Honda FourTrax Foreman TRX500FE2 2018 Owner'S Manual Download | Manualshive

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Servicing Your Honda

128

Seat Removal

Refer to

Safety Precautions

on page 117.

The seat must be removed for the engine oil filter, air cleaner, spark
plug, battery and fuse maintenance and to remove the rear fender
cover and tank cover assembly, to access the owner’s manual, air
pressure gauge, gear change tool, 40 A spare fuse and tool kit.

Removal

1. Pull the seat latch (1) at the rear of the seat.
2. Slide the seat (2) back and lift it.

Installation

1. Insert the front prongs (3) into the backside of the tank cover (4)

and hooks (5) on the frame, and press the studs (6) into the
grommets (7).

2. Press down on the seat until locks.

(3)

(1) seat latch
(2) seat
(3) front prongs

(5) hooks
(6) studs
(7) grommets

(6)

(2)

(1)

(5)

(4)

(4) tank cover

(7)

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Summary of Contents for FourTrax Foreman TRX500FE2 2018

Page 1: ...TRX500FE2 FOURTRAX FOREMAN Part Number ...

Page 2: ...be considered a permanent part of the ATV and should remain with the ATV when it is resold This publication includes the latest production information available before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission Honda Motor Co Ltd 2018 19 TRX50...

Page 3: ...Honda TRX500FE2 4 4 with Power Steering OWNER S MANUAL Original instructions 19 TRX500FE2 ED 32HR48500 book 2 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 4: ...s just as important to observe the break in guidelines and perform all pre ride and other periodic checks detailed in this manual We also recommend that you read and understand this owner s manual before you ride It s full of facts instructions safety information and helpful tips To make it easy to use the manual contains a detailed list of topics at the beginning of each section and an index at t...

Page 5: ...the lights Can use the clutch Can use the gearbox Can use the accelerator Can use the braking systems First manoeuvres make 2 at reduced speed among which one slalom Can use the clutch in conjunction with the brake Balance satisfactory Direction of vision satisfactory Driving technique satisfactory Gear selection technique satisfactory Emergency manoeuvres the maximum speed of the vehicle Front an...

Page 6: ...ing slopes Driving down a slope Crossing a slope horizontally Driving on rough terrain Skidding and wheel spin If you have any questions or if you ever need special service or repairs remember that your dealer knows your ATV best and is dedicated to your complete satisfaction Happy riding The following code in this manual indicates the country The specifications may vary with each locale This vehi...

Page 7: ... this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operating or maintaining an ATV You must use your own good judgement You will find important safety information in a variety of forms including Safety Labels on the ATV Safety Messages preceded by a safety alert symbol 2...

Page 8: ... how to use this ATV correctly and safely This entire manual is filled with important safety information please read it carefully 3DANGER You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions 3WARNING You CAN be KILLED or SERIOUSLY HURT if you don t follow instructions 3CAUTION You CAN be HURT if you don t follow instructions 19 TRX500FE2 ED 32HR48500 book 7 ページ２０１８年４月２４日火曜日午前１１...

Page 9: ...truments Controls 13 The location and function of indicators and controls on your ATV and operating instructions for various controls and features Before Riding 61 The importance of wearing a helmet and other protective gear how to make sure you and your ATV are ready to ride and important information about loading Basic Operation Riding 77 How to start and stop the engine shift gears and brake Al...

Page 10: ...ms Tips 207 How to store and transport your ATV and how to be an environmentally responsible rider Taking Care of the Unexpected 217 What to do if you have a flat tyre your engine won t start etc Technical Information 241 ID numbers technical specifications and other technical facts Index 252 Manufacturer Authorised Representative and Importer for EU Market 262 19 TRX500FE2 ED 32HR48500 book 9 ページ...

Page 11: ...ation and recommendations to help you ride your ATV safely Please take a few moments to read these pages This section also includes information about the location of safety labels on your ATV Important Safety Information 2 Labels 5 19 TRX500FE2 ED 32HR48500 book 1 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 12: ...this ATV model is 16 Children under age 16 should never operate this vehicle Always Wear a Helmet It s a proven fact helmets significantly reduce the number and severity of head injuries So always wear an approved motorcycle helmet We also recommend that you wear eye protection sturdy boots gloves and other protective gear page 62 Never Carry a Passenger Your ATV is designed for one person only Th...

Page 13: ...earn Practice Even if you have ridden other ATVs take time to become familiar with how this ATV works and handles Practice in a safe area until you build your skills and get accustomed to the ATV s size and weight Be Alert for Off road Hazards The terrain can present a variety of challenges when you ride off road Continually read the terrain for unexpected turns drop offs rocks ruts and other haza...

Page 14: ...Even one drink can reduce your ability to respond to changing conditions and your reaction time gets worse with every additional drink So don t drink and ride and don t let your friends drink and ride either Keep Your Honda in Safe Condition It s important to keep your ATV properly maintained and in safe riding condition Having a breakdown can be difficult especially if you are stranded off road f...

Page 15: ...There is a specific symbol on each label The meanings of each symbol and label are as follows Read instructions contained in Owner s Manual carefully Read instructions contained in Shop Manual carefully In the interest of safety take the ATV to be serviced only by your dealer DANGER with RED background You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions WARNING with ORANGE backgr...

Page 16: ... has a proper understanding of the hazards and correct handling procedures involved Handle battery electrolyte with extreme care as it contains dilute sulfuric acid Exposure to eyes or skin can cause burns or loss of eyesight Read this manual carefully and understand it before handling the battery Failure to do so can cause personal injury and damage to the ATV Do not use the battery if the level ...

Page 17: ...e too fast for your skills or the conditions Always use proper riding techniques for hills slopes and rough terrain Use care when changing riding surfaces ATVs handle differently on different surfaces such as sand dirt or pavement Never carry a passenger since it would affect balance and steering and may cause you to lose control Avoid operating on public roads since a collision can occur with ano...

Page 18: ...G NEVER ride as a passenger Passengers can cause a loss of control resulting in SEVERE INJURY or DEATH TYRE OVERLOAD WARNING LABEL WARNING Improper tyre pressure or overloading can cause loss of control Loss of control can result in severe injury or death Cold tyre pressure Front Rear 30 kPa 4 4 psi 30 kPa 4 4 psi Maximum weight capacity 219 kg 483 lb kPa 30 30 219 kg 483 lb 19 TRX500FE2 ED 32HR48...

Page 19: ...properly can change handling stability and braking performance and can lead to an accident Never exceed the maximum rear cargo limit combined weight on the rear rack and in the storage area of 80 kg 176 lb Refer to instructions in the Owner s Manual TRAILER HITCH LABEL WARNING Towing an improperly loaded trailer can cause loss of control Read towing instructions in Owner s Manual Tow weight limit ...

Page 20: ...Manual DRIVELINE INFORMATION LABEL Driving in Front Differential Lock Mode changes the way your vehicle handles and turns Use this mode only at low speed See owner s manual for more information CE MARK Engine net power 21 4 kW Machine mass 294 kg MM YYYY Month and year of manufacture FUEL LABEL Unleaded petrol only ETHANOL up to 10 by volume 19 TRX500FE2 ED 32HR48500 book 10 ページ２０１８年４月２４日火曜日午後４...

Page 21: ... Safety 11 Labels RADIATOR CAP LABEL BATTERY LABEL FRONT CARRIER LABEL CE MARK TYRE OVERLOAD WARNING LABEL kPa 30 30 219 kg 483 lb 40 kg 88 lb 19 TRX500FE2 ED 32HR48500 book 11 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 22: ... LABEL PASSENGER WARNING LABEL 4WD BRAKING INFORMATION LABEL AGE RECOMMENDATION WARNING LABEL GENERAL WARNING LABEL 80 kg 176 lb 385 kg 850 lb 14 kg 30 lb DRIVELINE INFORMATION LABEL FUEL LABEL 19 TRX500FE2 ED 32HR48500 book 12 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 23: ...or other components are presented in other sections of this manual where they will be most useful Operation Component Locations 15 Indicators Displays 18 Multi function Display 24 Speed and Mileage Unit Changing 26 4WD Indicator 26 Gear Position Indicator 27 Fuel Gauge 28 Digital Clock 30 Odometer 31 Tripmeter 31 Coolant Temperature Gauge 32 Hour Meter 34 Maintenance Tripmeter Maintenance Hour Met...

Page 24: ...44 Headlight Switch 45 Headlight Dimmer Switch 45 Horn Button 45 Recoil Starter 46 Throttle Lever 47 Gearshift Switch 48 Front Brake Lever 49 Rear Brake Lever Parking Brake Lever 49 Rear Brake Pedal 49 Parking Brake Reverse Lever P R Lever 50 Flag Pole Bracket 52 Trailer Hitch 53 Accessory Socket 54 Utility Box 56 Utility Pocket 57 Storage Compartment 58 EPS Electric Power Steering 59 19 TRX500FE2...

Page 25: ...ition switch headlight switch differential lock switch headlight dimmer switch throttle lever rear brake lever parking brake lever P R lever gearshift switches horn button front brake lever 4WD switch engine stop switch 19 TRX500FE2 ED 32HR48500 book 15 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 26: ...Instruments Controls 16 Operation Component Locations rear cargo rack recoil starter rear brake pedal flag pole bracket front cargo rack 19 TRX500FE2 ED 32HR48500 book 16 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 27: ...Instruments Controls 17 Operation Component Locations utility box accessory socket trailer hitch storage compartment utility pocket 19 TRX500FE2 ED 32HR48500 book 17 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 28: ...e Refer to the indicators frequently Their functions are described on the following pages 1 5 1 neutral indicator 3 8 7 6 4 2 2 reverse indicator 3 differential lock indicator 4 PGM FI indicator 8 mode select button 5 high coolant temperature indicator 7 multi function display 6 PS Electric Power Steering indicator 19 TRX500FE2 ED 32HR48500 book 18 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 29: ...ds and then go off after initial lamp check These indicators are identified in the table on page 21 with the words Lamp Check When applicable the reverse or neutral indicators comes back on and remain on until you shift out of reverse or neutral after initial lamp check When applicable the differential lock indicator comes back on and remains on until you shift out of the front differential lock m...

Page 30: ...n the table on page 22 with the words Display Check If any part of these displays does not come on when it should have your dealer check for problems Meter Input Signal Failure If the neutral indicator reverse indicator differential lock indicator PGM FI indicator high coolant temperature indicator stay on and the gear position indicator and coolant temperature gauge C H blink have your dealer che...

Page 31: ...ator Lights when there is any abnormality in the PGM FI Programmed Fuel Injection system Should also light for a few seconds and then go off when the ignition switch is turned on If the indicator comes on at any other time reduce speed and take your vehicle to your dealer as soon as possible Lamp Check 5 High coolant temperature indicator Lights when coolant temperature is high enough to adversely...

Page 32: ...erval is reached page 36 Speedometer Shows riding speed Fuel gauge Shows approximate fuel supply available page 28 Digital clock Shows the time hours and minutes page 30 Odometer Shows accumulated mileage page 31 Tripmeter Shows mileage per trip page 31 Coolant temperature gauge Shows approximate coolant temperature page 32 Hour meter Shows hours and tenths of hours of engine operation page 34 Mai...

Page 33: ...ts of multi function display Adjusts the digital clock page 30 Changes the speed and mileage units page 26 Resets the tripmeter to zero 0 page 31 This button also used to reset the maintenance tripmeter and maintenance hour meter page 37 19 TRX500FE2 ED 32HR48500 book 23 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 34: ...ti function display push the mode select button 7 Multi function Display 4WD indicator Gear position indicator Speedometer Maintenance minder indicator Fuel gauge Digital clock Odometer Tripmeter Coolant temperature gauge Hour meter Maintenance tripmeter Maintenance hour meter 1 multi function display 2 4 3 1 3 speedometer 6 4WD indicator 7 mode select button 4 maintenance minder indicator 5 lower...

Page 35: ... there is a coolant temperature warning with your ATV the display will automatically change to the coolant temperature gauge If you try to change the display back to ordinary display it will automatically return to the coolant temperature gauge Fuel gauge page 28 Digital clock page 30 Odometer page 31 Tripmeter page 31 Coolant temperature gauge page 32 When ATV is moving When ATV is not moving Hou...

Page 36: ...ange the speed and mileage units press and hold the mode select button 1 for more than 5 seconds in the odometer mode page 25 with the ATV stopped The 4WD indicator 1 shows when the 4WD mode engages page 39 Speed and Mileage Unit Changing 4WD Indicator 1 mode select button 1 1 4WD indicator 1 19 TRX500FE2 ED 32HR48500 book 26 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 37: ... properly displayed on the gear position indicator If the gear position indicator shows or blinks turn the ignition switch to the OFF w position and then turn it back to the ON q position again If the gear position indicator shows rock the vehicle back and forth and make sure the gear position indicator is displayed properly and then if the gear position indicator still shows or blinks see your de...

Page 38: ...mode the display is in when the fuel level reaches 1st segment 3 the display will automatically switch to the fuel gauge display You should refuel as soon as possible The amount of fuel remaining when the fuel gauge reaches the 1st segment is approximately 6 9 ℓ 1 82 US gal 1 52 Imp gal Fuel Gauge 2 1 fuel gauge 1 2 fuel mark 3 1st segment 3 19 TRX500FE2 ED 32HR48500 book 28 ページ２０１８年４月２４日火曜日午前１...

Page 39: ...el mark blinks you should refuel as soon as possible The amount of fuel reserve is approximately 4 9 ℓ 1 29 US gal 1 08 Imp gal Fuel gauge failure If the fuel gauge E F 6 is blinking the fuel gauge function has failed See your dealer 5 5 LO FUEL 4 4 E _ _ _ _ _ F 6 6 E F 19 TRX500FE2 ED 32HR48500 book 29 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 40: ...r 0 5 seconds Press and hold the mode select button the display will begin advancing fast Press and hold the button for 0 5 5 5 seconds advance one minute at a time 5 5 10 5 seconds advance five minutes at a time 10 5 seconds or more advance ten minutes at a time 4 Release the mode select button when the display reaches the desired time 5 To end the adjustment press and release the mode select but...

Page 41: ...ileage per trip since you last reset the tripmeter while the ignition switch is ON q with the TRIP mark 2 The tripmeter returns to 0 0 when the readout exceeds 999 9 To reset the tripmeter to zero press the mode select button 3 and hold it in for at least 2 seconds in the tripmeter mode Odometer Tripmeter 1 2 1 odometer 2 ODO mark 3 1 1 tripmeter 3 mode select button 2 TRIP mark 2 19 TRX500FE2 ED ...

Page 42: ...q The normal operating temperature range is within the section between the 1st segment 3 and 4th segment 4 When coolant temperature is low the coolant temperature gauge will display Lo 5 Coolant Temperature Gauge 1 coolant temperature gauge 2 coolant temperature mark 3 1st segment 4 4th segment 5 Lo 2 1 3 4 5 19 TRX500FE2 ED 32HR48500 book 32 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 43: ...ine and check the reserve tank coolant level Read pages 229 230 and do not ride the ATV until the problem has been corrected NOTICE Continuing to ride with an overheated engine can cause serious engine damage If the C H 8 blinks the meter input signal fails See your dealer 7 high coolant temperature indicator 6 5th segment 6 7 8 8 C H 19 TRX500FE2 ED 32HR48500 book 33 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 44: ...tch is ON q with the hour meter mark 2 The hour meter provides accurate service period information for initial and regular maintenance The hour meter locks at 99 999 9 when the readout exceeds 99 999 9 Hour Meter 2 1 1 hour meter 2 hour meter mark 19 TRX500FE2 ED 32HR48500 book 34 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 45: ...e maintenance minder indicator The maintenance tripmeter decreases from 1 000 km 600 miles after reset The maintenance hour meter decreases from 100 hour after reset Initial setting of the maintenance tripmeter is 150 km 100 miles Initial setting of the maintenance hour meter is 20 hour Maintenance Tripmeter Maintenance Hour Meter 1 1 maintenance tripmeter 2 3 2 2 maintenance minder indicator 3 ma...

Page 46: ...al Maintenance Appears at 150 km 100 miles or 20 operating hours whichever comes first Regular Maintenance Interval 1 Appears 1 000 km 600 miles or 100 operating hours after the Initial Maintenance or Regular Maintenance Interval 2 is performed and maintenance minder is reset whichever comes first in the maintenance schedule Regular Maintenance Interval 2 Appears 1 000 km 600 miles or 100 operatin...

Page 47: ...ill appear then it will blinks twice and the multi function display will temporarily show all the modes and digital segments The indicator message will disappear Reset operation will be cancelled if the mode select button is released before the indicator blinks twice If the maintenance is done before the setting interval be sure to reset the meters after the maintenance 5 6 2 2 maintenance minder ...

Page 48: ... right for the ON q position The ignition switch is also used to reset the maintenance tripmeter maintenance hour meter page 37 Ignition Switch Key Position Function ON q Electrical circuits on OFF w No electrical circuits function CENTRE OF HANDLEBAR OFF ON 1 q ON w OFF 1 ignition switch 19 TRX500FE2 ED 32HR48500 book 38 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 49: ...ook at the 4WD indicator 2 2WD mode the 4WD indicator disappears when the 2WD mode engages 4WD mode the 4WD indicator appears when the 4WD mode engages If the 4WD indicator does not appear when selecting the 4WD mode accelerate your ATV slowly until the 4WD indicator appears The 4WD indicator and differential lock indicator both flash together when there is any abnormality in the front final gear ...

Page 50: ...cause locking all four wheels together changes the way the vehicle handles and increases the amount of room necessary to turn a speed limiter restricts the speed to 32 km h 20 mph Pushing and holding the start override button in this mode allows you to momentarily override the 32 km h 20 mph speed limiter up to 64 km h 40 mph to help you free the vehicle in more severe conditions You should only u...

Page 51: ...ed and the differential lock indicator will slowly flash If the differential lock indicator does not stay on when the front differential lock mode is selected steer the handlebar either to the left or right all the way while your ATV is stopped If the differential lock indicator is still flashing move your ATV slowly while steering the handlebar all the way to right or left 2 4WD mode in the locki...

Page 52: ...in the front final gear system If this occurs the front final gear actuator will stop moving and the front final gear system will be fixed in the current position either 2WD mode 4WD mode or front differential lock mode If both the differential lock indicator and 4WD indicator flash reduce speed and take your ATV to your dealer as soon as possible LEFT HANDLEBAR 3 start override button 3 2 4 2 dif...

Page 53: ...d the starter motor will crank the engine The starter motor will not operate if the engine stop switch is in the OFF r position when the start override button is pushed To activate the speed limiter override mode see Front Differential Lock and Speed Limiter Override Differential Lock Switch and Start Override Button page 40 Start Override Button LEFT HANDLEBAR 1 start override button START or SPE...

Page 54: ...tart the engine and it should normally remain in the RUN e position even when the engine is OFF If your ATV is stopped with the ignition switch ON q and the engine stop switch OFF r the battery will discharge Turn the ignition switch to OFF w to prevent battery discharge Engine Stop Switch e r LEFT HANDLEBAR 1 engine stop switch 1 e RUN r OFF 19 TRX500FE2 ED 32HR48500 book 44 ページ２０１８年４月２４日火曜日午前...

Page 55: ...ween the high and low beams of the headlights and to activate the assist headlight To operate turn the switch to HI u for high beam of the headlights and activate the assist headlight LO i for low beam of the headlights and deactivate the assist headlight Press the horn button 3 to sound the horn Headlight Switch y t Headlight Dimmer Switch u i Horn Button LEFT HANDLEBAR 1 headlight switch 1 y ON ...

Page 56: ...rols Features The recoil starter 1 is used to start the engine when the battery is low See Using the Recoil Starter page 90 Recoil Starter RIGHT SIDE 1 recoil starter 1 19 TRX500FE2 ED 32HR48500 book 46 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 57: ...e lever 1 with your thumb To reduce engine rpm release pressure on the throttle lever The throttle will automatically return to the closed position engine idle when you remove your thumb Throttle Lever RIGHT HANDLEBAR A 1 1 throttle lever A to open the throttle 19 TRX500FE2 ED 32HR48500 book 47 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 58: ... the transmission To operate press the upshift switch 1 to engage the next higher gear or press the downshift switch 2 to engage the next lower gear See Shifting Gears page 91 Gearshift Switch 2 1 1 upshift switch 2 downshift switch LEFT HANDLEBAR 19 TRX500FE2 ED 32HR48500 book 48 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 59: ...parking brake lever is used to slow or stop your ATV To operate pull the lever For information on braking techniques see page 96 The rear brake pedal is used to slow or stop your ATV To operate depress the pedal For information on braking techniques see page 96 Front Brake Lever Rear Brake Lever Parking Brake Lever Rear Brake Pedal 19 TRX500FE2 ED 32HR48500 book 49 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 60: ...e lever parking brake lever 2 is used to apply the parking brake or to shift the transmission into reverse Parking Brake Reverse Lever P R Lever 1 P R lever 2 rear brake lever parking brake lever 1 2 LEFT HANDLEBAR 19 TRX500FE2 ED 32HR48500 book 50 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 61: ...arking see page 111 To release the parking brake Squeeze the rear brake lever parking brake lever until the P R lever is released from the slot on the rear brake lever parking brake lever bracket The brakelight is activated by applying the parking brake When using the parking brake be sure to turn the ignition switch to OFF w to avoid discharging the battery To shift the transmission into reverse ...

Page 62: ...ur dealer To mount a pole in the bracket 1 follow the instructions that come with the flag pole kit Flag poles are required in some riding areas Check local regulations before riding Flag Pole Bracket RIGHT REAR 1 1 flag pole bracket 19 TRX500FE2 ED 32HR48500 book 52 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 63: ...eed a proper size ball 2 as specified by the trailer manufacturer To attach the ball and properly hook up a trailer follow the trailer manufacturer s instructions For load limits and operational guidelines see page 72 Trailer Hitch REAR 2 1 1 trailer hitch 2 ball 19 TRX500FE2 ED 32HR48500 book 53 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 64: ...ICE Do not plug in any heat generating accessory such as an automobile cigarette lighter because it can damage the socket To use the accessory socket turn the ignition switch to ON q start the engine Then turn the headlights OFF t and open the accessory socket cap 3 Accessory Socket LEFT FRONT 2 1 accessory socket 1 3 2 assist headlight 3 accessory socket cap 19 TRX500FE2 ED 32HR48500 book 54 ページ ...

Page 65: ...battery The accessory socket s rated capacity is DC 12 V 120 Watts 10 A or less If you exceed this limit you may blow a fuse See If a Fuse Blows page 231 When you are done using an accessory unplug it and cover the socket with the cap Be careful not to flood this accessory socket when washing your ATV 19 TRX500FE2 ED 32HR48500 book 55 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 66: ...p the front of the utility box cover 2 To close Push down the front of the utility box cover until it locks in place Make sure that the stud 3 is locked securely in position by pulling up lightly on the front of the utility box cover Utility Box LEFT FRONT FENDER 3 1 utility box 2 1 2 utility box cover 3 stud 19 TRX500FE2 ED 32HR48500 book 56 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 67: ...et 1 is located on the left side cover You may store small lightweight items in the pocket NOTICE Do not store valuable items in the utility pocket Utility Pocket LEFT SIDE COVER 1 1 utility pocket 19 TRX500FE2 ED 32HR48500 book 57 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 68: ...below the rear cargo rack 2 To open the compartment unhook the rubber strap 3 Be careful not to flood this area when washing your ATV Storage Compartment REAR 3 1 storage compartment 2 1 2 rear cargo rack 3 rubber strap 19 TRX500FE2 ED 32HR48500 book 58 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 69: ...g this brief period After cooling down it will then return to normal EPS operation The PS indicator should light when the ignition switch is turned on and remain on until the engine is started The PS indicator also lights when there is any abnormality in the EPS system If this occurs the electric power assist for turning will not be available but the manual steering system will perform as usual If...

Page 70: ...Instruments Controls 60 19 TRX500FE2 ED 32HR48500 book 60 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 71: ...for your comfort convenience or safety This section also includes important information about loading Are You Ready to Ride 62 Protective Apparel 62 Rider Training 64 Age Recommendation 65 No Passengers 65 No Alcohol or Drugs 66 Is Your ATV Ready to Ride 67 Pre ride Inspection 67 Load Limits Guidelines 71 Loading 71 Load Limits 72 Loading Guidelines 73 Accessories Modifications 74 Accessories 74 M...

Page 72: ...have any alcohol or drugs in your system For your safety we strongly recommend that you always wear an approved motorcycle helmet eye protection boots gloves trousers and a long sleeved shirt or jacket whenever you ride Although complete protection is not possible wearing proper gear can reduce the chance of injury when you ride Following are suggestions to help you choose the proper gear Helmet a...

Page 73: ...orcycle gloves to help protect your hands Riding trousers with knee and hip pads a riding jersey with padded elbows and a chest shoulder protector WARNING 3WARNING Operating this ATV without wearing an approved motorcycle helmet eye protection and protective clothing could increase your chances of severe injury or death in the event of an accident Always wear an approved motorcycle helmet that fit...

Page 74: ...ATV s controls and feel comfortable with its size and weight Rider Training WARNING 3WARNING Operating this ATV without proper instruction could increase your risk of an accident which could lead to serious injury or death Beginning and inexperienced operators should complete the certified training course offered by Honda They should then regularly practice the skills learned in the course and the...

Page 75: ... rear cargo racks Age Recommendation WARNING 3WARNING A child using an ATV that is not recommended for their age could lose vehicle control while riding resulting in severe injury or death A child under 16 should never operate an ATV with engine size greater than 90cc No Passengers WARNING 3WARNING Carrying a passenger on this ATV greatly reduces your ability to balance and control this ATV and co...

Page 76: ...Consult your doctor to be sure it is safe to operate a vehicle after taking medication No Alcohol or Drugs WARNING 3WARNING Operating this ATV after consuming alcohol or drugs can seriously affect your judgement cause you to react more slowly affect your balance and perception and result in serious injury or death Never consume alcohol or drugs before or while operating this ATV 19 TRX500FE2 ED 32...

Page 77: ...ur dealer There may be damage or other problems you cannot see Check the following items before you get on the ATV WARNING 3WARNING Improperly maintaining this ATV or failing to correct a problem before riding can cause a crash in which you can be seriously hurt or killed Always perform a pre ride inspection before every ride and correct any problems Pre ride Inspection Engine Oil Check the level ...

Page 78: ...se a wrench to make sure all accessible nuts bolts and fasteners are tight Underbody Exhaust System Check for and remove any dirt vegetation or other debris that could be a fire hazard or interfere with the proper operation of the vehicle Air Cleaner Housing Drain Tube Check for deposits in the drain tube If necessary clean the tube page 162 and check the air cleaner housing Leaks Loose Parts Walk...

Page 79: ...st if needed Press the throttle to make sure it moves smoothly without sticking and snaps shut automatically when it is released in all steering positions page 163 Brakes Squeeze the front and rear brake levers and step on the rear brake pedal to check that the controls operate normally Check for proper freeplay pages 179 181 Make sure there is no brake fluid leakage Reverse Assist Lever Check the...

Page 80: ...de Headlights and Headlight Dimmer Switch Check for proper function page 45 Engine Stop Switch Check for proper function page 44 Steering Check that the wheels turn properly as you steer the handlebar Move the handlebar right and left and check that there is no excessive backlash 19 TRX500FE2 ED 32HR48500 book 70 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 81: ... that change this ATV s design and performance can also make it unsafe Also the weight of any accessories will reduce the maximum load the ATV can carry More specific information on load limits accessories and modifications follows How much weight you put on your ATV and how you load it are important to your safety If you decide to carry cargo you should be aware of the following information Loadi...

Page 82: ...er a tongue jack or other support to keep the trailer level The weight of added accessories will reduce the maximum cargo weight you can carry Load Limits maximum weight capacity 219 kg 483 lb includes the weight of the rider all cargo and accessories front cargo rack weight limit rear cargo rack weight limit tow weight limit 40 kg 88 lb 80 kg 176 lb 385 kg 850 lb Combined weight of the trailer an...

Page 83: ...ng a rope or cable to the rear rack Load cargo on the rear rack as far forward as possible Make sure cargo on the front rack does not interfere with handlebar movement Do not allow cargo to extend beyond the edges of either the front or rear racks Make sure all cargo is secured before riding Balance cargo weight evenly on both sides Never exceed the maximum weight limit When towing a trailer take ...

Page 84: ...llow these guidelines Make sure the accessory does not obscure any lights reduce ground clearance limit suspension travel or steering travel or interfere with operating any controls Make sure the accessory does not interfere with your ability to shift body position on the seat or operate hand and foot controls Do not add any electrical equipment that will exceed the vehicle s electrical system cap...

Page 85: ... s handling stability and braking making it unsafe to ride Because safety vehicle movement and clearance must be taken into consideration you must consult your tyre maker or your dealer before changing your tyre model type Removing or modifying your lights exhaust system emission control system or other equipment can also make your ATV illegal Modifications 19 TRX500FE2 ED 32HR48500 book 75 ページ２０...

Page 86: ...Before Riding 76 19 TRX500FE2 ED 32HR48500 book 76 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 87: ...nes page 249 Safe Riding Precautions 79 Off road Use Only 79 Keep Hands and Feet on Controls 80 Riding Position Safety Equipment 81 Moving the ATV without Starting the Engine 82 Control Speed 83 Use Care on Unfamiliar or Rough Terrain 83 Do Not Perform Stunts 84 Starting Stopping the Engine 85 Preparation 86 Starting Procedure 87 Flooded Engine 88 Bank Angle Sensor Ignition Cut off System 88 Stall...

Page 88: ...ing Your ATV 98 Making Turns 98 Skidding or Sliding 100 Riding Up Hills 101 Riding Down Hills 105 Crossing or Turning on Hills or Slopes 106 Riding Over Obstacles 108 Riding Through Water 109 Parking 111 19 TRX500FE2 ED 32HR48500 book 78 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 89: ...d for off road use only not for pavement Riding on pavement can affect handling and control You should not ride your ATV on pavement When riding off road also remember to always obey local off road riding laws and regulations Obtain permission to ride on private property Avoid posted areas and obey no trespassing signs Off road Use Only WARNING 3WARNING Operating this ATV on paved surfaces may ser...

Page 90: ...bar or one foot from the footpegs can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV WARNING 3WARNING Operating this ATV on public streets roads or highways could cause you to collide with another vehicle Never operate this ATV on any public street road or highway even a dirt or gravel one Keep Hands and Feet on Controls WARNING 3WARNING Removin...

Page 91: ...wn below keeping your hands on the handlebar and feet on the footpegs Riding Position Safety Equipment Helmet and eye protection Long sleeved apparel and trousers Off road motorcycle gloves Off road motorcycle boots 19 TRX500FE2 ED 32HR48500 book 81 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 92: ...ming that the engine is off stand beside the ATV so you can reach the rear brake lever with your left hand 2 Be sure your legs are clear of the wheels 3 Check your footing 4 Slowly and carefully push the ATV and use the rear brake lever to control speed as necessary Moving the ATV without Starting the Engine Be sure your legs are clear of the wheels 19 TRX500FE2 ED 32HR48500 book 82 ページ２０１８年４月２４日...

Page 93: ... in time to react Control Speed WARNING 3WARNING Operating this ATV at excessive speeds increases your chances of losing control of the ATV which can result in an accident Always go at a speed that is proper for your vehicle the terrain visibility and other operating conditions and your experience Use Care on Unfamiliar or Rough Terrain WARNING 3WARNING Failure to use extra care when operating thi...

Page 94: ...essively rough slippery or loose terrain could cause loss of traction or vehicle control which could result in an accident including an overturn Do not operate on excessively rough slippery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain Always be especially cautious on these kinds of terrain Do Not Perform Stunts WARNING 3WARNING Attem...

Page 95: ...ich can collect rapidly in an enclosed area and cause illness or death WARNING 3WARNING Running the engine of your vehicle while in an enclosed or even partially enclosed area can cause a rapid build up of toxic carbon monoxide gas Breathing this colourless odorless gas can quickly cause unconsciousness and lead to death Only run your vehicle s engine when it is located in a well ventilated area o...

Page 96: ...age 51 2 Turn the ignition switch 1 to ON q Confirm the following The transmission is in neutral the neutral indicator 2 is ON and the gear position indicator shows N The engine stop switch 3 is set to RUN e Preparation 1 2 3 1 ignition switch 2 neutral indicator 3 engine stop switch 19 TRX500FE2 ED 32HR48500 book 86 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 97: ...s the start override button with the throttle completely closed The engine will not start if the throttle is fully open because the electronic control module cuts off the fuel supply Snapping the throttle or fast idling for more than 5 minutes may cause exhaust pipe and muffler discolourations Starting Procedure 19 TRX500FE2 ED 32HR48500 book 87 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 98: ... throttle slightly if idling is unstable If the engine does not start wait 10 seconds then follow steps 1 4 again If the engine still won t start refer to If Your Engine Quits or Won t Start page 220 Your vehicle s banking lean angle sensor system is designed to automatically stop the engine if the vehicle is overturned Before restarting the engine you must turn the ignition switch to the OFF w po...

Page 99: ...y throttle gradually Normal Engine Stop To stop the engine make sure the transmission is in neutral by checking that the neutral indicator light is on then turn the ignition switch OFF w The engine stop switch should normally remain in the RUN e position even when the engine is OFF If your ATV is stopped with the engine stop switch OFF r and the ignition switch ON q the battery will discharge Emer...

Page 100: ... slowly approximately 100 mm 4 0 in 4 Pull the grip up briskly and fully 5 After the engine starts allow the starter grip to return slowly Pull the recoil starter grip straight out so that the cord does not touch the side cover Repeated contact with the side cover can damage the starter cord If the starter grip does not return smoothly because of dirt in the assembly see your dealer Using the Reco...

Page 101: ...witch 2 once To select reverse see Riding in Reverse page 94 After starting the engine and letting it warm up follow these procedures 1 With the transmission in neutral release the parking brake but continue squeezing the rear brake lever parking brake lever 2 With the throttle closed press the upshift switch once to shift into 1st first gear UPSHIFTING SEQUENCE DOWNSHIFTING SEQUENCE 1 upshift swi...

Page 102: ...m 1st gear to neutral when the engine speed is above 3 000 rpm or the ground speed is above 3 km h 2 mph If the electric shift system malfunctions the transmission cannot be shifted by pressing the gearshift switches See your dealer In an emergency a gear may be selected manually so you may move the vehicle See Emergency Gear Selection Operation page 224 procedures Learning when to shift gears com...

Page 103: ...speed is near its allowable maximum may over rev the engine and possibly cause damage To prevent transmission damage do not coast or tow the ATV for long distances with the engine off Recommended Shift Points Ride in the highest gear that lets the engine run and accelerate smoothly This will give you good fuel economy and effective emissions control 19 TRX500FE2 ED 32HR48500 book 93 ページ２０１８年４月２４日...

Page 104: ...e rear brake lever parking brake lever 3 then press the downshift switch 4 once to shift into R reverse gear 5 Make sure that the reverse indicator comes on and the gear position indicator shows R WARNING 3WARNING Improperly operating in reverse could cause you to hit an obstacle or person behind you resulting in serious injury Make sure there are no obstacles or people behind you before selecting...

Page 105: ...self 9 To shift out of reverse and into neutral press the upshift switch 5 once to shift into N neutral gear Make sure that the reverse indicator goes off and the gear position indicator shows N The transmission cannot be shifted from neutral back into reverse when the engine speed is above 3 000 rpm or speed of your ATV is above 3 km h 2 mph WARNING 3WARNING Applying only the rear brake abruptly ...

Page 106: ...e both the pedal and lever simultaneously Using both braking systems will stop your ATV faster with greater stability To slow or stop apply the brake lever and brake pedal smoothly while downshifting to match your speed Gradually increase braking as you feel the brakes slowing your speed The increase in engine compression from downshifting will help slow your ATV Applying the brakes too hard may c...

Page 107: ...th intermittent use of both brakes Continuous brake application can overheat the brakes and reduce their effectiveness Riding with your foot resting on the brake pedal or your hands on the brake levers may overheat the brakes reducing effectiveness For information on how to apply the brakes in various riding situations see the following section Riding Your ATV 19 TRX500FE2 ED 32HR48500 book 97 ページ...

Page 108: ...nt differential lock mode will cause steering to be heavy and increase turning radius Making Turns WARNING 3WARNING Turning improperly can make the ATV go out of control causing a collision or overturn Always follow proper procedures for turning as described in this owner s manual Practice turning at low speeds before attempting to turn at faster speeds Do not turn at excessive speeds 19 TRX500FE2...

Page 109: ...ift your body slightly forward on the seat and lean inside as you steer the handlebar Shifting weight forward allows the rear wheels to turn easier and it also improves front wheel steering To make a turn from a full stop Apply the throttle gradually when you turn and start at the same time Remember to shift your body forward to make sharp low speed turns and whenever you turn while accelerating f...

Page 110: ...steer in the direction of the skid Avoid hard braking or accelerating until you have regained directional control Remember that steering the handlebar in the front differential lock mode will cause steering to be heavy and increase turning radius Skidding or Sliding WARNING 3WARNING Skidding or sliding improperly may cause you to lose control of this ATV You may also regain traction unexpectedly w...

Page 111: ... front wheels to help keep them on the ground To do this shift your body slightly forward on the seat and lean forward For greater weight shift move your body farther forward and lean forward Riding Up Hills WARNING 3WARNING Operating on excessively steep hills can cause the vehicle to overturn more easily than operating on level surfaces or small hills Never operate the ATV on hills too steep for...

Page 112: ...te gear and speed for the conditions Maintain a steady speed as you ascend the hill Never open the throttle suddenly or make sudden gear changes The ATV could flip over backward Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill Shift weight forward when climbing hills 19 TRX500FE2 ED 32HR48500 book 102 ページ２...

Page 113: ...the engine off 4 Then assess the situation If the ATV starts rolling backwards before you begin braking 1 Keep your weight uphill 2 Carefully apply the front brakes first then carefully apply the rear brake Do not apply the either brake only or abruptly if you are rolling backwards or the vehicle may overturn If the ATV continues sliding backwards After you ve applied the brakes get off and away f...

Page 114: ...ck down the hill Make sure your intended path is clear in case you lose control of the ATV 1 Stand with your body facing downhill beside the vehicle so you can reach the rear brake lever parking brake lever with your right hand 2 Be sure your legs are clear of the wheels Check your footing 3 Slowly and carefully back the ATV down the hill using the rear brake lever parking brake lever to control s...

Page 115: ...top and survey the terrain below Never ride past the limit of your visibility Never go down a hill at high speed Riding Down Hills WARNING 3WARNING Going down a hill improperly could cause loss of control or cause the ATV to overturn Always follow proper procedures for going down hills as described in this owner s manual On downhills shift your weight back 19 TRX500FE2 ED 32HR48500 book 105 ページ２０...

Page 116: ...ith a loose surface Riding on hills or slopes is different from riding on level terrain Be careful when riding on any hill Make sure that you practice on gentle smooth slopes before attempting to ride on steeper or more difficult terrain Remember that steering the handlebar in the front differential lock mode will cause steering to be heavy and increase turning radius Crossing or Turning on Hills ...

Page 117: ...ce you may also need to steer slightly uphill to maintain a straight course across the slope Avoid crossing hills that are excessively steep slippery or rough Making Turns on Slopes Compared to riding on level ground you may need to shift more weight and lean more when making turns on slopes Do not make turns on any slopes until you have first mastered the techniques for making turns on level terr...

Page 118: ...peed and be prepared to stop Never try to ride over large obstacles such as large rocks or fallen logs Riding Over Obstacles WARNING 3WARNING Improperly operating over obstacles could cause loss of control or a collision and could cause the ATV to overturn When you go over obstacles always follow proper procedures as described in this owner s manual 19 TRX500FE2 ED 32HR48500 book 108 ページ２０１８年４月２４...

Page 119: ...ontrol system malfunction Have your ATV dealer inspect the oxygen sensor immediately after water enters the muffler Riding Through Water WARNING 3WARNING The ATV tyres have some ability to float Operating this ATV through deep or fast flowing water may cause a loss of traction and loss of control which could lead to an accident Never operate this ATV in fast flowing water or in water deeper than t...

Page 120: ... wet as this would cause the engine to stop 5 After leaving the water always test both the front and rear brakes Riding through water can make the brakes less effective than normal and may reduce stopping ability If necessary apply the brakes repeatedly until they dry out and operate normally If the brakes don t regain effectiveness stop your ATV and follow the procedures on page 185 19 TRX500FE2 ...

Page 121: ... 3 Set the parking brake page 50 4 Turn the ignition switch OFF w If it is necessary to start the engine when your ATV in gear and is stopped on a grade rock the vehicle back and forth to allow shifting the transmission into neutral The brakelight is activated by applying the parking brake When using the parking brake be sure to turn the ignition switch to OFF w to avoid discharging the battery 19...

Page 122: ...rocedure 1 While holding the brakes set the parking brake 2 Turn the ignition switch to OFF w and release the brakes 3 If the ATV begins to move either while sitting on it or after you dismount find a better parking location 4 If rocks or other objects are available you can block the wheels as shown for additional security 19 TRX500FE2 ED 32HR48500 book 112 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 123: ...d tips for keeping your Honda looking good For information about replacing fuses see page 231 Before You Service Your Honda The Importance of Maintenance 115 Maintenance Safety 116 Important Safety Precautions 117 Maintenance Schedule 118 Maintenance Record 122 Service Preparations Maintenance Component Locations 123 Tool Kit 126 Owner s Manual Storage 127 Seat Removal 128 Rear Fender Cover Remova...

Page 124: ...Final Gear Oil 147 Coolant 149 Air Cleaner 157 Engine Throttle 163 Clutch System 165 Reverse Lock System 166 Spark Plug 167 Valves 170 Spark Arrester 171 Chassis Suspension 172 Brakes 175 Wheels Tyres 186 Guards 193 Drivetrain Boots 195 Electrical Battery 197 Appearance Care 202 19 TRX500FE2 ED 32HR48500 book 114 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 125: ... The service intervals in this schedule are based on average riding conditions Frequent servicing of the air cleaner is especially important to help you avoid a possible costly engine repair If your ATV overturns or is involved in a crash be sure your dealer inspects all major parts even if you are able to make some repairs WARNING 3WARNING Improperly maintaining this ATV or failing to correct a p...

Page 126: ...onda technician or other qualified mechanic Instructions are included in this manual only to assist in emergency service Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task WARNING 3WARNING Failure to properly follow maintenance instruc...

Page 127: ... the engine unless instructed to do so Read the instructions before you begin and make sure you have the tools and skills required To reduce the possibility of a fire or explosion be careful when working around petrol Use only non flammable solvent not petrol to clean parts Keep cigarettes sparks and flames away from all fuel related parts Remember that your Honda dealer knows your ATV best and is...

Page 128: ...is manual Other items involve more extensive procedures and may require special training tools and equipment We recommend that you have your dealer perform these tasks unless you have advanced mechanical skills and the required tools and equipment Procedures for such items in this schedule are provided in an official Honda Shop Manual available for purchase If you do not feel capable of performing...

Page 129: ...mary of Maintenance Schedule Notes Procedures NOTES 1 Service more frequently when riding in dusty areas sand or snow 2 Service more frequently after riding in very wet or muddy conditions 3 Replace every 2 years Replacement requires mechanical skill Should be serviced by your dealer unless you have the proper tools and service data and are mechanically qualified Refer to the official Honda Shop M...

Page 130: ...EGULAR MAINT INTERVAL Refer to page ITEMS km 150 1000 2000 mi 100 600 1200 MONTH 1 6 12 NOTE HOURS 20 100 200 FUEL LINE I THROTTLE OPERATION I 163 AIR CLEANER NOTE 1 C C 157 161 AIR CLEANER HOUSING DRAIN TUBE NOTE 2 I I 162 SPARK PLUG I I 167 VALVE CLEARANCE I I I 170 ENGINE OIL INITIAL 150 km 100 mi 20 operating hours or 1 month R 135 143 ENGINE OIL FILTER REGULAR Every 1 000 km 600 mi 100 operat...

Page 131: ... 2000 mi 100 600 1200 MONTH 1 6 12 NOTE HOURS 20 100 200 DRIVETRAIN BOOTS I I 195 FRONT REAR FINAL GEAR OIL R EVERY 2 YEARS I 144 147 BRAKE FLUID NOTE 3 I I 175 177 BRAKE SHOES WEAR NOTE 1 2 I 183 BRAKE PADS WEAR NOTE 1 2 I 178 BRAKELIGHT SWITCH I I I 184 BRAKE SYSTEM I I I 175 185 REVERSE LOCK SYSTEM I I I 166 GUARDS I I 193 CLUTCH SYSTEM I I I 165 SUSPENSION I I 172 SPARK ARRESTER C C 171 NUTS B...

Page 132: ...he 150 km 100 mile or 1 month or 20 hours initial maintenance is considered a normal owner operating cost and will be charged for by your dealer Use the space under Notes to record anything you want to remind yourself about or mention to your dealer km miles or months or hours ODO or HOUR Date Performed By Notes 150 100 or 1 or 20 1 000 600 or 6 or 100 2 000 1 200 or 12 or 200 3 000 1 800 or 18 or...

Page 133: ...reparations Maintenance Component Locations P R lever front brake fluid reservoir reverse assist lever front brake lever rear brake lever parking brake lever throttle lever 19 TRX500FE2 ED 32HR48500 book 123 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 134: ...sion spring pre load adjuster coolant reserve tank seat latch rear brakelight switch air cleaner fuel fill cap front brake caliper air cleaner housing drain tube front final gear oil fill cap front final gear oil drain bolt rear brake pedal engine oil filter 19 TRX500FE2 ED 32HR48500 book 124 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 135: ...ir pressure gauge 40 A spare fuse tool kit gear change tool clutch adjuster spark arrester engine oil drain bolt rear suspension spring pre load adjuster rear final gear oil fill cap rear final gear oil drain bolt rear brake panel coolant reserve tank 19 TRX500FE2 ED 32HR48500 book 125 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 136: ...erform routine maintenance and simple repairs Any extensive work requiring additional tools should be performed by your dealer The tool kit includes the following items standard Phillips screwdriver screwdriver handle 10 12 mm open end wrench 14 17 mm open end wrench spark plug wrench and handlebar pliers tool case 5 mm hex wrench UNDER REAR FENDER COVER 1 2 3 1 tool kit 2 gear change tool 3 rubbe...

Page 137: ... pressure gauge 4 and 40 A spare fuse 5 should be stored in the plastic document bag and fastened with the rubber band 6 To remove the rear fender cover see page 129 Be careful not to flood this area when washing your ATV or riding through water REAR FENDER COVER UNDERSIDE 2 5 1 4 1 owner s manual 2 plastic document bag 4 air pressure gauge 5 40 A spare fuse 3 rear fender cover 3 6 6 rubber band 1...

Page 138: ...re gauge gear change tool 40 A spare fuse and tool kit Removal 1 Pull the seat latch 1 at the rear of the seat 2 Slide the seat 2 back and lift it Installation 1 Insert the front prongs 3 into the backside of the tank cover 4 and hooks 5 on the frame and press the studs 6 into the grommets 7 2 Press down on the seat until locks 3 1 seat latch 2 seat 3 front prongs 5 hooks 6 studs 7 grommets 6 2 1 ...

Page 139: ...A spare fuse and tool kit Removal 1 Remove the seat page 128 2 Unhook the rubber strap 1 3 Firmly pull the studs 2 from the grommets 3 4 Slide the rear fender cover 4 forward to disengage the tabs 5 5 Remove the rear fender cover Installation Install the rear fender cover in the reverse order of removal 1 rubber strap 3 5 1 5 4 2 2 studs 3 grommets 4 rear fender cover 5 tabs 19 TRX500FE2 ED 32HR48...

Page 140: ...al 1 Remove the seat page 128 2 Carefully remove the right studs 1 and left studs from the grommets 3 Remove the tank cover assembly 2 by releasing the right tabs 3 and left tabs from the slits Installation Install the tank cover assembly in the reverse order of removal 1 1 right studs 2 1 3 3 2 tank cover assembly 3 right tabs 19 TRX500FE2 ED 32HR48500 book 130 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 141: ... 1 Pull up the centre pin to release the lock 2 Pull out the clip of the hole Installation 1 Insert the clip into the hole 2 Press down the centre pin securely to lock the clip 1 2 1 2 19 TRX500FE2 ED 32HR48500 book 131 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 142: ...n the use of Petrol Containing Alcohol see page 250 Use of lower octane petrol can cause persistent pinging or spark knock a loud rapping noise which if severe can lead to engine damage Light pinging experienced while operating under a heavy load such as climbing a hill is no cause for concern If pinging or spark knock occurs at a steady engine speed under normal load change brands of petrol If pi...

Page 143: ...1 29 US gal 1 08 Imp gal When there is only one segment left in the fuel gauge page 28 fuel will be low and you should refuel as soon as possible Refer to Safety Precautions on page 117 Fuel Capacity Refuelling Procedure 2 1 1 fuel fill cap 2 lower edge of filler neck 19 TRX500FE2 ED 32HR48500 book 133 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 144: ...neck 3 After refuelling turn the fuel fill cap clockwise securely If you replace the fuel fill cap use only a Honda Genuine replacement part WARNING 3WARNING Petrol is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat sparks and flame away Handle fuel only outdoors Wipe up spills immediately 19 TRX500FE2 ED 32HR48500 book 134 ページ...

Page 145: ...s out Changing oil helps get rid of dirt and deposits in the engine Operating the engine with old or dirty oil can damage your engine Running the engine with insufficient oil can cause serious damage to the engine and transmission Change the engine oil as specified in the maintenance schedule on page 120 When running in very dusty conditions oil changes should be performed more frequently than spe...

Page 146: ...peration Do not use API SH or higher oils displaying a circular API energy conserving or resource conserving service label on the container They may affect lubrication and clutch performance Do not use non detergent vegetable or castor based racing oils Oil Recommendation API classification SG or higher except oils labeled as energy conserving or resource conserving on the circular API service lab...

Page 147: ...icated range JASO T 903 standard The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB Oil conforming to the standard is labeled on the oil container For example the following label shows the MA classification 1 2 1 oil code 2 oil classification 19 TRX500FE2 ED 32HR48500 book 137 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 148: ...firm level surface 2 Start the engine in a well ventilated area and let it idle for 3 5 minutes If the air temperature is below 10 C 50 F let the engine idle for an additional 5 minutes a total of 10 minutes 3 Stop the engine and wait for 2 3 minutes 4 Remove the oil check fill door 1 by disengaging the studs 2 from the grommets and releasing the tabs 3 from the slits Checking Adding Oil 1 LEFT SI...

Page 149: ...er level mark 6 on the oil fill cap dipstick 7 If the oil level is near or below the lower level mark then add the specified oil into the fill cap hole up to the upper level mark on the oil fill cap dipstick Do not overfill 8 Reinstall the oil fill cap dipstick 9 Install the oil check fill door NOTICE Running the engine with an improper oil level can cause serious engine damage LEFT SIDE 4 6 5 4 o...

Page 150: ...cedure requires mechanical skill and professional tools such as a torque wrench as well as a means for disposing of the drained fluid page 216 If you do not have the skills or the tools see your dealer Change the oil with the engine warm to assure complete and rapid draining Drain the Engine Oil 1 With the ATV on level ground remove the oil check fill door page 138 and the oil fill cap dipstick fr...

Page 151: ...il Filter 2 Place an oil drain pan under the crankcase and remove the engine oil drain bolt 1 and sealing washer 2 2 1 1 engine oil drain bolt 2 sealing washer UNDER ENGINE 19 TRX500FE2 ED 32HR48500 book 141 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 152: ...ng 7 to the crankcase cover and install a new oil filter with the rubber seal 8 facing out away from the engine You will see the OUT SIDE TOWARDS FILTER COVER mark 9 on the filter body near the seal Use only the Honda Genuine oil filter or a filter of equivalent quality specified for your model Using the wrong Honda filter or a non Honda filter which is not of equivalent quality may cause engine d...

Page 153: ...e specified torque 25 N m 2 5 kgf m 18 lbf ft 2 Fill the crankcase with the recommended grade oil approximately 3 0 ℓ 3 2 US qt 2 6 Imp qt 3 Reinstall the oil fill cap dipstick 4 Start the engine and let it idle for 3 5 minutes 5 Stop the engine wait for 2 3 minutes and check the oil level Make sure the oil is between the upper and lower level marks on the oil fill cap dipstick If necessary add mo...

Page 154: ...ions on page 117 Change the oil with the rear final gear at normal operating temperature to assure complete and rapid draining Oil Recommendation type hypoid gear oil viscosity weight SAE 80W 90 Changing Oil 19 TRX500FE2 ED 32HR48500 book 144 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 155: ...e oil fill cap 2 O ring 3 drain bolt and sealing washer 4 4 After the oil has completely drained reinstall the drain bolt with a new sealing washer and tighten it to the specified torque 12 N m 1 2 kgf m 9 lbf ft 1 oil drain bolt 3 4 2 1 2 oil fill cap 3 O ring 4 sealing washer REAR UNDERSIDE 19 TRX500FE2 ED 32HR48500 book 145 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 156: ...to flow out of the oil level check hole 7 Allow oil to settle for 2 3 minutes before moving to next step to prevent overfilling 85 cm3 2 9 US oz 3 0 Imp oz 8 Coat a new O ring with grease and install it into the fill cap groove and tighten it to the specified torque 12 N m 1 2 kgf m 9 lbf ft 9 Install the oil level check bolt with a new sealing washer and tighten it to the specified torque 12 N m ...

Page 157: ...ions on page 117 Change the oil with the front final gear at normal operating temperature to assure complete and rapid draining Oil Recommendation type hypoid gear oil viscosity weight SAE 80W 90 Changing Oil 19 TRX500FE2 ED 32HR48500 book 147 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 158: ... container and dispose of it in an approved manner page 216 NOTICE Improper disposal of drained fluids is harmful to the environment 6 Fill the front final gear case with the recommended oil 325 cm3 11 0 US oz 11 4 Imp oz Make sure the oil level is at the lower edge of the oil fill inspection hole 5 7 Coat a new O ring with grease and install it into the fill cap groove and tighten it to the speci...

Page 159: ...y distilled water as a part of the coolant solution Water that is high in mineral content or salt may be harmful to the aluminium engine NOTICE Using coolant with silicate inhibitors may cause premature wear of water pump seals or blockage of radiator passages Using tap water may cause engine damage The factory provides a 50 50 solution of antifreeze and water in this ATV This coolant solution is ...

Page 160: ...age 117 Check the engine coolant level each day before operating your ATV and add if needed 1 Make sure the vehicle is on level ground 2 With the engine at normal operating temperature check the coolant level in the reserve tank 1 It should be between the UPPER 2 and LOWER 3 level marks If the reserve tank is empty or if coolant loss is excessive check for leaks and see your dealer for repair Chec...

Page 161: ...tank Do not attempt to add coolant by removing the radiator cap 5 Add coolant to the reserve tank as required to bring the coolant level to the UPPER level mark 6 After adding coolant reinstall the reserve tank cap 7 Install the radiator cap lid FRONT 4 radiator cap lid 5 5 stud 6 grommet 7 reserve tank cap 4 7 6 19 TRX500FE2 ED 32HR48500 book 151 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 162: ... To properly dispose of drained coolant refer to You the Environment page 216 NOTICE Improper disposal of drained fluids is harmful to the environment Coolant Replacement WARNING 3WARNING Removing the radiator cap while the engine is hot can cause the coolant to spray out seriously scalding you Always let the engine and radiator cool down before removing the radiator cap 19 TRX500FE2 ED 32HR48500 ...

Page 163: ...ion with low water pressure Have the radiator checked by your dealer if the air flow is restricted over more than 20 of the radiator surface Clean the radiator core after riding the ATV in mud The left and centre radiator grill covers must be removed to clean the radiator core Radiator Core 19 TRX500FE2 ED 32HR48500 book 153 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 164: ...ap lid page 151 2 Remove the reserve tank 1 by removing the bolt 2 and clips 3 page 131 3 Release the hoses 4 from the guides 4 Hold the reserve tank being careful not to spill the coolant LEFT FRONT 1 reserve tank 1 2 bolt 3 clips 4 hoses 2 3 3 4 19 TRX500FE2 ED 32HR48500 book 154 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 165: ...ve the left radiator grill cover 5 by releasing the tab A 6 tab B 7 tab C 8 hook A 9 and hook B 10 LEFT FRONT 3 clips 3 8 5 6 9 10 5 left radiator grill cover 6 tab A 7 tab B 8 tab C 9 hook A 10 hook B 7 19 TRX500FE2 ED 32HR48500 book 155 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 166: ...adiator grill covers NOTICE Do not apply pressured water directly to the radiator core The pressured water can damage the radiator core 9 Install the removed parts in reverse order of removal FRONT 6 tab A 7 tab B 9 hook A 10 hook B 11 centre radiator grill cover 12 radiator core 9 12 11 10 7 6 19 TRX500FE2 ED 32HR48500 book 156 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 167: ...ct service interval for your riding conditions Your ATV s air cleaner has very specific performance requirements Use a new Honda Genuine air cleaner specified for your model or an air cleaner of equal quality NOTICE Using the wrong air cleaner may result in premature engine wear Proper air cleaner maintenance can prevent premature engine wear or damage expensive repairs low engine power poor gas m...

Page 168: ...ner 1 Remove the seat page 128 2 Unlatch the retainer clips 1 3 Remove the air cleaner housing cover 2 Cleaning UNDER SEAT 2 1 1 retainer clips 2 air cleaner housing cover 19 TRX500FE2 ED 32HR48500 book 158 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 169: ...for tears or cracks in the foam or seams of the air cleaner Replace the air cleaner if it is damaged 9 Allow the air cleaner to dry thoroughly before applying oil A wet air cleaner will not fully absorb the oil 10 Pour clean air filter oil over the entire surface of the air cleaner Use both hands to evenly spread the oil into the air cleaner Gently squeeze out any excess oil To keep your hands dry...

Page 170: ...bly into the air cleaner housing 14 Fasten the screw 15 Reassemble by reversing the disassembly sequence Install the air cleaner housing cover with the FRONT mark 8 facing forward and fit the cut out of the tab 9 at the end of the air cleaner 8 FRONT mark 9 tab 9 9 8 UNDER SEAT 19 TRX500FE2 ED 32HR48500 book 160 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 171: ...ir Cleaner Do not push the dust cover 1 too far into the breather joint 2 If the dust cover is dirty clean it Dust Cover UNDER SEAT 1 dust cover 2 breather joint 2 1 19 TRX500FE2 ED 32HR48500 book 161 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 172: ...f deposits can be seen in the drain tube the tube must be cleaned before starting the vehicle 1 Remove the drain tube 1 by removing the clip 2 under the air cleaner housing 3 2 Drain the deposits 3 Reinstall the drain tube securing it with the clip Air Cleaner Housing Drain Tube REAR 3 1 drain tube 3 air cleaner housing 2 1 2 clip 19 TRX500FE2 ED 32HR48500 book 162 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 173: ... 4 3 Turn the adjuster to obtain the correct freeplay 4 Tighten the lock nut and reinstall the sleeve 5 After adjustment check for smooth operation of the throttle lever from fully closed to fully open in all steering positions Throttle Freeplay RIGHT HANDLEBAR 4 3 8 mm 0 1 0 3 in 1 3 2 1 throttle lever 2 rubber sleeve 3 throttle cable adjuster 4 lock nut A decrease freeplay B increase freeplay A ...

Page 174: ...ositions If there is a problem see your dealer 3 Inspect the condition of the throttle cable from the throttle lever down to the throttle body If the cable is kinked or chafed have it replaced 4 Check the throttle cable for tension or stress in all steering positions 5 Lubricate the throttle cable with a commercially available cable lubricant to prevent premature wear and corrosion Throttle Inspec...

Page 175: ...juster 2 counterclockwise until you feel slight resistance 5 Turn the adjuster 1 4 turn clockwise then tighten the lock nut to hold the adjuster in this position 6 After adjustment start the engine and test ride your ATV to be sure the clutch is operating properly If you cannot get proper adjustment or the clutch does not work properly the clutch friction discs may be worn See your dealer or refer...

Page 176: ...adjusting nut 5 to obtain the correct freeplay After adjustment tighten the lock nut securely 4 Return the dust cover and rubber sleeve Other Checks Check the reverse assist lever and cable for loose connections or other damage If the cable is worn or kinked have it replaced by your dealer Reverse Lock System Adjustment LEFT HANDLEBAR 2 2 4 mm 0 1 0 2 in 1 5 4 1 dust cover 2 reverse assist lever 4...

Page 177: ... tank cover assembly page 130 2 Clean any dirt from around the spark plug base 3 Disconnect the spark plug cap 1 Take care to avoid damaging the spark plug wire when disconnecting the cap 4 Using a spark plug wrench provided in the tool kit remove the spark plug Spark Plug Recommendation standard spark plug BKR5E 11 NGK or K16PR U11 DENSO Spark Plug Inspection Replacement 1 1 spark plug cap LEFT S...

Page 178: ...s and the side electrode 3 should not be eroded If the electrodes and insulator tip appear unusually fouled or burned we suggest that you contact your dealer 6 Discard the spark plug if there is apparent wear or if the insulator is cracked or chipped 7 Using a wire type feeler gauge check the spark plug gap 4 If adjustment is necessary bend the side electrode carefully The gap should be 1 00 1 10 ...

Page 179: ...n loosen the plug c Next tighten the plug again 1 8 turn after it seats NOTICE An improperly tightened spark plug can damage the engine If a plug is too loose the piston may be damaged If a plug is too tight the threads may be damaged 10 Connect the spark plug cap Take care to avoid pinching any cables or wires 11 Install the remaining parts in the reverse order of removal NGK 3 4 turn after it se...

Page 180: ...f power and possibly damage the valves For those who are mechanically proficient and have the proper tools instructions on adjusting valve clearances are given in the official Honda Shop Manual Otherwise the valves should be adjusted by your dealer Valve Inspection intake 0 15 mm 0 006 in exhaust 0 23 mm 0 009 in 19 TRX500FE2 ED 32HR48500 book 170 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 181: ... combustible materials and make sure the exhaust pipe is cool 2 Remove the bolt 1 3 Start the engine and rev it up approximately twenty times while momentarily creating exhaust system back pressure by blocking the end of the muffler with a shop towel 4 Stop the engine and allow the exhaust pipe to cool 5 Reinstall the bolt securely 1 1 bolt REAR 19 TRX500FE2 ED 32HR48500 book 171 ページ２０１８年４月２４日火曜...

Page 182: ...ubtracting cargo accessories or when riding conditions change The way you ride your ATV and the type of ride you want to experience can also influence your suspension needs Lower spring pre load provides a softer ride and is usually preferred for light loads and smooth terrain Higher spring pre load provides a firmer ride and is recommended for heavy loads and rough terrain Using a pin spanner whi...

Page 183: ...d adjuster 1 has 5 positions for different load or riding conditions Use the pin spanner 2 to adjust the shock spring pre load Suspension Spring Pre Load FRONT REAR 1 spring pre load adjuster 2 pin spanner 1 1 2 2 1 2 3 4 5 1 2 3 4 5 19 TRX500FE2 ED 32HR48500 book 173 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 184: ...ly loaded Also increase spring pre load for stiffer suspension Make sure that both front shock absorbers are adjusted to the same position Always adjust the shock absorber position in sequence 1 2 3 4 5 or 5 4 3 2 1 Attempting to adjust directly from 1 to 5 or 5 to 1 may damage the shock absorber 19 TRX500FE2 ED 32HR48500 book 174 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 185: ...al range while riding check the brake pads for wear page 178 Worn pads should be replaced If the pads are not worn beyond the recommended limit there is probably air in the brake system See your dealer to have the air bled from the system Mechanical Drum Rear Brake If the rear brake lever parking brake lever or brake pedal freeplay does not feel within the normal range while riding check the brake...

Page 186: ...heck the system as soon as possible NOTICE Brake fluid can damage plastic and painted surfaces Handle with care Wipe up spills immediately Avoid brake fluid contact with skin or eyes If it comes in contact with your eyes wash them out with clean water and immediately call a doctor If it comes in contact with your skin wash with clean water and if necessary call a doctor Fluid Level Inspection 19 T...

Page 187: ...for wear page 178 Worn brake pads should be replaced If the pads are not worn have your brake system inspected for leaks Make sure there are no fluid leaks Check for deterioration or cracks in the hoses and fittings If the hoses are worn or cracked have them replaced by your dealer Other Inspections RIGHT HANDLEBAR 1 1 LOWER level mark 19 TRX500FE2 ED 32HR48500 book 177 ページ２０１８年４月２４日火曜日午前１１時５１分...

Page 188: ...regular service intervals to determine the pad wear Check the wear indicator 1 If the wear indicator aligns with the edge of the reference mark 2 both pads must be replaced see your dealer for this replacement Always inspect both pads in both the right and left front brake calipers Brake Pad Wear RIGHT FRONT Left side similar 1 wear indicator 2 edge of reference mark 2 1 1 2 19 TRX500FE2 ED 32HR48...

Page 189: ... the brake starts to take hold Freeplay measurement at the tip of the end of the pedal should be 15 20 mm 0 6 0 8 in If necessary adjust to the specified range Rear Brake Pedal Freeplay 1 RIGHT SIDE 1 rear brake pedal 15 20 mm 0 6 0 8 in 19 TRX500FE2 ED 32HR48500 book 179 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 190: ...ure the cutout on the adjusting nut is properly seated on the brake arm pin 3 2 Adjust the freeplay of the rear brake pedal Push the brake arm 4 then check the clearance between the brake arm and the brake arm pin 3 RIGHT REAR 2 brake pedal adjusting nut 2 3 brake arm pin 4 4 brake arm 19 TRX500FE2 ED 32HR48500 book 180 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 191: ...brake starts to take hold Freeplay measurement at the tip of the end of the brake lever should be 15 20 mm 0 6 0 8 in If necessary adjust to the specified range Rear Brake Lever Freeplay 1 LEFT HANDLEBAR 1 rear brake lever parking brake lever 15 20 mm 0 6 0 8 in 19 TRX500FE2 ED 32HR48500 book 181 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 192: ...operating rod at the rear of the frame Make sure the cutout on the adjusting nut is properly seated on the brake arm pin 3 2 Adjust the freeplay of the rear brake lever parking brake lever Push the brake arm 4 then check the clearance between the brake arm and the brake arm pin 3 RIGHT REAR 2 brake lever adjusting nut 2 3 brake arm pin 4 4 brake arm 19 TRX500FE2 ED 32HR48500 book 182 ページ２０１８年４月２４...

Page 193: ...hat lets you check brake wear without disassembly Application of the brake control causes the arrow on the brake arm to move toward a reference mark on the brake panel 1 Apply the brake control and check the movement of the arrow 1 on the brake arm 2 2 Replace the brake shoe if the arrow aligns with the reference mark 3 on the brake panel upon full application of the brake If replacement is necess...

Page 194: ...ngine from time to time Adjustment is done by turning the adjusting nut 2 Hold the rear brakelight switch and turn the nut in direction A if the switch operates too late and in direction B if the switch operates too soon Brakelight Switch Adjustment RIGHT SIDE 1 2 1 rear brakelight switch 2 adjusting nut A B 19 TRX500FE2 ED 32HR48500 book 184 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 195: ...the bottom of the rear brake panel If any water drains the brake seals must be replaced by your dealer as soon as possible 3 Install the rear brake drain bolt with a new sealing washer and tighten it to the specified torque 12 N m 1 2 kgf m 9 lbf ft Draining Water from Brakes RIGHT REAR 1 1 rear brake drain bolt 2 sealing washer 2 19 TRX500FE2 ED 32HR48500 book 185 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 196: ...leave this work to the experts with the proper equipment and experience Wheels that are deformed or damaged must be replaced Please consult your dealer for replacement Tyres age even if they have not been used or have only been used occasionally Cracking of the tread and sidewall rubber sometimes accompanied by carcass deformation is an evidence of ageing Old and aged tyres must be checked by expe...

Page 197: ...ons for tyre repair and replacement Refer to Safety Precautions on page 117 Properly inflated tyres are most important for safety and will provide the best combination of handling tread life and riding comfort Generally underinflated tyres wear unevenly adversely affect handling and are more likely to fail from being overheated Overinflated tyres make your ATV ride harshly are more prone to damage...

Page 198: ... readings will be higher If you let air out of warm tyres to match the recommended cold tyre pressures the tyres will be underinflated Be sure to check tyre pressure at the riding site since changes in altitude can affect air pressure The recommended cold tyre pressures are FRONT REAR RECOMMENDED PRESSURE 30 kPa 4 4 psi 30 kPa 4 4 psi 19 TRX500FE2 ED 32HR48500 book 188 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 199: ...uld also look for Bumps or bulges in the side of the tyre or the tread Replace any tyre that has a bump or bulge Cuts slits or cracks in the tyres Replace the tyre if you can see fabric or cord Nails or other foreign objects embedded in the side of the tyre or tread Excessive tread wear WARNING 3WARNING Operating this ATV with improper tyres or with uneven tyre pressure may cause loss of control a...

Page 200: ...ondition of a tyre tread measure the groove depth 1 in the centre of the tyre or check the wear indicator 2 For best performance you should replace a tyre before the tread depth at the centre reaches the following limits front 4 mm 0 16 in rear 4 mm 0 16 in FRONT 3 2 1 4 mm 0 16 in REAR 1 groove depth 2 wear indicator 3 wear indicator location mark Replace NEW Replace NEW 4 mm 0 16 in 19 TRX500FE2...

Page 201: ...eplaced or permanently repaired as soon as possible For more information on temporary repairs see If You Have a Flat Tyre page 226 A permanent repair such as an internal plug patch can be made if a tyre has only a small puncture in the tread area However you may not be able to safely carry as much weight If you choose to have a tyre repaired be sure the repair work is performed by a professional I...

Page 202: ...nstalled if the previous usage record is unknown The recommended tyres for your ATV are When you replace a tyre remember Have the tyre replaced by your dealer if possible If you have a tyre professionally replaced at a non Honda facility we recommended that you have the work checked by your dealer Tyre Replacement WARNING 3WARNING Installing improper tyres on your ATV can affect handling and stabi...

Page 203: ...e rear final gear case Check the guard and plate for cracks damage or looseness at intervals shown in the Maintenance Schedule Have the engine guard and skid plate replaced if they are cracked or damaged If the guard and plate bolts are loose tighten them securely Skid Plate Engine Guard 1 2 1 engine guard 2 skid plate 19 TRX500FE2 ED 32HR48500 book 193 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 204: ...driveshaft guards 2 for cracks damage or looseness Tighten any loose fasteners Replace the front boot guards and front driveshaft guards as required Front Boot Guards Front Driveshaft Guards FRONT 1 front boot guards 2 front driveshaft guards 2 1 1 2 19 TRX500FE2 ED 32HR48500 book 194 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 205: ...7 Check the propeller shaft boots 1 and yoke joint boot 2 for cuts damage or leaking grease If necessary have your dealer replace them Propeller Shaft Boots Yoke Joint Boot 1 propeller shaft boots 2 yoke joint boot 2 1 19 TRX500FE2 ED 32HR48500 book 195 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 206: ...o Safety Precautions on page 117 Check the driveshaft boots 1 for cuts damage or leaking grease If necessary have your dealer replace them Front Driveshaft Boots FRONT 1 driveshaft boots 1 19 TRX500FE2 ED 32HR48500 book 196 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 207: ...ntly we recommend that you charge the battery frequently see Battery Charging page 201 If you do not expect to ride your ATV for at least two weeks we recommend you remove the battery or at least disconnect the battery cables negative cable first If you plan to store your ATV see Battery Storage page 198 If your battery seems weak and or is leaking electrolyte causing slow starting or other electr...

Page 208: ...removing the battery and slow charging it every 30 days see Battery Charging page 201 Before you remove the battery be sure to read all the information that follows as well as the information on the battery label Battery Storage WARNING 3WARNING The battery gives off explosive hydrogen gas during normal operation A spark or flame can cause the battery to explode with enough force to kill or seriou...

Page 209: ...ge 129 4 Release the rings and remove the rubber band 1 5 Disconnect the negative terminal lead 2 from the battery 3 first then disconnect the positive terminal lead 4 6 Remove the battery taking care not to drop the terminal nuts 5 3 1 rubber band 2 negative terminal lead 4 positive terminal lead 5 terminal nuts UNDER REAR FENDER COVER 2 4 1 3 battery 5 19 TRX500FE2 ED 32HR48500 book 199 ページ２０１８...

Page 210: ... Installation 1 Check that the battery rubber 6 for damage If necessary replace the battery rubber 2 Make sure the battery rubber is properly installed 3 Reinstall the battery in the reverse order of removal Be sure to connect the positive terminal first then the negative terminal 4 Make sure all bolts and other fasteners are secure 5 Install the removed parts in reverse order of removal Make sure...

Page 211: ... your Honda which can be purchased from your dealer These units can be left connected for long periods without risking damage to the battery However do not intentionally leave the charger connected longer than the time period recommended in the charger s instructions Avoid using an automotive type battery charger An automotive charger can overheat an ATV battery and cause premature damage Battery ...

Page 212: ...on give the engine and exhaust system time to cool off Park in a shady area Washing your ATV in bright sunlight may cause the finish to fade because water droplets intensify the sun s brightness Spotting is also more likely because surface water can dry before you have time to wipe it off Clean your ATV regularly to protect surface finishes We recommend the use of a low pressure garden hose to was...

Page 213: ...g water on the surface to air dry can cause dulling and water spots As you dry inspect for chips and scratches 7 Remove the cover or the plug from exhaust outlet Then start the engine and let it idle for several minutes The engine heat will help dry moist areas 8 As a precaution ride your ATV at a slow speed and apply the brakes several times This will help dry the brakes and restore normal brakin...

Page 214: ...s and clear plastic Light road grimes Spray any difficult to reach or very dirty areas with a spray cleaner degreaser Rinse and dry Apply a spray cleaner polish and wipe with a non abrasive cloth Heavy grime Oil leaks Brake dust Use a spray cleaner degreaser If necessary rub with a sponge Rinse and dry Apply a spray cleaner polish and wipe with a non abrasive cloth Dull corroded chrome or aluminiu...

Page 215: ...ructions on the container Refer to Safety Precautions on page 117 The exhaust pipe and muffler are stainless steel but may become stained by mud or dust To remove mud or dust use a wet sponge and a liquid kitchen abrasive then rinse well with clean water Dry with chamois or a soft towel If necessary remove heat stains by using a commercially available fine texture compound Then rinse by the same m...

Page 216: ...Servicing Your Honda 206 19 TRX500FE2 ED 32HR48500 book 206 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 217: ...w to be an environmentally responsible ATV owner Preparing for a Ride 208 What to Take to the Riding Area 208 What to Take on the Trail 209 Transporting Your Honda 210 Storing Your Honda 212 Preparation for Storage 213 Removal from Storage 215 You the Environment 216 19 TRX500FE2 ED 32HR48500 book 207 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 218: ... some tools and supplies in case you have a problem For some of the difficulties you might encounter see Taking Care of the Unexpected which begins on page 217 We recommend that you always take water food a first aid kit and your owner s manual Other items you should consider loading on your truck or trailer include a tool kit tyre repair supplies and tools and tyres extra parts control levers cab...

Page 219: ...or help and how experienced you or your companions are in making repairs If you decide to take some tools spare parts or other supplies on the trail be sure you can carry them safely and know how to use them Also be sure to follow the loading guidelines and weight limits page 72 What to Take on the Trail 19 TRX500FE2 ED 32HR48500 book 209 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 220: ...recommend that you carry the vehicle in its normal operating position on all four wheels Do not incline the vehicle upright on its rear end This can damage the vehicle and leaking petrol could be a hazard Follow these procedures 1 Set the parking brake 19 TRX500FE2 ED 32HR48500 book 210 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 221: ...Ordinary rope is not recommended because it can stretch under load Using tie down straps in any other areas can damage your ATV 3 Rock the vehicle back and forth to make sure the tie down straps are tight and the vehicle is secure 3 2 1 1 front carry pipe 2 rear cargo rack 3 trailer hitch 19 TRX500FE2 ED 32HR48500 book 211 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 222: ...oblem before storing it That way needed repairs won t be forgotten and it will be easier to get your ATV running again We suggest you perform the following procedures to keep your ATV in top condition These storage procedures will reduce the deterioration that can occur during storage 19 TRX500FE2 ED 32HR48500 book 212 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 223: ...ent rusting in the cylinders perform the following Remove the spark plug cap from the spark plug page 167 Remove the spark plug Do not connect the spark plug to the spark plug cap Pour a tablespoon 15 20 cm3 of clean engine oil into the cylinder and cover the spark plug hole with a piece of cloth With the engine stop switch in the RUN e position press the start override button several times to cra...

Page 224: ...ily temperature variation 9 Place your ATV on blocks to lift all tyres off the floor 10 Cover your ATV with a porous material Avoid using plastic or similar non breathing coated materials that restrict air flow and allow heat and moisture to accumulate WARNING 3WARNING The battery gives off explosive hydrogen gas during normal operation A spark or flame can cause the battery to explode with enough...

Page 225: ...change the engine oil page 140 3 If your ATV has been stored for more than two months ask your dealer to drain and replace the fuel 4 Charge the battery page 201 as required Install the battery 5 Perform a pre ride inspection page 67 then test ride your ATV at low speeds Removal from Storage 19 TRX500FE2 ED 32HR48500 book 215 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 226: ...l Choose Sensible Cleaners Use a biodegradable detergent when you wash your ATV Avoid aerosol spray cleaners that contain chlorofluorocarbons CFCs which damage the atmosphere s protective ozone layer Don t throw cleaning solvents away see the following guidelines for proper disposal Recycle Wastes It s illegal and thoughtless to put used engine oil in the trash down a drain or on the ground Used o...

Page 227: ...read this section before you ride Also review the tips in Preparing for a Ride page 208 General Guidelines 218 If Your Engine Quits or Won t Start 220 If the Shift Switches Do Not Function 223 Emergency Gear Selection Operation 224 If You Have a Flat Tyre 226 If the High Coolant Temperature Indicator Lights 229 If a Fuse Blows 231 If You Crash 236 If You Lose Your Key 237 If the Battery Is Low or ...

Page 228: ...ld cause more damage and endanger your own safety After stopping take time to assess the situation Carefully inspect your ATV to identify the problem then consider your options before you decide what to do If a problem is relatively minor and you have the tools supplies and skills to make a permanent repair you may be able to fix it on the trail and continue riding Or you may be able to make a tem...

Page 229: ...nd your options before deciding what to do If the problem is relatively minor and you have the tools supplies and skills to make a temporary repair be sure to have permanent repairs made as soon as possible Do not continue riding if you are hurt or your ATV is not in safe riding condition Additional recommendations for specific problems follow 19 TRX500FE2 ED 32HR48500 book 219 ページ２０１８年４月２４日火曜日 ...

Page 230: ...e or experience poor engine performance the following information may help you If you can t correct the problem see your dealer If your ATV won t start listen as you press the start override button If you don t hear the starter motor turning refer to the Starter motor doesn t operate symptom If you can hear the starter motor working normally refer to the Starter motor works but the engine won t st...

Page 231: ... Charge the battery page 201 If charging doesn t help see your dealer faulty starter motor If all possible causes are negative the starter motor may be faulty See your dealer SYMPTOM Starter motor works but the engine won t start POSSIBLE CAUSE WHAT TO DO out of fuel Fill the fuel tank flooded engine See Flooded Engine page 88 loose or unconnected spark plug cap Install the spark plug cap securely...

Page 232: ... See your dealer sooty exhaust rich fuel mixture See your dealer detonates or pings under load If applicable switch to the recommended octane petrol page 132 or change your brand of petrol If the problem persists see your dealer afterfires backfires See your dealer pre ignition runs on after ignition switched OFF See your dealer SYMPTOM Engine starts but runs poorly or dies when hot POSSIBLE CAUSE...

Page 233: ...ng shift into neutral and restart the engine If one or both switches are not functioning see Emergency Gear Selection Operation page 224 When the engine is stopped and the ignition switch is ON q 1 Turn the ignition switch to the OFF w position 2 Turn the ignition switch to the ON q position 3 Press both shift switches and check that they are functioning 4 If both switches are functioning shift in...

Page 234: ... to step 6 If the transmission is not in neutral use the gear change tool to shift to neutral so you will be able to start the engine Refer to How to Shift Gears Manually page 225 6 Apply the parking brake 7 Press the start override button to start the engine 8 Select the gear you want For running on level ground 3rd or 4th gear For mountainous roads 2nd or 3rd gear Refer to How to Shift Gears Man...

Page 235: ... with the secondary spindle If the transmission does not shift rock the vehicle back and forth and try again And then if not shift again the surface of the gear change tool invert and turn the gear change tool Return the gear change tool to under the rear fender cover Do not attempt to shift gears manually using the gear change tool while riding If the transmission is shifted manually when the ele...

Page 236: ...as possible have the tyre permanently repaired by your dealer Any tyre that cannot be repaired should be replaced Whenever the ATV is to be operated far from service facilities or available transportation we recommend that you carry a tyre pump and a repair kit with the vehicle If the leak is more serious or a temporary repair doesn t hold the tyre must be replaced The tyre will also need to be re...

Page 237: ... the ground and place a support block under the vehicle 4 Remove the wheel nuts 5 Remove the wheel Avoid getting grease oil or dirt on the front brake disc or pad surfaces when removing and installing each wheel Any contamination can cause poor brake performance or rapid pad wear after reassembly Emergency Wheel Removal Installation 1 1 2 1 wheel nuts 2 wheel rim 19 TRX500FE2 ED 32HR48500 book 227...

Page 238: ...n the wheel then lower the ATV to the ground before tightening the nuts in a crisscross rather than circular pattern to the specified torque 64 N m 6 5 kgf m 47 lbf ft If a torque wrench was not used for installation see your dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capability 19 TRX500FE2 ED 32HR48500 book 228 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 239: ...he engine off and wait until the steaming stops Look for a leak but don t touch the engine or radiator system Let everything cool off first Check for any restriction of air flow to the radiator If there s no obvious problem leave the engine on so the fan and coolant circulating system can continue working Monitor the coolant temperature gauge and high coolant temperature indicator The indicator ma...

Page 240: ...the recommended oil page 136 to the upper level mark If you must leave your ATV to get oil secure it as much as possible Start the engine and check that the coolant temperature gauge and high coolant temperature indicator goes off If you are able to resume riding continue to monitor the coolant temperature gauge and high coolant temperature indicator frequently If there is an oil leak do not ride ...

Page 241: ...1 Check all the fuses before looking elsewhere for another possible cause of the problem Replace any blown fuses and check component operation The main fuse and the circuit fuses are located under the rear fender cover The EPS Electric Power Steering fuse is located under the rear fender cover Recommended Fuses main fuse 1 40 A main fuse 2 10 A other fuses 30 A 20 A 3 10 A EPS Electric Power Steer...

Page 242: ...129 4 To access the main fuse 1 2 remove the fuse cover 3 5 To access the main fuse 2 4 remove the fuse box cover 5 6 Pull the main fuses out If the main fuse 1 is blown install the spare fuse page 127 If the main fuse 2 is blown install the spare fuse 6 7 Install the fuse cover UNDER REAR FENDER COVER 2 main fuse 1 3 fuse cover 4 main fuse 2 5 fuse box cover 6 spare fuse 5 3 2 6 4 19 TRX500FE2 ED...

Page 243: ...e rating If you do not have a replacement fuse with the proper rating for the circuit install one with a lower rating NOTICE Replacing a fuse with one that has a higher rating greatly increases the chance of damage to the electrical system 9 Install the fuse box cover 10 Install the rear fender cover 11 Install the seat 8 7 7 circuit fuses 8 spare fuses 19 TRX500FE2 ED 32HR48500 book 233 ページ２０１８年...

Page 244: ...ve the seat page 128 3 Remove the rear fender cover page 129 4 To access the EPS fuse 1 remove the fuse cover 2 If the EPS fuse is blown install the spare fuse page 127 5 Install the fuse cover 6 Install the rear fender cover 7 Install the seat UNDER REAR FENDER COVER 1 EPS fuse 2 fuse cover 1 2 19 TRX500FE2 ED 32HR48500 book 234 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 245: ... you replace a blown fuse with a spare fuse that has a lower rating replace the fuse with the correct rating as soon as you can Also remember to replace any spare fuses that were installed If the replacement fuse of the same rating burns out in a short time there is probably a serious electrical problem on your ATV Leave the blown fuse in that circuit and have your ATV checked by your dealer 19 TR...

Page 246: ... for damage and determine if it is safe to ride Check the tightness of critical nuts and bolts securing such parts as the handlebar control levers brakes and wheels If there is minor damage or you are unsure about possible damage but decide to try riding the ATV back to your base ride slowly and cautiously Sometimes crash damage is hidden or not immediately apparent When you get home thoroughly ch...

Page 247: ...made If you don t know your key number call the dealer where you purchased your Honda ATV They may have it listed in their records If they don t transport your ATV to them or the nearest dealer The dealer will probably have to remove the ignition switch assembly to find the key number so they can make a key for you KEY NO __________________________________________________ 1 1 key number 19 TRX500F...

Page 248: ...e tool from under of the rear fender cover page 129 5 Use the gear change tool to shift to neutral so you will be able to start the engine Refer to How to Shift Gears Manually page 225 6 Apply the parking brake 7 Turn the ignition switch to the OFF w position then turn it back to the ON q position 8 Use the recoil starter page 90 to start the engine Jump starting is not recommended especially if y...

Page 249: ... supplies you have with you If any component of the brake system is damaged you may be able to ride carefully back to your base using the other brake components for slowing or stopping If you damage a throttle cable or other critical component your ATV may be unsafe to ride Carefully assess the damage and make any repairs that you can But if there is any doubt it s best to be conservative and safe...

Page 250: ...Taking Care of the Unexpected 240 19 TRX500FE2 ED 32HR48500 book 240 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 251: ...tains dimensions capacities and other technical data plus information on government requirements and how to break in your ATV Vehicle Identification 242 Specifications 244 Break in Guidelines 249 Petrol Containing Alcohol 250 19 TRX500FE2 ED 32HR48500 book 241 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 252: ... ______________________________________________________ The engine number 2 is stamped on the upper side of the rear crankcase or left side of the crankcase behind the oil check fill door page 138 The location of the engine number varies depending on the date of manufacture ENGINE No _______________________________________________ Serial Numbers FRONT 1 1 VIN REAR 2 engine number 2 or LEFT SIDE 2 ...

Page 253: ... code is helpful when ordering replacement parts Record the colour and code here for your reference COLOUR__________________________________________________ CODE ____________________________________________________ Colour Label Code LEFT SIDE 1 1 colour label 19 TRX500FE2 ED 32HR48500 book 243 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 254: ... 08 Imp gal engine oil capacity after disassembly 3 3 ℓ 3 5 US qt 2 9 Imp qt after draining 2 9 ℓ 3 1 US qt 2 6 Imp qt after draining oil filter change 3 0 ℓ 3 2 US qt 2 6 Imp qt engine oil recommendation API Service Classification SG or higher except oils labeled as energy conserving or resource conserving on the circular API service label SAE 10W 30 JASO T 903 standard MA Honda 4 stroke oil or a...

Page 255: ... 9 5 1 spark plug standard BKR5E 11 NGK or K16PR U11 DENSO spark plug gap 1 00 1 10 mm 0 039 0 043 in valve clearance cold intake 0 15 mm 0 006 in exhaust 0 23 mm 0 009 in idle speed 1 400 100 min 1 rpm Power Transmission primary reduction 2 103 secondary reduction 1 875 final reduction front 3 230 rear 3 153 gear ratio 1st 4 230 2nd 2 388 3rd 1 608 4th 1 178 5th 0 848 reverse 5 743 final drive sh...

Page 256: ...30 kPa 4 4 psi Electrical battery GYZ16H 12 V 16 Ah 10HR 16 8 Ah 20HR generator 0 481 kW 5 000 min 1 rpm Lights headlight 12 V 35 35 W 2 assist headlight 12 V 45 W brake tail light LED neutral indicator LED reverse indicator LED high coolant temperature indicator LED PGM FI indicator LED differential lock indicator LED PS Electric Power Steering indicator LED 19 TRX500FE2 ED 32HR48500 book 246 ページ...

Page 257: ...7 lbf ft rear final gear oil drain bolt 12 N m 1 2 kgf m 9 lbf ft rear final gear oil fill cap 12 N m 1 2 kgf m 9 lbf ft rear final gear oil level check bolt 12 N m 1 2 kgf m 9 lbf ft front final gear oil drain bolt 12 N m 1 2 kgf m 9 lbf ft front final gear oil fill cap 12 N m 1 2 kgf m 9 lbf ft rear brake drain bolt 12 N m 1 2 kgf m 9 lbf ft wheel nuts 64 N m 6 5 kgf m 47 lbf ft 19 TRX500FE2 ED ...

Page 258: ...nex H 77 dB A Uncertainty of measurement 3 dB A Vibration on seat EN 15997 Annex I Not exceed 0 5 m s2 Uncertainty of measurement N A Vibration on handlegrip EN 15997 Annex I Not exceed 2 5 m s2 Uncertainty of measurement N A 19 TRX500FE2 ED 32HR48500 book 248 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 259: ...e reliability and performance by paying extra attention to how you ride during the first operating day or 25 km 15 miles During this period avoid full throttle starts rapid acceleration and constant rpm operation 19 TRX500FE2 ED 32HR48500 book 249 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 260: ...n 5 methanol even if it has cosolvents and corrosion inhibitors Engine performance problems resulting from the use of fuels that contain alcohol are not covered under the warranty Honda cannot endorse the use of fuels containing methanol since evidence of their suitability is not yet complete Before buying fuel from an unfamiliar station try to find out if the fuel contains alcohol If it does conf...

Page 261: ...Technical Information 251 19 TRX500FE2 ED 32HR48500 book 251 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 262: ... bank angle sensor ignition cut off system 88 battery 197 brakelight switch adjustment 184 brakes cables 183 draining water from 185 fluid 175 front brake lever 49 pad wear 178 parking 50 rear brake lever freeplay 181 rear brake lever parking brake lever 49 rear brake pedal 49 rear brake pedal freeplay 179 shoe wear 183 braking 96 break in guidelines 249 19 TRX500FE2 ED 32HR48500 book 252 ページ２０１８...

Page 263: ...31 clutch system 165 colour label 243 compartment owner s manual 127 tool kit 126 component fails 239 controls features 38 coolant temperature gauge 32 crash if you 236 crossing or turning on hills or slopes 106 D differential lock switch 40 digital clock 30 dimmer switch headlight 45 dipstick 139 display check 20 display multi function 24 drivetrain boots 195 19 TRX500FE2 ED 32HR48500 book 253 ペー...

Page 264: ...nvironment 216 EPS Electric Power Steering 59 exhaust system cleaning 68 purging 171 F final gear oil front 147 rear 144 flag pole bracket 52 flat tyre 226 flooded engine 88 front boot guards 194 front differential lock 40 front driveshaft boots 196 front driveshaft guards 196 front final gear oil 147 19 TRX500FE2 ED 32HR48500 book 254 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 265: ...g 91 gearshift switch 48 guards 193 H headlight dimmer switch 45 headlight switch 45 high coolant temperature indicator 18 21 229 hills crossing or turning on slopes 106 riding down hills 105 riding up hills 101 stopping on hills 103 horn button 45 hour meter 34 I identification vehicle 242 ignition switch 38 19 TRX500FE2 ED 32HR48500 book 255 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 266: ...neutral indicator 18 21 PGM FI indicator 18 21 PS Electric Power Steering indicator 18 21 reverse indicator 18 21 inspection pre ride 67 K key lost 237 number 237 kit tool 126 L labels safety 5 lamp check 19 limit weight 72 load limits 72 loading guidelines 73 lubrication engine oil 135 front final gear oil 147 rear final gear oil 144 19 TRX500FE2 ED 32HR48500 book 256 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 267: ...authorised representative and importer for EU market 262 maximum weight limit 72 modifications 75 multi function display 24 N neutral indicator 21 numbers serial 242 O obstacles riding over 108 odometer 31 oil engine 135 front final gear 147 rear final gear 144 operation component locations 15 owner s manual storage 127 19 TRX500FE2 ED 32HR48500 book 257 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 268: ...nspection 67 problems unexpected 217 propeller shaft boots yoke joint boot 195 protective apparel 62 R rear fender cover removal 129 rear final gear oil 144 recoil starter 46 removal rear fender cover 129 seat 128 tank cover assembly 130 reverse assist cable 166 assist lever 166 gear shifting into 94 indicator 21 riding in 94 rider training 64 19 TRX500FE2 ED 32HR48500 book 258 ページ２０１８年４月２４日火曜日 ...

Page 269: ...t precautions 117 labels 5 riding precautions 79 schedule maintenance 118 seat removal 128 serial numbers 242 shifting gears 91 skid plates 193 skidding or sliding 100 spark arrester 171 spark knock 132 spark plug 167 specifications 244 speed limiter override 40 speedometer 22 stalled engine 89 stalling on a hill 103 start override button 43 19 TRX500FE2 ED 32HR48500 book 259 ページ２０１８年４月２４日火曜日午前...

Page 270: ...tch 4WD 39 differential lock 40 downshift 48 91 engine stop 44 headlight 45 headlight dimmer 45 ignition 38 upshift 48 91 T tank cover assembly removal 130 throttle cable 163 lever 47 163 tool kit 126 trailer hitch 53 trailer towing operational guidelines 73 weight limits 72 training rider 64 transporting your ATV 210 19 TRX500FE2 ED 32HR48500 book 260 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 271: ...ssure 187 flat 226 repairing 191 replacing 192 tread conditions 189 U utility box 56 utility pocket 57 V valve clearance 170 vehicle identification no VIN 242 W warning labels 5 washing your ATV 203 water draining from brakes 185 riding through 109 weight limit 72 wheel removal 227 19 TRX500FE2 ED 32HR48500 book 261 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 272: ...rer AuthorisedRepresentativeandImporterfor EUMarket Manufacturer Authorised Representative and Importer for EU Market Honda of South Carolina Mfg Inc 1111 Honda way Timmonsville South Carolina 29161 U S A Honda Motor Europe Ltd Aalst Office Wijngaardveld 1 Noord V 9300 Aalst Belgium 19 TRX500FE2 ED 32HR48500 book 262 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 273: ...19 TRX500FE2 ED 32HR48500 book 263 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 274: ...19 TRX500FE2 ED 32HR48500 book 264 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 275: ...19 TRX500FE2 ED 32HR48500 book 265 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 276: ...19 TRX500FE2 ED 32HR48500 book 266 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 277: ...19 TRX500FE2 ED 32HR48500 book 267 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 278: ...19 TRX500FE2 ED 32HR48500 book 273 ページ２０１８年４月２４日火曜日午前１１時５１分 ...

Page 279: ...32HR4850 00X32 HR4 8500 WPCXXXX 2018 XX 19 PRINTED IN USA ...

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