Honda Forza 300 2013 Owner'S Manual Download Page 20

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oot

Saf

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●

Carrying extra weight affects your scooter’s
handling, braking and stability. Always ride at
a safe speed for the load you are carrying.

●

Avoid carrying an excessive load and keep
within specified load limits.

Maximum weight capacity / Maximum

luggage weight

P. 108

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Tie all luggage securely, evenly balanced and
close to the centre of the scooter.

●

Do not place objects near the lights or the
muffler.

WARNING

Overloading or improper loading can
cause a crash and you can be seriously
hurt or killed.

Follow all load limits and other
loading guidelines in this manual.

Summary of Contents for Forza 300 2013

Page 1: ... latest production information available before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission The vehicle pictured in this owner s manual may not match your actual vehicle 2013 Honda Motor Co Ltd ...

Page 2: ... owner s manual carefully Follow all recommendations and procedures contained in this manual Pay close attention to safety messages contained in this manual and on the scooter The following codes in this manual indicate each country The illustrations here in are based on the NSS300A ED type Country Codes Code Country NSS300 E UK F France ED European direct sales U Australia New Zealand KO Korea NS...

Page 3: ...maintaining a scooter You must use your own good judgement You will find important safety information in a variety of forms including Safety labels on the scooter Safety Messages preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean 3DANGER You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions 3WARNING You CAN be KILLED or...

Page 4: ...Contents Scooter Safety P 2 Operation Guide P 18 Maintenance P 43 Troubleshooting P 78 Information P 95 Specifications P 108 Index P 111 ...

Page 5: ... contains important information for safe riding of your scooter Please read this section carefully Safety Guidelines P 3 Image Labels P 6 Safety Precautions P 11 Riding Precautions P 12 Accessories Modifications P 16 Loading P 17 ...

Page 6: ...ke sure that you are physically fit mentally focused and free of alcohol and drugs Check that you and your passenger are both wearing an approved motorcycle helmet and protective apparel Instruct your passenger on holding onto the grab rail or your waist leaning with you in turns and keeping their feet on the footpegs even when the scooter is stopped Even if you have ridden other scooters practice...

Page 7: ...mportant to keep your scooter properly maintained and in safe riding condition Inspect your scooter before every ride and perform all recommended maintenance Never exceed load limits 2 P 17 and do not modify your scooter or install accessories that would make your scooter unsafe 2 P 16 Personal safety is your first priority If you or anyone else has been injured take time to assess the severity of...

Page 8: ...ble Exhaust contains poisonous carbon monoxide a colourless odorless gas Breathing carbon monoxide can cause loss of consciousness and may lead to death If you run the engine in confined or even partly enclosed area the air you breathe could contain a dangerous amount of carbon monoxide Never run your scooter inside a garage or other enclosure Carbon Monoxide Hazard 3WARNING Carbon monoxide gas is...

Page 9: ...a specific symbol on each label The meanings of each symbol and label are as follows Except KO type Read instructions contained in Owner s Manual carefully Read instructions contained in Shop Manual carefully In the interest of safety take the scooter to be serviced only by your dealer DANGER with RED background You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions WARNING with ORA...

Page 10: ...r people to touch a battery unless they understand proper handling and hazards of the battery very well Handle the battery electrolyte with extreme care as it contains dilute sulfuric acid Contact with your skin or eyes can burn you or cause loss of your eyesight Read this manual carefully and understand it before handling the battery Neglect of the instructions can cause personal injury and damag...

Page 11: ...be affected by the addition of accessories and luggage Read carefully the instructions contained in user s manual and installation guide before installing any accessory The total weight of accessories and luggage added to rider s and passenger s weight should not exceed 177 kg 390 lb which is the maximum weight capacity The luggage weight must not exceed 12 kg 26 lb under any circumstances The fit...

Page 12: ...iver and passenger Front 175 kPa 1 75 kgf cm2 25 psi Rear 225 kPa 2 25 kgf cm2 33 psi Tyre size Front 120 70 14M C 55P Rear 140 70 13M C 61P Tyre brand DUNLOP Front SCOOTSMART Rear SCOOTSMART G SAFETY REMINDER LABEL For your protection always wear helmet protective apparel FUEL LABEL Unleaded petrol only DAMPER LABEL GAS FILLED Do not open Do not heat E F ED type ...

Page 13: ...Image Labels 10 Scooter Safety CARGO LIMIT LABEL Do not exceed 10 kg 22 lb CARGO LIMIT LABEL Do not exceed 1 5 kg 3 0 lb CARGO LIMIT LABEL Do not exceed 0 5 kg 1 0 lb ...

Page 14: ...road conditions Helmet Safety standard certified high visibility correct size for your head Must fit comfortably but securely with the chin strap fastened Face shield with unobstructed field of vision or other approved eye protection Gloves Full finger leather gloves with high abrasion resistance Boots or Riding Shoes Sturdy boots with non slip soles and ankle protection Jacket and Trousers Protec...

Page 15: ...ing otherwise you risk sliding out Exercise caution on low traction surfaces u The tyres slip more easily on such surfaces and braking distances are longer Avoid continuous braking u Repeated braking such as when descending long steep slopes can seriously overheat the brakes reducing their effectiveness Combi Brake Your scooter is equipped with a brake system that distributes the braking force bet...

Page 16: ...h The brake lever and pedal may recoil slightly when applying the brakes This is normal Wet or Rainy Conditions Road surfaces are slippery when wet and wet brakes further reduce braking efficiency Exercise extra caution when braking in wet conditions If the brakes get wet apply the brakes while riding at low speed to help them dry Park on a firm level surface If you must park on a slight incline o...

Page 17: ...the scooter unattended Use of an anti theft device is also recommended Parking with the Side Stand or Centre Stand 1 Stop the engine 2 Use the side stand Push the side stand down Slowly lean the scooter to the left until its weight rests on the side stand Use the centre stand Let down the centre stand stand on the left side of the scooter Hold the left handle grip and the left grab rail Press down...

Page 18: ... and close the shutter 2 P 29 30 Follow these guidelines to protect the engine and catalytic converters Use only unleaded petrol Use recommended octane number Using lower octane petrol will result in decreased engine performance Do not use fuels containing a high concentration of alcohol 2 P 100 Do not use stale or contaminated petrol or an oil petrol mixture Avoid getting dust or water in the fue...

Page 19: ...ake your scooter illegal to operate on public roads and highways Before deciding to install accessories on your scooter be certain the modification is safe and legal Do not pull a trailer with or attach a sidecar to your scooter Your scooter was not designed for these attachments and their use can seriously impair your scooter s handling 3WARNING Improper accessories or modifications can cause a c...

Page 20: ... load and keep within specified load limits 2 Maximum weight capacity Maximum luggage weight P 108 Tie all luggage securely evenly balanced and close to the centre of the scooter Do not place objects near the lights or the muffler 3WARNING Overloading or improper loading can cause a crash and you can be seriously hurt or killed Follow all load limits and other loading guidelines in this manual ...

Page 21: ... P68 Front brake fluid reservoir P73 Throttle grip P76 Engine oil fill cap dipstick P67 Document bag P40 Luggage box P40 Battery P62 Fuse box 1 Main fuse 1 P91 Front brake lever Tool kit P59 Coolant reserve tank P71 Right fairing pocket P41 Fuse box 2 3 P92 Main fuse 2 P94 ...

Page 22: ...ion Guide Side stand P75 Left fairing pocket P41 Helmet holder P39 Seat P38 Crankcase breather P63 Oil filter P68 Centre stand P14 Spark plug P64 Rear brake fluid reservoir P73 Fuel fill cap P36 Rear brake lever ...

Page 23: ... the engine in the tachometer red zone Excessive engine speed can adversely affect engine life Fuel gauge Needle in the red E mark remaining fuel approximately 3 6 litres 0 95 US gal 0 79 Imp gal Coolant temperature gauge Displays the temperature of the engine coolant NOTICE Riding with the needle in the H Hot range may cause serious engine damage ...

Page 24: ...does not come on when it should have your dealer check for problems Odometer TOTAL Tripmeter TRIP A B MODE button switches between odometer tripmeters Odometer Total distance ridden Tripmeter Distance ridden since tripmeter was reset press and hold RESET button to reset to 0 0 km When you reset the tripmeter the average fuel consumption meter is reset at the same time Clock To set the clock P25 Av...

Page 25: ...meter Shows average fuel consumption in km ℓ or ℓ 100km based on the tripmeter A Select the km ℓ or ℓ 100km press and hold the MODE button with the tripmeter After you reset the tripmeter A the average fuel consumption meter shows Except E U KO type SELECT RESET RESET ...

Page 26: ...T RESET Shows average fuel consumption in mile gal km ℓ or ℓ 100km based on the tripmeter A Select the mile gal km ℓ or ℓ 100km press and hold the MODE button with the tripmeter After you reset the tripmeter A the average fuel consumption meter shows E type only ...

Page 27: ... 100km based on the tripmeter A After you reset the tripmeter A the average fuel consumption meter shows Shows average fuel consumption in km ℓ based on the tripmeter A After you reset the tripmeter A the average fuel consumption meter shows U type only RESET KO type only RESET ...

Page 28: ...old to advance the hour fast d Press MODE button The minute digits start flashing e Press RESET button until the desired minute is displayed u Press and hold to advance the minute fast f Press MODE button The clock is set u The time can also be set by turning the ignition switch OFF The display will stop flashing automatically and the adjustment will be cancelled if the button is not pressed for a...

Page 29: ...hen the ignition switch is turned ON Goes off when your speed reaches approximately 10 km h 6 mph If it comes on while riding P82 Low oil pressure indicator Comes on when the ignition switch is turned ON Goes off when the engine starts If it comes on while engine is running P81 HISS indicator P79 P98 Comes on briefly when the ignition switch is turned ON Goes off if the ignition key has the correc...

Page 30: ...rst time and every 12 000 km 7 500 mile after resetting the indicator Lights when the distance reaches about 600 mile 960 km for the first time and every 8 000 mile 12 800 km after resetting the indicator u The indicator does not go off until it is reset To reset the indicator press and hold RESET button while turning the ignition switch to the ON position and keep hold RESET button for more than ...

Page 31: ...witch High beam Low beam Engine stop switch Should normally remain in the RUN position u In an emergency switch to the OFF position the starter motor will not operate to stop the engine Passing light control switch Flashes the high beam headlight Hazard switch Switchable when the ignition switch is ON The signals don t continue flashing with the ignition switch in OFF or LOCK Except U type ...

Page 32: ...oved when in the OFF or LOCK position ON Turns electrical system on for starting riding OFF Turns engine off LOCK Locks steering OPENER Operates the box opener switch fuel lid and seat opener switch Except U KO type ON Turns electrical system on for starting riding OFF Turns engine off OPENER Operates the box opener switch fuel lid and seat opener switch LOCK Locks steering U KO type ...

Page 33: ...so recommended Locking a Turn the handlebar all the way to the left b Push the key down and turn the ignition switch to the LOCK position u Jiggle the handlebar if the lock is difficult to engage c Remove the key Unlocking Insert the key and turn the ignition switch to the OFF position Push Ignition key Turn Except U KO type U KO type Push Turn a b b ...

Page 34: ... key Projection Slot Knob Close a Remove the ignition key from the ignition switch b Align the projection of the shutter key with the slot of the shutter and turn the shutter key counterclockwise u You can also close the shutter by moving the knob upward without the shutter key c Remove the key Open Align the projection of the shutter key with the slot of the shutter and turn the shutter key clock...

Page 35: ...entre stand b Make sure the engine stop switch is in the Run position c Turn the ignition switch to the ON position NOTICE If the engine does not start within 5 seconds turn the ignition off and wait 10 seconds before trying to start the engine again to recover battery voltage Extended fast idling and revving the engine can damage the engine and the exhaust system If the scooter is over turned you...

Page 36: ... start the engine a Place the scooter on its centre stand and squeeze the rear brake lever b With the throttle slightly open about 3 mm press the start button If the engine does not start a Open the throttle fully and press the start button for 5 seconds b Repeat the normal starting procedure c If the engine starts open the throttle slightly if idling is unstable d If the engine does not start wai...

Page 37: ... throttle closed Make sure the side stand and centre stand are up b Get on the scooter u Mount the scooter from the left side keeping at least one foot on the ground c Release the rear brake lever d Acceleration and deceleration To accelerate Open the throttle slowly To decelerate Close the throttle Open Accelerate Close Decelerate ...

Page 38: ...35 Operation Guide Braking Close the throttle and apply the front and rear brakes together Rear brake lever Front brake lever ...

Page 39: ...Tank capacity 11 5 litres 3 04 US gal 2 53 Imp gal Refuelling and Fuel Guidelines P15 Opening the Fuel Fill Cap a Insert the ignition key and turn it to the position of OPENER b Push the FUEL side of the fuel lid and seat opener switch u The fuel lid opens Fuel lid FUEL OPENER Ignition key Fuel lid and seat opener switch Except U KO type U KO type FUEL ...

Page 40: ...ll and tighten the fuel fill cap firmly by turning it clockwise u Make sure that the arrow marks on the cap and fuel tank are aligned b Close the fuel lid until it locks u Make sure that the fuel lid is closed securely 3WARNING Petrol is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat sparks and flame away Handle fuel only outd...

Page 41: ...and seat opener switch c Open the seat Seat Close Close and push down on the rear of the seat until locks Make sure that the seat is locked securely to pull it up lightly Take care not to lock your key in the compartment under the seat Seat OPENER Ignition key Fuel lid and seat opener switch SEAT OPENER SEAT Ignition key Except U KO type U KO type ...

Page 42: ...u Use the helmet holder only when parked u Securely insert the helmet holder into the slot when closing the seat Opening the seat P38 3WARNING Riding with a helmet attached to the holder can interfere with the rear wheel or suspension and could cause a crash in which you can be seriously hurt or killed Use the helmet holder only while parked Do not ride with a helmet secured by the holder ...

Page 43: ...met faces the front u Some helmets may not fit in the compartment due to their size or design Luggage Box Never exceed the maximum weight limit Maximum Weight 10 kg 22 lb u Do not store any items that are flammable or susceptible to heat damage u Do not store valuables or fragile articles Tool Kit Document Bag The tool kit and document bag are in the luggage box Helmets Luggage box Tool kit Docume...

Page 44: ...e U KO type Box opener switch Left fairing pocket lid Right Fairing Pocket Open Pull the knob up then open the right fairing pocket lid Close Close the right fairing pocket lid The maximum allowable load in the left and right fairing pocket shall be no more than Left Fairing Pocket 1 5 kg 3 0 lb Right Fairing Pocket 0 5 kg 1 0 lb Make sure that the right fairing pocket lid is closed securely u Do ...

Page 45: ... capacity is 24W 12V 2A u To prevent the battery run down or weak the battery keep the engine running while drawing current from the socket u Set the headlight in the low beam The battery run down or damage to the accessory socket causes result u To prevent entry foreign matter be sure to close the cover when the accessory socket is not used Opening the left fairing pocket P41 Accessory socket Cov...

Page 46: ...ata Importance of Maintenance P 44 Maintenance Schedule P 45 Maintenance Fundamentals P 49 Tool Kit P 59 Removing Installing Body Components P 60 Battery Cover P 60 Clip P 61 Battery P 62 Crankcase Breather P 63 Spark Plug P 64 Engine Oil P 67 Coolant P 71 Brakes P 73 Side Stand P 75 Throttle P 76 Other Adjustments P 77 Rear Suspension P 77 Headlight Aim P 77 ...

Page 47: ...in performing maintenance Only you can decide whether or not you should perform a given task Follow these guidelines when performing maintenance Stop the engine and remove the key Park your scooter on a firm level surface using the side stand centre stand or a maintenance stand to provide support Allow the engine muffler brakes and other high temperature parts to cool before servicing as you can g...

Page 48: ...er meets all of these requirements Keep an accurate record of maintenance to help ensure that your scooter is properly maintained Make sure that whomever performs the maintenance completes this record All scheduled maintenance is considered a normal owner operating cost and will be charged for by your dealer Retain all receipts If you sell the scooter these receipts should be transferred with the ...

Page 49: ...egend Inspect clean adjust lubricate or replace if necessary Replace Clean Pre ride Check 2 P 49 Frequency 1 Annual Check Regular Replace Refer to page Items 1 000 km 1 12 24 36 48 1 000 mi 0 6 8 16 24 32 Fuel Line Fuel Level Throttle Operation 76 Air Cleaner 2 Crankcase Breather 3 63 Spark Plug 64 Valve Clearance Engine Oil 68 Engine Oil Filter 68 Engine Idle Speed Radiator Coolant 4 3 years 71 C...

Page 50: ...ement requires mechanical skill Pre ride Check 2 P 49 Frequency 1 Annual Check Regular Replace Refer to page Items 1 000 km 1 12 24 36 48 1 000 mi 0 6 8 16 24 32 Secondary Air Supply System Drive Belt Belt Case Air Cleaner Final Drive Oil 2 years Brake Fluid 4 2 years 73 Brake Pads Wear 74 Brake System 49 Headlight Aim 77 Lights Horn Engine Stop Switch 28 Clutch Shoes Wear Side Stand 75 I I I I I ...

Page 51: ...ride Check 2 P 49 Frequency 1 Annual Check Regular Replace Refer to page Items 1 000 km 1 12 24 36 48 1 000 mi 0 6 8 16 24 32 Suspension Nuts Bolts Fasteners Wheels Tyres 55 Steering Head Bearings I I I I I I I I I I I I I I I I I I I I I I I ...

Page 52: ...ary 2 P 36 Throttle Check for smooth opening and full closing in all steering positions 2 P 76 Engine oil level Add engine oil if necessary Check for leaks 2 P 67 Coolant level Add coolant if required Check for leaks 2 P 71 Brakes Check operation Lights and horn Check that lights indicators and horn function properly Engine stop switch Check for proper function Side stand ignition cut off system C...

Page 53: ... name colour and code mentioned on the colour label The colour label is attached to the luggage box under the seat 2 P 38 Replacing Parts 3WARNING Installing non Honda parts may make your scooter unsafe and cause a crash in which you can be seriously hurt or killed Always use Honda Genuine Parts or equivalents that have been designed and approved for your scooter Colour label ...

Page 54: ...nce wash with warm water and wipe clean Battery NOTICE Your battery is a maintenance free type and can be permanently damaged if the cap strip is removed This symbol on the battery means that this product must not be treated as household waste NOTICE An improperly disposed of battery can be harmful to the environment and human health Always confirm local regulations for battery disposal 3WARNING T...

Page 55: ...ctrical circuits on your scooter If something electrical on your scooter stops working check for and replace any blown fuses 2 P 91 Inspecting and Replacing Fuses Turn off the ignition switch to remove and inspect fuses If a fuse is blown replace with a fuse of the same rating For fuse ratings see Specifications 2 P 110 NOTICE Installing non Honda electrical accessories can overload the electrical...

Page 56: ... non Honda engine oil check the label to make sure that the oil satisfies all of the following standards JASO T 903 standard 1 MB SAE standard 2 10W 30 API classification 3 SG or higher 1 The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB For example the following label shows the MB classification 2 The SAE standard grades oils by th...

Page 57: ...on of up to 60 will provide better protection in colder climates Service more frequently when riding in rain at full throttle or after the scooter is washed or overturned Service if the deposit level can be seen in the transparent section of the drain tube Brake Fluid NOTICE Brake fluid can damage plastic and painted surfaces Wipe up spills immediately and wash thoroughly Recommended brake fluid H...

Page 58: ... low Always check air pressure when your tyres are cold Inspecting for Damage Inspect the tyres for cuts slits or cracks that exposes fabric or cords or nails or other foreign objects embedded in the side of the tyre or the tread Also inspect for the bumps or bulges in the side walls of the tyres Inspecting for Abnormal Wear Inspect the tyres for signs of abnormal wear on the contact surface Tyres...

Page 59: ...e the tyres when the minimum tread depth is reached German law prohibits use of tyres whose tread depth is less than 1 6 mm Wear indicator location mark 3WARNING Riding on tyres that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding tyre inflation and maintenance Germany ...

Page 60: ...uivalent after the tyre is installed Do not install a tube inside a tubeless tyre on this scooter Excessive heat build up can cause the tube to burst Use only tubeless tyres on this scooter The rims are designed for tubeless tyres and during hard acceleration or braking a tube type tyre could slip on the rim and cause the tyre to rapidly deflate 3WARNING Installing improper tyres on your scooter c...

Page 61: ...ter is equipped with a viscous type air cleaner element Compressed air cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust Do not perform the maintenance Should be serviced by your dealer Air Cleaner ...

Page 62: ...erform some roadside repairs minor adjustments and parts replacement with the tools contained in the kit Spark plug wrench 10 14 mm Open end wrench 12 14 mm Open end wrench Standard Phillips screwdriver Screwdriver grip Helmet set wire Fuse puller Pin spanner Eye wrench handle ...

Page 63: ...r The battery cover must be removed to remove the battery to service the fuse box and fuse holder fuses Removal 1 Open the seat 2 P 38 2 Remove the screws 3 Remove the battery cover Installation Install the parts in the reverse order of removal Battery cover Screws ...

Page 64: ...emoved to remove the tool box Removal 1 Press down on the centre pin to release the lock 2 Pull the clip out of the hole Installation 1 Slightly open the retaining pawls and then push them out 2 Insert the clip into the hole 3 Press down on the centre pin to lock the clip a b a b c ...

Page 65: ...ne hand while supporting the battery with the other taking care not to drop the battery terminal nuts Installation Install the parts in the reverse order of removal Always connect the positive terminal first Make sure that bolts and nuts are tight Readjust the clock after the battery is reconnected since the clock goes wrong once the battery is disconnected For proper handling of the battery see M...

Page 66: ...Maintenance Crankcase Breather 1 Place a drain pan under the crankcase breather tube 2 Remove the crankcase breather tube and drain deposits 3 Reinstall the crankcase breather tube Crankcase breather tube ...

Page 67: ...eat range 1 Place your scooter on its centre stand on a level surface 2 Pull the floor mat off 3 Remove the screw 4 Remove the plug maintenance lid by inserting a flat head screwdriver covered with a protective cloth into the slit on the floor NOTICE Using spark plugs with an improper heat range can cause engine damage Floor mat Screw Slit Protective cloth Plug maintenance lid ...

Page 68: ...spect the electrodes and centre porcelain for deposits erosion or carbon fouling uIf the erosion or deposit is heavy replace the plug uClean a carbon or wet fouled plug with a plug cleaner otherwise use a wire brush 9 Check the spark plug gap using a wiretype feeler gauge uIf adjustment is necessary bend the side electrode carefully Spark plug cap The gap should be 0 80 to 0 90 mm 0 031 to 0 035 i...

Page 69: ... installing a new plug tighten it twice to prevent loosening 13 Reinstall the spark plug cap Take care avoid pinching any cables or wires 14 Install the parts in the reverse order of removal a First tighten the plug NGK 1 2 turn after it seats b Then loosen the plug c Next tighten the plug again 1 8 turn after it seats NOTICE Improperly tightened spark plug can damage the engine If a plug is too l...

Page 70: ... the ignition switch off stop the engine and wait for 2 to 3 minutes 4 Remove the oil fill cap dipstick and wipe it clean 5 Insert the oil fill cap dipstick until it seats but don t screw it in Check that the oil level is between the upper and lower level marks in the oil fill cap dipstick 6 Securely install the oil fill cap dipstick Oil fill cap dipstick Upper level Lower level ...

Page 71: ...diately 2 Securely reinstall the oil fill cap dipstick For the recommended oil and oil selection guidelines see Maintenance Fundamentals 2 P 53 Changing Engine Oil Filter Changing the oil requires special tools We recommend that you have your scooter serviced by your dealer 1 Park your scooter on its centre stand on a firm level surface 2 If the engine is cold idle the engine for 3 to 5 minutes NO...

Page 72: ... and sealing washer to drain the oil 6 Remove the oil filter with a filter wrench and let the remaining oil drain out Make sure the prior seal is not stuck to the engine uDiscard the oil and oil filter at an approved recycling centre 7 Apply a thin coat of engine oil to the rubber seal of a new oil filter 8 Install a new oil filter and tighten Torque 26 N m 2 7 kgf m 19 lbf ft Sealing washer Drain...

Page 73: ...crankcase with the recommended oil 2 P 53 and install the oil fill cap dipstick 12 Check the oil level 2 P 67 13 Check that there are no oil leaks 14 Reset the oil change indicator 2 P 27 Torque 25 N m 2 5 kgf m 18 lbf ft Required oil When changing oil engine oil filter 1 4 litres 1 5 US qt 1 2 Imp qt When changing oil only 1 2 litres 1 3 US qt 1 1 Imp qt ...

Page 74: ...nt level is dropping noticeably or the reserve tank is empty you likely have a serious leak Have your scooter inspected by your dealer Adding Coolant If the coolant level is below the lower level add the recommended coolant 2 P 54 until the level reaches the UPPER level mark Add fluid only from the reserve tank cap and do not remove radiator cap 1 Pull the floor mat off 2 Remove the reserve tank l...

Page 75: ...ely reinstall the cap 5 Install the reserve tank lid 6 Install the floor mat Changing Coolant Have your dealer change the coolant unless you have the proper tools and are mechanically qualified 3WARNING Removing the radiator cap while the engine is hot can cause the coolant to spray out potentially scalding you Always let the engine and radiator cool down before removing the radiator cap Reserve t...

Page 76: ...el is above the lower level mark If the brake fluid level in either reservoir is below the LOWER level mark or the brake lever freeplay becomes excessive inspect the brake pads for wear If the brake pads are not worn you most likely have a leak Have your scooter inspected by your dealer Front Rear Front brake fluid reservoir LOWER level mark Rear brake fluid reservoir LOWER level mark ...

Page 77: ... to the indicator The pads need to be replaced if a brake pad is worn to the indicator 1 Inspect the brake pads from below the brake caliper 2 Inspect the brake pads from below the brake caliper If necessary have the pads replaced by your dealer Always replace both left and right brake pads at the same time Front Rear Pad Pad Wear indicator Wear indicator Disc Disc Front Rear Front Rear ...

Page 78: ...r squeaky clean the pivot area and lubricate the pivot bolt with clean grease 3 Check the spring for damage or loss of tension 4 Sit on the scooter and raise the side stand 5 Start the engine 6 Lower the side stand all the way The engine should stop as you lower the side stand If the engine doesn t stop have your scooter inspected by your dealer Side stand spring ...

Page 79: ...oothly from fully closed to fully open in all steering positions and throttle freeplay is correct If the throttle does not move smoothly close automatically or if the cable is damaged have the scooter inspected by your dealer Freeplay at the throttle grip flange 2 to 6 mm 0 1 to 0 2 in Freeplay Flange ...

Page 80: ...rease spring preload soft or turn the position 4 and 5 to increase spring preload hard The standard position is 3 Adjusting the Headlight Aim You can adjust vertical aim of the headlights for proper alignment Turn the pinion using a Phillips screwdriver provided in the tool kit 2 P 59 in or out as necessary Obey local laws and regulations NOTICE Do not turn the adjuster beyond its limits Adjuster ...

Page 81: ...rs On P 81 Low Oil Pressure Indicator P 81 PGM FI Programmed Fuel Injection Malfunction Indicator Lamp MIL P 81 ABS Anti lock Brake System Indicator NSS300A only P 82 Oil Change Indicator P 83 Tyre Puncture P 84 Electrical Trouble P 85 Battery Goes Dead P 85 Burned out Light Bulb P 85 Blown Fuse P 91 ...

Page 82: ... the ignition switch to the ON position If the indicator still stays on check the following Check if there is no another HISS key including spare key close to the ignition switch Check if there are no any metallic seals or stickers on the key If the HISS indicator still stays on have your scooter inspected by your dealer Starter Motor Does Not Operate Check the following items Make sure engine sto...

Page 83: ...h to the OFF position Suspect a fault Do not start the engine Transport your scooter to your dealer Allow the engine to cool with the ignition switch in the OFF position 3 After the engine has cooled inspect the radiator hose and check if there is a leak 2 P 71 Do not start the engine Transport your scooter to your dealer 4 Check the coolant level in the reserve tank and add coolant as necessary 2...

Page 84: ... is at or near the low level If the low oil pressure indicator stays on when the oil level is at the proper level stop the engine and contact your dealer If the engine oil level goes down rapidly your scooter may have a leak or another serious problem Have your scooter inspected by your dealer PGM FI Programmed Fuel Injection Malfunction Indicator Lamp MIL If the indicator comes on while riding yo...

Page 85: ...Indicator comes on or starts flashing while riding Indicator does not come on when the ignition switch is in the ON position Indicator does not go off at speeds above 10 km h 6 mph If the ABS indicator stays on your brakes will continue to work as a conventional system but without the anti locking function The ABS indicator may come on if you turn the rear wheel while your scooter is lifted off th...

Page 86: ...efore the initial 1 000 km 625 mile oil change indicator comes on the initial 1 000 km 625 mile oil change indicator does not come on The indicator comes on when the riding distance reaches the programmed oil change intervals at the initial 600 mile 960 km and every 8 000 mile 12 800 km after resetting the indicator to indicate the time for the engine oil to be changed Change the engine oil 2 P 68...

Page 87: ...ake an emergency repair using a tubeless tyre repair kit Follow the instructions provided with the emergency tyre repair kit Riding your scooter with a temporary tyre repair is very risky Do not exceed 50 km h 30 mph Have the tyre replaced by your dealer as soon as possible 3WARNING Riding your scooter with a temporary tyre repair can be risky If the temporary repair fails you can crash and be ser...

Page 88: ...t recover after recharging contact your dealer Burned out Light Bulb Follow the procedure below to replace a burned out light bulb Turn the ignition switch to the OFF or LOCK position Allow the bulb to cool before replacing it Do not use bulbs other than those specified Check the replacement bulb for correct operation before riding For the light bulb wattage see Specifications 2 P 110 NOTICE Jump ...

Page 89: ...ning it 2 Remove the dust cover 3 Press the pin down and pull out the bulb without turning it 4 Install a new bulb and parts in the reverse order of removal Do not touch the glass surface with your fingers If you touch the bulb with your bare hands clean it with a cloth moistened with alcohol Pin Bulb Dust cover Socket ...

Page 90: ...out 6 Pull out the bulb without turning it 7 Install a new bulb and parts in the reverse order of removal 5 Turn the socket counterclockwise and pull it out 6 Slightly press the bulb in and turn it counterclockwise 7 Install a new bulb and parts in the reverse order of removal uUse only the amber bulb for the rear turn signal bulb Tool box Sockets Clips Rear turn signal bulb Document compartment B...

Page 91: ...ody lower cover uCarefully release the tabs 3 Release the tab B and hook A by pulling the rear body lower cover diagonally backward 4 Turn the socket counterclockwise and pull it out 5 Pull out the bulb without turning it 6 Install a new bulb and parts in the reverse order of removal Bulb Screw Socket Tab B Tab A Hook A Tab A Screw Rear body lower cover ...

Page 92: ... pocket 2 P 41 2 Remove the screws 3 Remove the left right front panel 4 Turn the socket counterclockwise and pull it out 5 Slightly press the bulb in and turn it counterclockwise 6 Install a new bulb and parts in the reverse order of removal Left Bulb Socket Screws Left front panel Screws Socket Bulb Right Right front panel ...

Page 93: ... Light Bulb 90 Troubleshooting License Plate Light Bulb 1 Remove the screws and license light cover 2 Pull out the bulb without turning it 3 Install a new bulb and parts in the reverse order of removal License light cover Screws Bulb ...

Page 94: ...Fuse 1 NSS300A NSS300 1 Remove the battery cover 2 P 60 2 Open the fuse box cover 3 Pull the main fuse 1 and other fuses out with the fuse puller in the tool kit one by one and check for a blown fuse Always replace a blown fuse with a spare of the same rating Spare fuses Main fuse 1 Fuse box cover Fuse box 1 Spare fuses Main fuse 1 Fuse box cover Fuse box 1 ...

Page 95: ...Electrical Trouble u Blown Fuse 92 Troubleshooting 4 Install the parts in the reverse order of removal 5 Close the seat Fuse Box 2 3 Fuses NSS300A Spare fuses Fuse box cover Fuse box 2 Fuse box 3 ...

Page 96: ... Open the fuse box covers 4 Pull the fuses out with the fuse puller in the tool kit one by one and check for a blown fuse Always replace a blown fuse with a spare of the same rating 5 Install the parts in the reverse order of removal Except U KO type Fuse box cover Spare fuses Fuse box 2 Fuse box 3 U KO type Spare fuses Fuse box 2 Fuse box cover ...

Page 97: ...use 2 out with the fuse puller in the tool kit and check for a blown fuse Always replace a blown fuse with a spare of the same rating 4 Install the parts in the reverse order of removal 5 Close the seat Main fuse 2 Spare fuse Wire connector Starter magnetic switch NOTICE If a fuse fails repeatedly you likely have an electrical problem Have your scooter inspected by your dealer ...

Page 98: ...uments Controls Other Features P 97 Fuels Containing Alcohol P 100 Catalytic Converter P 101 Caring for Your Scooter P 102 Storing Your Scooter P 104 Transporting Your Scooter P 105 You the Environment P 106 Serial Numbers P 107 ...

Page 99: ...sunlight or high temperatures Do not grind drill or in any way alter their shape Do not expose to strong magnetic objects If you lose all keys and the key number plate the PGM FI unit ignition control module must be replaced by your dealer To avoid this keep a duplicate key If you lose a key make another duplicate key immediately To make a duplicate key and register it with your HISS system take t...

Page 100: ...rmine the key number A metal key holder may cause damage to the area surrounding the ignition switch Instruments Controls Other Features The headlight is always on when the ignition switch is on Leaving the ignition switch on with the engine stopped will drain the battery Do not turn the key while riding Do not use the engine stop switch except in an emergency Doing so when riding will cause the e...

Page 101: ...un position the HISS indicator turns on and goes off after a few seconds to indicate it is OK to start the engine 2 HISS Indicator Does Not Turn off P 79 The HISS indicator starts flashing every 2 seconds for 24 hours after the ignition switch is turned OFF To prevent or to restore the HISS indicator flashing 1 With the ignition switch ON press the MODE button 2 P 20 to select the odometer 2 P 21 ...

Page 102: ... is not provided contact your dealer The owner s manual registration and insurance information can be stored in the plastic document bag under the seat A banking lean angle sensor automatically stops the engine and fuel pump if the scooter falls over To reset the sensor you must turn the ignition switch to OFF and back to the ON position before the engine can be restarted South Africa only Singapo...

Page 103: ...ter Petrol containing ethanol ethyl alcohol up to 10 by volume u Petrol containing ethanol may be marketed under the name Gasohol The use of petrol containing more than 10 ethanol may Damage the painting of the fuel tank Damage the rubber tubes of the fuel line Cause corrosion of the fuel tank Cause poor drivability If you notice any undesirable operating symptoms or performance problems try a dif...

Page 104: ...sses into safe compounds A defective catalytic converter contributes to air pollution and can impair your engine s performance A replacement unit must be an original Honda part or equivalent Follow these guidelines to protect your scooter s catalytic converter Always use unleaded petrol Leaded petrol will damage the catalytic converter Keep the engine in good running condition Have your scooter se...

Page 105: ...n the windscreen headlight lens panels and other plastic components with extra care to avoid scratching them Avoid directing water into the air cleaner muffler and electrical parts 3 Thoroughly rinse your scooter with plenty of clean water and dry with a soft clean cloth 4 After the scooter dries lubricate any moving parts u Make sure that no lubricant spills onto the brakes or tyres Brake disc or...

Page 106: ...damage your documents and other belongings Do not direct water at the air cleaner u Water in the air cleaner can prevent the engine from starting Do not direct water near the headlights u Any condensation inside the headlights should dissipate after a few minutes of running the engine Aluminium will corrode from contact with dirt mud or road salt Clean aluminium parts regularly and follow these gu...

Page 107: ...re your scooter outdoors you should consider using a full body motorcycle cover If you won t be riding for an extended period follow these guidelines Wash your scooter and wax all painted surfaces except matte painted surfaces Coat chrome pieces with rust inhibiting oil Place your scooter on its centre stand and position a block so that both tyres are off the ground After rain remove the body cove...

Page 108: ...ransporting Your Scooter If your scooter needs to be transported it should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform and motorcycle tie down straps Never try to tow your scooter with a wheel or wheels on the ground NOTICE Towing your scooter can cause serious damage to the transmission ...

Page 109: ... oil and other toxic wastes in approved containers and take them to a recycling centre Call your local or state office of public works or environmental services to find a recycling centre in your area and to get instructions on how to dispose of non recyclable wastes Do not place used engine oil in the trash or pour it down a drain or on the ground Used oil petrol coolant and cleaning solvents con...

Page 110: ...me number is stamped on the rear of the frame body inside the luggage box The engine number is stamped on the left side of the crankcase You should record these numbers and keep them in a safe place Frame number 1 Open the seat 2 P 38 2 Remove the document compartment 3 Remove the clips 2 P 61 4 Remove the tool box 5 Install the parts in the reverse order of removal Frame number Document compartme...

Page 111: ...NSS300A Except KO type KO type 192 kg 423 lb 190 kg 419 lb Maximum weight capacity 1 Except KO type KO type 177kg 390 lb 157 kg 346 lb Maximum luggage weight 2 Luggage box 10 kg 22 lb Left fairing pocket 1 5 kg 3 0 lb Right fairing pocket 0 5 kg 1 0 lb Passenger capacity Rider and 1 passenger Minimum turning radius 2 4 m 7 9 ft Displacement 279 cm3 17 0 cu in Bore stroke 72 0 68 6 mm 2 8 2 7 in Co...

Page 112: ...0 to 0 90 mm 0 031 to 0 035 in Idle speed 1 500 100 rpm Recommended engine oil Honda 4 stroke motorcycle oil API Service Classification SG or higher excluding oils marked as Energy Conserving or Resource Conserving SAE 10W 30 JASO T 903 standard MB Engine oil capacity After draining 1 2 litres 1 3 US qt 1 1 Imp qt After draining engine oil filter change 1 4 litres 1 5 US qt 1 2 Imp qt After disass...

Page 113: ...2V 16W 2 Tail lights 12V 5W 2 Front turn signal Position lights 12V 21 5W 2 Rear turn signal lights 12V 21W 2 License plate light 12V 5W Main fuse 1 30A Main fuse 2 30A Other fuses NSS300 15A 10A 5A NSS300A 30A 15A 10A 5A Engine oil drain bolt 25 N m 2 5 kgf m 18 lbf ft Oil filter 26 N m 2 7 kgf m 19 lbf ft ...

Page 114: ...Turn Signal 89 Headlight 86 License Plate Light 90 Tail Light 88 C Caring for Your Scooter 102 Catalytic Converter 101 Colour Label 50 Compartment Document Bag 40 99 Owner s Manual 40 99 Tool Kit 40 59 Coolant 54 71 Crankcase Breather 63 D Document Bag 40 99 E Electrical Trouble 85 Engine Number 107 Oil 53 67 Oil Filter 68 Overheats 80 Starting 32 Engine Stop Switch 28 Environment 106 F Flooded En...

Page 115: ...orn Button 28 I Ignition Cut off System Banking Sensor 99 Side Stand 75 Ignition Key 96 Ignition Switch 29 97 Image Labels 6 Indicators 26 Instruments 20 L Labels 6 Left Fairing Pocket 41 Load Limits 17 Loading Guidelines 17 Low Oil Pressure Indicator 26 81 Luggage Box 40 M Maintenance Fundamentals 49 Importance 44 Safety 44 Schedule 45 Maximum Weight Limit 17 108 Modifications 16 O Odometer 98 Oi...

Page 116: ...fuelling 36 Removal Battery Cover 60 Clip 61 Repair Kit 84 Riding Precautions 12 Right Fairing Pocket 41 S Safety Precautions 11 Seat 38 Serial Numbers 107 Shutter 31 Side Stand 75 Side Stand Ignition Cut off System 32 75 Specifications 108 Start Button 28 32 Starting the Engine 32 Starting the Scooter 34 Steering Lock 30 Storage Equipment 38 Left Fairing Pocket 41 Luggage Box 40 Owner s Manual 40...

Page 117: ... Tool Kit 40 59 Transporting Your Scooter 105 Tripmeter 98 Troubleshooting 78 Turn Signal Indicators 27 Tyres Air Pressure 55 109 Puncture 84 Replacing 55 84 W Warning Indicator On 81 Washing Your Scooter 102 Weight Limit 17 ...

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Honda Forza 300 2013, Owner'S Manual, Page: 20 / 119

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