Honda FourTrax Recon TRX250TM 2019 Page 88 Owner'S Manual Download | Manualshive

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Servicing Your Honda

78

Maintenance Safety

This section includes instructions on how to perform some important
maintenance tasks. If you have basic mechanical skills, you can
perform many of these tasks with the tools provided with your ATV.

Other tasks that are more difficult and require special tools are best
performed by professionals. Removing the wheels should normally
be handled only by a Honda technician or other qualified mechanic.
Instructions are included in this manual only to assist in emergency
service.

Some of the most important safety precautions follow. However, we
cannot warn you of every conceivable hazard that can arise in
performing maintenance. Only you can decide whether or not you
should perform a given task.

WARNING

3

WARNING

Failure to properly follow maintenance
instructions and precautions can cause you to
be seriously hurt or killed.

Always follow the procedures and
precautions in this owner’s manual.

19 TRX250TM-31HS0630.book Page 78 Thursday, April 5, 2018 3:37 PM

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Summary of Contents for FourTrax Recon TRX250TM 2019

Page 1: ...y it contains important safety information Minimum recommended operator age 16 Models sold in and used in California The removal or modification of evaporative emission related parts on this OHRV is i...

Page 2: ...ble before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written...

Page 3: ...fety Standards or US EPA On Highway Exhaust Emission regulations and operation on public streets roads or highways is illegal The vehicle is equipped with a USDA qualified spark arrester Obey local la...

Page 4: ...We also recommend that you read this owner s manual before you ride It s full of facts instructions safety information and helpful tips To make it easy to use the manual contains a detailed list of t...

Page 5: ...TV best and is dedicated to your complete satisfaction Please report any change of address or ownership to your dealer so we will be able to contact you concerning important product information You ma...

Page 6: ...this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operating or maintain...

Page 7: ...ow to use this ATV correctly and safely This entire manual is filled with important safety information please read it carefully 3DANGER You WILL be KILLED or SERIOUSLY HURT if you don t follow instruc...

Page 8: ...cators Controls 9 The location and function of indicators and controls on your ATV and operating instructions for various controls and features Before Riding 27 The importance of wearing a helmet and...

Page 9: ...be an environmentally responsible rider Taking Care of the Unexpected 159 What to do if you have a flat tire your engine won t start etc Technical Information 177 ID numbers technical specifications...

Page 10: ...19 TRX250TM 31HS0630 book Page 9 Thursday April 5 2018 3 37 PM...

Page 11: ...and recommendations to help you ride your ATV safely Please take a few moments to read these pages This section also includes information about the location of safety labels on your ATV Important Safe...

Page 12: ...age 16 should never operate this vehicle Refer to the age warnings provided in this manual and on the ATV Always Wear a Helmet It s a proven fact helmets significantly reduce the number and severity...

Page 13: ...until you build your skills and get accustomed to the ATV s size and weight Because many crashes involve inexperienced or untrained riders we urge all riders to take a ATV operator course approved by...

Page 14: ...en one drink can reduce your ability to respond to changing conditions and your reaction time gets worse with every additional drink So don t drink and ride and don t let your friends drink and ride e...

Page 15: ...nformation Anyone who rides the vehicle should read and understand this information before riding The labels should be considered permanent parts of the vehicle If a label comes off or becomes hard to...

Page 16: ...ring and increase risk of losing control ALWAYS use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns avoid paved surfaces pavement may seriously affect handl...

Page 17: ...Owner s Manual WARNING Improper tire pressure or overloading can cause loss of control Loss of control can result in severe injury or death Cold tire pressure Maximum weight capacity 386lbs 175kg Fro...

Page 18: ...thout proper training or instruction at speeds too fast for your skills or the conditions on public roads a collision can occur with another vehicle with a passenger passengers affect balance and stee...

Page 19: ...use before or while riding your ATV The items listed on this page are described in this section Instructions for other components are presented in other sections of this manual where they will be most...

Page 20: ...tton 18 Engine Stop Switch 18 Headlight Switch 19 Headlight Dimmer Switch 19 Recoil Starter 20 Throttle Lever 21 Front Brake Lever 22 Rear Brake Lever Parking Brake Lever 22 Rear Brake Pedal 22 Parkin...

Page 21: ...ions headlight dimmer switch P R lever rear brake lever parking brake lever engine stop switch start button ignition switch throttle lever front brake lever headlight switch choke knob 19 TRX250TM 31H...

Page 22: ...Indicators Controls 12 Operation Component Locations front cargo rack rear brake pedal flag pole bracket 19 TRX250TM 31HS0630 book Page 12 Thursday April 5 2018 3 37 PM...

Page 23: ...Indicators Controls 13 Operation Component Locations recoil starter seat lock lever rear cargo rack fuel valve shift lever 19 TRX250TM 31HS0630 book Page 13 Thursday April 5 2018 3 37 PM...

Page 24: ...ion switch is ON q The neutral indicator will light when the transmission is in neutral and the ignition switch is ON q If one of these indicators does not come on when it should have your dealer chec...

Page 25: ...rking storing or transportation RES for extra fuel to get to a gas supply for refueling Reserve Fuel Remember to check that the fuel valve is in the ON position each time you refuel If the fuel valve...

Page 26: ...16 Controls Features The choke knob 1 may be used when starting the engine See page 50 Choke Knob d 1 choke knob 1 LEFT HANDLEBAR A B A fully ON B fully OFF 19 TRX250TM 31HS0630 book Page 16 Thursday...

Page 27: ...ngine page 48 Insert the key and turn it to the right for the ON q position Ignition Switch Key Position Function ON q Electrical circuits on OFF w No electrical circuits function CENTER OF HANDLEBAR...

Page 28: ...sed to stop the engine in an emergency To operate slide the switch to the OFF r position The switch must be in the RUN e position to start the engine and it should normally remain in the RUN e positio...

Page 29: ...headlight dimmer switch 2 is used to change between the high and low beams of the headlight To operate turn the switch to HI u for high beam LO i for low beam Headlight Switch y t Headlight Dimmer Swi...

Page 30: ...ls Features The recoil starter 1 is used to start the engine when the battery is low See Using the Recoil Starter page 54 Recoil Starter LEFT SIDE 1 recoil starter 1 19 TRX250TM 31HS0630 book Page 20...

Page 31: ...ever 1 with your thumb To reduce engine rpm release pressure on the throttle lever The throttle will automatically return to the closed position engine idle when you remove your thumb Throttle Lever R...

Page 32: ...rking brake lever is used to slow or stop your ATV To operate pull the lever For information on braking techniques see page 59 The rear brake pedal is used to slow or stop your ATV To operate depress...

Page 33: ...ever parking brake lever 2 is used to apply the parking brake or to shift the transmission into reverse Parking Brake Reverse Lever P R Lever LEFT HANDLEBAR 1 2 1 P R lever 2 rear brake lever parking...

Page 34: ...g see page 73 To release the parking brake Squeeze the rear brake lever parking brake lever until the P R lever is released from the slot on the rear brake lever parking brake lever bracket The brake...

Page 35: ...dealer To mount a pole in the bracket 1 follow the instructions that come with the flag pole kit Flag poles are required in some riding areas Check local regulations before riding Flag Pole Bracket RI...

Page 36: ...Indicators Controls 26 19 TRX250TM 31HS0630 book Page 26 Thursday April 5 2018 3 37 PM...

Page 37: ...r your comfort convenience or safety This section also includes important information about loading Are You Ready to Ride 28 Protective Apparel 28 Rider Training 30 Age Recommendation 31 No Passengers...

Page 38: ...e any alcohol or drugs in your system For your safety we strongly recommend that you always wear an approved motorcycle helmet eye protection boots gloves long pants and a long sleeved shirt or jacket...

Page 39: ...otect your feet ankles and lower legs Off road motorcycle gloves to help protect your hands Riding pants with knee and hip pads a riding jersey with padded elbows and a chest shoulder protector WARNIN...

Page 40: ...or information about the ASI training course nearest you call the national toll free number 800 887 2887 Other riding tips can be found in the Tips Practice Guide for the ATV Rider booklet that came w...

Page 41: ...ear cargo racks Age Recommendation WARNING 3WARNING A child using an ATV that is not recommended for their age could lose vehicle control while riding resulting in severe injury or death A child under...

Page 42: ...nsult your doctor to be sure it is safe to operate a vehicle after taking medication No Alcohol or Drugs WARNING 3WARNING Operating this ATV after consuming alcohol or drugs can seriously affect your...

Page 43: ...ay be damage or other problems you cannot see Check the following items before you get on the ATV WARNING 3WARNING Improperly maintaining this ATV or failing to correct a problem before riding can cau...

Page 44: ...s that could be a fire hazard or interfere with the proper operation of the vehicle Air Cleaner Housing Drain Tube Check for deposits in the drain tube If necessary clean the tube page 106 and check t...

Page 45: ...rs and step on the rear brake pedal to check that the controls operate normally Check for proper freeplay pages 121 125 127 Make sure there is no brake fluid leakage Reverse Assist Lever Check the fre...

Page 46: ...hat change this ATV s design and performance can also make it unsafe Also the weight of any accessories will reduce the maximum load the ATV can carry More specific information on load limits accessor...

Page 47: ...ue jack or other support to keep the trailer level The weight of added accessories will reduce the maximum cargo weight you can carry Load Limits maximum weight capacity 386 lb 175 kg includes the wei...

Page 48: ...r rack as far forward as possible Make sure cargo on the front rack does not interfere with handlebar movement Do not allow cargo to extend beyond the edges of either the front or rear racks Make sure...

Page 49: ...these guidelines Make sure the accessory does not obscure any lights reduce ground clearance limit suspension travel or steering travel or interfere with operating any controls Make sure the accessory...

Page 50: ...y and braking making it unsafe to ride We also advise you not to make any modifications or remove any equipment such as the USDA qualified spark arrester or emission control system components that wou...

Page 51: ...fe refer to Break in Guidelines page 184 For information about carburetor adjustment for riding at high altitude see page 185 Safe Riding Precautions 43 Off road Use Only 43 Keep Hands and Feet on Con...

Page 52: ...ding Your ATV 61 Making Turns 61 Skidding or Sliding 63 Riding Up Hills 64 Riding Down Hills 68 Crossing or Turning on Hills or Slopes 69 Riding Over Obstacles 71 Riding Through Water 72 Parking 73 19...

Page 53: ...for off road use only not for pavement Riding on pavement can affect handling and control You should not ride your ATV on pavement When riding off road also remember to always obey local off road ridi...

Page 54: ...s or one foot from the footpegs can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV WARNING 3WARNING Operating this ATV on public streets roads or h...

Page 55: ...ther operating conditions plus your own skills and experience Control Speed WARNING 3WARNING Operating this ATV at excessive speeds increases your chances of losing control of the ATV which can result...

Page 56: ...dden rocks bumps or holes in time to react Use Care on Unfamiliar or Rough Terrain WARNING 3WARNING Failure to use extra care when operating this ATV on unfamiliar terrain could result in the ATV over...

Page 57: ...xcessively rough slippery or loose terrain could cause loss of traction or vehicle control which could result in a crash including an overturn Do not operate on excessively rough slippery or loose ter...

Page 58: ...h can collect rapidly in an enclosed area and cause illness or death WARNING 3WARNING Running the engine of your vehicle while in an enclosed or even partially enclosed area can cause a rapid build up...

Page 59: ...e fuel valve 1 to ON and turn the ignition switch 2 to ON q Confirm the following The transmission is in neutral and the neutral indicator 3 is ON The engine stop switch 4 is set to RUN e Preparation...

Page 60: ...e choke knob 1 up all the way to fully ON A 2 With the throttle slightly open press the start button Pressing the electric start button for more than 5 seconds at a time may cause the starter to overh...

Page 61: ...er the engine starts push the choke knob down all the way to fully OFF B 5 If idling is unstable open the throttle slightly High Air Temperature 35 C 95 F or above 1 Do not use the choke 2 With the th...

Page 62: ...F B If the engine doesn t start after pushing the start button several times use the recoil starter NOTICE Extended use of the choke may cause the spark plug to foul impair piston and cylinder wall lu...

Page 63: ...l won t start refer to If Your Engine Quits or Won t Start page 162 Normal Engine Stop To stop the engine make sure the transmission is in neutral by checking that the neutral indicator light is on th...

Page 64: ...to return slowly Pull the recoil starter grip straight out so that the cord does not touch the side cover Repeated contact with the side cover can damage the starter cord If the starter grip does not...

Page 65: ...when released To upshift to a higher gear put the toe of your boot under the shift lever and raise it one full stroke To downshift step on the shift lever and depress it one full stroke To select reve...

Page 66: ...ght line Close the throttle completely before shifting Improper shifting may damage the engine transmission and drivetrain Upshift to a higher gear or reduce throttle before engine rpm speed gets too...

Page 67: ...ntinuing to hold the P R lever squeeze the rear brake lever parking brake lever 3 then depress the shift lever once to shift into R reverse gear 5 Make sure that the reverse indicator comes on WARNING...

Page 68: ...e throttle and gradually apply both the front and rear brakes Do not abruptly apply the rear brake alone 9 To shift out of reverse and into neutral raise the shift lever one stroke to shift into N neu...

Page 69: ...ty To slow or stop apply the brake lever and brake pedal smoothly while downshifting to match your speed Gradually increase braking as you feel the brakes slowing your speed The increase in engine com...

Page 70: ...intermittent use of both brakes Continuous brake application can overheat the brakes and reduce their effectiveness Riding with your foot resting on the brake pedal or your hands on the brake levers...

Page 71: ...t in making turns Making Turns WARNING 3WARNING Turning improperly can make the ATV go out of control causing a collision or overturn Always follow proper procedures for turning as described in this o...

Page 72: ...t your body slightly forward on the seat and lean inside as you steer the handlebar Shifting weight forward allows the rear wheels to turn easier and it also improves front wheel steering To make a tu...

Page 73: ...and ride with caution If your ATV skids sideways during a turn steer in the direction of the skid Avoid hard braking or accelerating until you have regained directional control Skidding or Sliding WA...

Page 74: ...ont wheels to help keep them on the ground To do this shift your body slightly forward on the seat and lean forward For greater weight shift move your body farther forward and lean forward Riding Up H...

Page 75: ...gear and speed for the conditions Maintain a steady speed as you ascend the hill Never open the throttle suddenly or make sudden gear changes The ATV could flip over backward Never go over the top of...

Page 76: ...es 3 Shift into neutral set the parking brake and turn the engine off 4 Then assess the situation If the ATV starts rolling backwards before you begin braking 1 Keep your weight uphill 2 Carefully app...

Page 77: ...to walk the ATV back down the hill Make sure your intended path is clear in case you lose control of the ATV 1 Stand with your body facing downhill beside the vehicle so you can reach the rear brake l...

Page 78: ...p and survey the terrain below Never ride past the limit of your visibility Never go down a hill at high speed Riding Down Hills WARNING 3WARNING Going down a hill improperly could cause loss of contr...

Page 79: ...ny hill with a loose surface Riding on hills or slopes is different from riding on level terrain Be careful when riding on any hill Make sure that you practice on gentle smooth slopes before attemptin...

Page 80: ...you may also need to steer slightly uphill to maintain a straight course across the slope Avoid crossing hills that are excessively steep slippery or rough Making Turns on Slopes Compared to riding o...

Page 81: ...ed and be prepared to stop Never try to ride over large obstacles such as large rocks or fallen logs Riding Over Obstacles WARNING 3WARNING Improperly operating over obstacles could cause loss of cont...

Page 82: ...test both the front and rear brakes Riding through water can make the brakes less effective than normal and may reduce stopping ability If necessary apply the brakes repeatedly until they dry out and...

Page 83: ...is activated by applying the parking brake When using the parking brake be sure to turn the ignition switch OFF w to avoid discharging the battery Parking on a Steep Incline or a Loose or Slippery Su...

Page 84: ...Basic Operation Riding 74 19 TRX250TM 31HS0630 book Page 74 Thursday April 5 2018 3 37 PM...

Page 85: ...nd noise requirements of the U S Environmental Protection Agency EPA and the California Air Resources Board CARB see page 186 Maintenance replacement or repair of the emission control devices and syst...

Page 86: ...leaner 102 Engine Throttle 107 Carburetor Choke Cable Knob 109 Clutch System 110 Reverse Inhibitor System 111 Engine Idle Speed 112 Spark Plug 113 Valves 116 Spark Arrester 117 Chassis Brakes 118 Tire...

Page 87: ...age riding conditions More frequent service is needed if you subject your ATV to severe use or ride in unusually wet or dusty areas Frequent servicing of the air cleaner is especially important to hel...

Page 88: ...da technician or other qualified mechanic Instructions are included in this manual only to assist in emergency service Some of the most important safety precautions follow However we cannot warn you o...

Page 89: ...e the tools and skills required To reduce the possibility of a fire or explosion be careful when working around gasoline Use only non flammable solvent not gasoline to clean parts Keep cigarettes spar...

Page 90: ...mechanical skills and hand tools Procedures for these items are provided in this manual Other items involve more extensive procedures and may require special training tools and equipment We recommend...

Page 91: ...Maintenance Schedule Notes Procedures NOTES 1 Service more frequently when riding in dusty areas sand or snow 2 Service more frequently after riding in very wet or muddy conditions 3 Replace every 2 y...

Page 92: ...EVER COMES FIRST INITIAL REGULAR Refer to page MAINT MAINT INTERVAL mi 100 600 1200 km 150 1000 2000 MONTH 1 6 12 ITEMS NOTE HOURS 20 100 200 FUEL LINE I THROTTLE OPERATION I 107 CARBURETOR CHOKE I 10...

Page 93: ...MAINT MAINT INTERVAL mi 100 600 1200 km 150 1000 2000 MONTH 1 6 12 ITEMS NOTE HOURS 20 100 200 REAR FINAL GEAR CASE OIL R EVERY 2 YEARS I 100 BRAKE FLUID NOTE 3 I I 118 BRAKE SHOE WEAR NOTE 1 I 130 B...

Page 94: ...ng the 100 mile 150 km or 1 month or 20 hours initial maintenance is considered a normal owner operating cost and will be charged for by your dealer Use the space under Notes to record anything you wa...

Page 95: ...intenance Component Locations front brake fluid reservoir front brake lever rear brake lever parking brake lever fuel fill cap throttle lever choke knob P R lever reverse assist lever 19 TRX250TM 31HS...

Page 96: ...ations clutch adjuster rear brake light switch rear brake pedal engine oil drain bolt air cleaner throttle stop screw engine idle speed battery main fuse air cleaner housing drain tube 19 TRX250TM 31H...

Page 97: ...ner s manual spark plug gear case oil fill cap gear case oil level check bolt storage compartment tool kit air pressure gauge engine oil fill cap dipstick spark arrester gear case oil drain bolt 19 TR...

Page 98: ...o open the compartment unhook the rubber strap 3 The air pressure gauge should be stored in the tool kit An optional larger tool kit may be available Check with your dealer s parts department REAR 1 2...

Page 99: ...l 1 in the plastic document bag underside of the seat 2 The owner s manual and spare fuse 3 should be stored in the plastic document bag 4 Be careful not to flood this area when washing your ATV or ri...

Page 100: ...the seat 2 Pull the seat 2 up from the rear to remove the studs 3 from the grommets 4 3 Slide the seat back and up Installation 1 Insert the front prongs 5 into the hooks 6 on the frame and press the...

Page 101: ...ation on the use of oxygenated fuels see page 190 Use of lower octane gasoline can cause persistent pinging or spark knock a loud rapping noise which if severe can lead to engine damage Light pinging...

Page 102: ...er switching to reserve and the fuel valve should be returned to the ON position after refueling to avoid running out of fuel with no reserve Refer to Safety Precautions on page 79 Fuel Capacity Refue...

Page 103: ...l cap clockwise until it clicks 5 Insert the breather tube into the handlebar cover hole 6 If the fuel valve was set to RES turn the fuel valve ON If you replace the fuel fill cap use a Honda Genuine...

Page 104: ...Changing oil helps get rid of dirt and deposits in the engine Operating the engine with old or dirty oil can damage your engine Running the engine with insufficient oil can cause serious damage to the...

Page 105: ...a circular API energy conserving or resource conserving service label on the container They may affect lubrication and clutch performance Do not use non detergent vegetable or castor based racing oils...

Page 106: ...range JASO T 903 standard The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB Oil conforming to the standard is labeled on the oil cont...

Page 107: ...n 4 Insert the oil fill cap dipstick without screwing it in then remove the oil fill cap dipstick and check the oil level The oil level should be between the upper level mark 2 and the lower level mar...

Page 108: ...8 If you do not have the skills or the tools see your dealer Drain the Engine Oil 1 With the ATV on level ground remove the oil fill cap dipstick from the front crankcase cover 2 Place an oil drain pa...

Page 109: ...the crankcase with the recommended grade oil approximately 1 6 US qt 1 5 3 Reinstall the oil fill cap dipstick 4 Start the engine and let it idle for 3 5 minutes 5 Stop the engine and check the oil l...

Page 110: ...her 3 4 After the oil has completely drained reinstall the drain plug with a new sealing washer and tighten it to the specified torque 9 lbf ft 12 N m 1 2 kgf m 5 Pour the drained oil into a suitable...

Page 111: ...eck hole 5 8 Install the oil level check bolt with a new sealing washer and tighten it to the specified torque 9 lbf ft 12 N m 1 2 kgf m 9 Install the oil fill cap and tighten it to the specified torq...

Page 112: ...service interval for your riding conditions Your ATV s air cleaner has very specific performance requirements Use a new Honda Genuine air cleaner specified for your model or an air cleaner of equal qu...

Page 113: ...ling the seat lock lever 1 up page 90 2 Unlatch the four retainer clips 2 3 Remove the air cleaner housing cover 3 Cleaning UNDER SEAT 1 3 2 retainer clips 3 air cleaner housing cover 1 seat lock leve...

Page 114: ...s in the foam or seams of the air cleaner Replace the air cleaner if it is damaged 9 Allow the air cleaner to dry thoroughly before applying oil A wet air cleaner will not fully absorb the oil 10 Pour...

Page 115: ...cleaner assembly 13 Install the clamp 14 Insert the air cleaner assembly into the air cleaner housing 15 Fasten the screws Do not push the dust cover 1 too far into the air cleaner housing 2 If the du...

Page 116: ...deposits can be seen in the drain tube the tube must be cleaned before starting the vehicle 1 Remove the drain tube 1 by removing the clip 2 under the air cleaner housing 3 2 Drain the deposits 3 Rein...

Page 117: ...3 Turn the adjuster to obtain the correct freeplay 4 Tighten the lock nut and reinstall the sleeve 5 After adjustment check for smooth operation of the throttle lever from fully closed to fully open...

Page 118: ...g positions If there is a problem see your dealer 3 Inspect the condition of the throttle cable from the throttle lever down to the carburetor If the cable is kinked or chafed have it replaced 4 Check...

Page 119: ...ons on page 79 1 Check the condition of the choke cable 1 2 Check the operation of the choke knob 2 If the cable is damaged or kinked have it replaced by your dealer LEFT HANDLEBAR 2 1 2 choke knob 1...

Page 120: ...2 counterclockwise until you feel slight resistance 5 Turn the adjuster 1 4 turn clockwise then tighten the lock nut to hold the adjuster in this position 6 After adjustment start the engine and test...

Page 121: ...n the correct freeplay After adjustment tighten the lock nut securely 4 Return the dust cover and rubber sleeve Other Checks Check the reverse assist lever and cable for loose connections or other dam...

Page 122: ...rature for accurate idle speed adjustment For information about high altitude carburetor adjustment see page 185 Refer to Safety Precautions on page 79 1 If the engine is cold start it and warm it up...

Page 123: ...the spark plug cap 1 Take care to avoid damaging the spark plug wire when disconnecting the cap 3 Using a spark plug wrench provided in the tool kit remove the spark plug Spark Plug Recommendation st...

Page 124: ...ges and the side electrode 3 should not be eroded If the electrodes and insulator tip appear unusually fouled or burned we suggest that you contact your dealer 5 Discard the spark plug if there is app...

Page 125: ...a First tighten the plug b Then loosen the plug c Next tighten the plug again 1 8 turn after it seats NOTICE An improperly tightened spark plug can damage the engine If a plug is too loose the piston...

Page 126: ...wer and possibly damage the valves For those who are mechanically proficient and have the proper tools instructions on adjusting valve clearances are given in the official Honda Service Manual Otherwi...

Page 127: ...onment The use of safety glasses is recommended for this procedure Because of the possible fire hazard check that there are no combustible materials in the area before purging the spark arrester 1 Sel...

Page 128: ...reeplay does not feel within the normal range while riding check the brake shoes for wear page 130 Worn shoes should be replaced If the shoes are not worn beyond the recommended limit there is probabl...

Page 129: ...our dealer add the recommended fluid Do not add or replace brake fluid except in an emergency Use only fresh brake fluid from a sealed container If you do add fluid have your dealer check the system a...

Page 130: ...er and immediately call a doctor If it comes in contact with your skin wash with clean water and if necessary call a doctor Make sure there are no fluid leaks Check for deterioration or cracks in the...

Page 131: ...the brakes start to take hold Freeplay measured at the tip of the front brake lever 1 should be 1 1 3 16 in 25 30 mm Front Brake Lever Freeplay Shoe Lining Clearance RIGHT HANDLEBAR 1 1 3 16 in 25 30...

Page 132: ...g thickness are within the recommended limits reinstall the inspection hole plugs seating them into the inspection hole as shown 5 If the brake lever freeplay is excessive but the linings are not worn...

Page 133: ...eels off the ground by placing a support block under the vehicle 3 Beginning with either the left or right front wheel remove the inspection hole plug and line up the hole with one of the brake adjust...

Page 134: ...eat steps 3 through 5 7 Reinstall the inspection hole plug seating it into the inspection hole as shown 8 Follow steps 3 through 7 to adjust the other front brake 9 Recheck the brake lever freeplay If...

Page 135: ...brake starts to take hold Freeplay measurement at the tip of the end of the pedal should be 9 16 13 16 in 15 20 mm If necessary adjust to the specified range Rear Brake Pedal Freeplay RIGHT SIDE 1 rea...

Page 136: ...e the cutout on the adjusting nut is properly seated on the brake arm pin 3 2 Adjust the freeplay of the rear brake pedal Push the brake arm 4 then check the clearance between the brake arm and the br...

Page 137: ...starts to take hold Freeplay measurement at the tip of the end of the brake lever should be 9 16 13 16 in 15 20 mm If necessary adjust to the specified range Rear Brake Lever Freeplay 1 LEFT HANDLEBA...

Page 138: ...erating rod at the rear of the frame Make sure the cutout on the adjusting nut is properly seated on the brake arm pin 3 2 Adjust the freeplay of the rear brake lever parking brake lever Push the brak...

Page 139: ...and brake pedal assemblies are positioned properly and the securing bolts are tight Make sure that the brake cables brake arm spring parking and fasteners are in good condition Other Inspections 19 TR...

Page 140: ...ake arm to move toward a reference mark on the brake panel 1 Apply the brake control and check the movement of the arrow 1 on the brake arm 2 2 Replace the brake shoe if the arrow aligns with the refe...

Page 141: ...de behind the engine from time to time Adjustment is done by turning the adjusting nut 2 Turn the nut in direction A if the switch operates too late and in direction B if the switch operates too soon...

Page 142: ...brake inspection hole plug 1 3 Remove the rear brake drain bolt 2 from the bottom of the rear brake cover If any water drains the brake seals must be replaced by your dealer as soon as possible Draini...

Page 143: ...t Refer to Safety Precautions on page 79 Properly inflated tires provide the best combination of handling tread life and riding comfort Generally underinflated tires wear unevenly adversely affect han...

Page 144: ...f warm tires to match the recommended cold tire pressures the tires will be underinflated Be sure to check tire pressure at the riding site since changes in altitude can affect air pressure The recomm...

Page 145: ...so look for Bumps or bulges in the side of the tire or the tread Replace any tire that has a bump or bulge Cuts slits or cracks in the tires Replace the tire if you can see fabric or cord Nails or oth...

Page 146: ...the groove depth 1 in the center of the tire or check the wear indicator 2 For best performance you should replace a tire before the tread depth at the center reaches the following limits front 3 16...

Page 147: ...d or permanently repaired as soon as possible For more information on temporary repairs see If You Have a Flat Tire page 165 A permanent repair such as an internal plug patch can be made if a tire has...

Page 148: ...tire The recommended tires for your ATV are When you replace a tire remember Have the tire replaced by your dealer if possible If you have a tire professionally replaced at a non Honda facility we re...

Page 149: ...r case Check the guard and plates for cracks damage or looseness at intervals shown in the Maintenance Schedule Have the engine guard and skid plates replaced if they are cracked or damaged If the gua...

Page 150: ...electrical accessories on your ATV or do not ride frequently we recommend that you charge the battery frequently see Battery Charging page 144 If you do not expect to ride your ATV for at least two we...

Page 151: ...moving the battery and slow charging it every 30 days see Battery Charging page 144 Before you remove the battery be sure to read all the information that follows as well as the information on the bat...

Page 152: ...eat page 90 3 Release the rings and remove the rubber band 1 4 Disconnect the negative terminal lead 2 from the battery 3 first then disconnect the positive terminal lead 4 5 Remove the battery 3 1 ru...

Page 153: ...ays Installation 1 Check that the battery rubber 5 for damage If necessary replace the battery rubber 2 Make sure the battery rubber is properly installed 3 Reinstall in the reverse order of removal B...

Page 154: ...ur Honda which can be purchased from your dealer These units can be left connected for long periods without risking damage to the battery However do not intentionally leave the charger connected longe...

Page 155: ...MUV If your ATV is still warm from recent operation give the engine and exhaust system time to cool off Park in a shady area Washing your ATV in bright sunlight may cause the finish to fade because w...

Page 156: ...ater to remove any residue Detergent residue can corrode alloy parts 5 Dry your ATV with a chamois or a soft towel Leaving water on the surface to air dry can cause dulling and water spots As you dry...

Page 157: ...and clear plastic Light road grimes Spray any difficult to reach or very dirty areas with a spray cleaner degreaser Rinse and dry Apply a spray cleaner polish and wipe with a non abrasive cloth Heavy...

Page 158: ...e page 179 when you buy touch up paint If the frame has a chip that exposes the metal first apply primer to prevent corrosion and then apply the touch up paint Several thin layers of touch up paint ar...

Page 159: ...to be an environmentally responsible ATV owner Preparing for a Ride 150 What to Take to the Riding Area 150 What to Take on the Trail 151 Transporting Your Honda 152 Storing Your Honda 154 Preparation...

Page 160: ...Along with your ATV and riding gear you should take along some tools and supplies in case you have a problem For some of the difficulties you might encounter see Taking Care of the Unexpected which b...

Page 161: ...r help and how experienced you or your companions are in making repairs If you decide to take some tools spare parts or other supplies on the trail be sure you can carry them safely and know how to us...

Page 162: ...cle in its normal operating position on all four wheels Do not incline the vehicle upright on its rear end This can damage the vehicle and leaking gasoline could be a hazard Follow these procedures 1...

Page 163: ...recommended because it can stretch under load Using tie down straps in any other areas can damage your ATV 4 Rock the vehicle back and forth to make sure the tie down straps are tight and the vehicle...

Page 164: ...ailable from your dealer We suggest you perform the following procedures to keep your ATV in top condition These storage procedures will reduce the deterioration that can occur during storage Refer to...

Page 165: ...ark plug to the spark plug cap Pour a tablespoon 15 20 cc of clean engine oil into the cylinder and cover the spark plug hole with a piece of cloth With the engine stop switch in the OFF r position pr...

Page 166: ...th a porous material Avoid using plastic or similar non breathing coated materials that restrict air flow and allow heat and moisture to accumulate NOTICE Do not store your ATV in an upright position...

Page 167: ...ange the engine oil page 98 3 If your ATV has been stored for more than two months ask your dealer to drain and replace the fuel 4 Charge the battery page 144 as required Install the battery 5 Perform...

Page 168: ...hoose Sensible Cleaners Use a biodegradable detergent when you wash your ATV Avoid aerosol spray cleaners that contain chlorofluorocarbons CFCs which damage the atmosphere s protective ozone layer Don...

Page 169: ...vice to help you deal with a wide range of problems Take time to read this section before you ride Also review the tips in Preparing for a Ride page 150 General Guidelines 160 If Your Engine Quits or...

Page 170: ...cause more damage and endanger your own safety After stopping take time to assess the situation Carefully inspect your ATV to identify the problem then consider your options before you decide what to...

Page 171: ...your options before deciding what to do If the problem is relatively minor and you have the tools supplies and skills to make a temporary repair be sure to have permanent repairs made as soon as poss...

Page 172: ...gine or experience poor engine performance the following information may help you If you can t correct the problem see your dealer If your ATV won t start listen as you press the start button If you d...

Page 173: ...tarter motor If all possible causes are negative the starter motor may be faulty See your dealer SYMPTOM Starter motor works but the engine won t start POSSIBLE CAUSE WHAT TO DO engine stop switch OFF...

Page 174: ...e Carburetor Adjustment page 185 runs erratically misfires May damage catalytic converter See your dealer blubbers rich fuel mixture See your dealer sooty exhaust rich fuel mixture See your dealer det...

Page 175: ...tool tire cement and an instruction sheet Follow the instructions provided with the repair kit to make a temporary repair As soon as possible have the tire permanently repaired by your dealer Any tir...

Page 176: ...handle and if the tire comes off the rim it may lock up the wheel and cause you to crash WARNING 3WARNING Riding your ATV with a temporary tire repair can be risky If the temporary repair fails you c...

Page 177: ...rm level surface 2 Loosen but do not remove the wheel nuts 1 3 Raise the front or rear wheels off the ground and place a support block under the vehicle 4 Remove the wheel nuts 5 Remove the wheel Emer...

Page 178: ...the wheel then lower the ATV to the ground before tightening the nuts in a crisscross rather than circular pattern to the specified torque 47 lbf ft 64 N m 6 5 kgf m If a torque wrench was not used fo...

Page 179: ...he first thing you should check for is a blown fuse 1 Check all the fuse before looking elsewhere for another possible cause of the problem Replace any blown fuses and check component operation The ma...

Page 180: ...w before checking or replacing the fuse 2 To access the fuse 1 remove the seat page 90 3 Remove the fuse holder assembly 2 4 Pull the old fuse out of the fuse holder 3 5 Push the new fuse into the fu...

Page 181: ...e proper rating for the circuit install one with a lower rating NOTICE Replacing a fuse with one that has a higher rating greatly increases the chance of damage to the electrical system 6 Install the...

Page 182: ...or damage and determine if it is safe to ride Check the tightness of critical nuts and bolts securing such parts as the handlebar control levers brakes and wheels If there is minor damage or you are u...

Page 183: ...ng a duplicate either get your spare or have one made If you don t know your key number call the dealer where you purchased your Honda ATV They may have it listed in their records If they don t transp...

Page 184: ...ake 3 Turn the ignition switch to the ON q position 4 Use the recoil starter page 54 to start the engine Jump starting is not recommended especially if you use an automobile battery The greater ampera...

Page 185: ...upplies you have with you If any component of the brake system is damaged you may be able to ride carefully back to your base using the other brake components for slowing or stopping If you damage a t...

Page 186: ...Taking Care of the Unexpected 176 19 TRX250TM 31HS0630 book Page 176 Thursday April 5 2018 3 37 PM...

Page 187: ...cal data plus information on government requirements and how to break in your ATV Vehicle Identification 178 Specifications 180 Break in Guidelines 184 High Altitude Carburetor Adjustment 185 Emission...

Page 188: ...ment parts You may record these numbers in the Quick Reference section at the rear of this manual The VIN 1 is stamped on the front of the frame The engine number 2 is stamped on the right side of cra...

Page 189: ...at Remove the seat page 90 to check the label The color code is helpful when ordering replacement parts You may record the color and code in the Quick Reference section at the rear of this manual Colo...

Page 190: ...uel tank capacity 2 40 US gal 9 1 including reserve fuel tank reserve 0 63 US gal 2 4 engine oil capacity after disassembly 2 0 US qt 1 9 after draining 1 6 US qt 1 5 engine oil API Service Classifica...

Page 191: ...9 NGK or X24EPR U9 DENSO spark plug cold climate DPR7EA 9 NGK or X22EPR U9 DENSO spark plug high speed riding DPR9EA 9 NGK or X27EPR U9 DENSO spark plug gap 0 03 0 04 in 0 8 0 9 mm valve clearance col...

Page 192: ...0 91 MAXXIS M9804 tire pressure front rear cold front 2 9 psi 20 0 kPa rear 2 9 psi 20 0 kPa Electrical battery YTX12 BS 12 V 10 Ah 10HR generator 0 123 kW 5 000 rpm Lights headlight Low High 12 V 25...

Page 193: ...25 N m 2 5 kgf m rear final gear case oil drain plug 9 lbf ft 12 N m 1 2 kgf m rear final gear case oil fill cap 9 lbf ft 12 N m 1 2 kgf m rear final gear case oil level check bolt 9 lbf ft 12 N m 1 2...

Page 194: ...reliability and performance by paying extra attention to how you ride during the first operating day or 15 miles 25 km During this period avoid full throttle starts rapid acceleration and constant rpm...

Page 195: ...engine when operated at high altitude with the carburetor modifications for high altitude use will meet each emission standard throughout its useful life Even with carburetor modification engine hors...

Page 196: ...cable exhaust emissions standards during its useful life when operated and maintained according to the instructions provided The Vehicle Emission Control Information Label 1 is attached on the right s...

Page 197: ...Control System The exhaust emission control system is composed of appropriate carburetor settings including oxidation catalytic converter and secondary air injection system No adjustments should be m...

Page 198: ...conomy Federal regulations prohibit removing or disabling a device or element of design that may affect your engine s emission performance unless your ATV will be used exclusively in competition If yo...

Page 199: ...HE FOLLOWING ACTS Removal of or puncturing the muffler baffles header pipes or any other component which conducts exhaust gases Removal of or puncturing of any part of the intake system Lack of proper...

Page 200: ...e posted on the pump The following are the EPA approved percentages of oxygenates for off high way vehicles ETHANOL ethyl or grain alcohol up to 10 by volume You may use gasoline containing up to 10 e...

Page 201: ...uel system If you notice any undesirable operating symptoms try another service station or switch to another brand of gasoline Fuel system damage or performance problems resulting from the use of an o...

Page 202: ...V away from high grasses dry leaves or other flammables A defective catalytic converter contributes to air pollution and can impair your engine s performance Follow these guidelines to protect your AT...

Page 203: ...s section contains information on your warranty and how to get an official Honda service manual Authorized Manuals 194 Warranty Coverage 195 Warranty Service 196 Contacting Honda 197 Your Honda Dealer...

Page 204: ...r Honda motorcycle scooter ATV and SXS for winter These Honda manuals are written for the professional technician but most mechanically capable owners should find them easy to use if they have the pro...

Page 205: ...at your warranty applies to defects in material or workmanship of your Honda Your warranty coverage does not apply to normal wear or deterioration associated with using the ATV Your warranty coverage...

Page 206: ...on If the problem is covered under warranty your dealer will perform the warranty repairs for you If you have questions about warranty coverage or the nature of the repair it is best to talk to the Se...

Page 207: ...portant to work to resolve any differences at the dealership level If you wish to comment on your experiences with your Honda or with your dealer please send your comments to the following address Mot...

Page 208: ...Honda products and Honda Genuine Accessories The same quality that went into your Honda can be found in Honda Genuine replacement parts You ll also find comparable quality in the accessories and prod...

Page 209: ...Consumer Information 199 19 TRX250TM 31HS0630 book Page 199 Thursday April 5 2018 3 37 PM...

Page 210: ...ective 28 appearance care 145 authorized manuals 194 B battery 140 brake light switch adjustment 131 brakes cables 129 draining water from 132 fluid 118 front brake lever 22 rear brake lever 22 rear b...

Page 211: ...aning appearance care 145 climbing hills 65 clutch system 110 color label 179 compartment owner s manual 89 tool kit 88 component fails 175 consumer information 193 controls features 15 crash if you 1...

Page 212: ...t 158 exhaust system cleaning 34 purging 117 F flag pole bracket 25 flat tire 165 flooded engine 53 fuel fill cap 92 high altitude fuel mixture adjustment 185 oxygenated 190 recommendation 91 refuelin...

Page 213: ...ssing or turning on slopes 70 riding down hills 68 riding up hills 65 stopping on hills 66 Honda service manual 194 Honda contacting 197 dealer 198 I identification vehicle 178 idle speed engine 112 i...

Page 214: ...oil 100 M maintenance component locations 85 importance 77 precautions 79 record 84 safety 78 schedule 80 manual service 194 maximum weight limit 37 modifications 40 N neutral indicator 14 noise emiss...

Page 215: ...avement no riding on 43 pinging engine 91 plug spark 113 pre ride inspection 33 problems unexpected 159 protective apparel 28 R rear final gear case oil 100 recoil starter 20 removal seat 90 reverse a...

Page 216: ...cautions 79 labels 5 riding precautions 43 schedule maintenance 80 seat removal 90 serial numbers 178 service customer 197 manuals 194 warranty 195 shifting gears 55 skid plates 139 skidding or slidin...

Page 217: ...ignition 17 T throttle cable 107 108 lever 21 107 108 tires air pressure 133 flat 165 repairing 137 replacing 138 thread conditions 135 136 tool kit 88 trailer towing operational guidelines 38 weight...

Page 218: ...6 valve fuel 15 vehicle identification no VIN 178 W warning labels 5 warranty coverage 195 extended 196 service 196 washing your ATV 146 water draining from brakes 132 riding through 71 weight limit 3...

Page 219: ...expensive component to repair Proper maintenance especially the use of the recommended fluids and filters prevents premature wear and damage Frequent causes of costly repairs are Engine oil insufficie...

Page 220: ...Reference Quick Reference Engine No VIN Color Label Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Mgr 19 TRX250TM 31HS0630 book Page 213 Thursday April 5 2018 3...

Page 221: ...t lever switches steering Fuel Capacity unleaded gasoline pump octane number 86 or higher 2 40 US gal 9 1 reserve 0 63 US gal 2 4 Engine Oil Capacity API Service Classification SG or higher except oil...

Page 222: ...04 Tire Pressure cold Front 2 9 psi 20 0 kPa Rear 2 9 psi 20 0 kPa Spark Plugs standard DPR8EA 9 NGK or X24EPR U9 DENSO cold climate DPR7EA 9 NGK or X22EPR U9 DENSO high speed riding DPR9EA 9 NGK or X...

Page 223: ...FF ignition switch 17 o START button 18 e RUN engine stop switch 18 r OFF engine stop switch 18 y ON headlight switch 19 t OFF headlight switch 19 u HI headlight dimmer switch 19 i LO headlight dimmer...

Page 224: ...known to the State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehic...

Page 225: ...PRINTED IN USA WPCXXXX 2018 XX 19 00X31 HS0 6300 31HS0630...

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