Honda FOREMAN 2018 Page 219 Owner'S Manual Download | Manualshive

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Taking Care of the Unexpected

209

Taking Care of the Unexpected

Taking Care of the Unexpected

With all the challenges you can encounter off-road, there’s a chance
that sometime something may go wrong. This section gives practical
advice to help you deal with a wide range of problems. Take time to
read this section before you ride. Also review the tips in

Preparing for

(page 200).

General Guidelines ................................................................... 210
If Your Engine Quits or Won’t Start .......................................... 212
If You Have a Flat Tyre .............................................................. 215
If the High Coolant Temperature Indicator Lights ...................... 218
If a Fuse Blows.......................................................................... 220
If You Crash ............................................................................. 225
If You Lose Your Key ................................................................ 226
If the Battery Is Low (or Dead)................................................... 227
If a Component Fails................................................................. 228

19 TRX500FM6 (ED)-32HR56400.book 209 ページ２０１８年５月２４日　木曜日　午後１時３７分

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Summary of Contents for FOREMAN 2018

Page 1: ...TRX500FM6 FOURTRAX FOREMAN RUBICON...

Page 2: ...anual should be considered a permanent part of the ATV and should remain with the ATV when it is resold This publication includes the latest production information available before printing Honda Moto...

Page 3: ...Honda TRX500FM6 4 4 with Power Steering OWNER S MANUAL Original instructions 19 TRX500FM6 ED 32HR56400 book 2...

Page 4: ...ourse But it s just as important to observe the break in guidelines and perform all pre ride and other periodic checks detailed in this manual We also recommend that you read and understand this owner...

Page 5: ...rors Can use the lights Can use the clutch Can use the gearbox Can use the accelerator Can use the braking systems First manoeuvres make 2 at reduced speed among which one slalom Can use the clutch in...

Page 6: ...slope Climbing slopes Driving down a slope Crossing a slope horizontally Driving on rough terrain Skidding and wheel spin If you have any questions or if you ever need special service or repairs reme...

Page 7: ...labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operati...

Page 8: ...Instructions how to use this ATV correctly and safely This entire manual is filled with important safety information please read it carefully 3DANGER You WILL be KILLED or SERIOUSLY HURT if you don t...

Page 9: ...your ATV Instruments Controls 13 The location and function of indicators and controls on your ATV and operating instructions for various controls and features Before Riding 59 The importance of weari...

Page 10: ...djustment items Tips 199 How to store and transport your ATV and how to be an environmentally responsible rider Taking Care of the Unexpected 209 What to do if you have a flat tyre your engine won t s...

Page 11: ...ortant information and recommendations to help you ride your ATV safely Please take a few moments to read these pages This section also includes information about the location of safety labels on your...

Page 12: ...nded age for this ATV model is 16 Children under age 16 should never operate this vehicle Always Wear a Helmet It s a proven fact helmets significantly reduce the number and severity of head injuries...

Page 13: ...ake Time to Learn Practice Even if you have ridden other ATVs take time to become familiar with how this ATV works and handles Practice in a safe area until you build your skills and get accustomed to...

Page 14: ...ng don t mix Even one drink can reduce your ability to respond to changing conditions and your reaction time gets worse with every additional drink So don t drink and ride and don t let your friends d...

Page 15: ...replacement There is a specific symbol on each label The meanings of each symbol and label are as follows Read instructions contained in Owner s Manual carefully Read instructions contained in Shop M...

Page 16: ...g the battery has a proper understanding of the hazards and correct handling procedures involved Handle battery electrolyte with extreme care as it contains dilute sulfuric acid Exposure to eyes or sk...

Page 17: ...ing Never ride too fast for your skills or the conditions Always use proper riding techniques for hills slopes and rough terrain Use care when changing riding surfaces ATVs handle differently on diffe...

Page 18: ...LABEL WARNING NEVER ride as a passenger Passengers can cause a loss of control resulting in SEVERE INJURY or DEATH TYRE OVERLOAD WARNING LABEL WARNING Improper tyre pressure or overloading can cause...

Page 19: ...ing cargo improperly can change handling stability and braking performance and can lead to an accident Never exceed the maximum rear cargo limit combined weight on the rear rack and in the storage are...

Page 20: ...the Owner s Manual DRIVELINE INFORMATION LABEL Driving in Front Differential Lock Mode changes the way your vehicle handles and turns Use this mode only at low speed See owner s manual for more infor...

Page 21: ...ATV Safety 11 Labels RADIATOR CAP LABEL BATTERY LABEL FRONT CARRIER LABEL CE MARK TYRE OVERLOAD WARNING LABEL kPa 35 35 229 kg 505 lb 45 kg 99 lb 19 TRX500FM6 ED 32HR56400 book 11...

Page 22: ...RAILER HITCH LABEL PASSENGER WARNING LABEL 4WD BRAKING INFORMATION LABEL AGE RECOMMENDATION WARNING LABEL GENERAL WARNING LABEL 85 kg 187 lb 600 kg 1322 lb 14 kg 30 lb DRIVELINE INFORMATION LABEL FUEL...

Page 23: ...nstructions for other components are presented in other sections of this manual where they will be most useful Operation Component Locations 15 Indicators Displays 18 Multi function Display 24 Speed a...

Page 24: ...43 Engine Stop Switch 44 Headlight Switch 45 Headlight Dimmer Switch 45 Horn Button 45 Recoil Starter 46 Throttle Lever 47 Front Brake Lever 48 Rear Brake Lever Parking Brake Lever 48 Rear Brake Peda...

Page 25: ...r brake lever parking brake lever start override button front brake lever throttle lever engine stop switch 4WD switch differential lock switch P R lever headlight switch headlight dimmer switch ignit...

Page 26: ...Instruments Controls 16 Operation Component Locations front cargo rack flag pole bracket rear brake pedal recoil starter rear cargo rack 19 TRX500FM6 ED 32HR56400 book 16...

Page 27: ...Instruments Controls 17 Operation Component Locations utility box trailer hitch shift lever accessory socket storage compartment utility pocket 19 TRX500FM6 ED 32HR56400 book 17...

Page 28: ...more enjoyable Refer to the indicators frequently Their functions are described on the following pages 1 5 1 neutral indicator 3 8 7 4 2 2 reverse indicator 3 differential lock indicator 5 high coolan...

Page 29: ...or a few seconds and then go off after initial lamp check These indicators are identified in the table on page 21 with the words Lamp Check When applicable the reverse or neutral indicator comes back...

Page 30: ...identified in the table on page 22 with the words Display Check If any part of these displays does not come on when it should have your dealer check for problems Meter Input Signal Failure If the neu...

Page 31: ...PGM FI indicator Lights when there is any abnormality in the PGM FI Programmed Fuel Injection system Should also light for a few seconds and then go off when the ignition switch is turned on If the i...

Page 32: ...intenance interval is reached page 36 Speedometer Shows riding speed Fuel gauge Shows approximate fuel supply available page 28 Digital clock Shows the time hours and minutes page 30 Odometer Shows ac...

Page 33: ...the lower parts of multi function display Adjusts the digital clock page 30 Changes the speed and mileage units page 26 Resets the tripmeter to zero 0 page 31 This button also used to reset the mainte...

Page 34: ...rt of the multi function display push the mode select button 7 Multi function Display 4WD indicator Gear position indicator Speedometer Maintenance minder indicator Fuel gauge Digital clock Odometer T...

Page 35: ...fuel gauge If there is a coolant temperature warning with your ATV the display will automatically change to the coolant temperature gauge If you try to change the display back to ordinary display it w...

Page 36: ...and KM To change the speed and mileage units press and hold the mode select button 1 for more than 5 seconds in the odometer mode page 25 with the ATV stopped The 4WD indicator 1 shows when the 4WD m...

Page 37: ...r position is properly displayed on the gear position indicator If the gear position indicator shows or blinks turn the ignition switch to the OFF w position and then turn it back to the ON q position...

Page 38: ...less of what mode the display is in when the fuel level reaches 1st segment 3 the display will automatically switch to the fuel gauge display You should refuel as soon as possible The amount of fuel r...

Page 39: ...rnately and fuel mark blinks you should refuel as soon as possible The amount of fuel reserve is approximately 4 9 1 29 US gal 1 08 Imp gal Fuel gauge failure If the fuel gauge E F 6 is blinking the f...

Page 40: ...mode select button the display will begin advancing fast Press and hold the button for 0 5 5 5 seconds advance one minute at a time 5 5 10 5 seconds advance five minutes at a time 10 5 seconds or mor...

Page 41: ...ter 1 shows mileage per trip since you last reset the tripmeter while the ignition switch is ON q with the TRIP mark 2 The tripmeter returns to 0 0 when the readout exceeds 999 9 To reset the tripmete...

Page 42: ...switch is ON q The normal operating temperature range is within the section between the 1st segment 3 and 4th segment 4 When coolant temperature is low the coolant temperature gauge will display Lo 5...

Page 43: ...stop the engine and check the reserve tank coolant level Read pages 218 219 and do not ride the ATV until the problem has been corrected NOTICE Continuing to ride with an overheated engine can cause...

Page 44: ...ignition switch is ON q with the hour meter mark 2 The hour meter provides accurate service period information for initial and regular maintenance The hour meter locks at 99 999 9 when the readout ex...

Page 45: ...ON q with the maintenance minder indicator The maintenance tripmeter decreases from 1 000 km 600 miles after reset The maintenance hour meter decreases from 100 hour after reset Initial setting of th...

Page 46: ...display Initial Maintenance Appears at 150 km 100 miles or 20 operating hours whichever comes first Regular Maintenance Interval 1 Appears 1 000 km 600 miles or 100 operating hours after the Initial M...

Page 47: ...r indicator will appear then it will blinks twice and the multi function display will temporarily show all the modes and digital segments The indicator message will disappear Reset operation will be c...

Page 48: ...urn it to the right for the ON q position The ignition switch is also used to reset the maintenance tripmeter maintenance hour meter page 35 Ignition Switch Key Position Function ON q Electrical circu...

Page 49: ...drive mode look at the 4WD indicator 2 2WD mode the 4WD indicator disappears when the 2WD mode engages 4WD mode the 4WD indicator appears when the 4WD mode engages If the 4WD indicator does not appea...

Page 50: ...same speed Because locking all four wheels together changes the way the vehicle handles and increases the amount of room necessary to turn a speed limiter restricts the speed to 32 km h 20 mph Pushing...

Page 51: ...be interrupted and the differential lock indicator will slowly flash If the differential lock indicator does not stay on when the front differential lock mode is selected steer the handlebar either t...

Page 52: ...abnormality in the front final gear system If this occurs the front final gear actuator will stop moving and the front final gear system will be fixed in the current position either 2WD mode 4WD mode...

Page 53: ...tton is pushed the starter motor will crank the engine The starter motor will not operate if the engine stop switch is in the OFF r position when the start override button is pushed To activate the sp...

Page 54: ...position to start the engine and it should normally remain in the RUN e position even when the engine is OFF If your ATV is stopped with the ignition switch ON q and the engine stop switch OFF r the b...

Page 55: ...ange between the high and low beams of the headlights and to activate the assist headlight To operate turn the switch to HI u for high beam of the headlights and activate the assist headlight LO i for...

Page 56: ...trols 46 Controls Features The recoil starter 1 is used to start the engine when the battery is low See Using the Recoil Starter page 88 Recoil Starter RIGHT SIDE 1 recoil starter 1 19 TRX500FM6 ED 32...

Page 57: ...s the throttle lever 1 with your thumb To reduce engine rpm release pressure on the throttle lever The throttle will automatically return to the closed position engine idle when you remove your thumb...

Page 58: ...brake lever parking brake lever is used to slow or stop your ATV To operate pull the lever For information on braking techniques see page 93 The rear brake pedal is used to slow or stop your ATV To o...

Page 59: ...on the rear brake lever parking brake lever 2 is used to apply the parking brake or to shift the transmission into reverse Parking Brake Reverse Lever P R Lever LEFT HANDLEBAR 1 P R lever 1 2 2 rear b...

Page 60: ...ormation on Parking see page 108 To release the parking brake Squeeze the rear brake lever parking brake lever until the P R lever is released from the slot on the rear brake lever parking brake lever...

Page 61: ...lable from your dealer To mount a pole in the bracket 1 follow the instructions that come with the flag pole kit Flag poles are required in some riding areas Check local regulations before riding Flag...

Page 62: ...you ll need a proper size ball 2 as specified by the trailer manufacturer To attach the ball and properly hook up a trailer follow the trailer manufacturer s instructions For load limits and operatio...

Page 63: ...l phone etc NOTICE Do not plug in any heat generating accessory such as an automobile cigarette lighter because it can damage the socket To use the accessory socket turn the ignition switch to ON q st...

Page 64: ...ay drain the battery The accessory socket s rated capacity is DC 12 V 120 Watts 10 A or less If you exceed this limit you may blow a fuse See If a Fuse Blows page 220 When you are done using an access...

Page 65: ...o open Pull up the front of the utility box cover 2 To close Push down the front of the utility box cover until it locks in place Make sure that the stud 3 is locked securely in position by pulling up...

Page 66: ...utility pocket 1 is located on the left side cover You may store small lightweight items in the pocket NOTICE Do not store valuable items in the utility pocket Utility Pocket LEFT SIDE COVER 1 1 util...

Page 67: ...1 is located below the rear cargo rack 2 To open the compartment unhook the rubber strap 3 Be careful not to flood this area when washing your ATV Storage Compartment REAR 3 1 storage compartment 2 1...

Page 68: ...system during this brief period After cooling down it will then return to normal EPS operation The PS indicator should light when the ignition switch is turned on and remain on until the engine is st...

Page 69: ...ents to make for your comfort convenience or safety This section also includes important information about loading Are You Ready to Ride 60 Protective Apparel 60 Rider Training 62 Age Recommendation 6...

Page 70: ...ng You don t have any alcohol or drugs in your system For your safety we strongly recommend that you always wear an approved motorcycle helmet eye protection boots gloves trousers and a long sleeved s...

Page 71: ...Off road motorcycle gloves to help protect your hands Riding trousers with knee and hip pads a riding jersey with padded elbows and a chest shoulder protector WARNING 3WARNING Operating this ATV with...

Page 72: ...tomed to the ATV s controls and feel comfortable with its size and weight Rider Training WARNING 3WARNING Operating this ATV without proper instruction could increase your risk of an accident which co...

Page 73: ...the front or rear cargo racks Age Recommendation WARNING 3WARNING A child using an ATV that is not recommended for their age could lose vehicle control while riding resulting in severe injury or deat...

Page 74: ...ating an ATV Consult your doctor to be sure it is safe to operate a vehicle after taking medication No Alcohol or Drugs WARNING 3WARNING Operating this ATV after consuming alcohol or drugs can serious...

Page 75: ...spected by your dealer There may be damage or other problems you cannot see Check the following items before you get on the ATV WARNING 3WARNING Improperly maintaining this ATV or failing to correct a...

Page 76: ...ghtened Use a wrench to make sure all accessible nuts bolts and fasteners are tight Underbody Exhaust System Check for and remove any dirt vegetation or other debris that could be a fire hazard or int...

Page 77: ...throttle to make sure it moves smoothly without sticking and snaps shut automatically when it is released in all steering positions page 160 Brakes Squeeze the front and rear brake levers and step on...

Page 78: ...before you ride Headlight and Headlight Dimmer Switch Check for proper function page 45 Engine Stop Switch Check for proper function page 44 Steering Check that the wheels turn properly as you steer...

Page 79: ...modifications that change this ATV s design and performance can also make it unsafe Also the weight of any accessories will reduce the maximum load the ATV can carry More specific information on load...

Page 80: ...e using either a tongue jack or other support to keep the trailer level The weight of added accessories will reduce the maximum cargo weight you can carry Load Limits maximum weight capacity 229 kg 50...

Page 81: ...ot tow by tying a rope or cable to the rear rack Load cargo on the rear rack as far forward as possible Make sure cargo on the front rack does not interfere with handlebar movement Do not allow cargo...

Page 82: ...and always follow these guidelines Make sure the accessory does not obscure any lights reduce ground clearance limit suspension travel or steering travel or interfere with operating any controls Make...

Page 83: ...air your ATV s handling stability and braking making it unsafe to ride Because safety vehicle movement and clearance must be taken into consideration you must consult your tyre maker or Honda dealer b...

Page 84: ...Before Riding 74 19 TRX500FM6 ED 32HR56400 book 74...

Page 85: ...ak in Guidelines page 237 Safe Riding Precautions 77 Off road Use Only 77 Keep Hands and Feet on Controls 78 Riding Position Safety Equipment 79 Moving the ATV without Starting the Engine 80 Control S...

Page 86: ...Braking 93 Riding Your ATV 95 Making Turns 95 Skidding or Sliding 97 Riding Up Hills 98 Riding Down Hills 102 Crossing or Turning on Hills or Slopes 103 Riding Over Obstacles 105 Riding Through Water...

Page 87: ...and manufactured for off road use only not for pavement Riding on pavement can affect handling and control You should not ride your ATV on pavement When riding off road also remember to always obey l...

Page 88: ...m the handlebars or one foot from the footpegs can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV WARNING 3WARNING Operating this ATV on public str...

Page 89: ...hicle as shown below keeping your hands on the handlebars and feet on the footpegs Riding Position Safety Equipment Helmet and eye protection Long sleeved apparel and trousers Off road motorcycle glov...

Page 90: ...After confirming that the engine is off stand beside the ATV so you can reach the rear brake lever with your left hand 2 Be sure your legs are clear of the wheels 3 Check your footing 4 Slowly and ca...

Page 91: ...in visibility and other operating conditions plus your own skills and experience Control Speed WARNING 3WARNING Operating this ATV at excessive speeds increases your chances of losing control of the A...

Page 92: ...uctions like hidden rocks bumps or holes in time to react Use Care on Unfamiliar or Rough Terrain WARNING 3WARNING Failure to use extra care when operating this ATV on unfamiliar terrain could result...

Page 93: ...rating on excessively rough slippery or loose terrain could cause loss of traction or vehicle control which could result in an accident including an overturn Do not operate on excessively rough slippe...

Page 94: ...an enclosed area and cause illness or death WARNING 3WARNING Running the engine of your vehicle while in an enclosed or even partially enclosed area can cause a rapid build up of toxic carbon monoxid...

Page 95: ...ows N The engine stop switch 3 is set to RUN e This ATV is fuel injected with an automatic choke Follow the procedure indicated below Any Air Temperature Press the start override button with the throt...

Page 96: ...then open the throttle slightly if idling is unstable If the engine does not start wait 10 seconds then follow steps 1 4 again If the engine still won t start refer to If Your Engine Quits or Won t St...

Page 97: ...ver then apply throttle gradually Normal Engine Stop To stop the engine make sure the transmission is in neutral by checking that the neutral indicator light is on then turn the ignition switch OFF w...

Page 98: ...1 firmly then pull it out slowly approximately 100 mm 4 in 4 Pull the grip up briskly and fully 5 After the engine starts allow the starter grip to return slowly Pull the recoil starter grip straight...

Page 99: ...position when released To upshift to a higher gear put the toe of your boot under the shift lever and raise it one full stroke To downshift step on the shift lever and depress it one full stroke To se...

Page 100: ...moving in a straight line Close the throttle completely before shifting Improper shifting may damage the engine transmission and drivetrain Upshift to a higher gear or reduce throttle before engine r...

Page 101: ...inuing to hold the P R lever squeeze the rear brake lever parking brake lever 3 then depress the shift lever once to shift into R reverse gear 5 Make sure that the reverse indicator comes on and the g...

Page 102: ...tle and gradually apply both the front and rear brakes Do not abruptly apply the rear brake by itself 9 To shift out of reverse and into neutral raise the shift lever one stroke to shift into N neutra...

Page 103: ...t and rear wheels As a general rule the front braking system provides about 70 percent of total stopping power For full braking effectiveness use both the pedal and lever simultaneously Using both bra...

Page 104: ...y situation are important riding skills When descending a long steep grade use engine compression braking by downshifting with intermittent use of both brakes Continuous brake application can overheat...

Page 105: ...dlebar in the front differential lock mode will cause steering to be heavy and increase turning radius Making Turns WARNING 3WARNING Turning improperly can make the ATV go out of control causing a col...

Page 106: ...t helps to shift your body slightly forward on the seat and lean inside as you steer the handlebar Shifting weight forward allows the rear wheels to turn easier and it also improves front wheel steeri...

Page 107: ...uring a turn steer in the direction of the skid Avoid hard braking or accelerating until you have regained directional control Remember that steering the handlebar in the front differential lock mode...

Page 108: ...ht toward the front wheels to help keep them on the ground To do this shift your body slightly forward on the seat and lean forward For greater weight shift move your body farther forward and lean for...

Page 109: ...an appropriate gear and speed for the conditions Maintain a steady speed as you ascend the hill Never open the throttle suddenly or make sudden gear changes The ATV could flip over backward Never go...

Page 110: ...ing brake and turn the engine off 4 Then assess the situation If the ATV starts rolling backwards before you begin braking 1 Keep your weight uphill 2 Carefully apply the front brakes first then caref...

Page 111: ...lk the ATV back down the hill Make sure your intended path is clear in case you lose control of the ATV 1 Stand with your body facing downhill beside the vehicle so you can reach the rear brake lever...

Page 112: ...a downhill stop and survey the terrain below Never ride past the limit of your visibility Never go down a hill at high speed Riding Down Hills WARNING 3WARNING Going down a hill improperly could caus...

Page 113: ...ced on any hill with a loose surface Riding on hills or slopes is different from riding on level terrain Be careful when riding on any hill Make sure that you practice on gentle smooth slopes before a...

Page 114: ...r loose surface you may also need to steer slightly uphill to maintain a straight course across the slope Avoid crossing hills that are excessively steep slippery or rough Making Turns on Slopes Compa...

Page 115: ...reduce your speed and be prepared to stop Never try to ride over large obstacles such as large rocks or fallen logs Riding Over Obstacles WARNING 3WARNING Improperly operating over obstacles could cau...

Page 116: ...in emissions control system malfunction Have your ATV dealer inspect the oxygen sensor immediately after water enters the muffler Riding Through Water WARNING 3WARNING The ATV tyres have some ability...

Page 117: ...lippery rocks 4 Avoid getting the spark plug or air cleaner wet as this would cause the engine to stop 5 After leaving the water always test both the front and rear brakes Riding through water can mak...

Page 118: ...t into neutral 3 Set the parking brake page 49 4 Turn the ignition switch OFF w If it is necessary to start the engine when your ATV in gear and is stopped on a grade rock the vehicle back and forth t...

Page 119: ...e following procedure 1 While holding the brakes set the parking brake 2 Turn the ignition switch to OFF w and release the brakes 3 If the ATV begins to move either while sitting on it or after you di...

Page 120: ...Basic Operation Riding 110 19 TRX500FM6 ED 32HR56400 book 110...

Page 121: ...s and oils and tips for keeping your Honda looking good For information about replacing fuses see page 220 Before You Service Your Honda The Importance of Maintenance 113 Maintenance Safety 114 Import...

Page 122: ...142 Front Final Gear Oil 144 Coolant 146 Air Cleaner 154 Engine Throttle 160 Clutch System 162 Reverse Inhibitor System 163 Spark Plug 164 Valves 167 Spark Arrester 168 Chassis Suspension 169 Brakes...

Page 123: ...ance Schedule The service intervals in this schedule are based on average riding conditions Frequent servicing of the air cleaner is especially important to help you avoid a possible costly engine rep...

Page 124: ...d only by a Honda technician or other qualified mechanic Instructions are included in this manual only to assist in emergency service Some of the most important safety precautions follow However we ca...

Page 125: ...ts Do not run the engine unless instructed to do so Read the instructions before you begin and make sure you have the tools and skills required To reduce the possibility of a fire or explosion be care...

Page 126: ...rovided in this manual Other items involve more extensive procedures and may require special training tools and equipment We recommend that you have your dealer perform these tasks unless you have adv...

Page 127: ...ur dealer Summary of Maintenance Schedule Notes Procedures NOTES 1 Service more frequently when riding in dusty areas sand or snow 2 Service more frequently after riding in very wet or muddy condition...

Page 128: ...INITIAL MAINT REGULAR MAINT INTERVAL Refer to page ITEMS km 150 1000 2000 mi 100 600 1200 MONTH 1 6 12 NOTE HOURS 20 100 200 FUEL LINE I THROTTLE OPERATION I 160 AIR CLEANER NOTE 1 C C 154 158 AIR CLE...

Page 129: ...efer to page ITEMS km 150 1000 2000 mi 100 600 1200 MONTH 1 6 12 NOTE HOURS 20 100 200 DRIVETRAIN BOOTS I I 188 FRONT REAR FINAL GEAR OIL R EVERY 2 YEARS I 142 144 BRAKE FLUID NOTE 3 I I 172 174 BRAKE...

Page 130: ...e including the 150 km 100 mile or 1 month or 20 hours initial maintenance is considered a normal owner operating cost and will be charged for by your dealer Use the space under Notes to record anythi...

Page 131: ...121 Service Preparations Maintenance Component Locations rear brake lever parking brake lever front brake fluid reservoir P R lever front brake lever throttle lever reverse assist lever 19 TRX500FM6 E...

Page 132: ...e 1 main fuse 2 EPS fuse rear brake pedal rear brakelight switch front final gear oil fill cap front final gear oil drain bolt fuel fill cap engine oil filter rear final gear oil fill cap rear final g...

Page 133: ...sure gauge 40 A spare fuse tool kit spark arrester rear suspension spring pre load adjusters spark plug engine oil fill cap dipstick engine oil drain bolt clutch adjuster coolant reserve tank air clea...

Page 134: ...cient to perform routine maintenance and simple repairs Any extensive work requiring additional tools should be performed by your dealer The tool kit includes the following items standard Phillips scr...

Page 135: ...s manual air pressure gauge 4 and 40 A spare fuse 5 should be stored in the plastic document bag and fastened with the rubber band 6 To remove the rear fender cover see page 127 Be careful not to flo...

Page 136: ...owner s manual air pressure gauge and 40 A spare fuse Removal 1 Pull the seat latch 1 at the rear of the seat 2 Slide the seat 2 back and lift it Installation 1 Insert the front prongs 3 into the bac...

Page 137: ...gauge and 40 A spare fuse Removal 1 Remove the seat page 126 2 Unhook the rubber strap 1 3 Firmly pull the studs 2 from the grommets 3 4 Slide the rear fender cover 4 forward to disengage the tabs 5...

Page 138: ...tenance Removal 1 Remove the seat page 126 2 Carefully remove the right studs 1 and left studs from the grommets 3 Remove the tank cover assembly 2 by releasing the right tabs 3 and left tabs from the...

Page 139: ...moval Removal 1 Pull up the centre pin to release the lock 2 Pull out the clip of the hole Installation 1 Insert the clip into the hole 2 Press down the centre pin securely to lock the clip 1 2 1 2 19...

Page 140: ...information on the use of Petrol Containing Alcohol see page 238 Use of lower octane petrol can cause persistent pinging or spark knock a loud rapping noise which if severe can lead to engine damage L...

Page 141: ...ty 4 9 1 29 US gal 1 08 Imp gal When there is only one segment left in the fuel gauge page 28 fuel will be low and you should refuel as soon as possible Refer to Safety Precautions on page 115 Fuel Ca...

Page 142: ...n the filler neck 3 After refuelling turn the fuel fill cap clockwise securely If you replace the fuel fill cap use only a Honda Genuine replacement part WARNING 3WARNING Petrol is highly flammable an...

Page 143: ...best oil wears out Changing oil helps get rid of dirt and deposits in the engine Operating the engine with old or dirty oil can damage your engine Running the engine with insufficient oil can cause se...

Page 144: ...fect clutch operation Do not use API SH or higher oils displaying a circular API energy conserving or resource conserving service label on the container They may affect lubrication and clutch performa...

Page 145: ...ithin the indicated range JASO T 903 standard The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB Oil conforming to the standard is labe...

Page 146: ...your ATV on a firm level surface 2 Start the engine in a well ventilated area and let it idle for 3 5 minutes If the air temperature is below 10 C 50 F let the engine idle for an additional 5 minutes...

Page 147: ...the lower level mark 6 on the oil fill cap dipstick 7 If the oil level is near or below the lower level mark then add the specified oil into the fill cap hole up to the upper level mark on the oil fi...

Page 148: ...damage This procedure requires mechanical skill and professional tools such as a torque wrench as well as a means for disposing of the drained fluid page 208 If you do not have the skills or the tool...

Page 149: ...139 Engine Oil Filter 2 Place an oil drain pan under the crankcase and remove the engine oil drain bolt 1 and sealing washer 2 2 1 1 engine oil drain bolt 2 sealing washer UNDER ENGINE 19 TRX500FM6 E...

Page 150: ...r 4 Reposition the spring 7 to the crankcase cover and install a new oil filter with the rubber seal 8 facing out away from the engine You will see the OUT SIDE TOWARDS FILTER COVER mark 9 on the filt...

Page 151: ...tighten it to the specified torque 25 N m 2 5 kgf m 18 lbf ft 2 Fill the crankcase with the recommended grade oil approximately 3 0 3 2 US qt 2 6 Imp qt 3 Reinstall the oil fill cap dipstick 4 Start t...

Page 152: ...afety Precautions on page 115 Change the oil with the rear final gear at normal operating temperature to assure complete and rapid draining Oil Recommendation type hypoid gear oil viscosity weight SAE...

Page 153: ...into a suitable container and dispose of it in an approved manner page 208 NOTICE Improper disposal of drained fluids is harmful to the environment 6 Fill the rear final gear case with the recommended...

Page 154: ...afety Precautions on page 115 Change the oil with the front final gear at normal operating temperature to assure complete and rapid draining Oil Recommendation type hypoid gear oil viscosity weight SA...

Page 155: ...to a suitable container and dispose of it in an approved manner page 208 NOTICE Improper disposal of drained fluids is harmful to the environment 6 Fill the front final gear case with the recommended...

Page 156: ...label Use only distilled water as a part of the coolant solution Water that is high in mineral content or salt may be harmful to the aluminium engine NOTICE Using coolant with silicate inhibitors may...

Page 157: ...Precautions on page 115 Check the engine coolant level each day before operating your ATV and add if needed 1 Make sure the vehicle is on level ground 2 With the engine at normal operating temperature...

Page 158: ...the reserve tank Do not attempt to add coolant by removing the radiator cap 5 Add coolant to the reserve tank as required to bring the coolant level to the UPPER level mark 6 After adding coolant rei...

Page 159: ...a Shop Manual To properly dispose of drained coolant refer to You the Environment page 208 NOTICE Improper disposal of drained fluids is harmful to the environment Coolant Replacement WARNING 3WARNING...

Page 160: ...any obstruction with low water pressure Have the radiator checked by your dealer if the air flow is restricted over more than 20 of the radiator surface Clean the radiator core after riding the ATV i...

Page 161: ...e the radiator cap lid page 148 2 Remove the reserve tank 1 by removing the bolt 2 and clips 3 page 129 3 Release the hoses 4 from the guides 4 Hold the reserve tank being careful not to spill the coo...

Page 162: ...ips 6 Remove the left radiator grill cover 5 by releasing the tab A 6 tab B 7 tab C 8 hook A 9 and hook B 10 LEFT FRONT 3 clips 3 8 5 6 9 10 5 left radiator grill cover 6 tab A 7 tab B 8 tab C 9 hook...

Page 163: ...core 12 and radiator grill covers NOTICE Do not apply pressured water directly to the radiator core The pressured water can damage the radiator core 9 Install the removed parts in reverse order of rem...

Page 164: ...ine the correct service interval for your riding conditions Your ATV s air cleaner has very specific performance requirements Use a new Honda Genuine air cleaner specified for your model or an air cle...

Page 165: ...d 1 Remove the seat page 126 2 Unlatch the spring hooks 1 and retainer clips 2 3 Remove the air cleaner housing cover 3 Cleaning UNDER SEAT 1 2 1 spring hooks 3 air cleaner housing cover 3 2 2 retaine...

Page 166: ...8 Inspect for tears or cracks in the foam or seams of the air cleaner Replace the air cleaner if it is damaged 9 Allow the air cleaner to dry thoroughly before applying oil A wet air cleaner will not...

Page 167: ...eaner assembly into the air cleaner housing 14 Fasten the screw 15 Reassemble by reversing the disassembly sequence Install the air cleaner housing cover with the FRONT mark 9 facing forward and fit t...

Page 168: ...r Honda 158 Air Cleaner Do not push the dust cover 1 too far into the breather joint 2 If the dust cover is dirty clean it Dust Cover UNDER SEAT 1 2 1 dust cover 2 breather joint 19 TRX500FM6 ED 32HR5...

Page 169: ...inspection If deposits can be seen in the drain tube the tube must be cleaned before starting the vehicle 1 Remove the drain tube 1 by removing the clip 2 under the air cleaner housing 3 2 Drain the...

Page 170: ...the lock nut 4 3 Turn the adjuster to obtain the correct freeplay 4 Tighten the lock nut and reinstall the sleeve 5 After adjustment check for smooth operation of the throttle lever from fully closed...

Page 171: ...ll steering positions If there is a problem see your dealer 3 Inspect the condition of the throttle cable from the throttle lever down to the throttle body If the cable is kinked or chafed have it rep...

Page 172: ...the clutch adjuster 2 counterclockwise until you feel slight resistance 5 Turn the adjuster 1 4 turn clockwise then tighten the lock nut to hold the adjuster in this position 6 After adjustment start...

Page 173: ...and turn the adjusting nut 5 to obtain the correct freeplay After adjustment tighten the lock nut securely 4 Return the dust cover and rubber sleeve Other Checks Check the reverse assist lever and cab...

Page 174: ...e 126 and tank cover assembly page 128 2 Clean any dirt from around the spark plug base 3 Disconnect the spark plug cap 1 Take care to avoid damaging the spark plug wire when disconnecting the cap 4 U...

Page 175: ...p and sharp edges and the side electrode 3 should not be eroded If the electrodes and insulator tip appear unusually fouled or burned we suggest that you contact your dealer 6 Discard the spark plug i...

Page 176: ...he plug b Then loosen the plug c Next tighten the plug again 1 8 turn after it seats NOTICE An improperly tightened spark plug can damage the engine If a plug is too loose the piston may be damaged If...

Page 177: ...cause loss of power and possibly damage the valves For those who are mechanically proficient and have the proper tools instructions on adjusting valve clearances are given in the official Honda Shop...

Page 178: ...area free of combustible materials and make sure the exhaust pipe is cool 2 Remove the bolt 1 3 Start the engine and rev it up approximately twenty times while momentarily creating exhaust system bac...

Page 179: ...y adding or subtracting cargo accessories or when riding conditions change The way you ride your ATV and the type of ride you want to experience can also influence your suspension needs Lower spring p...

Page 180: ...pring pre load adjuster 1 has 5 positions for different load or riding conditions Use the pin spanner 2 to adjust the shock spring pre load Suspension Spring Pre Load 1 FRONT REAR 1 2 5 4 3 2 1 1 spri...

Page 181: ...TV is more heavily loaded Also increase spring pre load for stiffer suspension Make sure that both shock absorbers are adjusted to the same position Always adjust the shock absorber position in sequen...

Page 182: ...uid leaks If the brake lever or brake pedal freeplay does not feel within the normal range while riding check the brake pads for wear page 175 Worn pads should be replaced If the pads are not worn bey...

Page 183: ...m as soon as possible NOTICE Brake fluid can damage plastic and painted surfaces Handle with care Wipe up spills immediately Avoid brake fluid contact with skin or eyes If it comes in contact with you...

Page 184: ...on a level surface check the fluid level It should be between the UPPER 2 and LOWER 3 level mark If the level is at or below the LOWER level mark check the brake pads for wear page 175 Worn brake pads...

Page 185: ...ally during all regular service intervals to determine the pad wear Check the wear indicator 1 If the wear indicator aligns with the edge of the reference mark 2 both pads must be replaced see your de...

Page 186: ...es Check the wear indicator If the wear indicator 3 aligns with the reference mark 4 replace both pads as a set see your dealer for this service 3 RIGHT REAR 3 wear indicator 4 reference mark 4 19 TRX...

Page 187: ...parking brake lever 1 moves before the brake starts to take hold Freeplay measurement at the tip of the end of the brake lever should be 25 30 mm 1 0 1 2 in 3 If necessary adjust to the specified rang...

Page 188: ...Make sure the cutout on the adjusting nut is properly seated on the brake arm pin 3 Check that the brake lever and brake pedal assemblies are positioned properly and the securing bolts are tight Make...

Page 189: ...behind the engine from time to time Adjustment is done by turning the adjusting nut 2 Hold the rear brakelight switch and turn the nut in direction A if the switch operates too late and in direction...

Page 190: ...mend that you leave this work to the experts with the proper equipment and experience Wheels that are deformed or damaged must be replaced Please consult your dealer for replacement Tyres age even if...

Page 191: ...recommendations for tyre repair and replacement Refer to Safety Precautions on page 115 Properly inflated tyres are most important for safety and will provide the best combination of handling tread l...

Page 192: ...few miles the readings will be higher If you let air out of warm tyres to match the recommended cold tyre pressures the tyres will be underinflated Be sure to check tyre pressure at the riding site si...

Page 193: ...sures you should also look for Bumps or bulges in the side of the tyre or the tread Replace any tyre that has a bump or bulge Cuts slits or cracks in the tyres Replace the tyre if you can see fabric o...

Page 194: ...tread wear depth To check the condition of a tyre tread measure the groove depth 1 in the centre of the tyre or check the wear indicator 2 For best performance you should replace a tyre before the tre...

Page 195: ...ve the tyre replaced or permanently repaired as soon as possible For more information on temporary repairs see If You Have a Flat Tyre page 215 A permanent repair such as an internal plug patch can be...

Page 196: ...ould not be installed if the previous usage record is unknown The recommended tyres for your ATV are When you replace a tyre remember Have the tyre replaced by your dealer if possible If you have a ty...

Page 197: ...afts The rear driveshaft guards 5 protect the rubber driveshaft boots and the rear driveshafts Check the guards and plate for cracks damage or looseness at intervals shown in the Maintenance Schedule...

Page 198: ...er driveshaft boots 1 rubber propeller shaft boots 2 and rubber yoke joint boot 3 for cuts damage or leaking grease If necessary have your dealer replace them 1 rubber driveshaft boots 1 FRONT REAR 1...

Page 199: ...t ride frequently we recommend that you charge the battery frequently see Battery Charging page 193 If you do not expect to ride your ATV for at least two weeks we recommend you remove the battery or...

Page 200: ...results from removing the battery and slow charging it every 30 days see Battery Charging page 193 Before you remove the battery be sure to read all the information that follows as well as the informa...

Page 201: ...der cover page 127 4 Release the rings and remove the rubber band 1 5 Disconnect the negative terminal lead 2 from the battery 3 first then disconnect the positive terminal lead 4 6 Remove the battery...

Page 202: ...very 30 days Installation 1 Check that the battery rubber 6 for damage If necessary replace the battery rubber 2 Make sure the battery rubber is properly installed 3 Reinstall the battery in the rever...

Page 203: ...cifically for your Honda which can be purchased from your dealer These units can be left connected for long periods without risking damage to the battery However do not intentionally leave the charger...

Page 204: ...ecent operation give the engine and exhaust system time to cool off Park in a shady area Washing your ATV in bright sunlight may cause the finish to fade because water droplets intensify the sun s bri...

Page 205: ...towel Leaving water on the surface to air dry can cause dulling and water spots As you dry inspect for chips and scratches 7 Remove the cover or the plug from exhaust outlet Then start the engine and...

Page 206: ...t chrome glass and clear plastic Light road grimes Spray any difficult to reach or very dirty areas with a spray cleaner degreaser Rinse and dry Apply a spray cleaner polish and wipe with a non abrasi...

Page 207: ...g to the instructions on the container Refer to Safety Precautions on page 115 The exhaust pipe and muffler are stainless steel but may become stained by mud or dust To remove mud or dust use a wet sp...

Page 208: ...Servicing Your Honda 198 19 TRX500FM6 ED 32HR56400 book 198...

Page 209: ...Honda and how to be an environmentally responsible ATV owner Preparing for a Ride 200 What to Take to the Riding Area 200 What to Take on the Trail 201 Transporting Your Honda 202 Storing Your Honda...

Page 210: ...ld take along some tools and supplies in case you have a problem For some of the difficulties you might encounter see Taking Care of the Unexpected which begins on page 209 We recommend that you alway...

Page 211: ...our base camp or help and how experienced you or your companions are in making repairs If you decide to take some tools spare parts or other supplies on the trail be sure you can carry them safely and...

Page 212: ...mmend that you carry the vehicle in its normal operating position on all four wheels Do not incline the vehicle upright on its rear end This can damage the vehicle and leaking petrol could be a hazard...

Page 213: ...r Ordinary rope is not recommended because it can stretch under load Using tie down straps in any other areas can damage your ATV 3 Rock the vehicle back and forth to make sure the tie down straps are...

Page 214: ...orrect any problem before storing it That way needed repairs won t be forgotten and it will be easier to get your ATV running again We suggest you perform the following procedures to keep your ATV in...

Page 215: ...perform the following Remove the spark plug cap from the spark plug page 164 Remove the spark plug Do not connect the spark plug to the spark plug cap Pour a tablespoon 15 20 cm3 of clean engine oil i...

Page 216: ...minimum of daily temperature variation 9 Place your ATV on blocks to lift all tyres off the floor 10 Cover your ATV with a porous material Avoid using plastic or similar non breathing coated materials...

Page 217: ...four months change the engine oil page 140 3 If your ATV has been stored for more than two months ask your dealer to drain and replace the fuel 4 Charge the battery page 193 as required Install the b...

Page 218: ...may be illegal Choose Sensible Cleaners Use a biodegradable detergent when you wash your ATV Avoid aerosol spray cleaners that contain chlorofluorocarbons CFCs which damage the atmosphere s protective...

Page 219: ...p you deal with a wide range of problems Take time to read this section before you ride Also review the tips in Preparing for a Ride page 200 General Guidelines 210 If Your Engine Quits or Won t Start...

Page 220: ...iding you could cause more damage and endanger your own safety After stopping take time to assess the situation Carefully inspect your ATV to identify the problem then consider your options before you...

Page 221: ...e situation and your options before deciding what to do If the problem is relatively minor and you have the tools supplies and skills to make a temporary repair be sure to have permanent repairs made...

Page 222: ...ing the engine or experience poor engine performance the following information may help you If you can t correct the problem see your dealer If your ATV won t start listen as you press the start overr...

Page 223: ...dead battery Charge the battery page 193 If charging doesn t help see your dealer faulty starter motor If all possible causes are negative the starter motor may be faulty See your dealer SYMPTOM Star...

Page 224: ...fuel mixture See your dealer sooty exhaust rich fuel mixture See your dealer detonates or pings under load If applicable switch to the recommended octane petrol page 130 or change your brand of petro...

Page 225: ...pair As soon as possible have the tyre permanently repaired by your dealer Any tyre that cannot be repaired should be replaced Whenever the ATV is to be operated far from service facilities or availab...

Page 226: ...ar wheels off the ground and place a support block under the vehicle 4 Remove the wheel nuts 5 Remove the wheel Avoid getting grease oil or dirt on the front brake disc or pad surfaces when removing a...

Page 227: ...wheel nuts on the wheel then lower the ATV to the ground before tightening the nuts in a crisscross rather than circular pattern to the specified torque 64 N m 6 5 kgf m 47 lbf ft If a torque wrench...

Page 228: ...ut the engine off and wait until the steaming stops Look for a leak but don t touch the engine or radiator system Let everything cool off first Check for any restriction of air flow to the radiator If...

Page 229: ...ecessary add the recommended oil page 134 to the upper level mark If you must leave your ATV to get oil secure it as much as possible Start the engine and check that the coolant temperature gauge and...

Page 230: ...s a blown fuse 1 Check all the fuses before looking elsewhere for another possible cause of the problem Replace any blown fuses and check component operation The main fuse and the circuit fuses are lo...

Page 231: ...r cover page 127 4 To access the main fuse 1 2 remove the fuse cover 3 5 To access the main fuse 2 4 remove the fuse box cover 5 6 Pull the main fuses out If the main fuse 1 is blown install the spare...

Page 232: ...8 of the same rating If you do not have a replacement fuse with the proper rating for the circuit install one with a lower rating NOTICE Replacing a fuse with one that has a higher rating greatly inc...

Page 233: ...e fuse 2 Remove the seat page 126 3 Remove the rear fender cover page 127 4 To access the EPS fuse 1 remove the fuse cover 2 If the EPS fuse is blown install the spare fuse page 125 5 Install the fuse...

Page 234: ...emporarily If you replace a blown fuse with a spare fuse that has a lower rating replace the fuse with the correct rating as soon as you can Also remember to replace any spare fuses that were installe...

Page 235: ...pect your ATV for damage and determine if it is safe to ride Check the tightness of critical nuts and bolts securing such parts as the handlebar control levers brakes and wheels If there is minor dama...

Page 236: ...or have one made If you don t know your key number call the dealer where you purchased your Honda ATV They may have it listed in their records If they don t transport your ATV to them or the nearest...

Page 237: ...the parking brake 3 Turn the ignition switch to the ON q position 4 Use the recoil starter page 88 to start the engine Jump starting is not recommended especially if you use an automobile battery The...

Page 238: ...hat tools and supplies you have with you If any component of the brake system is damaged you may be able to ride carefully back to your base using the other brake components for slowing or stopping If...

Page 239: ...s section contains dimensions capacities and other technical data plus information on government requirements and how to break in your ATV Vehicle Identification 230 Specifications 232 Break in Guidel...

Page 240: ...page 148 VIN ______________________________________________________ The engine number 2 is stamped on the upper side of the rear crankcase or left side of the crankcase behind the oil check fill door...

Page 241: ...me The colour code is helpful when ordering replacement parts Record the colour and code here for your reference COLOUR__________________________________________________ CODE _________________________...

Page 242: ...9 1 29 US gal 1 08 Imp gal engine oil capacity after disassembly 3 3 3 5 US qt 2 9 Imp qt after draining 2 9 3 1 US qt 2 6 Imp qt after draining oil filter change 3 0 3 2 US qt 2 6 Imp qt engine oil r...

Page 243: ...ratio 9 5 1 spark plug standard BKR5E 11 NGK or K16PR U11 DENSO spark plug gap 1 00 1 10 mm 0 039 0 043 in valve clearance cold intake 0 15 mm 0 006 in exhaust 0 23 mm 0 009 in idle speed 1 400 100 m...

Page 244: ...1 psi rear 35 kPa 5 1 psi Electrical battery GYZ16H 12 V 16 Ah 10 HR 16 8 Ah 20 HR generator 0 481 kW 5 000 min 1 rpm Lights headlight 12 V 35 35 W 2 assist headlight 12 V 50 W brakelight taillight LE...

Page 245: ...5 kgf m 18 lbf ft engine oil filter cover bolts 10 N m 1 0 kgf m 7 lbf ft rear final gear oil drain bolt 12 N m 1 2 kgf m 9 lbf ft rear final gear oil fill cap 12 N m 1 2 kgf m 9 lbf ft front final g...

Page 246: ...l EN 15997 Annex H 79 dB A Uncertainty of measurement 3 dB A Vibration on seat EN 15997 Annex I Not exceed 0 5 m s2 Uncertainty of measurement N A Vibration on handlegrip EN 15997 Annex I Not exceed 2...

Page 247: ...r ATV s future reliability and performance by paying extra attention to how you ride during the first operating day or 25 km 15 miles During this period avoid full throttle starts rapid acceleration a...

Page 248: ...ning more than 5 methanol even if it has cosolvents and corrosion inhibitors Engine performance problems resulting from the use of fuels that contain alcohol are not covered under the warranty Honda c...

Page 249: ...ppearance care 194 B bank angle sensor ignition cut off system 86 battery 189 brakelight switch adjustment 179 brakes cable 178 fluid 172 front brake lever 48 pad wear 175 parking 49 rear brake lever...

Page 250: ...tem 162 colour label 231 compartment owner s manual 125 storage 57 tool kit 124 component fails 228 controls features 38 coolant temperature gauge 32 crash if you 225 crossing or turning on hills or s...

Page 251: ...t start 212 environment 208 EPS Electric Power Steering 58 exhaust system cleaning 66 purge 168 F final gear oil front 144 rear 142 flag pole bracket 51 flat tyre 215 flooded engine 86 front boot gua...

Page 252: ...gasohol 238 gear shifting 89 guards 187 H headlight dimmer switch 45 headlight switch 45 high coolant temperature indicator 18 21 218 hills crossing or turning on slopes 103 riding down hills 102 ridi...

Page 253: ...ator 22 35 neutral indicator 18 21 PGM FI indicator 18 21 PS Electric Power Steering indicator 18 21 reverse indicator 18 21 inspection pre ride 65 K key lost 226 number 226 kit tool 124 L labels safe...

Page 254: ...resentative and importer for EU market 249 maximum weight limit 70 modifications 73 multi function display 24 N neutral indicator 21 numbers serial 230 O obstacles riding over 105 odometer 31 oil engi...

Page 255: ...s unexpected 209 protective apparel 60 R rear driveshaft boots 188 rear driveshaft guards 187 rear fender cover removal 127 rear final gear oil 142 recoil starter 46 removal rear fender cover 127 seat...

Page 256: ...9 important precautions 115 labels 5 riding precautions 77 schedule maintenance 116 seat removal 126 serial numbers 230 shifting gears 89 skid plates 187 skidding or sliding 97 spark arrester 168 spar...

Page 257: ...ad 170 switch 4WD 39 differential lock 40 engine stop 44 headlight 45 headlight dimmer 45 ignition 38 T tank cover assembly removal 128 throttle cable 160 lever 47 160 tool kit 124 trailer hitch 52 tr...

Page 258: ...e 181 flat 215 repairing 185 replacing 186 tread conditions 183 U utility box 55 utility pocket 56 V valve clearance 167 vehicle identification no VIN 230 W warning labels 5 washing your ATV 195 water...

Page 259: ...t Manufacturer Authorised Representative and Importer for EU Market Manufacturer Authorised Representative and Importer for EU Market Honda of South Carolina Mfg Inc 1111 Honda way Timmonsville South...

Page 260: ...19 TRX500FM6 ED 32HR56400 book 250...

Page 261: ...19 TRX500FM6 ED 32HR56400 book 251...

Page 262: ...19 TRX500FM6 ED 32HR56400 book 252...

Page 263: ...19 TRX500FM6 ED 32HR56400 book 253...

Page 264: ...19 TRX500FM6 ED 32HR56400 book 254...

Page 265: ...19 TRX500FM6 ED 32HR56400 book 257...

Page 266: ...00X32 HR5 6400 32HR5640 WPCXXXX 2018 XX 19 PRINTED IN USA...

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