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Honda CRF300L, Manual

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Honda CRF300L Manual Download Page 110

Unstable Engine Operation Occurs Intermittently

If the fuel pump filter is clogged, unstable

engine operation will occur intermittently

while riding.

Even if this symptom occurs, you can

continue to ride your vehicle.
If unstable engine operation occurs even if

sufficient fuel is available, have your vehicle

inspected by your dealer as soon as possible.

20200914163746_32K1TB000_eng_BOOK Page 110 Monday, September 14 2020 16:42:25 JST

Troubleshooting

107

Summary of Contents for CRF300L

Page 1: ... before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission The vehicle pictured in this owner s manual may not match your actual vehicle 2020 Honda Motor Co Ltd 20200914163746_32K1TB000_eng_BOOK Page 1 Monday September 14 2020 16 42 25 JST ...

Page 2: ...ons and procedures contained in this manual Pay close attention to safety messages contained in this manual and on the vehicle The following codes in this manual indicate each country The illustrations here in are based on the CRF300LA ED type Country Codes Code Country CRF300LA ED European direct sales France U K Turkey Ukraine Hong Kong Macau South Africa FO Taiwan KO Korea U Australia New Zeala...

Page 3: ... own good judgement You will find important safety information in a variety of forms including Safety labels on the vehicle Safety Messages preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean 3DANGER You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions 3WARNING You CAN be KILLED or SERIOUSLY HURT if you don t follow ins...

Page 4: ...ontents Vehicle Safety P 2 Operation Guide P 20 Maintenance P 56 Troubleshooting P 93 Information P 108 Specifications P 120 20200914163746_32K1TB000_eng_BOOK Page 4 Monday September 14 2020 16 42 25 JST ...

Page 5: ...ions P 13 Accessories Modifications P 17 Off Road Safety P 18 Loading P 19 20200914163746_32K1TB000_eng_BOOK Page 5 Monday September 14 2020 16 42 25 JST This section contains important information for safe riding of your vehicle Please read this section carefully Vehicle Safety ...

Page 6: ...ed and free of alcohol and drugs Check that you and your passenger are both wearing an approved helmet and protective apparel Instruct your passenger on holding onto the seat strap or your waist leaning with you in turns and keeping their feet on the footpegs even when the vehicle is stopped Take Time to Learn Practice Even if you have ridden other vehicles practice riding in a safe area to become...

Page 7: ...gement and ride safely Don t Drink or Use Drugs and Ride Alcohol or drugs and riding don t mix Even one alcoholic drink can reduce your ability to respond to changing conditions and your reaction time gets worse with every additional drink The same is true for drug use Don t drink or use and ride and don t let your friends do it either Keep Your Honda in Safe Condition It s important to keep your ...

Page 8: ... to continue riding first turn the ignition switch to the Off position and evaluate the condition of your vehicle Inspect for fluid leaks check the tightness of critical nuts and bolts and check the handlebar control levers brakes and wheels Ride slowly and cautiously Your vehicle may have suffered damage that is not immediately apparent Have your vehicle thoroughly checked at a qualified service ...

Page 9: ...ide Never run your vehicle inside a garage or other enclosure 3WARNING Running the engine of your vehicle while in an enclosed or even partially enclosed area can cause a rapid build up of toxic carbon monoxide gas Breathing this colourless odorless gas can quickly cause unconsciousness and lead to death Only run your vehicle s engine when it is located in a well ventilated area outdoors 202009141...

Page 10: ...l are as follows Read instructions contained in Owner s Manual carefully Read instructions contained in Shop Manual carefully In the interest of safety take the vehicle to be serviced only by your dealer DANGER with RED background You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions WARNING with ORANGE background You CAN be KILLED or SERIOUSLY HURT if you don t follow instructions...

Page 11: ...battery very well Handle the battery electrolyte with extreme care as it contains dilute sulfuric acid Contact with your skin or eyes can burn you or cause loss of your eyesight Read this manual carefully and understand it before handling the battery Neglect of the instructions can cause personal injury and damage to the vehicle Do not use a battery with the electrolyte at or below the lower level...

Page 12: ...fully the instructions contained in user s manual and installation guide before installing any accessory The total weight of accessories and luggage added to rider s and passenger s weight should not exceed 162 kg 357 lb which is the maximum weight capacity The luggage weight must not exceed 4 5 kg 10 lb under any circumstances The fitting of large fork mounted or large handlebar mounted fairing i...

Page 13: ...river only Front 150 kPa 1 50 kgf cm2 22 psi Rear 150 kPa 1 50 kgf cm2 22 psi Driver and passenger Front 150 kPa 1 50 kgf cm2 22 psi Rear 175 kPa 1 75 kgf cm2 25 psi Keep chain adjusted and lubricated Freeplay 50 55 mm 2 0 2 2 in 20200914163746_32K1TB000_eng_BOOK Page 13 Monday September 14 2020 16 42 25 JST Image Labels Vehicle Safety 10 ...

Page 14: ...r your protection always wear helmet protective apparel FUEL LABEL Except KO type Unleaded petrol only ETHANOL up to 10 by volume 20200914163746_32K1TB000_eng_BOOK Page 14 Monday September 14 2020 16 42 25 JST Image Labels Vehicle Safety 11 ...

Page 15: ...efensively in response to weather and road conditions Helmet Safety standard certified high visibility correct size for your head Must fit comfortably but securely with the chin strap fastened Face shield with unobstructed field of vision or other approved eye protection 3WARNING Not wearing a helmet increases the chance of serious injury or death in a crash Make sure that you and any passenger al...

Page 16: ...we recommend off road motorcycle boots and gloves riding pants with knee and hip pads a jersey with elbow pads and a chest shoulder protector Riding Precautions Running in Period During the first 500 km 300 miles of running follow these guidelines to ensure your vehicle s future reliability and performance Avoid full throttle starts and rapid acceleration Avoid hard braking and rapid down shifts R...

Page 17: ...t use of the brakes to reduce speed For full braking effectiveness operate both the front and rear brakes together Anti lock Brake System ABS This model is equipped with an Anti lock Brake System ABS designed to help prevent the brakes from locking up during hard braking ABS does not reduce braking distance In certain circumstances ABS may result in a longer stopping distance ABS does not function...

Page 18: ...ce If you must park on a slight incline or loose surface park so that the vehicle cannot move or fall over Make sure that high temperature parts cannot come into contact with flammable materials Do not touch the engine muffler brakes and other high temperature parts until they cool down To reduce the likelihood of theft always lock the handlebar and remove the key when leaving the vehicle unattend...

Page 19: ...t the engine fuel system and catalytic converter Use only unleaded petrol Use recommended octane number Using lower octane petrol will result in decreased engine performance Do not use fuels containing a high concentration of alcohol 2 P 118 Do not use stale or contaminated petrol or an oil petrol mixture Avoid getting dirt or water in the fuel tank 20200914163746_32K1TB000_eng_BOOK Page 19 Monday...

Page 20: ... accessories on your vehicle be certain the modification is safe and legal 3WARNING Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding accessories and modifications Do not pull a trailer with or attach a sidecar to your vehicle Your vehicle was not designed for these attachments and their use...

Page 21: ...le Familiarity with your vehicle is critically important should a problem occur far from help Never ride beyond your ability and experience or faster than conditions warrant If you are not familiar with the terrain ride cautiously Hidden rocks holes or ravines could spell disaster A muffler is required in most off road areas Don t modify your exhaust system Remember that excessive noise bothers ev...

Page 22: ...hts or the muffler Also follow these guidelines when you ride off road on rough terrain Do not carry a passenger Keep cargo small and light weight Make sure it cannot easily be caught on brush or other objects and that it does not interfere with your ability to shift position to maintain balance and stability 3WARNING Overloading or improper loading can cause a crash and you can be seriously hurt ...

Page 23: ...46_32K1TB000_eng_BOOK Page 23 Monday September 14 2020 16 42 25 JST Operation Guide 20 Throttle grip P 92 Rear brake fluid reservoir P 82 Engine oil fill cap P 78 Engine oil level inspection window P 78 Fuse box A P 104 Seat P 75 ...

Page 24: ... box B P 106 Drive chain P 86 Side stand P 85 Shift lever P 50 Battery P 73 Main fuse P 105 Left side cover P 77 Document bag P 55 Tool box Tool kit P 55 Helmet holder P 54 Data link connector Coolant reserve tank P 80 Clutch lever P 89 Fuel fill cap P 53 Front brake fluid reservoir P 82 Left shroud P 76 ...

Page 25: ... the tachometer red zone Excessive engine speed can adversely affect engine life Tachometer red zone excessive engine rpm range SET button Display Check When the ignition switch is turned to the On position all the mode and digital segments will show If any part of these displays does not come on when it should have your dealer check for problems SEL button ...

Page 26: ...urns off P 98 Clock 12 hour display Speedometer Gear position indicator The gear position is shown in the gear position indicator u appears when the transmission is not shifted properly To set the clock P 33 Average fuel mileage AVG Fuel consumption and Average speed AVG P 28 Odometer TOTAL Tripmeter TRIP A B Stopwatch P 24 NOTICE You should refuel when the reading approaches the E 1st segment Run...

Page 27: ...The SEL button switches between the odometer tripmeter A tripmeter B and stopwatch 20200914163746_32K1TB000_eng_BOOK Page 27 Monday September 14 2020 16 42 25 JST Operation Guide 24 Instruments Continued Odometer Tripmeter A Tripmeter B Stopwatch ...

Page 28: ...splayed go to your dealer for service To reset the tripmeter P 26 Stopwatch Shows elapsed time since the SET button was pushed to start the measurement Display range 0H00M00 0S 9H59M59 9S Above 9H59M59 9S back to 0H00M00 0S To use the stopwatch P 27 20200914163746_32K1TB000_eng_BOOK Page 28 Monday September 14 2020 16 42 25 JST Operation Guide 25 Continued ...

Page 29: ...o reset the tripmeter B average fuel mileage B fuel consumption B and average speed B these are based on tripmeter B together press and hold the SEL button while tripmeter B is displayed 20200914163746_32K1TB000_eng_BOOK Page 29 Monday September 14 2020 16 42 25 JST Operation Guide 26 Instruments Continued Average fuel mileage A or or Average fuel consumption A Average speed A Tripmeter A or or Av...

Page 30: ...nt can also be finished by turning the ignition switch to the Off position To Restart the Measurement Press the SET button again The stopwatch restarts measurement To Reset the Measured value Press and hold the SEL button when the stopwatch is displayed and also the measurement is finished 20200914163746_32K1TB000_eng_BOOK Page 30 Monday September 14 2020 16 42 25 JST Operation Guide 27 Continued ...

Page 31: ... The SET button switches between the average fuel mileage fuel consumption and average speed 20200914163746_32K1TB000_eng_BOOK Page 31 Monday September 14 2020 16 42 25 JST Operation Guide 28 Instruments Continued Average fuel mileage Fuel consumption Average speed ...

Page 32: ...isplay range ED type 0 0 to 299 9 km L L 100km mile gal or mile L Except ED type 0 0 to 299 9 km L L 100km ED type More than 299 9 km L L 100km mile gal or mile L 299 9 is displayed Except ED type More than 299 9 km L L 100km 299 9 is displayed When the tripmeter A or B is reset is displayed When is displayed except for the above mentioned cases go to your dealer for service To reset the average f...

Page 33: ...r A and stopwatch are selected Display range ED type 0 0 to 299 9 L litres or 0 0 to 299 9 gal gallon Except ED type 0 0 to 299 9 L litres ED type More than 299 9 L litres or 299 9 gal gallon 299 9 is displayed Except ED type More than 299 9 L litres 299 9 is displayed When is displayed go to your dealer for service To reset the fuel consumption P 26 20200914163746_32K1TB000_eng_BOOK Page 33 Monda...

Page 34: ...pe 0 to 199 km h 0 to 124 mile h Except ED type 0 to 199 km h Initial display is displayed When your vehicle has traveled less than 0 2 km 0 12 mile since the engine was started is displayed When your vehicle operating time is less than 30 seconds since the engine was started is displayed When is displayed except for the above mentioned cases go to your dealer for service To reset the average spee...

Page 35: ...age unit Changing the fuel mileage meter unit Setting Mode B Following items can be changed sequentially P 36 Setting of REV indicator lighting RPM setting lighting interval RPM setting and brightness adjustment Setting display mode of tachometer 20200914163746_32K1TB000_eng_BOOK Page 35 Monday September 14 2020 16 42 25 JST Operation Guide 32 Instruments Continued ...

Page 36: ...ion switch is turned to the Off position will items in the process of being set and those that are finalised be applied 1 Clock setting a Turn the ignition switch to the On position b Press and hold the SEL and the SET buttons until the hour digits start flashing c Press the SEL button until the desired hour is displayed u Press and hold the SEL button to advance the hour fast d Press the SET butt...

Page 37: ... You can adjust the brightness to one of five levels a Press SEL button The brightness is switched b ED type Press SET button The backlight is set and then the display moves to the changing the speed and mileage unit Except ED type Press SET button The backlight is set and then the display moves to the changing the fuel mileage meter unit 20200914163746_32K1TB000_eng_BOOK Page 37 Monday September ...

Page 38: ... for speed and km for mileage are selected Press SEL button to select L 100km or km L ED type only When the mph for speed and mile for mileage are selected Press SEL button to select mile L or mile gal u When mile gal is selected the unit of the fuel consumption is changed to gal b Press SET button The fuel mileage meter unit is set and then the display moves to the ordinary display 20200914163746...

Page 39: ...gs have been finalised will be applied Only if the ignition switch is turned to the Off position will items in the process of being set and those that are finalised be applied 1 Setting of REV indicator You can change the setting of the REV indicator REV indicator is blinking while setting 20200914163746_32K1TB000_eng_BOOK Page 39 Monday September 14 2020 16 42 25 JST Operation Guide 36 Instrument...

Page 40: ... as conventional display regardless of set up display method b Each time SEL button is pressed the lighting RPM set value increase by 250 r min rpm one segment When the set value exceeds the allowable range the RPM set value automatically returns to 4 000 r min rpm u Press and hold the SEL button to advance the REV indicator lighting setting value fast Available Setting Range 4 000 r min rpm to 10...

Page 41: ...the REV indicator lighting RPM and the numerical tachometer display shows the REV indicator lighting interval RPM d Each time SEL button is pressed the number of REV indicator lighting interval RPM is switched among 0 r min rpm 250 r min rpm and 500 r min rpm in this order 20200914163746_32K1TB000_eng_BOOK Page 41 Monday September 14 2020 16 42 25 JST Operation Guide 38 Instruments Continued Numer...

Page 42: ...n reaching to the REV indicator lighting RPM e Press SET button The REV indicator lighting interval RPM is set and then the display moves to the brightness adjustment of the REV indicator The REV indicator switches from blinking to lighting f Press SEL button The brightness is switched u You can adjust the brightness to one of five levels g Press SET button The brightness of the REV indicator is s...

Page 43: ...ows the engine RPM on the tachometer bar segment Peak hold display Shows the engine RPM on the tachometer bar segment and peak hold segment The peak hold segment keeps to show the maximum engine RPM temporarily Ex Engine revolutions per minutes 10 500 r min rpm 20200914163746_32K1TB000_eng_BOOK Page 43 Monday September 14 2020 16 42 25 JST Operation Guide 40 Instruments Continued Conventional disp...

Page 44: ...tion FO U type If it comes on while engine is running P 96 Neutral indicator PGM FI Programmed Fuel Injection malfunction indicator lamp MIL If one of these indicators does not come on when it should have your dealer check for problems Rear ABS Anti lock Brake System OFF indicator Comes on briefly when the ignition switch is turned to the On position Comes on when the ABS function on the rear whee...

Page 45: ...turn signal indicator High coolant temperature indicator Comes on briefly when the ignition switch is turned to the On position If it comes on while running P 95 Comes on when the ignition switch is turned to the On position Goes off when your speed reaches approximately 10 km h 6 mph If it comes on while riding P 97 ABS Anti lock Brake System indicator REV indicator P 43 ...

Page 46: ...m interval RPM 250 r min rpm REV indicator r min rpm Blinking 2 times second 7 250 r min rpm Blinking 5 times second 7 500 r min rpm Blinking 10 times second 7 750 r min rpm Lighting 8 000 r min rpm u Setting of REV indicator P 36 20200914163746_32K1TB000_eng_BOOK Page 46 Monday September 14 2020 16 42 25 JST Operation Guide 43 ...

Page 47: ... Monday September 14 2020 16 42 25 JST Operation Guide 44 Horn button u Pressing the switch turns the turn signal off Headlight dimmer switch Low beam Turn signal switch High beam Switches the ABS function on the rear wheel on off P 47 Rear ABS switch ...

Page 48: ...sition Steering Lock P 46 Engine stop switch Should normally remain in the Run position u In an emergency switch to the Stop position the starter motor will not operate to stop the engine Start button ED type Headlight turns off when operating the starter motor On Turns electrical system on for starting riding Lock Turns engine off Off Locks steering Switchable when the ignition switch is turned t...

Page 49: ... left b Push the key down and turn the ignition switch to the Lock position u Jiggle the handlebar if the lock is difficult to engage c Remove the key Unlocking Insert the key push it in and turn the ignition switch to the Off position 20200914163746_32K1TB000_eng_BOOK Page 49 Monday September 14 2020 16 42 25 JST Operation Guide 46 Switches Continued Push Ignition key Turn ...

Page 50: ...ile the indicator is flashing u The rear ABS OFF indicator is on when the ABS function on the rear wheel is turned off u The ABS function on the rear wheel remains on if the switch is released after indicator stops flashing To turn on the ABS function on both wheels a Stop the vehicle b Press and hold the rear ABS switch until the rear ABS OFF indicator is turned off or turn the ignition switch to...

Page 51: ...rottle is fully open a Make sure the engine stop switch is in the Run position b Turn the ignition switch to the On position c Shift the transmission to Neutral N indicator to come on Alternatively pull in the clutch lever to start your vehicle with the transmission in gear so long as the side stand is raised d Press the start button with the throttle completely closed u If you cannot start the en...

Page 52: ...the normal starting procedure c If the engine starts open the throttle slightly if idling is unstable d If the engine does not start wait 10 seconds before trying steps a b again If Engine Will Not Start P 94 20200914163746_32K1TB000_eng_BOOK Page 52 Monday September 14 2020 16 42 25 JST Operation Guide 49 ...

Page 53: ... 6 forward gears in a one down five up shift pattern If you put the vehicle in gear with the side stand down the engine will shut off 20200914163746_32K1TB000_eng_BOOK Page 53 Monday September 14 2020 16 42 25 JST Operation Guide 50 2 3 4 5 6 1 N ...

Page 54: ...o alert drivers behind you to take appropriate means to avoid a possible collision with your vehicle The emergency stop signal stops operating when You release the brakes The ABS is deactivated Your vehicle s decelerating speed becomes moderate You press the hazard switch 20200914163746_32K1TB000_eng_BOOK Page 54 Monday September 14 2020 16 42 25 JST Operation Guide 51 Continued Hard braking Brake...

Page 55: ...king unless it is absolutely necessary u The emergency stop signal does not activate with the hazard switch pressed in u If the ABS stops working for a certain period during braking the emergency stop signal may not activate at all 20200914163746_32K1TB000_eng_BOOK Page 55 Monday September 14 2020 16 42 25 JST Operation Guide 52 Emergency Stop Signal Continued ...

Page 56: ...efuelling align the fuel fill cap latch with the slot in the filler neck b Push the fuel fill cap into the filler neck until it snaps closed and locks c Remove the key and close the lock cover u The key cannot be removed if the cap is not locked 3WARNING Petrol is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat sparks and flame...

Page 57: ...nd close the lock cover u Use the helmet holder only when parked 3WARNING Riding with a helmet attached to the holder can interfere with the rear wheel or suspension and could cause a crash in which you can be seriously hurt or killed Use the helmet holder only while parked Do not ride with a helmet secured by the holder 20200914163746_32K1TB000_eng_BOOK Page 57 Monday September 14 2020 16 42 25 J...

Page 58: ... lock positions until it is firmly closed Remove the ignition key u Make sure the tool box is closed before riding u As shown in the illustration wrap the tool kit with a sponge and store it in the tool box 20200914163746_32K1TB000_eng_BOOK Page 58 Monday September 14 2020 16 42 25 JST Operation Guide 55 Document bag Ignition key Tool box Lock position Lock position Tool box Tool kit Ignition key ...

Page 59: ...d P 76 Left Side Cover P 77 Engine Oil P 78 Coolant P 80 Brakes P 82 Side Stand P 85 Drive Chain P 86 Wheels P 88 Clutch P 89 Throttle P 92 20200914163746_32K1TB000_eng_BOOK Page 59 Monday September 14 2020 16 42 25 JST Please read Importance of Maintenance and Maintenance Fundamentals carefully before attempting any maintenance Refer to Specifications for service data Maintenance ...

Page 60: ...and schedules in this owner s manual Maintenance Safety Always read the maintenance instructions before you begin each task and make sure that you have the tools parts and skills required We cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task Follow these guidelines when performing maintenance Stop ...

Page 61: ...maintenance to help ensure that your vehicle is properly maintained Make sure that whomever performs the maintenance completes this record All scheduled maintenance is considered a normal owner operating cost and will be charged to you by your dealer Retain all receipts If you sell the vehicle these receipts should be transferred with the vehicle to the new owner Honda recommends that your dealer ...

Page 62: ...System Evaporative Emission Control System ED FO KO type only Maintenance Level Maintenance Legend Intermediate We recommend service by your dealer unless you have the necessary tools and are mechanically skilled Procedures are provided in an official Honda Shop Manual Inspect clean adjust lubricate or replace if necessary Lubricate Replace Clean Technical In the interest of safety have your vehic...

Page 63: ...de Stand 85 Suspension Nuts Bolts Fasteners 4 Wheels Tyres 4 Every 6 000 km 4 000 mi 69 88 Steering Head Bearings Notes 1 At higher odometer reading repeat at the frequency interval established here 3 Service more frequently when riding in rain or at full throttle 2 Service more frequently when riding in unusually wet or dusty areas 4 Service more frequently when riding OFF ROAD 5 Replacement requ...

Page 64: ...icate if necessary 2 P 86 Brakes Check operation Front and Rear check brake fluid level and pads wear 2 P 82 2 P 83 Lights and horn Check that lights indicators and horn function properly Engine stop switch Check for proper function 2 P 45 Clutch Check operation Adjust freeplay if necessary 2 P 89 Side stand ignition cut off system Check for proper function 2 P 85 Wheels and tyres Check condition ...

Page 65: ...The colour label is attached to the right side of the frame 3WARNING Installing non Honda parts may make your vehicle unsafe and cause a crash in which you can be seriously hurt or killed Always use Honda Genuine Parts or equivalents that have been designed and approved for your vehicle 20200914163746_32K1TB000_eng_BOOK Page 65 Monday September 14 2020 16 42 25 JST Maintenance Fundamentals Mainten...

Page 66: ...ater for at least 15 minutes Using water under pressure can damage your eyes Electrolyte splashes onto your skin u Remove affected clothing and wash your skin thoroughly using water Electrolyte splashes into your mouth u Rinse mouth thoroughly with water and do not swallow NOTICE An improperly disposed of battery can be harmful to the environment and human health Always confirm local regulations f...

Page 67: ...intenance free battery of the same type NOTICE Installing non Honda electrical accessories can overload the electrical system discharging the battery and possibly damaging the system Fuses Fuses protect the electrical circuits on your vehicle If something electrical on your vehicle stops working check for and replace any blown fuses 2 P 104 Inspecting and Replacing Fuses Turn the ignition switch t...

Page 68: ...e non Honda engine oil check the label to make sure that the oil satisfies all of the following standards JASO T 903 standard 1 MA SAE standard 2 10W 30 API classification 3 SG or higher 1 The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB For example the following label shows the MA classification 2 The SAE standard grades oils by t...

Page 69: ...d lubricated regularly Inspect the chain more frequently if you often ride on bad roads ride at high speed or ride with repeated fast acceleration 2 P 86 If the chain does not move smoothly makes strange noises has damaged rollers has loose pins has missing O rings or kinks have the chain inspected by your dealer Also inspect the drive sprocket and driven sprocket If either has worn or damaged tee...

Page 70: ...ricant Drive chain lubricant designed specifically for O ring chains If not available use SAE 80 or 90 gear oil Do not use a steam cleaner a high pressure cleaner a wire brush volatile solvent such as petrol and benzene abrasive cleaner chain cleaner or lubricant NOT designed specifically for O ring chains as these can damage the rubber O ring seals Avoid getting lubricant on the brakes or tyres A...

Page 71: ...enting corrosion and overheating The coolant should be inspected and replaced properly by following the maintenance schedule 2 P 58 NOTICE Using coolant not specified for aluminium engines or tap mineral water can cause corrosion Crankcase Breather Service more frequently when riding in rain at full throttle or after the vehicle is washed or overturned Service if the deposit level can be seen in t...

Page 72: ...ittle at a time Inspecting for Damage Inspect the tyres for cuts slits or cracks that exposes fabric or cords or nails or other foreign objects embedded in the side of the tyre or the tread Also inspect for any unusual bumps or bulges in the side walls of the tyres Inspecting for Abnormal Wear Inspect the tyres for signs of abnormal wear on the contact surface Inspecting Tread Depth Inspect the tr...

Page 73: ...pping on the rim See your dealer 3WARNING Riding on tyres that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding tyre inflation and maintenance 20200914163746_32K1TB000_eng_BOOK Page 73 Monday September 14 2020 16 42 25 JST Maintenance Fundamentals Maintenance 70 Wear indicator locatio...

Page 74: ...replace the inner tube whenever you replace a tyre The old tube will probably be stretched and it could fail if installed in a new tyre 3WARNING Installing improper tyres on your vehicle can adversely affect handling and stability and can cause a crash in which you can be seriously hurt or killed Always use the size and type of tyres recommended in this owner s manual 20200914163746_32K1TB000_eng_...

Page 75: ...epairs minor adjustments and parts replacement with the provided tools Standard Phillips screwdriver Screwdriver handle 12 14 mm Open end wrench 5 mm Hex wrench 6 mm Hex wrench Fuse puller 20200914163746_32K1TB000_eng_BOOK Page 75 Monday September 14 2020 16 42 25 JST Maintenance 72 ...

Page 76: ... not to drop the terminal nuts Installation Install the parts in the reverse order of removal Always connect the positive terminal first Make sure that bolts and nuts are tight Make sure the clock information is correct after the battery is reconnected 2 P 33 For proper handling of the battery see Maintenance Fundamentals 2 P 63 Battery Goes Dead 2 P 100 20200914163746_32K1TB000_eng_BOOK Page 76 M...

Page 77: ... the hole Installation 1 Push the bottom of the centre pin 2 Insert the clip into the hole 3 Press down on the centre pin to lock the clip 20200914163746_32K1TB000_eng_BOOK Page 77 Monday September 14 2020 16 42 25 JST Removing Installing Body Components u Clip Maintenance 74 Centre pin ...

Page 78: ...nd attach the seat as shown 2 Install the collars onto the hook bolts Tighten the hook bolts Torque 21 N m 2 1 kgf m 15 lbf ft 20200914163746_32K1TB000_eng_BOOK Page 78 Monday September 14 2020 16 42 25 JST Removing Installing Body Components u Seat Maintenance 75 Hook bolt Rear prongs Hook bolt Collar Tab Front stays Front prongs Seat Rear stays Collar Recess ...

Page 79: ... the left shroud Installation 1 Install the left shroud 2 Install and tighten the bolts 3 Install the clips 4 Install the left side cover 20200914163746_32K1TB000_eng_BOOK Page 79 Monday September 14 2020 16 42 25 JST Removing Installing Body Components u Left Shroud Maintenance 76 Bolts Bolt Clips Left shroud ...

Page 80: ...prongs from the grommets 5 Remove the left side cover Installation Install the parts in the reverse order of removal 20200914163746_32K1TB000_eng_BOOK Page 80 Monday September 14 2020 16 42 25 JST Removing Installing Body Components u Left Side Cover Maintenance 77 Bolt Left side cover Grommets Prongs Clip ...

Page 81: ... 3 minutes 3 Place your vehicle in an upright position on a firm level surface 4 Check that the oil level is between the upper level and lower level marks on the oil level inspection window 20200914163746_32K1TB000_eng_BOOK Page 81 Monday September 14 2020 16 42 25 JST Maintenance 78 Oil fill cap Oil level inspection window Upper level mark Lower level mark ...

Page 82: ...el mark u Make sure no foreign objects enter the oil filler opening u Wipe up any spills immediately 2 Securely reinstall the oil fill cap NOTICE Overfilling with oil or operating with insufficient oil can cause damage to your engine Do not mix different brands and grades of oil They may affect lubrication and clutch operation For the recommended oil and oil selection guidelines see Maintenance Fu...

Page 83: ...hat the coolant level is between the UPPER level and LOWER level marks on the reserve tank If the coolant level is dropping noticeably or the reserve tank is empty you likely have a serious leak Have your vehicle inspected by your dealer 20200914163746_32K1TB000_eng_BOOK Page 83 Monday September 14 2020 16 42 25 JST Maintenance 80 UPPER level mark LOWER level mark Reserve tank Reserve tank cap ...

Page 84: ... the coolant level u Do not overfill above the UPPER level mark u Make sure no foreign objects enter the reserve tank opening 2 Securely reinstall the reserve tank cap 3WARNING Removing the radiator cap while the engine is hot can cause the coolant to spray out potentially scalding you Always let the engine and radiator cool down before removing the radiator cap 20200914163746_32K1TB000_eng_BOOK P...

Page 85: ...evel is above the LWR mark If the brake fluid level in either reservoir is below the LOWER level mark LWR mark or the brake lever and pedal freeplay becomes excessive inspect the brake pads for wear If the brake pads are not worn you most likely have a leak Have your vehicle inspected by your dealer 20200914163746_32K1TB000_eng_BOOK Page 85 Monday September 14 2020 16 42 25 JST Maintenance 82 Fron...

Page 86: ...iper 2 Rear Inspect the brake pads from the rear right of the vehicle If necessary have the pads replaced by your dealer Always replace both left and right brake pads at the same time 20200914163746_32K1TB000_eng_BOOK Page 86 Monday September 14 2020 16 42 25 JST Brakes u Inspecting the Brake Pads Maintenance 83 Front Rear Pads Wear indicator Disc Pads Wear indicator Disc Wear indicator Wear indic...

Page 87: ...urn the adjusting nut in the direction A if the switch operates too late or turn the nut in the direction B if the switch operates too soon 20200914163746_32K1TB000_eng_BOOK Page 87 Monday September 14 2020 16 42 25 JST Brakes u Adjusting the Brakelight Switch Maintenance 84 Brakelight switch Adjusting nut B A ...

Page 88: ...ion 3 Sit on the vehicle shift the transmission to Neutral and raise the side stand 4 Start the engine pull the clutch lever in and shift the transmission into gear 5 Lower the side stand all the way The engine should stop as you lower the side stand If the engine doesn t stop have your vehicle inspected by your dealer 20200914163746_32K1TB000_eng_BOOK Page 88 Monday September 14 2020 16 42 25 JST...

Page 89: ... links may be kinked and binding Have the chain inspected by your dealer 1 Shift the transmission to Neutral Stop the engine 2 Place your vehicle on its side stand on a firm level surface 3 Insert a scale through the slit on the chain case 20200914163746_32K1TB000_eng_BOOK Page 89 Monday September 14 2020 16 42 25 JST Maintenance 86 Chain case Slit Scale ...

Page 90: ...de your vehicle if the slack exceeds 57 mm 2 2 in 5 Roll the vehicle forward and check that the chain moves smoothly 6 Inspect the sprockets 2 P 66 7 Clean and lubricate the drive chain 2 P 67 20200914163746_32K1TB000_eng_BOOK Page 90 Monday September 14 2020 16 42 25 JST Drive Chain u Inspecting the Drive Chain Slack Maintenance 87 Top of swingarm Drive chain ...

Page 91: ...the recommended service in the Maintenance Schedule However information for wheel removal is provided for emergency situations 2 P 99 1 Inspect the wheel rims and spokes for damage 2 Tighten any loose spokes 3 Rotate the wheel slowly to see if it appears to wobble If it does the rim is out of round or not true If the wobble is noticeable see your dealer for inspection 20200914163746_32K1TB000_eng_...

Page 92: ...or kinks or signs of wear If necessary have it replaced by your dealer Lubricate the clutch cable with a commercially available cable lubricant to prevent premature wear and corrosion NOTICE Improper freeplay adjustment can cause premature clutch wear 20200914163746_32K1TB000_eng_BOOK Page 92 Monday September 14 2020 16 42 25 JST Maintenance 89 Clutch lever Freeplay ...

Page 93: ...nut 3 Turn the minor clutch cable adjuster until the freeplay is 10 20 mm 0 4 0 8 in 4 Tighten the minor lock nut and check the freeplay again 5 Install the rubber dust cover 20200914163746_32K1TB000_eng_BOOK Page 93 Monday September 14 2020 16 42 25 JST Clutch u Adjusting the Clutch Lever Freeplay Maintenance 90 Rubber dust cover Minor lock nut Minor clutch cable adjuster ...

Page 94: ...ster until the clutch lever freeplay is 10 20 mm 0 4 0 8 in 4 Tighten the major lock nut and check the clutch lever freeplay 5 Start the engine pull the clutch lever in and shift into gear Make sure the engine does not stall and the vehicle does not creep Gradually release the clutch lever and open the throttle Your vehicle should move smoothly and accelerate gradually If proper adjustment cannot ...

Page 95: ...ng positions and throttle freeplay is correct If the throttle does not move smoothly close automatically or if the cable is damaged have the vehicle inspected by your dealer Freeplay at the throttle grip flange 2 6 mm 0 1 0 2 in 20200914163746_32K1TB000_eng_BOOK Page 95 Monday September 14 2020 16 42 25 JST Maintenance 92 Freeplay Flange ...

Page 96: ... P 96 ABS Anti lock Brake System Indicator P 97 Other Warning Indications P 98 Fuel Gauge Failure Indication P 98 Tyre Puncture P 99 Electrical Trouble P 100 Battery Goes Dead P 100 Burned out Light Bulb P 100 Blown Fuse P 104 Unstable Engine Operation Occurs Intermittently P 107 20200914163746_32K1TB000_eng_BOOK Page 96 Monday September 14 2020 16 42 25 JST Troubleshooting ...

Page 97: ...oon as possible Starter Motor Does Not Operate Check the following items Check the correct engine starting sequence 2 P 48 Make sure engine stop switch is in the Run position 2 P 45 Check for a blown fuse 2 P 104 Check for a loose battery connection 2 P 73 or battery terminal corrosion 2 P 63 Check the condition of the battery 2 P 100 If the problem continues have your vehicle inspected by your de...

Page 98: ...that the radiator fan is operating and then turn the ignition switch to the Off position If the fan is not operating Suspect a fault Do not start the engine Transport your vehicle to your dealer If the fan is operating Allow the engine to cool with the ignition switch in the Off position 3 After the engine has cooled inspect the radiator hose and check if there is a leak 2 P 80 If there is a leak ...

Page 99: ... when the indicator lamp comes on Avoid high speeds and immediately get your vehicle inspected at a dealer What to do when the indicator lamp blinks Park the vehicle in a safe place with no flammable items and wait at least 10 minutes with the engine stopped until it cools NOTICE If you drive with the malfunction indicator lamp on the emissions control system and the engine could be damaged NOTICE...

Page 100: ...speeds above 10 km h 6 mph If the ABS indicator stays on your brakes will continue to work as a conventional system but without the anti locking function The ABS indicator may flash if you turn the rear wheel while the rear wheel is lifted off the ground In this case turn the ignition switch to the Off position and then to the On position again The ABS indicator will go off after your speed reache...

Page 101: ... If the fuel system has an error the fuel gauge indicators will be displayed as shown in the illustration If this occurs see your dealer as soon as possible 20200914163746_32K1TB000_eng_BOOK Page 101 Monday September 14 2020 16 42 25 JST Troubleshooting 98 ...

Page 102: ...iding If you need to make a temporary repair by patching a tube or using an aerosol sealant ride cautiously at reduced speed and have the tube replaced before you ride again Anytime a tube is replaced the tyre should be carefully inspected as described 3WARNING Riding your vehicle with a temporary tyre or tube repair can be risky If the temporary repair fails you can crash and be seriously injured...

Page 103: ...arting using an automobile battery can damage your vehicle s electrical system and is not recommended Burned out Light Bulb Follow the procedure below to replace a burned out light bulb Turn the ignition switch to the Off or Lock position Allow the bulb to cool before replacing it Do not use bulbs other than those specified Check the replacement bulb for correct operation before riding For the lig...

Page 104: ... light use several LEDs If there is an LED which is not turned on see your dealer for servicing Headlight Bulb ED type 1 Remove the bolts 2 Remove the headlight assembly 3 Pull off the socket while pressing the tabs 20200914163746_32K1TB000_eng_BOOK Page 104 Monday September 14 2020 16 42 25 JST Electrical Trouble u Burned out Light Bulb Troubleshooting 101 Continued Headlight assembly Bolts Bolts...

Page 105: ... touch the bulb with your bare hands clean it with a cloth moistened with alcohol Brakelight Taillight Bulb 1 Remove the seat 2 P 75 2 Remove the hook bolts and collars 3 Remove the prongs from the grommets 4 Remove the rear fender 20200914163746_32K1TB000_eng_BOOK Page 105 Monday September 14 2020 16 42 25 JST Electrical Trouble u Burned out Light Bulb Troubleshooting 102 Pin Tabs Bulb Dust cover...

Page 106: ... 2 1 kgf m 15 lbf ft Front Rear Turn Signal Bulb ED type 1 Remove the screw 2 Remove the turn signal lens 3 Slightly press the bulb and turn it counterclockwise 4 Install a new bulb and parts in the reverse order of removal 20200914163746_32K1TB000_eng_BOOK Page 106 Monday September 14 2020 16 42 25 JST Electrical Trouble u Burned out Light Bulb Troubleshooting 103 Bulb Socket Turn signal lens Scr...

Page 107: ...e fuses out with the fuse puller in the tool kit one by one check for a blown fuse Always replace a blown fuse with a spare of the same rating 4 Close the fuse box cover 5 Install the seat 20200914163746_32K1TB000_eng_BOOK Page 107 Monday September 14 2020 16 42 25 JST Electrical Trouble u Blown Fuse Troubleshooting 104 Fuse box cover Spare fuse ...

Page 108: ... blown fuse Always replace a blown fuse with a spare of the same rating u Spare main fuse is provided in the starter magnetic switch 5 Reinstall parts in the reverse order of removal 20200914163746_32K1TB000_eng_BOOK Page 108 Monday September 14 2020 16 42 25 JST Electrical Trouble u Blown Fuse Troubleshooting 105 Continued Starter magnetic switch Main fuse Spare main fuse Wire connector ...

Page 109: ...ing U type only u Spare fuse is provided in the fuse box A 2 P 104 4 Close the fuse box cover 5 Reinstall parts in the reverse order of removal NOTICE If a fuse fails repeatedly you likely have an electrical problem Have your vehicle inspected by your dealer 20200914163746_32K1TB000_eng_BOOK Page 109 Monday September 14 2020 16 42 25 JST Electrical Trouble u Blown Fuse Troubleshooting 106 Spare fu...

Page 110: ...rmittently while riding Even if this symptom occurs you can continue to ride your vehicle If unstable engine operation occurs even if sufficient fuel is available have your vehicle inspected by your dealer as soon as possible 20200914163746_32K1TB000_eng_BOOK Page 110 Monday September 14 2020 16 42 25 JST Troubleshooting 107 ...

Page 111: ...0 Caring for Your Vehicle P 111 Storing Your Vehicle P 114 Transporting Your Vehicle P 115 You the Environment P 116 Serial Numbers P 117 Fuels Containing Alcohol P 118 Catalytic Converter P 119 20200914163746_32K1TB000_eng_BOOK Page 111 Monday September 14 2020 16 42 25 JST Information ...

Page 112: ...and contractors only for the purpose of the technical diagnosis research and development of the vehicle Keys Ignition Key Be sure to record the key number provided with the key number plate Store the spare key and key number in a safe location To make a duplicate take the spare key or the key number to your dealer If you lose all ignition keys and the key number the ignition switch assembly will p...

Page 113: ...y Odometer The display locks at 999 999 when the read out exceeds 999 999 Tripmeter The tripmeters return to 0 0 when each read out exceeds 9 999 9 Document Bag The owner s manual registration and insurance information can be stored in the plastic document bag located in the tool box Ignition Cut off System A banking lean angle sensor automatically stops the engine and fuel pump if the vehicle fal...

Page 114: ...l problems In particular seawater and salts used to prevent ice on roads promote the formation of corrosion Always wash your vehicle thoroughly after riding on coastal or treated roads Washing Allow the engine muffler brakes and other high temperature parts to cool before washing 1 Rinse your vehicle thoroughly using a low pressure garden hose to remove loose dirt 2 If necessary use a sponge or a ...

Page 115: ...wax to the mat painted surface Washing Precautions Follow these guidelines when washing Do not use high pressure washers u High pressure water cleaners can damage moving parts and electrical parts rendering them inoperable u Water in the air intake can be drawn into the throttle body and or enter the air cleaner Do not direct water at the muffler u Water in the muffler can prevent starting and cau...

Page 116: ...e amount of water or ice accumulated inside the lens es have your vehicle inspected by your dealer Do not use wax or polishing compounds on mat painted surface u Use a soft cloth or sponge plenty of water and a mild detergent to clean mat painted surfaces Dry with a soft clean cloth Aluminium Components Aluminium will corrode from contact with dirt mud or road salt Clean aluminium parts regularly ...

Page 117: ...ould consider using a full body cover If you won t be riding for an extended period follow these guidelines Wash your vehicle and wax all painted surfaces except mat painted surfaces Coat chrome pieces with rust inhibiting oil Lubricate the drive chain 2 P 66 Place your vehicle on a maintenance stand and position a block so that both tyres are off the ground After rain remove the body cover and al...

Page 118: ...ed on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform and motorcycle tie down straps Never try to tow your vehicle with a wheel or wheels on the ground NOTICE Towing your vehicle can cause serious damage to the transmission 20200914163746_32K1TB000_eng_BOOK Page 118 Monday September 14 2020 16 42 25 JST Transporting Your Vehicle Information 115 ...

Page 119: ...ed containers and take them to a recycling centre Call your local or state office of public works or environmental services to find a recycling centre in your area and to get instructions on how to dispose of non recyclable wastes Do not place used engine oil in the trash or pour it down a drain or on the ground Used oil petrol coolant and cleaning solvents contain poisons that can hurt refuse wor...

Page 120: ...red in order to register your vehicle They may also be required when ordering replacement parts You should record these numbers and keep them in a safe place 20200914163746_32K1TB000_eng_BOOK Page 120 Monday September 14 2020 16 42 25 JST Serial Numbers Information 117 Frame number Engine number ...

Page 121: ...may be marketed under the name Gasohol The use of petrol containing more than 10 ethanol may Damage the painting of the fuel tank Damage the rubber tubes of the fuel line Cause corrosion of the fuel tank Cause poor drivability NOTICE Use of blended fuels containing higher than approved percentages can damage metal rubber plastic parts of your fuel system If you notice any undesirable operating sym...

Page 122: ...pollution and can impair your engine s performance A replacement unit must be an original Honda part or equivalent Follow these guidelines to protect your vehicle s catalytic converters Always use unleaded petrol Leaded petrol will damage the catalytic converters Keep the engine in good running condition Have your vehicle serviced if your engine is misfiring backfiring stalling or otherwise not ru...

Page 123: ...y Rider and 1 passenger Minimum turning radius Except KO type 2 20 m 7 2 ft KO type 2 3 m 7 5 ft Displacement 286 cm3 17 4 cu in Bore x stroke 76 0 x 63 0 mm 2 99 x 2 48 in Compression ratio 10 7 1 Fuel Unleaded petrol Recommended 91 RON or higher Fuel containing alcohol ETHANOL up to 10 by volume Tank capacity 7 8 L 2 06 US gal 1 72 Imp gal Battery YTZ8V 12 V 7 0 Ah 10 HR 7 4 Ah 20 HR Gear ratio ...

Page 124: ...oil Honda 4 stroke motorcycle oil API Service Classification SG or higher excluding oils marked as Energy Conserving or Resource Conserving SAE 10W 30 JASO T 903 standard MA Engine oil capacity After draining 1 4 L 1 5 US qt 1 2 Imp qt After draining filter change 1 5 L 1 6 US qt 1 3 Imp qt After disassembly 1 8 L 1 9 US qt 1 6 Imp qt Recommended brake fluid Honda DOT 3 or DOT 4 Brake Fluid Coolin...

Page 125: ... Except ED type LED Brakelight Taillight 12 V 21 5 W Front turn signal Position light ED type 12 V 21 5 W 2 Except ED type LED Rear turn signal ED type 12 V 21 W 2 Except ED type LED License plate light LED Fuses Main fuse 30 A Other fuse 30 A 10 A Torque Specifications Hook bolt 21 N m 2 1 kgf m 15 lbf ft 20200914163746_32K1TB000_eng_BOOK Page 125 Monday September 14 2020 16 42 25 JST Specificati...

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