust from this product contains chemicals known to the State defects or other reproductive harm...

Page 3: ...these symbols and any instructions that follow m Indicates serious injury or death WILL result if instructions are not followed m Indicates a strong possibility that serious injury or death could res...

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Page 7: ...FLAMMABLE STOP ENGINE AVOID HEAT SPARKS AND OPEN FLAME WHEN REFUELING I KEEP ALL SHIELDS IN PLACE I KEEP HANDS FEET AND CLOTHING AWAY lOPERATE ONLY AT RECOMMENDED PTO SPEED READ OWNER S MANUAL KEEP AL...

Page 8: ...t you from injury if you are also wearing the seat belt the ROPS is securely attached and has not been modified or struc turally damaged Always wear sturdy shoes and avoid wearing bulky or loose cloth...

Page 9: ...ols l Do not operate the tractor or its attachments without ensuring the area in front and behind is clear of people and pets l Sudden stops of the tractor while driving at high speed or sudden start...

Page 10: ...severe personal injury Do not operate the tractor near the edge of a ditch or an embankment Slipping off the edge could lead to severe personal injury and equipment damage To avoid injury to yourself...

Page 11: ...n parts may result in severe personal injury l Leaves grass clippings oil and other combustible materials can become a fire hazard Be sure the body engine and drive mechanism areas are kept clean l Al...

Page 12: ...when ordering parts and when making technical or warranty inquires see page 110 The frame serial number is stamped on the right side of the frame The engine serial number is stamped under the air clea...

Page 13: ...only1 ROLLOVER PROTECTIVE STRUCTURE ROPSI I THROTTLE LEVER STEERING WHEEL FRONT P T D CLUTCH LEVER HEADLIGHT HYDRAULIC M DIFFERECTIAL ACC LERATDR BRAKE PEDAL ENGINE OIL LOCK PEDAL PEDAL DRAIN BOLT A4...

Page 14: ...ENGINE HOO HYDRAULIC SYSTEM FLUID FILLER CAP AIR CLEANER RADIATOR FRONT P T O ENGINE OIL FILLER CAP FAN BELT SPARK PLUG CAPS 12...

Page 15: ...r unauthorized persons from starting the engine This tractor is equipped with an automotive type ignition switch which controls all the electrical circuits Key positions START to start the engine ON t...

Page 16: ...Fuel gauge The fuel gauge indicates the amount of fuel in the tank It operates when the ignition switch is in the ON position NOTE When the ignition switch is in the OFF position the fuel gauge will i...

Page 17: ...gine with insufficient oil level can cause serious engine damage ENGINE OIL INDICATOR LIGHT Cl l 4 El Eil La D K1 5 Parking brake indicator light audible alert There is a parking brake indicator light...

Page 18: ...coolant level Check the radiator screen for clogging Remove debris from the screen as necessary see page 91 Check fan belt WATER TEMPERATURE INDICATOR LIGHT 1 7 Charge indicator light If this light co...

Page 19: ...CLUTCH LEVER PARKING BRAKE LOCK LEVER BRAKE PEDAL 2 ACCELERATOR PEDAL A4 type only1 11 TWO AND FOUR WHEEL DRIVE SELECT LEVER A4 type only1 12 DIFFERENTIAL LOCK PEDAL A4 type only1 10 REAR P T O SHAFT...

Page 20: ...e this pedal when propelling on roads or transporting your tractor from one place to another w The minimum speed of the engine is determined by the position of the throttle lever When the throttle lev...

Page 21: ...pedal partly depressed can damage the brake lining AKE PEDAL 5 Parking brake lock lever The parking brake lock lever is used when the tractor is stopped 1 Firmly depress and hold the brake pedal 2 Pu...

Page 22: ...ed by shifting the main and auxiliary transmission levers For each slotted position of the main transmission lever one of two speeds can be selected by either moving the auxiliary lever up higher posi...

Page 23: ...Lever in ON position P T O shaft rotates Lever in OFF position P T O shaft stops FRONT P T O LEVER When engaging the front P T O always use a quick smooth motion to prevent premature wear NOTE An int...

Page 24: ...ompletely stop the tractor and depress the clutch pedal to avoid internal transmission damage NOTE An interlock switch prevents the engine from starting unless the rear P T O lever is in the OFF posit...

Page 25: ...For oDeration of the two and four wheel drive select lever refer to page 54 TWO AND FOUR WHEEL DRIVE SELECT LEVER 12 Differential lock pedal A4 type only When greater straight line traction is desire...

Page 26: ...nning NOTE On models equipped with a rear hydraulic lift unit the front and rear attaachments can be lifted and lowered by operating the hydraulic cylinder selector lever and hydraulic lift lever when...

Page 27: ...sition Leaving the lever halfway between these two positions may damage the hydraulic system or interfere with its normal operation Observe the following when operating the hydraulic cylinder selector...

Page 28: ...and in the FAST DOWN position the attach ment will lower more quickly In either DOWN setting the attachment will be lowered even though the engine is stopped The attachment will be stopped at its cur...

Page 29: ...ary to set the lift lever in NEUTRAL Turning the knob clockwise toward SLOW will decrease the speed and turning it counterclockwise toward FAST will increase the speed The at tachment will not descend...

Page 30: ...levers in the OFF positions 3 Disconnect the spark plug cap and remove the key to prevent acciden tal engine start up m If the engine is started accidentally while you are performing the pre operation...

Page 31: ...nded oil 5 Install the oil level dipstick securely Use 4 stroke motor oil that meets or exceeds the requirements for API service classification SF or SG Always check the API SERVICE label on the oil c...

Page 32: ...with the engine stopped Keep flames and sparks away and do not smoke in the area l Gasoline vapors or spilled gasoline may ignite l Refuel carefully to avoid spilling gasoline Avoid overfilling the fu...

Page 33: ...lly you may hear light spark knock or pinging metallic rapping noise while operating under heavy loads This is no cause for concern If spark knock or pinging occurs at a steady engine speed under norm...

Page 34: ...o 10 ethanol by volume Gasoline containing ethanol may be marketed under the name Gasohol MTBE methyl tertiary butyl ether l5 by volume You may use gasoline containing up to 15 MTBE by volume METHANOL...

Page 35: ...d remove the wing nuts to remove the air cleaner cover and air cleaner elements 2 Inspect the air cleaner elements Clean or replace the elements if necessary If the air cleaner elements need cleaning...

Page 36: ...ant to bring it up to the MAX mark Coolant Recommendation Use high quality ethylene glycol antifreeze that is specifically formulated for use in aluminum engines Mix the antifreeze with low mineral dr...

Page 37: ...erious injury or blindness Keep flames and sparks away and provide adequate ventilation when charging l CHEMICAL HAZARD Battery electrolyte contains sulfuric acid Con tact with eyes or skin even throu...

Page 38: ...or oil leakage contact your authorized Honda tractor dealer for service m Escaping hydraulic fluid under pressure can penetrate the skin causing serious injury Avoid checking the oil lines while the e...

Page 39: ...ake pedal free play from fully released to the point you can feel the brake begin to take hold Free play should be 20 30 mm feel the brake begin to take hold Free play should be 20 30 mm 0 8 1 2 in 0...

Page 40: ...ult your authorized Honda tractor dealer for repair w Under no circumstances should the tractor be operated if the brake lining is at or past the service limit INDICATOR AXLE TUBE FLANGE Clutch pedal...

Page 41: ...attachment Rear 1 7 kg cm2 24 2 psi l Check that the lug nuts on each wheel are securely tightened Torque 13 kg m 94 ft lb TiEiEq fzv ery day check the lug nuts daily for security for the first 20 ho...

Page 42: ...n and if the level is near the lower level mark add the specified fluid to the upper level Do not fill the tank beyond the upper level If this level is exceed ed it will result in an excessive rise in...

Page 43: ...lows you to reach all controls easily and comfortably 3 Tighten the seat mounting bolts securely SEAT MOUNTING BOLT 4 Steering Check the steering free play with the wheels straight ahead There should...

Page 44: ...do not start engine move the main transmission lever to any position other than NEUTRAL push the brake pedal and apply the parking brake lock lever PARKING BRAKE WARNING BUZZER PARKING BRAKE LOCK LEV...

Page 45: ...y could result Consult your authorized Honda tractor dealer To check the system sit in the seat and lock the parking brake To prevent accidental engine start up be sure to remove the spark plug caps f...

Page 46: ...to OFF 3 Rear P T O switch I Move the main transmis sion lever to NEUTRAL and the front P T O clutch fever 1 to OFF N OFF ON 2 I the rear P T O lever NOTE If difficulty is encoun tered in shifting the...

Page 47: ...s soon as your weight leaves the seat 6 Return the front P T O lever to OFF and turn off the ignition switch key 7 Repeat for rear P T O 5 Oil pressure indicator light NOTE To make this inspec tion it...

Page 48: ...ck either by selecting the appropriate hydraulic cylinder selector lever position I 1 Start the engine 2 Set the hydraulic cylinder selector lever in FRONT or REAR option 3 Move the lift lever to FAST...

Page 49: ...set 2 Make sure the main transmission lever is in NEUTRAL both the front option and rear P T O levers are OFF and the lift lever is in the center Neutral position NEUTRAL OFF OFF NEUTRAL MAIN TRANSMI...

Page 50: ...rter motor for more than 5 seconds can damage the motor If the engine fails to start release the engine switch ignition switch key and wait at least IO seconds before operating the starter motor again...

Page 51: ...e chance of injury in a rollover Make sure that the seat belt is not twisted or kinked Push the tongue plate into the buckle until it clicks Sit erect and well back in the seat Then adjust the belt to...

Page 52: ...s in the desired gear range for operation NOTE When the main transmission lever is engaged a warning buzzer will sound to notify the driver if the parking brake is applied 3 Depress the brake pedal an...

Page 53: ...en starts can damage the equipment or cause loss of vehicle control that may result in severe personal injury Do not start out suddenly or with the steering wheel turned to one side m Do not rest your...

Page 54: ...situations where a slippery or loose surface causes one of the rear wheels to lose traction Operation 1 Shift the main transmission lever into 4th or lower gear range 2 With the steering wheel held st...

Page 55: ...turn causing severe personal injury _ NOTICE 1 To avoid damage to transmission mechanism l Do not apply the differential lock while the wheels are turning l Do not rest your foot on the differential l...

Page 56: ...eel drive according to the terrain and conditions 2 WHEEL DRIVE Mowing and transport when ex tra traction is not required 4 WHEEL DRIVE Towing Operation on slope or soft ground Operation with at tachm...

Page 57: ...ging attachments rotary tillers disk har rows moldboard plows etc before executing sharp turns If the at tachment is not raised you can damage the tractor andlor the attachment 1 NOTICE I l Rear attac...

Page 58: ...hments which exceed sizes and weights specified Never use counterweights other than those specified in Counterweight Table Any malfunction or damage to the tractor is unwarrantable if it is the con se...

Page 59: ...ary Tiller Plow Disc Harrow Max intake width 1 070 mm 42 in Max weight 100 kg 220 bs Max blade width 1 170 mm 46 in Max weight 50 kg 110 Ibs Max cultivating width 1 070 mm 42 in Max weight 140 kg 309...

Page 60: ...l injury or equipment damage l The weight of a trailer increases stopping distances use extra care especially when operating on a slope Use only those attachments which are designed for the use with t...

Page 61: ...4 m If the trailer s load is unbalanced so that the tongue weight is incorrect the tractor may overturn resulting in severe personal injury or equipment damage NOTE Tongue weight is the downward forc...

Page 62: ...ervice life The total number of the counterweights needed for each Honda attachment are shown in the table below Manufacture Number of counterweights recommended tire Front end Loader 60 KWIK WAY Rear...

Page 63: ...ont mid mower is not recommended as such practice may affect the performance of the equipment Use the table below and determine the number of the counterweights for the at tachments other than listed...

Page 64: ...e number of counterweights required L 600 mm 600 mm 1 000 mm 1 200 mm 1 400 mn 24 in 132 in 39 in 47 in 55 in 60 kg n 133Ibs I L J 3 5 I 120 kg 267 Ibs 7 8 l NOTE This table is based on each counterwe...

Page 65: ...trol Shift to a lower gear before approaching a slope Engagement of the differential lock while driving on a slope can cause loss of control l Avoid parking on a slope If necessary apply the parking b...

Page 66: ...position 3 Depress the clutch pedal and then move the transmission lever to 1st gear position 4 Release the clutch pedal first then release the brake pedal m If the brake pedal is released before the...

Page 67: ...itch ignition switch OFF Depress the clutch and brake pedal 0 In normal use 1 Move the throttle lever to SLOW 2 Depress the clutch and brake pedals simultaneously Move the main transmission lever to N...

Page 68: ...s to the OFF position OFF FRONT P T O CLUTCH LEVER REAR P T O LEVER 4 Lower any attachment to the ground with the hydraulic lift lever HYDRAULIC LEFT LEVER 5 Turn the engine switch ignition switch to...

Page 69: ...pedal PARK BRAKE LOCK LEVER I BRAKE PEDAL m To avoid injury to yourself and others before leaving the trac tor unattended ALWAYS park on level ground disengage the power take off P T O lower the attac...

Page 70: ...9 Recommended working speed Select a safe and correct operating speed as per the instructions shown in the chart below RECOMMENDED tiORI SPEED i TRAILER...

Page 71: ...rburetor modification Even with carburetor modification engine horsepower will decrease about 3 5 for each 300 meter 1 000 foot increase in altitude The effect of altitude on horsepower will be greate...

Page 72: ...he tractor on d flat level heavy duty trailer Some attachments such as the mid mount rotary having a little load clearance may hit against the end of the ramp when loading onto the truck bed Place a w...

Page 73: ...he floor Use the tie down points shown below 1 NOTICE l Use heavy duty restraints such as chains or cables to fasten tractor to the trailer Both front and rear restraints must be directed down and out...

Page 74: ...otter pins 3 Install the right and left lower links to the hitch box section with lower link pins 4 Insert the check links to the outside of the lower link pin and secure with a lock pin 5 Attach the...

Page 75: ...HITCH BOX 7 0 kg m 50 6 ft lb4 LIFT ROD PIN 2 Ju UPPER LINK 2 2 kg 15 9 ft lbsl LIFT ROD q A l I K VIII CHECK LINK LINK PIN CHECK LINK PIN LOWER LINK LOWER LINK PIN CO R PIN 73...

Page 76: ...ve the key from the ignition and disconnect the spark plug caps to prevent start up a b C d e Place the hydraulic switch lever to REAR place the lift lever in the DOWN position and fully lower the low...

Page 77: ...AFT g Use the turnbuckle adjuster on the right side of the lift rod to get the attachment horizontal After ad justing secure with a lock nut SHAFTLOCK CH LIN I 1 cm IO 4 in pGiq l After installing the...

Page 78: ...ainte nance procedures using basic hand tools Other service tasks that are more difficult or require special tools are best handled by professionals and are normally performed by a Honda technician or...

Page 79: ...rom engine exhaust Be sure there is adequate ventilation whenever you operate the engine Burns from hot parts Let the engine and exhaust system cool before touching Injury from moving parts Do not run...

Page 80: ...ifornia Clean Air Acts EPA and California regulations require all manufacturers to furnish written instructions describing the operation and maintenance of emission control systems The following instr...

Page 81: ...f the following symptoms have your engine inspected and repaired by your servicing dealer l Hard starting or stalling after starting l Rough idle l Misfiring or backfiring under load l Afterburning ba...

Page 82: ...and quality may impair the effectiveness of your emission control system A manufacturer of an aftermarket part assumes the responsibility that the part will not adversely affect emission performance...

Page 83: ...nts and repairs The tool kit is stored in the tool box behind the seat The tool kit as well as the Owner s Manual should always remain with the tractor i F7 0 s TOOL BAG 14 x 17 mm OPEN END WRENCH 10...

Page 84: ...2 Maintenance schedule clutch rear P T 0 clutch main transmission lever Air pressure cracks...

Page 85: ...ion related items Replace the paper element only 1 Service more freqently when used in dusty areas 2 These items should be serviced by an authorized Honda tractor dealer unless the owner has the prope...

Page 86: ...fill to the upper level mark on the dipstick with the recommended oil see page 29 Tighten the oil filler cap securely OIL CAPACITY 2 0 P 2 1 US qt OIL FILTER CAP FUNNEL UPPER LEVEL LOWER LEVEL CONiAlN...

Page 87: ...air cleaner cover so that you can inspect both sides 3 Foam element Clean in warm soapy water rinse and dry thoroughly Or clean in nonflammable solvent and dry Dip the element in clean engine oil the...

Page 88: ...he engine hood and remove the spark plug caps 2 Clean any dirt from around the spark plug bases 3 Use a spark plug wrench to remove the spark plugs v WRENCH SP K PLUG 4 Visually inspect the spark plug...

Page 89: ...to com press the washer 1 Lo ose spark plug can get hot enough to damage the engine Overtightening may damage the threads NOTE If installing a new spark plug tighten l 2 turn after the spark plug sea...

Page 90: ...CHEMICAL HAZARD Battery electrolyte contains sulfuric acid Con tact with eyes or skin even through clothing may cause severe burns Wear a faceshield and protective clothing l Keep flames and sparks a...

Page 91: ...warm water tak ing care not to get the solution or water in the battery cells Dry the bat tery thoroughly 4 Connect the battery positive I cable to the battery positive I ter minal then the battery n...

Page 92: ...inspect it Replace the filter if it is contaminated with dirt or water Set the fuel filter in the clip with the flanged end facing the front After installing a new fuel filter turn the steering wheel...

Page 93: ...en by pulling it up ward Remove any debris from the radiator screen and radiator core LOCK RADIATOR SCREEN R CORE COLIJM COVER m TA SLOT PIN KNOB BOLT To install 1 Install the radiator screen by slidi...

Page 94: ...t from the transmission rear cover 3 The oil level should be at the lower edge of the check bolt hole if it is not add oil through the check bolt hole until the level reaches the lower edge 4 After ch...

Page 95: ...10 All fasteners tightness lubrication points Check all nuts bolts and fasteners and tighten securely if necessary l Check and apply grease where noted Recommended Grease SAE Multipurpose Grease 93...

Page 96: ...Lubrication points cont d Check and apply grease where noted Recommended grease SAE Multipurpose Grease...

Page 97: ...areful not to touch the muffler while it is hot Allow it to cool before proceeding The spark arrester must be serviced every 100 hours to maintain its efficiency 1 Remove the four 6 mm bolts and remov...

Page 98: ...mission in gear 2 Block the wheels securely and loosen the lug nuts counterclockwise one turn 3 Place a jack under the jack point nearest the wheel you are removing and raise the wheel off the ground...

Page 99: ...onda tractor dealer for repair To replace fuses pull the old fuse out of the clips with your finger Push a new fuse into the clips I Ne ver use fuse with a different rating from that specified Serious...

Page 100: ...n and turn the bulb connector counterclockwise then remove the connector and bulb Install the bulb and then align the tab on the bulb connector with the cutout in the headlight case Turn the bulb conn...

Page 101: ...tor whenever it will be stored for longer than 30 days 1 Pump all gasoline from the fuel tank into an approved gasoline container Loosen the carburetor drain screw and drain the fuel into an approved...

Page 102: ...pprox imately 1 oz of clean motor oil into the cylinders Turn the fan belt several rotations by hand Reinstall the spark plugs FAN BELT m Be sure to wear heavy duty gloves when turning fan belt If the...

Page 103: ...ark plugs and check that they are clean and properly gap ped seep 86 Turn the engine a few revolutions with the starter motor before reinstalling the spark plugs 3 Thread the spark plugs in as far as...

Page 104: ...11 WIRING DIAGRAM...

Page 105: ...lve See your authorized Honda tractor dealer l Engine lacks power l Unstable engine rpm l Stalling after starting l Overheating 1 Improper grade of fuel Drain residual fuel and refill see p 31 2 Front...

Page 106: ...er oil viscosity 2 Oil leak Nse correct viscosity of oil see p 29 Check drain plug for tightness 3 Worn piston ring cylinder See your authorized Honda tractor dealer 1 ELECTRICAL SYSTEMJ l Battery run...

Page 107: ...tch pedal not depressed Apply brake while depressing clutch pedal 2 Excessive brake pedal play 3 Brake linings worn See your authorized Honda tractor dealer See your authorized Honda tractor dealer 4...

Page 108: ...asteners in steering linkage See your authorized Honda tractor dealer 5 Loose wheel nuts WRetighten to specified torque 1 DIFFERENTIAL LOCK 1 see p 39 l Differential lock not applied 1 Improper pedal...

Page 109: ...asting due to Bring attachment to complete inertia stop before shifting j fiYDRAULlC LIFT 1 _ __ _ l Lift arm does not raise or raises slowly 1 Change lever not shifted into Set in FRONT or REAR FRONT...

Page 110: ...1 800 mm 170 9 in with R 0 P S 170 mm 6 7 in 1 305 mm 151 4 in 855 mm 33 7 in 850 mm 133 5 in A4 type 460 kg 1 014 lbsl A2 type 430 kg 1948 Ibs GX640 4 stroke OHC 2 cylinder Liquid cooled 635 cm3 38...

Page 111: ...ear Front Speed Rear Front ELECTRICAL Battery Spark plug Ignition system 90 kg cm 1 280 psi Dependent of main clutch Live independent ASAE 0 Category INV spline 1 inch 15 teeth female INV spline 1 inc...

Page 112: ...tisfied with the decision made by the dealership s manage ment contact the Honda Power Equipment Customer Relations Office You can write to American Honda Motor Co Inc Power Equipment Division Custome...

Page 113: ...is way If you are dissatisfied with the decision made by the dealership s management contact the Honda Power Equipment Customer Relations Office You can write American Honda Motor Co Inc Power Equipme...

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Honda H5518H, Owner'S Manual

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