Page 1: ......
Page 2: ...STEP 3 Kemove bolt securing master cylinder to front shipping brace CAUTION Do not operate front brake lever until front wheel is installed...
Page 3: ...MODEL CB500T HONDA STEP 7 Unpack remaining loose parts and check againstthis iJ ustration...
Page 4: ...punch marks on holders facing forward Attach each holder loosely at rear using 8 x 36 flange bolts Hole Index STEP 15 Reassemb e switch assembly by aligning index pin with hole in handlebar Reinstal...
Page 5: ...MODEL CB500T HONDA...
Page 6: ...HONDA MODEL CB500T STEP 23 InstaJl speedometer I tachometer mount using two 8mmI plain washers lock washers and nuts Tighten securely...
Page 7: ...lnstall headIight using three screws 25 Hex Bolts Hex Bolts 6 x STEP 35 Remove two 6 x 25 hex bolts and washers securing brake caliper mount STEP 37 lnstall another fender bracket to right fork legsa...
Page 8: ...and connect color to coloroI Cover connections with connector cover ISl EP 43 As shown set rear pipe and taillight and put in taillight mount collars STEP 45 Temporariiy tighten 6 x 28 bolts and 6 x...
Page 9: ...ilar STEP 51 Insert front ax1efrom speedometer gearbox side STEP 50 Install speedometer gearbox making sure lugs afe aligned with slots in retainer STEP 52 Install axle collar onto axle and into front...
Page 10: ...peedometer gear box by aligning slot in cable with bIade of speedometer gearbox Secure cable by screwing 5 x 16 screw in gearbox STEP 58 Route speedometer cable through fender grommet and cableguide S...
Page 11: ...EP 69 Service battery as described in shop manual or battery preparation book1et packed with battery Connect battery vent tube InstaII battery with terminaIs facing right side Connect positive termi n...
Page 12: ...by loosening lock nut and tensioner bolt as described in the owner s manual or the shop manual lntake U UJmm U W12 In Exhaust 0 03mm 0 0012 in LT TDC left cylinder T TDC right cylinder STEP 79 heck t...
Page 13: ...the shop manual STEP 81 Us ng a stroboscop c timing ight check ignition timing at idle and at fu advance Adjust timing if necessary as described in owner s rnanual or shop manual Reinstal point and g...
Page 14: ...MODEL CB550F HONDA NOTE Check alI items listed on the following Pre delivery Service Check List Always test ride the unit to make sure that it is functioning properly...
Page 15: ...illight WasherB handle holder set 2 reqd taillight Bolt front tum signal 2 reqd tum signals Washer plain 6mm 4 reqd tum signals Nut hex 6mm 2 reqd tum signals 90129 375 000 94101 06000 94001 06000 448...
Page 16: ...2000 06016 94101 06000 Bolt hex 6 x 16 4 reqd front fender Washer plain 6mm 4 reqd front fender 88100 333 004 88120 333 004 45140 333 000 3237501 95011 40000 28311 329 000 31532 369 000 95014 13000 89...
Page 17: ...packagecarton located by the rear wheel PART NUMBER DESCRIPTION 37200 375 671 37200 375 681 37250 375 008 37211 375 008 37600 375 008 33600 306 670 36650 306 670 Speedometer Mile Speedometer Km Tacho...
