
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MAINTENANCE
VALVE CLEARANCE CHECK/
ADJUSTMENT
Inspect and adjust the valve clearance while the engine
is cold.
CHECK
Disconnect the spark plug cap [1] and remove the
following:
– Breather tube [2]
– Head cover bolt (6 x 12 mm) [3] (4)
– Head cover [4]
– Head cover packing [5]
Set the piston near top dead center of the cylinder
compression stroke (both valves fully closed) by pulling
the recoil starter slowly. When the piston is near top
dead center of the compression stroke, the triangle
mark [1] on the starter pulley [2] will align with the top
hole [3] on the recoil starter case [4].
If the exhaust valve is open, use the recoil starter to turn
the crankshaft one additional turn and align the triangle
mark with the top hole again.
Insert a feeler gauge [1] between the valve rocker arm
[2] and valve stem [3] to measure the valve clearance.
If adjustment is necessary, proceed as follows.
[4]
[1]
[2]
[3]
[5]
VALVE CLEARANCE:
IN: 0.15 ± 0.02 mm (0.006 ± 0.001 in)
EX: 0.20 ± 0.02 mm (0.008 ± 0.001 in)
Pull slowly.
[2]
[4]
[3]
[1]
[2]
[3]
[2]
[3]
[1]
Summary of Contents for GP160H
Page 19: ...MEMO dummyhead dummyhead ...
Page 26: ...2 7 dummyhead dummyhead SERVICE INFORMATION Valve guide reamer 5 510 mm 07984 2000001 ...
Page 28: ...2 9 dummyhead dummyhead SERVICE INFORMATION FUEL TUBE BREATHER TUBE HIGH TENSION CORD ...
Page 39: ...MEMO dummyhead dummyhead ...
Page 40: ...4 1 4 dummytext 4 TROUBLESHOOTING BEFORE TROUBLESHOOTING 4 2 TROUBLESHOOTING 4 2 ...
Page 45: ...MEMO dummyhead dummyhead ...
Page 46: ...5 1 5 dummytext 5 FAN COVER FAN COVER REMOVAL INSTALLATION 5 2 ...
Page 49: ...6 2 dummyhead dummyhead FUEL SYSTEM FUEL SYSTEM TOOL Float level gauge 07401 0010000 ...
Page 57: ...MEMO dummyhead dummyhead ...
Page 65: ...MEMO dummyhead dummyhead ...
Page 73: ...MEMO dummyhead dummyhead ...
Page 87: ...MEMO dummyhead dummyhead ...
Page 97: ...MEMO dummyhead dummyhead ...
Page 111: ...MEMO dummyhead dummyhead ...
Page 112: ...14 1 14 dummytext 14 WIRING DIAGRAMS WIRING DIAGRAMS 14 2 ...