Honda EX800 Owner'S Manual Download Page 1 | Manualshive

Page: 1 / 37

background image

1
2
3
...
»

Summary of Contents for EX800

Page 1: ......

Page 2: ......

Page 3: ...main with the generator when sold Pay special attention to statements preceded by the following words m Indicates a strong possibility of severe personal injury or loss of life if instructions are not followed CAUTION Indicates a possibility of personal injury or equipment damage if instructions are not followed NOTE Gives helpful information If a problem should arise or if you have any questions ...

Page 4: ...NENT IDiNTlFlCATlON 4 3 PRE OPERATION CHECK 6 4 STARTING THE ENGINE 8 5 GENERATOR USE 11 6 STOPPING THE ENGINE 14 7 MAINTENANCE 15 8 TRANSPORTING STORAGE 23 9 TROUBLESHOOTING 24 lO WIRING DIAGRAM 26 11 SPECIFICATIONS r 28 12 WARRANTY SERVICE 29 2 ...

Page 5: ... do not operate with wet hands l Do not operate the generator in rain or snow and do not let it get wet l Connections for standby power to a building s electrical system must be made by a qualified electrician and must comply with all applicable laws and electrical codes Improper connections can allow electrical current from the generator to backfeed into the utility lines Such backfeed may electr...

Page 6: ...2 COMPONENT IDENTIFICAT ION TOP COVER CIRCUIT BREAKERS L ALERT SWITCH PILOT LAMP FREQUENCY METER C RECEPTACLES GOVERNOR ADJUSTMENT TERMINAL dlL FILLER ...

Page 7: ...CA RRYING HANDLE FUEL GAUGE I RIGHT SI COVER DE EXHAUST OUTLET FUEL TANK CAP MUFFLER COVER ...

Page 8: ...n SE or SF Motor oils classified SE or SF will show this designation on the container SAE low 40 is recommended for general all temperature use Other viscosities shown in the chart may be used when the average temperature in your area is within the indicated range Remove the oil filler cap and wipe the dipstick with a clean rag Check the oil level by inserting the dipstick in the filler hole witho...

Page 9: ...o the fuel system components l Gasoline is extremely flammable and explosive under certain conditions Refuel in a well ventilated area with the engine stopped l Do not smoke or allow flames or sparks in the area where the generator is refueled or where gasoline is stored l Do not overfill the tank and make sure the filler cap is securely closed after refueling l Be careful not to spill fuel when r...

Page 10: ...4 STARTING THE ENGINE 1 Disconnect any load from the AC receptacles or DC terminals 2 Move the engine switch to ON 3 Turn the choke lever to CLOSE 8 ...

Page 11: ... briskly LAMP CAUTION Do not allow the starter grip to snap back against the generator Return it gently to prevent damage to the housing NOTE Make sure the pilot lamp comes on If not the filament may be burnt out 5 Turn the choke lever to OPEN asthe engine warms up 9 ...

Page 12: ...Such backfeed may electrocute utility company workers or others who contact the lines during a power outage and when utility power is restored the generator may ex plode burn or cause fires in the building s electrical system GROUND TERMINA L NOTE The EX800 generates both AC and DC power If you use both at the same time be sure not to exceed the total rated power of 700 W for AC and DC Most applia...

Page 13: ...lert system automatically stops the engine before the oil level becomes too low If this occurs the oil alert switch will pop out Add the recommended oil see page 6 and press the switch in to allow restarting OIL ALERT SWITCH 11 ...

Page 14: ... off the circuit breaker and will shorten the service life of the gen erator 3 Check the frequency meter to verify that the generator is operating at 60 Hz If it is not turn the governor adjustment screw to increase or decrease engine speed until the correct frequency is obtained meter bar next to 60 will vibrate NOTE l An overloaded AC circuit will trip the AC circuit breaker If this occurs wait ...

Page 15: ...dure will prevent the possibility of a short circuit and sparks if your tools accidentally make contact between a battery terminal and the vehicle s frame or body CAUTION l Do not attempt to start an automobile engine with the generator still connected to the battery The generator may be damaged l Connect the positive battery terminal to the positive charging cord Do not reverse the charging cable...

Page 16: ... THE ENGINE To stop the engine in an emergency move the engine switch to OFF In normal use 1 Tur off the electrical appliance or disconnect the charging cord from the generator 2 Move the engine switch to OFF 14 ...

Page 17: ...isonous carbon monoxide gas CAUTION Use only genuine HONDA parts or their equivalent The use of replacement parts which are not of equivalent quality may damage the generator Tool kit The screwdriver and spark plug wrench stored under the top cover will enable you to perform the owner maintenance procedures listed on page 16 The 12 mm socket end of the spark plug wrench can also be used to turn th...

Page 18: ...0 Hrs 50 Hrs 100 Hrs 300 Hrs Engine oil Inspection l Change l Combustion chamber and Fuel line inspection Replace if necessary Spark arrester Clean every 100 operating hours 2 These items should be serviced by an authorized Honda dealer unless the owner has the proper tools and is mechanically proficient See the Honda Shop Manual NOTE 1 Service more frequently when used in dusty areas 16 ...

Page 19: ...hile the engine is still warm to assure rapid and complete draining 1 Remove the oil filler cap and drain the oil 2 Refill with the recommended oil seepage 6 and check the level OIL CAPACITY 0 45 Q 0 48 US qt OIL DRAIN BOLT LER 17 ...

Page 20: ...or cleaning the air cleaner element A fire or explosion could result CAUTION Never run the generator without the air cleaner Rapid engine wear may result 1 Unsnap the air cleaner case springs remove the air cleaner case and remove the element 2 Wash the element in a non flammable or high flash point solvent and dry it thoroughly 3 Soak the element in clean engine oil and squeeze out the excess oil...

Page 21: ...ug cap 2 Use the wrench supplied in the tool kit to remove the spark plug 3 Visually inspect the spark plug Discard it if the insulator is cracked or chipped Clean the spark plug with a wire brush if it is to be reused 4 Measure the plug gap with a feeler gauge The gap should be 0 9 l O mm 0 035 0 039 in Correct as necessary by bending the side electrode 0 9 mm l 0 mm 10 035 0 039 in 19 ...

Page 22: ...urq with the wrench to compress the washer If you are reusing a plug it should only take l 8 1 4 turn after the plug seats CAUTION l The spark plug must be securely tightened An improperly tightened plug can become very hot and possibly damage the generator l Never use a spark plug with an improper heat range 20 ...

Page 23: ...ding CAUTION The spark arrester must be serviced every 100 hours to maintain its efficiency 1 Remove the four muffler cover bolts and remove the cover 6 mm BOLTS 2 Remove the two 6 mm nuts and the 6 mm bolt Remove the muffler from the exhaust pioe carefully to avoid damaging the spark arrester screen 6 mm NUTS 6 mm BOLT 21 ...

Page 24: ...3 Use a brush to remove carbon deposits from the spark arrester screen 4 Check the exhaust pipe gaskets replace if damaged Reinstall the muffler and the cover 22 ...

Page 25: ...rain the fuel a Unscrew the four left side cover screws and remove the cover b With the engine switch ON remove the fuel filler cap c Loosen the drain screw and drain the fuel into a suitable container Retighten the screw d Move the engine switch to OFF and reinstall the cover I V 3 Pull the starter grip until resistance is felt the piston is coming up on its compression stroke At this position th...

Page 26: ... engine switch on d Ground the spark plug in the tool kit holder and pull the recoil starter to see if sparks jump across the gap e If there are no sparks replace the plug m Be sure there is no spilled fuel near the spark plug Spilled fuel may ignite Perform this test in a well ventilated area TOOL KIT HOLDER ENGINE OIL ALERT SWITCH SWITCH 6 Is gasoline reaching the carburetor To check remove the ...

Page 27: ...he oil alert switch If the switch has popped out check the engine oil level and fill with the recommended oil 2 Re start the engine after pushing the switch C No electricity at the AC receptacles i Is the AC circuit breaker on 2 Check the electrical appliance or equipment for any defects D No electricity at the DC terminals 1 Is the DC circuit breaker on 2 Check the electrical appliance or equipme...

Page 28: ... GENEliAron BLOCK ttt 1 ...

Page 29: ...B BLACK Br BROWN G GREEN Gr GRAY L BLUE Lb LIGHT BLUE Lg LIGHT GREEN 0 ORANGE P PINK R RED W WHITE T YELLOW 27 ...

Page 30: ... Capacity Spark Plug Generator T AC output 4 stroke side valve 1 cylinder 76 cc 4 65 cu in 46 x 46 mm 1 81 x 1 81 in 6 0 1 3 600 r p m Forced air cooling C D I 0 45 II 0 48 US qt 3 5 9 0 92 US gal BPR4HS10 NGK W14FPRULlO ND Rated Voltage 120 v Rated Frequency 60 Hz Rated Amperage 5 8 A Maximum Amperage 6 7A Rated Output 700 VA 700 W 1 Maximum Output 1 800 VA 800 W DC output Only for charging 12 V ...

Page 31: ...act the Power Equipment Customer Relations Department of American Honda Motor Co Inc American Honda Motor Co Inc Power Equipment Customer Relations Department P 0 Box 50 Gardena California 90247 0805 Telephone 213 604 2400 We will need the following information in order to assist you Your name address and telephone number Product model and serial number Date of purchase Dealer name and address Nat...

Page 32: ...his way If you are dissatisfied with the decision made by the dealership s management contact the Honda Power Equipment Customer Relations Office You can write American Honda Motor Co Inc Power Equipment Division Customer Relations Office 4900 Marconi Drive Alpharetta GA 30005 8847 Or telephone 770 497 6400 M F 8 30 am 7 00 pm EST When you write or call please provide the following information Mod...

Page 33: ...MEMO 30 ...

Page 34: ...MEMO 31 ...

Page 35: ......

Page 36: ......

Page 37: ......

Reviews:

No comments

Related manuals for EX800

Brand: LAZER Pages: 13

Brand: Latento Pages: 60

Brand: Easy Quick Pages: 11

Brand: Radio Shack Pages: 2

Wireless Temperature/Humidity Station

Brand: DAVIS Pages: 8

Brand: VEAP SHIELD UNITED Pages: 3

Brand: Vello Pages: 12

Brand: Watts Pages: 8

Brand: HALE Pages: 44

Brand: KDS Pages: 72

Brand: Salta Pages: 91

Brand: Omega Engineering Pages: 2

Brand: Oki Pages: 52

Brand: Warrior Winches Pages: 17

Brand: S-BOL Pages: 3

Brand: Bamo Pages: 4

Brand: Calix Pages: 5

Brand: Independence paragliding Pages: 15

Brands by name

0 1 2 3 4 5 6 7 8 9 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z

Popular brands

Load more brands