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Honda EM10000K1 Manual Download Page 37

8-13

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GENERATOR/CHARGING SYSTEM

CONTINUITY INSPECTION

Remove the generator end cover (Base shop manual:

page 5-2).
SH, SKH type:
Disconnect main winding terminals (

 and 

)

and exciter 3P connector 

.

LDH type:
Disconnect the main winding terminals (

, 

,

and 

) and exciter 3P connector 

.

Measure the resistance between the stator side

terminals according to the table below.

SH, SKH type

LDH type

Main winding terminal

Resistance (

Ω

)

(at 20 °C/68 °F)

 (Red) – 

 (Blue)

0.1 - 0.3

Main winding terminal

Resistance (

Ω

)

(at 20 °C/68 °F)

 (Red) – 

          

 (White)

0.05 - 0.2

 (Blue) –

           

 (White)

SH, SKH type:

LDH type:

Summary of Contents for EM10000K1

Page 1: ... a retrieval system or transmitted in any form by any means electronic mechanical photocopying recording or otherwise without prior written permission of the publisher This includes text figures and tables As you read this manual you will find information that is preceded by a symbol The purpose of this message is to help prevent damage to this Honda product other property or the environment SAFET...

Page 2: ...e recommend engine oil unless otherwise specified Use molybdenum oil solution mixture of the engine oil and molybdenum grease in a ratio of 1 1 Use multi purpose grease lithium based multi purpose grease NLGI 2 or equivalent Use marine grease water resistant urea based grease Apply a locking agent Use a medium strength locking agent unless otherwise specified Apply sealant Use automatic transmissi...

Page 3: ...e 0 211 0 317 Ω Exciter winding resistance 1 503 2 255 Ω KH RGH type Main winding resistance 0 224 0 336 Ω Exciter winding resistance 1 503 2 255 Ω LDH type Main winding resistance Red terminal White terminal 0 05 0 2 Ω Blue terminal White terminal 0 05 0 2 Ω Exciter winding resistance 1 6 2 0 Ω UH type Main winding resistance 0 266 0 399 Ω Exciter winding resistance 1 604 2 410 Ω GOVERNOR SPRING ...

Page 4: ...ircuit breaker 38 A Receptacle 60 A 250 V 30 A 250 V 20 A 250 V SKH type Circuit breaker 45 A Receptacle 60 A 250 V 16 A 250V MH type Circuit breaker 40 A Receptacle 60 A 250 V 16 A 250V LDH type Circuit breaker 41 A Receptacle 50 A 125 250 V 30 A 125 250 V 30 A 125 V 20 A 125 V UH type Circuit breaker 36 A Receptacle 60 A 250 V 15 A 250V Item SH SKH LDH type RRH MH KH RGH UH type OUTLINE OF CHANG...

Page 5: ...1 1 1 dummytext 1 SPECIFICATIONS SERIAL NUMBER LOCATION 1 2 SPECIFICATIONS 1 2 PERFORMANCE CURVES 1 4 ...

Page 6: ...V twin cylinder Displacement 688 0 cm3 41 97 cu in Bore x stroke 78 0 x 72 0 mm 3 07 x 2 83 in Compression ratio 9 3 1 Ignition system C D I Capacitor Discharge Ignition type magneto Ignition timing B T D C 18 3 600 min 1 rpm Spark plug ZFR5F NGK Lubrication system Forced feed Oil capacity Without oil filter replacement 1 5 1 6 US qt 1 3 Imp qt With oil filter replacement 1 7 1 8 US qt 1 5 Imp qt ...

Page 7: ... 240 V Rated current 40 9 A 37 5 x 2 37 5 A DC Rated voltage Rated current Power factor 1 0 cosθ Model EM10000K1 Type SH SKH LDH Voltage variation rate Momentary 15 max Average 7 max Average time 5 sec max Voltage stability 1 max Frequency variation rate Momentary 15 max Average 7 max Average time 5 sec max Frequency stability 1 Hz max Insulation resistance 10 MΩ min AC circuit protector 45 A 41 A...

Page 8: ...ient temperature and humidity The output voltage will be higher than usual when the generator is still cold immediately after the engine starts AC EXTERNAL CHARACTERISTIC CURVES SH SKH type LDH type 240 230 220 210 40 30 50 LOAD CURRENT A AC OUTPUT VOLTAGE V RATED CURRENT 40 9A 10 0 20 230 250 240 120 110 130 40 30 50 LOAD CURRENT A AC OUTPUT VOLTAGE V RATED CURRENT 37 5A 10 0 20 ...

Page 9: ...2 1 2 dummytext 2 SERVICE INFORMATION MAINTENANCE STANDARDS 2 2 HOW TO READ CONNECTOR DRAWINGS 2 3 HARNESS ROUTING 2 4 ...

Page 10: ...No 3 Light green White 43 8 VAC Exciter winding resistance No 1 Light green White No 3 Light green White 1 6 2 0 Ω Rotor Field winding voltage Red White Black White 38 6 VDC Field winding resistance Between the slip rings 49 59 Ω D AVR Resistance No 1 No 5 1 0 kΩ minimum Part Item Connector terminal Standard Stator Main winding voltage Red Blue 240 12 VAC Red White 120 6 VAC Blue White Main windin...

Page 11: ...he single frame connectors represent the female connectors Both the male and female connectors are shown by viewing them from the terminal side FEMALE CONNECTOR MALE CONNECTOR LOCK VIEWING DIRECTION VIEWING DIRECTION FEMALE CONNECTOR DRAWING SINGLE FRAME Female connector viewed from the terminal side CONNECTOR No MALE CONNECTOR DRAWING DOUBLE FRAME Male connector viewed from the terminal side LOCK...

Page 12: ...TERMINAL GROUND TERMINAL Control panel harness side Stator side MAIN WINDING TERMINAL MAIN WINDING TERMINAL MAIN WINDING TERMINAL MAIN WINDING TERMINAL HARNESS BAND Bl Black Br Brown Y Yellow O Orange Bu Blue Lb Light blue G Green Lg Light green R Red P Pink W White Gr Gray EXCITERWINDING 3P CONNECTOR CABLE TIE CABLE TIE Cut the band end so its length is 5 10 mm 0 2 0 4 in Cut the band end so its ...

Page 13: ...nel harness side Stator side MAIN WINDING TERMINAL MAIN WINDING TERMINAL Bl Black Br Brown Y Yellow O Orange Bu Blue Lb Light blue G Green Lg Light green R Red P Pink W White Gr Gray EXCITERWINDING 3P CONNECTOR CABLE TIE MAIN WINDING TERMINAL MAIN WINDING TERMINAL MAIN WINDING TERMINAL MAIN WINDING TERMINAL CABLE TIE HARNESS BAND Cut the band end so its length is 5 10 mm 0 2 0 4 in Cut the band en...

Page 14: ...l number Wire color 1 Bl 2 3 4 W Control panel harness side Bl Black Br Brown Y Yellow O Orange Bu Blue Lb Light blue G Green Lg Light green R Red P Pink W White Gr Gray Control panel harness side Control panel harness side Control panel harness side Control panel harness side Control panel harness side D AVR 2P CONNECTOR D AVR 4P CONNECTOR D AVR 5P CONNECTOR D AVR 4P CONNECTOR D AVR 9P CONNECTOR ...

Page 15: ...rminal number Wire color 1 R W 2 3 4 5 Bl W Terminal number Wire color 1 Bl 2 W Bl 3 W Bu 4 R Bl Terminal number Wire color 1 G W 2 3 4 G W Terminal number Wire color 1 Bl 2 3 4 W Control panel harness side Bl Black Br Brown Y Yellow O Orange Bu Blue Lb Light blue G Green Lg Light green R Red P Pink W White Gr Gray Control panel harness side Control panel harness side Control panel harness side Co...

Page 16: ... TERMINAL CIRCUIT BREAKER TERMINAL COMBINATION SWITCH 3P CONNECTOR COMBINATION SWITCH 4P CONNECTOR CHOKE CABLE i MONITOR 3P CONNECTOR i MONITOR 4P CONNECTOR RECEPTACLE TERMINAL RECEPTACLE TERMINAL CABLE TIE CABLE TIE CABLE TIE C CABLE TIE Cut the band end so its length is 0 5 mm 0 0 2 in Cut the band end so its length is 0 5 mm 0 0 2 in CABLE TIE C Do not contact the wire harness and circuit break...

Page 17: ...R Bu Y G R Bu Y G R Bu Y G R Bu Y G R Terminal number Wire color Y G Combination switch side Control panel harness side Combination switch side Control panel harness side Control panel harness side Control panel harness side Bl Black Br Brown Y Yellow O Orange Bu Blue Lb Light blue G Green Lg Light green R Red P Pink W White Gr Gray 30 10 40 5 Cable terminal specified angle direction RECEPTACLE TE...

Page 18: ...H 3P CONNECTOR COMBINATION SWITCH 4P CONNECTOR CHOKE CABLE i MONITOR 3P CONNECTOR i MONITOR 4P CONNECTOR RECEPTACLE TERMINAL 8 MARK RECEPTACLE TERMINAL 9 MARK CABLE TIE C GROUND CABLE TERMINAL CABLE TIE CABLE TIE Cut the band end so its length is 5 10 mm 0 2 0 4 in Cut the band end so its length is 0 5 mm 0 0 2 in Cut the band end so its length is 5 10 mm 0 2 0 4 in Cut the band end so its length ...

Page 19: ... G Terminal number Wire color R R Bu Y G R Bu Y G R Bu Y G R Bu Y G R Combination switch side Control panel harness side Combination switch side Control panel harness side Control panel harness side Control panel harness side Bl Black Br Brown Y Yellow O Orange Bu Blue Lb Light blue G Green Lg Light green R Red P Pink W White Gr Gray 30 10 40 5 Cable terminal specified angle direction RECEPTACLE T...

Page 20: ...E TERMINAL GROUND CABLE TERMINAL CABLE TIE C CABLE TIE CABLE TIE C Do not contact the wire harness and circuit breaker Cut the band end so its length is 0 5 mm 0 0 2 in Cut the band end so its length is 5 10 mm 0 2 0 4 in Cut the band end so its length is 5 10 mm 0 2 0 4 in Cut the band end so its length is 0 5 mm 0 0 2 in CABLE TIE RECEPTACLE TERMINAL 7 MARK CIRCUIT BREAKER TERMINAL 5 MARK CIRCUI...

Page 21: ...3 4 Terminal number Wire color G Terminal number Wire color R R Bu Bu Bu G W R G W G Bu W G Bu W R W Bu G R Combination switch side Control panel harness side Combination switch side Control panel harness side Control panel harness side Control panel harness side Bl Black Br Brown Y Yellow O Orange Bu Blue Lb Light blue G Green Lg Light green R Red P Pink W White Gr Gray 15 10 Cable terminal speci...

Page 22: ...MEMO dummyhead dummyhead ...

Page 23: ...7 1 7 dummytext 7 GOVERNOR SYSTEM GOVERNOR ARM CONTROL REMOVAL INSTALLATION 7 2 ...

Page 24: ...dummyhead GOVERNOR SYSTEM GOVERNOR SYSTEM GOVERNOR ARM CONTROL REMOVAL INSTALLATION GOVERNOR SPRING INSTALLATION Hook the governor spring 1 to the throttle lever 2 of the control and the governor arm 3 as shown 3 2 1 ...

Page 25: ...RATOR CHARGING SYSTEM GENERATOR SYSTEM DIAGRAM 8 2 GENERATOR SYSTEM TROUBLESHOOTING 8 5 REAR HOUSING STATOR REMOVAL INSTALLATION 8 9 MAIN WINDING INSPECTION 8 11 EXCITER WINDING INSPECTION 8 14 FIELD WINDING INSPECTION 8 15 ...

Page 26: ... WINDING CIRCUIT BREAKER T20 T18 T19 T17 T16 T15 4P 2P 6 4P 3P 5P 3 1 T4 T3 T2 T1 4 9P 2 7 T6 T5 7 6 10P 1 2 1 POWER COIL 14 T14 T13 T12 T11 T10 T9 T8 T7 GND1 GND2 2P WPC Y G Y G Y G Y G W Bl W Bl Bl W R W Lg W Lg W G W G W G W G W Bl W Y G Y G Bl W R W Bu R Bu R Bu Y G R R R Bu Bu Bu Bu R R R R Bl Black Br Brown Y Yellow O Orange Bu Blue Lb Light blue G Green Lg Light green R Red P Pink W White G...

Page 27: ... WINDING FIELD WINDING EXCITER WINDING CIRCUIT BREAKER 2P 4P 3P 5P 3 1 T4 T3 T2 T1 4 9P 2 7 T6 T5 T8 T7 GND1 GND2 Y G Y G Bl W R W Lg W Lg W G W G W G W G W Y G Y G Bl W R W Bu R Bu R Bu Y G R R R Bu Bu R R Y G Bu R Y G Bu R T20 T18 T30 T32 T19 T31 T27 T29 T28 T24 T26 T25 Bl Black Br Brown Y Yellow O Orange Bu Blue Lb Light blue G Green Lg Light green R Red P Pink W White Gr Gray ...

Page 28: ...CITER WINDING T83 T84 T85 T81 T78 T77 T76 T75 T73 T74 T72 T70 T71 T80 T86 T82 T79 2P 4P 3P 5P 3 1 T38 T37 T34 T33 T36 T35 4 9P 22 7 T6 T5 CIRCUIT BREAKER T67 T66 T69 T68 GND6 GND7 G Bu W W W R R Bu Bu G G G G Bu W W Bl W R W Lg W Lg W G W G W G W G W G G Bl W R W Bu W R W W Bu R Bu G R R R R Bu Bu Bl Black Br Brown Y Yellow O Orange Bu Blue Lb Light blue G Green Lg Light green R Red P Pink W White...

Page 29: ... with the circuit breaker in the ON position Check the engine speed Engine speed at no load 3 750 150 min 1 rpm Abnormal Adjust the engine speed page 7 4 Abnormal Turn the ignition switch OFF and disconnect the field winding connectors and Remove the brush holder page 8 8 Clean and inspect the slip rings Check for field winding resistance at the slip rings Resistance 49 59 Ω Replace the rotor page...

Page 30: ...the resistance between the terminals of the stator winding Main winding standard resistance SH SKH type Red terminal Blue terminal 0 1 0 3 Ω LDH type Red terminal White terminal 0 05 0 2 Ω Blue terminal White terminal 0 05 0 2 Ω Exciter winding standard resistance ALL type No 1 Light green White terminal No 3 Light green White terminal 1 6 2 0 Ω From page 8 7 Go to page 8 9 Replace the stator page...

Page 31: ...l battery positive to and negative to terminals Measure the voltage between the terminals of the stator winding with the engine running at no load speed Main winding standard voltage SH SKH type Red terminal Blue terminal 103 15 VAC LDH type Red terminal Blue terminal 112 20 VAC Red terminal White terminal 56 10 VAC Blue terminal White terminal 56 10 VAC Exciter winding standard voltage ALL type N...

Page 32: ...normal Replace the charge power coil page 8 15 Normal Abnormal Disconnect the power coil 2P connector Measure the resistance between the power coil 2P connector terminals of the power coil side Resistance 1 92 2 88 Ω From page 8 9 Remove the D AVR unit page 11 6 Measure the resistance D AVR 5P connector D AVR unit side No 1 terminal and No 5 terminal Resistance 1 0 kΩ minimum ...

Page 33: ...ed damage to the brush holder will occur Remove the generator end cover Base shop manual page 5 2 Open the harness band 1 Disconnect the connector 2 Remove the following SH SKH type tapping screw 5 x 14 mm 3 cable tie 4 two washer screws 4 x 8 mm 5 field winding terminals 6 washer screw 6 x 12 mm 7 ground terminal 8 two screws 6 x 8 mm 9 spring washers 10 main winding terminals 11 two screws 6 x 8...

Page 34: ...age 2 4 Base shop manual page 2 12 TORQUE REAR HOUSING BOLT 20 N m 2 0 kgf m 15 lbf ft REAR HOUSING MOUNTING NUT 34 N m 3 5 kgf m 25 lbf ft 1 REAR HOUSING 20 N m 2 0 kgf m 15 lbf ft STATOR REMOVAL INSTALLATION The stator is heavy Take care not to get injured during installation removal of the stator Remove install the stator by winding a commercially available lifting strap around the stator and l...

Page 35: ...ssembly 1 to the front housing MAIN WINDING INSPECTION VOLTAGE INSPECTION Remove the generator end cover Base shop manual page 5 2 Start the engine and measure the AC voltage between the terminals according to the table below SH SKH type LDH type 1 Main winding terminal Voltage VAC Red Blue 220 11 Main winding terminal Voltage VAC Red Blue 240 12 Red White 120 6 Blue White SH SKH type LDH type ...

Page 36: ...nding connectors and and exciter 3P connector Connect a known good 12 V battery to the brush terminals Battery positive to terminal and negative to terminal Start the engine and measure the AC voltage between the terminals according to the table below SH SKH type LDH type Main winding terminal Voltage VAC Red Blue 103 15 Main winding terminal Voltage VAC Red Blue 112 20 Red White 56 10 Blue White ...

Page 37: ... and and exciter 3P connector LDH type Disconnect the main winding terminals and and exciter 3P connector Measure the resistance between the stator side terminals according to the table below SH SKH type LDH type Main winding terminal Resistance Ω at 20 C 68 F Red Blue 0 1 0 3 Main winding terminal Resistance Ω at 20 C 68 F Red White 0 05 0 2 Blue White SH SKH type LDH type ...

Page 38: ... 3 Light green White terminal with connector connected ALL type If the specified voltage is not obtained inspect the resistance page 8 14 RESISTANCE INSPECTION Stop the engine Measure the resistance between the exciter winding 3P connector stator side No 1 Light green White terminal and No 3 Light green White terminal ALL type If the specified resistance is zero or infinity replace the stator page...

Page 39: ...f the specified voltage is not obtained inspect the resistance page 8 15 RESISTANCE INSPECTION Stop the engine and remove brush holder assembly Measure the resistance between the slip rings 1 ALL type If the specified resistance is zero or infinity clean the slip rings or replace the rotor Base shop manual page 8 19 Field winding terminal Voltage VDC Red White Black White 38 6 SH SKH type shown Re...

Page 40: ...MEMO dummyhead dummyhead ...

Page 41: ...9 1 9 dummytext 9 IGNITION SYSTEM IGNITION COIL INSPECTION 9 2 ...

Page 42: ...e terminals and be sure that the measurements are within the specifications in the table below Use a following range of recommended analog multitester SP 18D SANWA kΩ range TH 5H KOWA R x 100 range 4 LED 1 IGN 2 EXT 1 GND 3 OIL ALT 2 Unit kΩ Probe GND SPARK PLUG CAP Terminal number 2 EXT 1 IGN 4 LED 3 OIL ALT GND 9 3 21 7 6 3 14 7 7 1 16 7 11 4 26 6 7 2 16 8 SPARK PLUG CAP 9 3 21 7 Probe Terminal ...

Page 43: ...11 1 11 dummytext 11 OTHER ELECTRICAL CONTROL BOX REMOVAL INSTALLATION 11 2 CONTROL BOX DISASSEMBLY ASSEMBLY 11 5 CONTROL PANEL DISASSEMBLY ASSEMBLY 11 6 CIRCUIT BREAKER INSPECTION 11 9 ...

Page 44: ...5 x 14 mm 3 harness band 4 two washer screws 4 x 8 mm 5 field winding terminals 6 washer screw 6 x 12 mm 7 ground terminal 8 two screws 6 x 8 mm 9 spring washers 10 main winding terminals 11 LDH type tapping screw 5 x 14 mm 3 harness band 4 two washer screws 4 x 8 mm 5 field winding terminals 6 washer screw 6 x 12 mm 7 ground terminal 8 three screws 6 x 8 mm 9 spring washers 10 main winding termin...

Page 45: ...ve the harness clips 1 from the frame Open the harness clip 2 and release the wire harness 3 Remove the fuel valve tube 1 from the tube clip 2 on the control box Remove the bolts 1 and air guide plate 2 Disconnect the choke cable 3 from the choke lever on the control base 4 1 1 2 3 1 2 3 2 1 4 ...

Page 46: ... control panel Installation is reverse order of removal Route the harnesses properly page 2 4 Base shop manual page 2 12 TORQUE CHOKE CABLE HOLDER RECESSED BOLT 2 5 N m 0 26 kgf m 1 8 lbf ft BOLT 6 x 25 mm 4 R SIDE COVER CONTROL BOX L SIDE COVER R CONTROL PANEL GUARD L CONTROL PANEL GUARD WASHER 6 mm 4 BOLT 6 x 12 mm 3 GROUND BOLT 6 x 16 mm SH type shown ...

Page 47: ...Y Remove the control box page 11 2 Installation is reverse order of removal Route the harnesses properly page 2 4 Base shop manual page 2 12 CONTROL PANEL HARNESS CLIP 2 CHOKE CABLE GROMMET BOLT 6 x 12 mm GROUND BOLT 6 x 16 mm BOLT 6 x 16 mm 2 D AVR CABLE TIE 2 SH type shown ...

Page 48: ...age 2 12 SH type WASHER SCREW 6 x 16 mm 2 CONTROL PANEL CHOKE CABLE COMBINATION SWITCH i MONITOR CONTROL PANEL WIRE HARNESS NUT 6 mm 2 NUT 4 mm 10 SCREW 4 x 12 mm 10 SCREW 4 x 6 mm 2 RECEPTACLE 20 A 250 V 2 RECEPTACLE 30 A 250 V RECEPTACLE 60 A 250 V CIRCUIT BREAKER 45 A CABLE TIE 2 CABLE TIE C 3 RETAINER BOLT 6 x 28 mm WASHER 6 mm SPRING WASHER 6 mm 2 CHOKE CABLE NUT 2 5 N m 0 26 kgf m 1 8 lbf ft...

Page 49: ...CONTROL PANEL WIRE HARNESS NUT 6 mm 2 NUT 4 mm 4 SCREW 4 x 12 mm 12 SCREW 4 x 6 mm 2 RECEPTACLE 16 A 250 V 3 RECEPTACLE 60 A 250 V CIRCUIT BREAKER 45 A CABLE TIE 2 CABLE TIE C 3 RETAINER BOLT 6 x 28 mm WASHER 6 mm SPRING WASHER 6 mm 2 SCREW 4 x 12 mm 4 RECEPTACLE SET PLATE 3 CHOKE CABLE NUT 2 5 N m 0 26 kgf m 1 8 lbf ft SWITCH NUT ...

Page 50: ...L PANEL WIRE HARNESS NUT 6 mm 2 NUT 4 mm 10 SCREW 4 x 6 mm 2 CIRCUIT BREAKER 41 A CABLE TIE 2 CABLE TIE C 3 RETAINER BOLT 6 x 28 mm WASHER 6 mm SPRING WASHER 6 mm 2 CHOKE CABLE NUT 2 5 N m 0 26 kgf m 1 8 lbf ft RECEPTACLE 20 A 125 V 2 RECEPTACLE 50 A 125 250 V RECEPTACLE 30 A 125 V RECEPTACLE 30 A 125 250 V SCREW 4 x 12 mm 10 SWITCH NUT ...

Page 51: ... continuity between the terminals according to the table below LDH TYPE Remove the circuit breaker page 11 6 Check for continuity between the terminals according to the table below Position Terminal OFF ON 1 No Continuity Continuity 2 1 2 Position Terminal OFF ON 1 No Continuity Continuity 2 3 No Continuity Continuity 4 1 3 2 4 ...

Page 52: ...MEMO dummyhead dummyhead ...

Page 53: ...18 1 18 dummytext 18 WIRING DIAGRAMS HOW TO READ A WIRING DIAGRAM RELATED INFORMATION 18 2 WIRING DIAGRAMS 18 3 ...

Page 54: ...INE STOP SWITCH 30A 20A DC RECEPTACLE Bl Black Br Brown Y Yellow O Orange Bu Blue Lb Light blue G Green Lg Light green R Red P Pink W White Gr Gray SYMBOL OF TERMINAL It shows the shape of each terminal to identify whether it is a male or female terminal TERMINAL No CONNECTOR TERMINAL No Every connector and terminal has a number to help the users find the location and shape of the connector and th...

Page 55: ...6 5 4P 3P 5P 3 1 T4 T3 T2 T1 4 9P 2 7 3P WPC 10 T22 T21 C7 C6 C5 C4 14 T6 T5 C3 C2 15 4 1 2 1 13 4 1 3 12 C1 T23 10P 1 2 2P 4P WPC 4P WPC 3 4P WPC 3P 5A 20A 4P WPC COMBINATION SWITCH COMBINATION SWITCH IGN OFF ON START COLOR ST GND BAT LO Bl Bl W G W Bl Y 11 9 T14 T13 T12 T11 T10 T9 T8 T7 GND5 GND4 GND1 GND3 GND2 2P WPC Bl Black Br Brown Y Yellow O Orange Bu Blue Lb Light blue G Green Lg Light gre...

Page 56: ... T25 8 4P 4P 2P 6 5 4P 3P 5P 3 1 T4 T3 T2 T1 4 9P 2 7 3P WPC 10 T22 T21 C7 C6 C5 C4 14 T6 T5 C3 C2 15 4 1 2 1 13 4 1 3 12 C1 T23 10P 1 2 2P 4P WPC 4P WPC 3 4P WPC 3P 5A 20A 4P WPC COMBINATION SWITCH COMBINATION SWITCH IGN OFF ON START COLOR ST GND BAT LO Bl Bl W G W Bl Y 11 9 T8 T7 GND5 GND4 GND1 GND3 GND2 2P WPC Bl Black Br Brown Y Yellow O Orange Bu Blue Lb Light blue G Green Lg Light green R Re...

Page 57: ...P 3P 5P 3 1 T38 T37 T34 T33 T36 T35 4 9P 22 7 3P WPC 10 T22 T21 C7 C6 C5 C4 14 T6 T5 C3 C2 15 4 1 2 1 13 4 1 3 12 C1 T23 10P 1 2 2P 4P WPC 4P WPC 3 4P WPC 3P 5A 20A 4P WPC COMBINATION SWITCH COMBINATION SWITCH IGN OFF ON START COLOR ST GND BAT LO Bl Bl W G W Bl Y 11 9 CIRCUIT BREAKER T67 T66 T69 T68 GND5 GND4 GND6 GND3 GND7 2P WPC Bl Black Br Brown Y Yellow O Orange Bu Blue Lb Light blue G Green L...

Page 58: ...MEMO dummyhead dummyhead ...

Page 59: ... CONTROL REMOVAL INSTALLATION 7 2 H HARNESS ROUTING 2 4 HOW TO READ A WIRING DIAGRAM RELATED INFORMATION 18 2 HOW TO READ CONNECTOR DRAWINGS 2 3 I IGNITION COIL INSPECTION 9 2 M MAIN WINDING INSPECTION 8 11 MAINTENANCE STANDARDS 2 2 P PERFORMANCE CURVES 1 4 R REAR HOUSING STATOR REMOVAL INSTALLATION 8 9 S SERIAL NUMBER LOCATION 1 2 SPECIFICATIONS 1 2 SYSTEM DIAGRAM GENERATOR SYSTEM 8 2 T TROUBLESH...

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