Honda CB500F 2019 Manual Download

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Crankcase Breather

Cleaning the Crankcase

Breather

Place a suitable container under the

crankcase breather tube.

Remove the crankcase breather tube plug

from the tube.

Drain deposits into a suitable container.

Install the crankcase breather tube plug.

20181219111032_31MKPB000_enu_BOOK Page 106 Wednesday, December 19 2018 11:25:27 JST

Maintenance

103

Crankcase breather tube

Crankcase breather tube plug

Summary of Contents for CB500F 2019

Page 1: ... Operation Guide P 16 Maintenance P 57 Troubleshooting P 108 Information P 127 Specifications P 151 Index P 155 20181219111032_31MKPB000_enu_BOOK Page 4 Wednesday December 19 2018 11 25 27 JST 2019 CB500F FA 31MKPB00 MOM 16930 1810 ...

Page 2: ...rcycle well serviced and maintained Also observe the break in guidelines and always perform the pre ride inspection and other periodic checks in this manual When service is required remember that your Honda dealer knows your motorcycle best If you have the required mechanical know how and tools you can purchase an official Honda Service Manual to help you perform many maintenance and repair tasks ...

Page 3: ...own good judgment You will find important safety information in a variety of forms including Safety labels on the motorcycle Safety Messages preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean 3DANGER You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions 3WARNING You CAN be KILLED or SERIOUSLY HURT if you don t follow in...

Page 4: ...recautions P 10 Accessories Modifications P 14 Loading P 15 20181219111032_31MKPB000_enu_BOOK Page 5 Wednesday December 19 2018 11 25 27 JST This section contains important information for safe riding of your motorcycle Please read this section carefully Motorcycle Safety ...

Page 5: ...n approved motorcycle helmet and protective apparel Instruct your passenger on holding onto the seat strap or your waist leaning with you in turns and keeping their feet on the footpegs even when the motorcycle is stopped Take Time to Learn Practice Even if you have ridden other motorcycles practice riding in a safe area to become familiar with how this motorcycle works and handles and to become a...

Page 6: ...u signaling before turning or changing lanes and using your horn when necessary Ride within Your Limits Never ride beyond your personal abilities or faster than conditions warrant Fatigue and inattention can impair your ability to use good judgment and ride safely Don t Drink and Ride Alcohol and riding don t mix Even one alcoholic drink can reduce your ability to respond to changing conditions an...

Page 7: ...inue riding Call for emergency assistance if needed Also follow applicable laws and regulations if another person or vehicle is involved in the crash If you decide to continue riding first turn the ignition switch to the OFF position and evaluate the condition of your motorcycle Inspect for fluid leaks check the tightness of critical nuts and bolts and check the handlebar control levers brakes and...

Page 8: ...er run your motorcycle inside a garage or other enclosure 3WARNING Running the engine of your motorcycle while in an enclosed or even partially enclosed area can cause a rapid build up of toxic carbon monoxide gas Breathing this colorless odorless gas can quickly cause unconsciousness and lead to death Only run your motorcycle s engine when it is located in a well ventilated area outdoors 20181219...

Page 9: ...you of potential hazards that could cause serious injury Read these labels carefully and don t remove them If a label comes off or becomes hard to read contact your dealer for a replacement 20181219111032_31MKPB000_enu_BOOK Page 10 Wednesday December 19 2018 11 25 27 JST Safety Labels Motorcycle Safety 7 Continued ...

Page 10: ...20181219111032_31MKPB000_enu_BOOK Page 11 Wednesday December 19 2018 11 25 27 JST Safety Labels Motorcycle Safety 8 ...

Page 11: ...fied high visibility and correct size for your head Must fit comfortably but securely with the chin strap fastened Face shield with unobstructed field of vision or other approved eye protection USA Look for a DOT Department of Transportation certification label on any helmet you buy 3WARNING Not wearing a helmet increases the chance of serious injury or death in a crash Make sure that you and any ...

Page 12: ...y and performance Avoid full throttle starts and rapid acceleration Avoid hard braking and rapid down shifts Ride conservatively Brakes Observe the following guidelines Avoid excessively hard braking and downshifting u Sudden braking can reduce the motorcycle s stability u Where possible reduce speed before turning otherwise you risk sliding out 20181219111032_31MKPB000_enu_BOOK Page 13 Wednesday ...

Page 13: ...ck Brake System ABS CB500FA only This model is equipped with an Anti lock Brake System ABS designed to help prevent the brakes from locking up during hard braking ABS does not reduce braking distance In certain circumstances ABS may result in a longer stopping distance ABS does not function at speeds below 6 mph 10 km h The brake lever and pedal may recoil slightly when applying the brakes This is...

Page 14: ...m dry Parking Park on a firm level surface If you must park on a slight incline or loose surface park so that the motorcycle cannot move or fall over Make sure that high temperature parts cannot come into contact with flammable materials Do not touch the engine muffler brakes and other high temperature parts until they cool down To reduce the likelihood of theft always lock the handlebar and remov...

Page 15: ...s Follow these guidelines to protect the engine fuel system and catalytic converter Use only unleaded gasoline Use recommended octane number Using lower octane gasoline will result in decreased engine performance Do not use fuels containing a high concentration of alcohol 2 P 144 Do not use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt or water in the fuel tank 20181...

Page 16: ...tall accessories on your motorcycle be certain the modification is safe and legal 3WARNING Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding accessories and modifications Do not pull a trailer with or attach a sidecar to your motorcycle Your motorcycle was not designed for these attachments ...

Page 17: ...t capacity 2 P 151 Tie all luggage securely evenly balanced and close to the center of the motorcycle Do not place objects near the lights or the muffler 3WARNING Overloading or improper loading can cause a crash and you can be seriously hurt or killed Follow all load limits and other loading guidelines in this manual 20181219111032_31MKPB000_enu_BOOK Page 18 Wednesday December 19 2018 11 25 27 JS...

Page 18: ...e grip P 102 Rear brake fluid reservoir P 91 Rear brake pedal Engine oil filter P 85 Engine oil fill cap P 83 Engine oil level inspection window P 83 Tool kit P 55 Document bag P 55 Fuel fill cap P 53 Front brake fluid reservoir P 91 Front suspension spring preload adjuster P 106 Engine oil drain bolt P 85 Brake light switch P 93 Air cleaner P 87 ...

Page 19: ...tch lever P 99 Fuse boxes P 125 Rear suspension spring preload adjuster P 107 Drive chain P 95 Side stand P 94 Shift lever P 52 Front suspension spring preload adjuster P 106 Front seat P 80 Battery P 78 Rear seat P 81 Coolant reserve tank P 89 Crankcase breather P 103 Main fuse P 126 Left side cover P 82 ...

Page 20: ... December 19 2018 11 25 27 JST Operation Guide 18 Display Check When the ignition switch is turned to the ON position initial animation will show If any part of these displays does not come on when it should have your dealer check for problems SEL button SET button ...

Page 21: ...19 Continued Speedometer Tachometer red zone NOTICE Do not operate the engine in the tachometer red zone Excessive engine speed can adversely affect engine life Tachometer excessive engine rpm range To set the clock P 31 Clock 12 hour or 24 hour display Section A display P 21 Section B display P 25 ...

Page 22: ...es while riding P 110 If the coolant temperature gauge indicator flashes P 114 Coolant temperature gauge Remaining fuel when only 1st E segment starts flashing approximately 0 85 US gal 3 2 L Fuel gauge If the fuel gauge indicator flashes in a repeat pattern or turns off P 113 The gear position is shown in the gear position indicator Gear position indicator u appears when the transmission is not s...

Page 23: ...me TIME Reserve fuel consumption RES Changing the section A display With the SEL button you can switch the section A display between the current fuel mileage average fuel mileage fuel consumption average speed elapsed time and reserve fuel consumption 20181219111032_31MKPB000_enu_BOOK Page 24 Wednesday December 19 2018 11 25 27 JST Operation Guide 21 Continued When the 1st E segment of the fuel ga...

Page 24: ...age will be calculated based on value displayed on the tripmeter A or B selected Also the average fuel mileage for tripmeter A will be displayed when the odometer tripmeter A numerical tachometer and reserve tripmeter are selected Display range 0 0 to 300 0 mile gal L 100 km or km L More than 300 0 mile gal L 100 km or km L 300 0 is displayed When the tripmeter A or B is reset is displayed When is...

Page 25: ...onsumption P 27 Average speed AVG Displays the average speed since the selected tripmeter was reset The average speed will be calculated based on value displayed on the tripmeter A or B selected Also the average speed for tripmeter A will be displayed when the odometer tripmeter A numerical tachometer and reserve tripmeter are selected Display range 0 to 185 mile h 0 to 299 km h Initial display is...

Page 26: ... exceeds 99 59 To reset the elapsed time P 27 Reserve fuel consumption RES Displays the fuel consumption since the 1st E segment of the fuel gauge starts flashing When the 1st E segment of the fuel gauge starts flashing the current fuel mileage average fuel mileage fuel consumption average speed or elapsed time switch to the reserve fuel consumption You should refill the tank as soon as possible F...

Page 27: ...er Reserve tripmeter RES Changing the section B display With the SET button you can switch the section B display between the odometer tripmeter A tripmeter B numerical tachometer and reserve tripmeter 20181219111032_31MKPB000_enu_BOOK Page 28 Wednesday December 19 2018 11 25 27 JST Operation Guide 25 Continued When the 1st E segment of the fuel gauge starts flashing Odometer Tripmeter A Reserve tr...

Page 28: ...in 15 000 is displayed Reserve tripmeter RES Distance ridden since the 1st E segment of the fuel gauge starts flashing When the 1st E segment of the fuel gauge starts flashing the odometer tripmeters or numerical tachometer switch to the reserve tripmeter You should refill the tank as soon as possible When is displayed go to your dealer for service After refueling more than the reserve amount the ...

Page 29: ...ars at each indication Then the display returns to the last selected indication Also the tripmeter A average fuel mileage fuel consumption average speed and elapsed time will be automatically reset by refueling more than the reserve amount and riding your motorcycle for 0 06 mile 0 1 km You can activate or deactivate the automatic reset mode by refueling P 33 20181219111032_31MKPB000_enu_BOOK Page...

Page 30: ...SET button while tripmeter B is displayed When they are reset reset display appears at each indication Then the display returns to the last selected indication 20181219111032_31MKPB000_enu_BOOK Page 31 Wednesday December 19 2018 11 25 27 JST Operation Guide 28 Instruments Continued Tripmeter B Fuel consumption B Elapsed time B Average speed B Average fuel mileage B ...

Page 31: ...and elapsed time automatic reset mode Changing the speed and mileage unit Changing the fuel mileage meter unit only when km unit system is selected Setting Mode B Following items can be changed sequentially P 35 Setting of REV indicator RPM setting Interval RPM setting Brightness adjustment Changing of tachometer display mode 20181219111032_31MKPB000_enu_BOOK Page 32 Wednesday December 19 2018 11 ...

Page 32: ...the process of being set and those that are finalized will be applied 20181219111032_31MKPB000_enu_BOOK Page 33 Wednesday December 19 2018 11 25 27 JST Operation Guide 30 Instruments Continued Press and hold SEL and SET buttons Press the SET button Ordinary display Setting Mode A Time format setting Backlight brightness adjustment Clock setting Activating deactivating of tripmeter A average fuel m...

Page 33: ... c Press SEL button to select 12hr or 24hr d Press SET button The time format is set and then the display moves to the clock setting 2 Clock setting a Press SEL button until the desired hour is displayed u Press and hold SEL button to advance the hour quickly b Press SET button The minute digits start flashing 20181219111032_31MKPB000_enu_BOOK Page 34 Wednesday December 19 2018 11 25 27 JST Operat...

Page 34: ...he brightness to one of five levels a Press SEL button The brightness level is switched u You can adjust the brightness level from five levels b Press SET button The backlight is set and then the display moves to the activating deactivating of tripmeter A average fuel mileage fuel consumption average speed and elapsed time automatic reset mode 20181219111032_31MKPB000_enu_BOOK Page 35 Wednesday De...

Page 35: ...ode is set and then the display moves to the changing of speed and mileage unit 5 Changing of speed and mileage unit a Press the SEL button to select either mph and mile or km h and km b When the km h for speed and km for mileage are selected Press the SET button The speed and mileage unit is set and then the display moves to the changing of fuel mileage meter unit When the mph for speed and mile ...

Page 36: ...on to select L 100km or km L b Press SET button The fuel mileage meter unit is set and then the display moves to the ordinary display 20181219111032_31MKPB000_enu_BOOK Page 37 Wednesday December 19 2018 11 25 27 JST Operation Guide 34 Instruments Continued ...

Page 37: ...nly if the ignition switch is turned to the OFF position items in the process of being set and those that are finalized will be applied 20181219111032_31MKPB000_enu_BOOK Page 38 Wednesday December 19 2018 11 25 27 JST Operation Guide 35 Continued Press and hold the SEL button and ignition switch to the ON position until the initial animation ends Press the SET button Ordinary display Setting Mode ...

Page 38: ...play moves to the setting of REV indicator blinking fastest RPM At the same time the numerical tachometer and the blinking bar segments show the current settings of the REV indicator blinking fastest RPM u Tachometer bar blinks only while setting of REV indicator 20181219111032_31MKPB000_enu_BOOK Page 39 Wednesday December 19 2018 11 25 27 JST Operation Guide 36 Instruments Continued SET button SE...

Page 39: ... r min rpm the REV indicator blinking fastest RPM setting value automatically returns to 5 000 r min rpm u Press and hold SEL button to advance the REV indicator blinking fastest RPM setting value quickly Available Setting Range 5 000 r min rpm to 8 750 r min rpm 20181219111032_31MKPB000_enu_BOOK Page 40 Wednesday December 19 2018 11 25 27 JST Operation Guide 37 Continued Numerical tachometer Tach...

Page 40: ...RPM and the blinking bar segment show the current settings of the REV indicator blinking fastest RPM d Each time SEL button is pressed the numbers of the REV indicator blinking interval RPM advances as following 250 r min rpm 500 r min rpm 750 r min rpm 1 000 r min rpm and 0 r min rpm 20181219111032_31MKPB000_enu_BOOK Page 41 Wednesday December 19 2018 11 25 27 JST Operation Guide 38 Instruments C...

Page 41: ...ing value e Press SET button The REV indicator blinking interval RPM is set and then the display moves to the brightness adjustment of the REV indicator The REV indicator switches from blinking to lighting f Press SEL button The brightness level is switched u You can adjust the brightness level from five levels g Press SET button The brightness of the REV indicator is set and then the display move...

Page 42: ...d then the display moves to the ordinary display Conventional display Shows the engine RPM on the tachometer bar segment Peak hold display Shows the engine RPM on the tachometer bar segment and peak hold segment 20181219111032_31MKPB000_enu_BOOK Page 43 Wednesday December 19 2018 11 25 27 JST Operation Guide 40 Instruments Continued Conventional display Peak hold segment Peak hold display Tachomet...

Page 43: ...ne RPM temporarily Example Engine revolutions per minutes 8 750 r min rpm 20181219111032_31MKPB000_enu_BOOK Page 44 Wednesday December 19 2018 11 25 27 JST Operation Guide 41 Conventional display Peak hold segment Peak hold display Tachometer bar segment ...

Page 44: ...PB000_enu_BOOK Page 45 Wednesday December 19 2018 11 25 27 JST Operation Guide 42 If one of these indicators does not come on when it should have your dealer check for problems Right turn signal indicator Left turn signal indicator ...

Page 45: ...m indicator Neutral indicator Comes on when the transmission is in Neutral REV indicator P 36 PGM FI Programmed Fuel Injection malfunction indicator lamp MIL Comes on briefly when the ignition switch is turned to the ON position with the engine stop switch in the Run position If it comes on while engine is running P 111 ...

Page 46: ...20181219111032_31MKPB000_enu_BOOK Page 47 Wednesday December 19 2018 11 25 27 JST Operation Guide 44 Indicators Continued ...

Page 47: ...es on when the ignition switch is turned to the ON position If it comes on while engine is running P 111 Low oil pressure indicator Comes on briefly when the ignition switch is turned to the ON position Goes off when your speed reaches approximately 6 mph 10 km h ABS Anti lock Brake System indicator If it comes on while riding P 112 CB500FA only ...

Page 48: ...EV indicator blinking interval RPM 250 r min rpm REV indicator r min rpm Blinking 8 250 r min rpm Blinking fast 8 500 r min rpm Blinking fastest 8 750 r min rpm To set the shift up rev setting P 36 To set the shift width setting P 38 20181219111032_31MKPB000_enu_BOOK Page 49 Wednesday December 19 2018 11 25 27 JST Operation Guide 46 Indicators Continued ...

Page 49: ...20181219111032_31MKPB000_enu_BOOK Page 50 Wednesday December 19 2018 11 25 27 JST Operation Guide 47 ...

Page 50: ... beam Low beam Turn signal switch Horn button u Pressing the switch turns the turn signal off Engine stop switch Should normally remain in the Run position u In an emergency switch to the Stop position the starter motor will not operate to stop the engine Start button Hazard switch Switchable when the ignition switch is in the ON position ...

Page 51: ... 2018 11 25 27 JST Operation Guide 49 Continued Ignition Switch Switches the electrical system on off locks the steering u Key can be removed when in the OFF or LOCK position ON OFF Turns electrical system on for starting riding Turns engine off LOCK Locks steering ...

Page 52: ...left b Push the key down and turn the ignition switch to the LOCK position u Jiggle the handlebar if the lock is difficult to engage c Remove the key Unlocking Insert the key push it in and turn the ignition switch to the OFF position 20181219111032_31MKPB000_enu_BOOK Page 53 Wednesday December 19 2018 11 25 27 JST Operation Guide 50 Switches Continued Ignition key Push Turn ...

Page 53: ... the engine stop switch is in the Run position b Turn the ignition switch to the ON position c Shift the transmission to Neutral N indicator comes on Alternatively pull in the clutch lever to start your motorcycle with the transmission in gear so long as the side stand is raised d Press the start button with the throttle completely closed If the engine does not start a Open the throttle fully and ...

Page 54: ...rd to 4th 25 mph 40 km h From 4th to 5th 31 mph 50 km h From 5th to 6th 37 mph 60 km h Shifting Down From 6th to 5th 28 mph 45 km h From 5th to 4th 22 mph 35 km h From 4th to 3rd 16 mph 25 km h NOTICE Improper shifting can damage the engine transmission and drive train Also coasting or towing the motorcycle for long distances with the engine off can damage the transmission 20181219111032_31MKPB000...

Page 55: ...he Fuel Fill Cap a After refueling push the fuel fill cap closed until it locks b Remove the key and close the lock cover u The key cannot be removed if the cap is not locked 3WARNING Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat sparks and flame away Handle fuel only outdoors Wipe up spills immediately 2018121911...

Page 56: ...ng with a helmet attached to the holder can interfere with the rear wheel or suspension and could cause a crash in which you can be seriously hurt or killed Use the helmet holder only while parked Do not ride with a helmet secured by the holder 20181219111032_31MKPB000_enu_BOOK Page 57 Wednesday December 19 2018 11 25 27 JST Operation Guide 54 Helmet holder Helmet D ring ...

Page 57: ...ar Seat P 81 Document Bag The document bag is located underside of the front seat by the rubber strap Removing the Front Seat P 80 20181219111032_31MKPB000_enu_BOOK Page 58 Wednesday December 19 2018 11 25 27 JST Operation Guide 55 Continued Rubber strap Tool kit Rubber strap Document bag ...

Page 58: ...Seat P 81 Luggage Tie Down Hook The luggage tie down hooks are located on the underside of the rear seat 20181219111032_31MKPB000_enu_BOOK Page 59 Wednesday December 19 2018 11 25 27 JST Operation Guide 56 Storage Equipment Continued Luggage tie down hooks Luggage tie down hooks ...

Page 59: ...tle P 102 Crankcase Breather P 103 Other Adjustments P 104 Adjusting the Headlight Aim P 104 Adjusting the Brake Lever P 105 Adjusting the Front Suspension P 106 Adjusting the Rear Suspension P 107 20181219111032_31MKPB000_enu_BOOK Page 60 Wednesday December 19 2018 11 25 27 JST Please read Importance of Maintenance and Maintenance Fundamentals carefully before attempting any maintenance Refer to ...

Page 60: ...e you ride can cause a crash in which you can be seriously hurt or killed Always follow the inspection and maintenance recommendations and schedules in this owner s manual For information about the exhaust emission and noise emission requirements of the U S Environmental Protection Agency EPA the California Air Resources Board CARB and the Environment and Climate Change Canada ECCC 2 P 139 USA Mai...

Page 61: ...sk Follow these guidelines when performing maintenance Stop the engine and remove the key Place your motorcycle on a firm level surface using the side stand or a maintenance stand to provide support Allow the engine muffler brakes and other high temperature parts to cool before servicing as you can get burned Run the engine only when instructed and do so in a well ventilated area 20181219111032_31...

Page 62: ...nts All scheduled maintenance is considered a normal owner operating cost and will be charged to you by your dealer Keeping an accurate maintenance record will help ensure your motorcycle is properly maintained 2 P 63 Make sure whoever performs the scheduled maintenance completes the maintenance record Retain all service documents If you sell your motorcycle these service documents should be trans...

Page 63: ...ir Supply System Evaporative Emission Control System 4 Maintenance Level Maintenance Legend Intermediate We recommend service by your dealer unless you have the necessary tools and are mechanically skilled Procedures are provided in an official Honda Service Manual 2 P 145 Inspect clean adjust lubricate or replace if necessary Lubricate Replace Clean Technical In the interest of safety have your m...

Page 64: ...m 99 Side Stand 94 Suspension Nuts Bolts Fasteners Wheels Tires 73 Steering Head Bearings Notes 1 At higher odometer readings repeat at the frequency interval established here 2 Service more frequently when riding in unusually wet or dusty areas 3 Service more frequently when riding in rain or at full throttle 4 50 STATE meets California 5 Replacement requires mechanical skill 20181219111032_31MKP...

Page 65: ...32 000 km 24 000 miles 38 400 km 28 000 miles 44 800 km 32 000 miles 51 200 km 36 000 miles 57 600 km 40 000 miles 64 000 km 44 000 miles 70 400 km 48 000 miles 76 800 km 52 000 miles 83 200 km 56 000 miles 89 600 km 60 000 miles 96 000 km 64 000 miles 102 400 km 68 000 miles 108 800 km 20181219111032_31MKPB000_enu_BOOK Page 66 Wednesday December 19 2018 11 25 27 JST Maintenance 63 ...

Page 66: ... or cargo Combined weight is within load limits 2 P 151 Cargo is secured properly Suspension is adjusted to suit load 2 P 106 2 P 107 Check the following items after you get on your motorcycle Throttle action moves smoothly without binding 2 P 102 Brake lever and pedal operate normally Check the fuel level and refuel when needed 2 P 13 2 P 53 Engine stop switch functions properly 2 P 48 Check the ...

Page 67: ...ver 2 P 105 and rear brake pedal operate properly Drive chain Check the slack 2 P 95 adjust the slack 2 P 96 and lubricate 2 P 72 as needed Fuses Check that you have a full supply of spare fuses Nuts bolts Check the major nuts and bolts and tighten as needed Periodic Checks You should also perform other periodic maintenance checks at least once a month regardless of how often you ride or more ofte...

Page 68: ...attached to the rear fender under the rear seat 2 P 81 3WARNING Installing non Honda parts may make your motorcycle unsafe and cause a crash in which you can be seriously hurt or killed Always use Honda Genuine Parts or equivalents that have been designed and approved for your motorcycle 20181219111032_31MKPB000_enu_BOOK Page 69 Wednesday December 19 2018 11 25 27 JST Maintenance Fundamentals Main...

Page 69: ...h cool water for at least 15 minutes Using water under pressure can damage your eyes Electrolyte splashes onto your skin u Remove affected clothing and wash your skin thoroughly using water Electrolyte splashes into your mouth u Rinse mouth thoroughly with water and do not swallow 3WARNING The battery gives off explosive hydrogen gas during normal operation A spark or flame can cause the battery t...

Page 70: ...s that drain the battery or you do not ride frequently we recommend that you charge the battery every 30 days using a charger designed specifically for your Honda which can be purchased from your dealer Read the information that came with your battery charger and follow the instructions on the battery Avoid using an automobile type battery charger as these can overheat a motorcycle battery and cau...

Page 71: ...omething electrical on your motorcycle stops working check for and replace any blown fuses 2 P 125 Inspecting and Replacing Fuses Turn the ignition switch to the OFF position to remove and inspect fuses If a fuse is blown replace with a fuse of the same rating For fuse ratings see Specifications 2 P 153 NOTICE Replacing a fuse with one that has a higher rating greatly increases the chance of damag...

Page 72: ...fies all of the following standards JASO T 903 standard 1 MA SAE standard 2 10W 30 API classification 3 SG or higher 1 The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB For example the following label shows the MA classification 2 The SAE standard grades oils by their viscosity 3 The API classification specifies the quality and perf...

Page 73: ...spected and lubricated regularly Inspect the chain more frequently if you often ride on bad roads ride at high speed or ride with repeated fast acceleration 2 P 95 If the chain does not move smoothly makes strange noises has damaged rollers has loose pins has missing O rings or kinks have the chain inspected by your dealer Also inspect the drive sprocket and driven sprocket If either has worn or d...

Page 74: ...ly for O ring chains as these can damage the rubber O ring seals Avoid getting lubricant on the brakes or tires Avoid applying excess chain lubricant to prevent spray onto your clothes and the motorcycle Recommended Coolant Pro Honda HP Coolant is a pre mixed solution of antifreeze and distilled water Concentration 50 antifreeze and 50 distilled water A concentration of antifreeze below 40 will no...

Page 75: ...sure Visually inspect your tires and use an air pressure gauge to measure the air pressure at least once a month or any time you think the tires look low Always check air pressure when your tires are cold Inspecting for Damage Inspect the tires for cuts slits or cracks that exposes fabric or cords or nails or other foreign objects embedded in the side of the tire or the tread Also inspect for any ...

Page 76: ...place the tires when the minimum tread depth is reached 3WARNING Riding on tires that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding tire inflation and maintenance 20181219111032_31MKPB000_enu_BOOK Page 77 Wednesday December 19 2018 11 25 27 JST Maintenance Fundamentals Maintenance ...

Page 77: ...his motorcycle Excessive heat build up can cause the tube to burst Use only tubeless tires on this motorcycle The rims are designed for tubeless tires and during hard acceleration or braking a tube type tire could slip on the rim and cause the tire to rapidly deflate 3WARNING Installing improper tires on your motorcycle can adversely affect handling and stability and can cause a crash in which you...

Page 78: ...date of manufacture regardless of their condition or state of wear The last four digits of the TIN tire identification number indicate the date of manufacture Tire Identification Number TIN The tire identification number TIN is a group of numbers and letters located on the sidewall of the tire a b c DOT XXXX XXXX 22 09 DOT This indicates that the tire meets all requirements of the U S Department o...

Page 79: ...element which cannot be cleaned with compressed air or otherwise without degrading its performance If the filter becomes dirty replace it with a new one 20181219111032_31MKPB000_enu_BOOK Page 80 Wednesday December 19 2018 11 25 27 JST Maintenance Fundamentals Maintenance 77 ...

Page 80: ...re not to drop the terminal nuts Installation Install the parts in the reverse order of removal Always connect the positive terminal first Make sure that bolts and nuts are tight Make sure the clock information is correct after the battery is reconnected 2 P 31 For proper handling of the battery see Maintenance Fundamentals 2 P 67 Battery Goes Dead 2 P 122 20181219111032_31MKPB000_enu_BOOK Page 81...

Page 81: ...the hole Installation 1 Push the bottom of the center pin 2 Insert the clip into the hole 3 Press down on the center pin to lock the clip 20181219111032_31MKPB000_enu_BOOK Page 82 Wednesday December 19 2018 11 25 27 JST Removing Installing Body Components u Clip Maintenance 79 Center pin ...

Page 82: ... Insert the tab into the recess 2 Install and tighten the mounting bolts securely Make sure that the seat is locked securely in position by pulling it up lightly 20181219111032_31MKPB000_enu_BOOK Page 83 Wednesday December 19 2018 11 25 27 JST Removing Installing Body Components u Front Seat Maintenance 80 Tab Front seat Recess Mounting bolts ...

Page 83: ...ear seat while inserting the ignition key into the seat lock Make sure that the seat is locked securely in position by pulling it up lightly 3 Move the seat strap to its original position The seat locks automatically when closed 20181219111032_31MKPB000_enu_BOOK Page 84 Wednesday December 19 2018 11 25 27 JST Removing Installing Body Components u Rear Seat Maintenance 81 Seat strap Original positi...

Page 84: ...hen remove the left side cover backward by releasing the hooks Installation Install the parts in the reverse order of removal 20181219111032_31MKPB000_enu_BOOK Page 85 Wednesday December 19 2018 11 25 27 JST Removing Installing Body Components u Left Side Cover Maintenance 82 Clip Left side cover Bolt Grommets Prong Prong Hooks ...

Page 85: ... to 3 minutes 3 Place your motorcycle in an upright position on a firm level surface 4 Check that the oil level is between the upper level and lower level marks on the oil level inspection window 20181219111032_31MKPB000_enu_BOOK Page 86 Wednesday December 19 2018 11 25 27 JST Maintenance 83 Oil fill cap Oil level inspection window Upper level Lower level ...

Page 86: ...el mark u Make sure no foreign objects enter the oil filler opening u Wipe up any spills immediately 2 Securely reinstall the oil fill cap NOTICE Overfilling with oil or operating with insufficient oil can cause damage to your engine Do not mix different brands and grades of oil They may affect lubrication and clutch operation For the recommended oil and oil selection guidelines see Maintenance Fu...

Page 87: ...h to the OFF position and wait for 2 to 3 minutes 3 Place your motorcycle on a firm level surface 4 Place a drain pan under the drain bolt 5 Remove the oil fill cap drain bolt and sealing washer to drain the oil 6 Remove the oil filter with a filter wrench and let the remaining oil drain out Make sure the prior seal is not stuck to the engine u Discard the oil and oil filter at an approved recycli...

Page 88: ... 30 N m 3 1 kgf m 10 Fill the crankcase with the recommended oil 2 P 70 2 P 152 and install the oil fill cap Required oil When changing oil engine oil filter 2 9 US qt 2 7 L When changing oil only 2 6 US qt 2 5 L 11 Check the oil level 2 P 83 12 Check that there are no oil leaks 20181219111032_31MKPB000_enu_BOOK Page 89 Wednesday December 19 2018 11 25 27 JST Engine Oil u Changing Engine Oil Filte...

Page 89: ...Using the wrong air cleaner element may cause premature engine wear or performance problems 1 Remove the front seat 2 P 80 2 Remove the battery 2 P 78 3 Remove the junction connector by removing the screw A 20181219111032_31MKPB000_enu_BOOK Page 90 Wednesday December 19 2018 11 25 27 JST Maintenance 87 Continued Junction connector Screw A ...

Page 90: ...ake sure the air cleaner element is installed securely 7 Install the parts in the reverse order of removal u Tighten the screws A Torque 0 8 lbf ft 1 1 N m 0 1 kgf m 20181219111032_31MKPB000_enu_BOOK Page 91 Wednesday December 19 2018 11 25 27 JST Air Cleaner u Changing Air Cleaner Element Maintenance 88 Air cleaner case cover element Screws A Screws A Air cleaner duct Screws B Air cleaner element...

Page 91: ...evel is dropping noticeably or the reserve tank is empty you likely have a serious leak Have your motorcycle inspected by your dealer Adding Coolant If the coolant level is below the LOWER level mark add the recommended coolant 2 P 72 until the level reaches the UPPER level mark Add fluid only from the reserve tank cap and do not remove the radiator cap 20181219111032_31MKPB000_enu_BOOK Page 92 We...

Page 92: ...oving the radiator cap while the engine is hot can cause the coolant to spray out potentially scalding you Always let the engine and radiator cool down before removing the radiator cap Changing Coolant Have your dealer change the coolant unless you have the proper tools and are mechanically qualified 20181219111032_31MKPB000_enu_BOOK Page 93 Wednesday December 19 2018 11 25 27 JST Coolant u Changi...

Page 93: ...vel and UPPER level marks If the brake fluid level in either reservoir is below the LWR mark or LOWER level mark or the brake lever and pedal freeplay becomes excessive inspect the brake pads for wear If the brake pads are not worn you most likely have a leak Have your motorcycle inspected by your dealer 20181219111032_31MKPB000_enu_BOOK Page 94 Wednesday December 19 2018 11 25 27 JST Maintenance ...

Page 94: ...er 2 Rear Inspect the brake pads from the rear right of the motorcycle If necessary have the pads replaced by your dealer Always replace both left and right brake pads at the same time 20181219111032_31MKPB000_enu_BOOK Page 95 Wednesday December 19 2018 11 25 27 JST Brakes u Inspecting the Brake Pads Maintenance 92 Front Rear Pads Disc Wear indicator Pads Wear indicator Disc Wear indicator Wear in...

Page 95: ...rn the adjusting nut in the direction A if the switch operates too late or turn the nut in the direction B if the switch operates too soon 20181219111032_31MKPB000_enu_BOOK Page 96 Wednesday December 19 2018 11 25 27 JST Brakes u Adjusting the Brake Light Switch Maintenance 93 Brake light switch Adjusting nut B A ...

Page 96: ...3 Sit on the motorcycle shift the transmission to Neutral and raise the side stand 4 Start the engine pull the clutch lever in and shift the transmission into gear 5 Lower the side stand all the way The engine should stop as you lower the side stand If the engine doesn t stop have your motorcycle inspected by your dealer 20181219111032_31MKPB000_enu_BOOK Page 97 Wednesday December 19 2018 11 25 27...

Page 97: ...our motorcycle on its side stand on a firm level surface 3 Check the slack in the lower half of the drive chain midway between the sprockets Drive chain slack 1 1 3 8 in 25 35 mm u Do not ride your motorcycle if the slack exceeds 1 15 16 in 50 mm 4 Roll the motorcycle forward and check that the chain moves smoothly 5 Inspect the sprockets 2 P 71 6 Clean and lubricate the drive chain 2 P 72 2018121...

Page 98: ... Place your motorcycle on its side stand on a firm level surface 3 Loosen the rear axle nut 4 Loosen the lock nuts on both adjusting bolts 20181219111032_31MKPB000_enu_BOOK Page 99 Wednesday December 19 2018 11 25 27 JST Drive Chain u Adjusting the Drive Chain Slack Maintenance 96 Adjusting bolt Scale graduations Front end of adjusting plate Rear axle nut Lock nut Wheel speed sensor CB500FA only P...

Page 99: ...cale graduations on both sides of the swingarm Both marks should correspond If the axle is misaligned turn the right or left adjusting bolt until the marks are aligned and recheck chain slack 7 Tighten the rear axle nut Torque 65 lbf ft 88 N m 9 0 kgf m 8 Hold the adjusting bolts and tighten the lock nuts Torque 20 lbf ft 27 N m 2 8 kgf m 9 Recheck drive chain slack If a torque wrench was not used...

Page 100: ...fter the chain has been adjusted to the proper slack the chain is excessively worn and must be replaced Chain DID520VF or RK520KLO2 If necessary have the drive chain replaced by your dealer 20181219111032_31MKPB000_enu_BOOK Page 101 Wednesday December 19 2018 11 25 27 JST Drive Chain u Adjusting the Drive Chain Slack Maintenance 98 Front end of adjusting plate Red zone ...

Page 101: ...or kinks or signs of wear If necessary have it replaced by your dealer Lubricate the clutch cable with a commercially available cable lubricant to prevent premature wear and corrosion NOTICE Improper freeplay adjustment can cause premature clutch wear 20181219111032_31MKPB000_enu_BOOK Page 102 Wednesday December 19 2018 11 25 27 JST Maintenance 99 Clutch lever Freeplay ...

Page 102: ...Tighten the upper lock nut and check the freeplay again Lower Adjustment If the upper clutch cable adjuster is threaded out near its limit or the correct freeplay cannot be obtained attempt adjustment with the lower clutch cable adjusting nut 20181219111032_31MKPB000_enu_BOOK Page 103 Wednesday December 19 2018 11 25 27 JST Clutch u Adjusting the Clutch Lever Freeplay Maintenance 100 Upper lock nu...

Page 103: ...Start the engine pull the clutch lever in and shift into gear Make sure the engine does not stall and the motorcycle does not creep Gradually release the clutch lever and open the throttle Your motorcycle should move smoothly and accelerate gradually If proper adjustment cannot be obtained or the clutch does not work correctly see your dealer 20181219111032_31MKPB000_enu_BOOK Page 104 Wednesday De...

Page 104: ...e motorcycle inspected by your dealer Freeplay at the throttle grip flange 1 16 1 4 in 2 6 mm Adjusting the Throttle Freeplay 1 Slide the cable boot 2 Loosen the lock nut 3 Turn the adjuster until the freeplay is 1 16 1 4 in 2 6 mm 4 Tighten the lock nut and return the cable boot then inspect the throttle action again 20181219111032_31MKPB000_enu_BOOK Page 105 Wednesday December 19 2018 11 25 27 J...

Page 105: ...ather tube 2 Remove the crankcase breather tube plug from the tube 3 Drain deposits into a suitable container 4 Install the crankcase breather tube plug 20181219111032_31MKPB000_enu_BOOK Page 106 Wednesday December 19 2018 11 25 27 JST Maintenance 103 Crankcase breather tube Crankcase breather tube plug ...

Page 106: ...tical aim of the headlight for proper alignment Turn the pinion in or out as necessary using a Phillips screwdriver Obey local laws and regulations 20181219111032_31MKPB000_enu_BOOK Page 107 Wednesday December 19 2018 11 25 27 JST Maintenance 104 Pinion Raise Lower ...

Page 107: ...ex mark while pushing the lever forward in the desired position After adjustment check that the lever operates correctly before riding NOTICE Do not turn the adjuster beyond its natural limit 20181219111032_31MKPB000_enu_BOOK Page 108 Wednesday December 19 2018 11 25 27 JST Other Adjustments u Adjusting the Brake Lever Maintenance 105 Index mark Adjuster Forward Brake lever Handle grip ...

Page 108: ...rease spring preload soft The standard position is 3rd groove from the top aligning with the top surface of the fork bolt NOTICE Do not turn the adjuster beyond its limits Adjust both left and right forks to the same spring preload 20181219111032_31MKPB000_enu_BOOK Page 109 Wednesday December 19 2018 11 25 27 JST Other Adjustments u Adjusting the Front Suspension Maintenance 106 Adjusters Fork bol...

Page 109: ...pring preload soft or turn the position 3 to 5 increase spring preload hard The standard position is 2 NOTICE Attempting to adjust directly from 1 to 5 or 5 to 1 may damage the shock absorber NOTICE Do not turn the adjuster beyond its limits NOTICE The rear shock absorber damper unit contains high pressure nitrogen gas Do not attempt to disassemble service or improperly dispose of the damper See y...

Page 110: ...nction Indicator Lamp MIL P 111 ABS Anti lock Brake System Indicator P 112 Other Warning Indications P 113 Fuel Gauge Failure Indication P 113 Coolant Temperature Gauge Failure Indication P 114 Tire Puncture P 115 Electrical Trouble P 122 Battery Goes Dead P 122 Burned out Light Bulb P 122 Blown Fuse P 125 20181219111032_31MKPB000_enu_BOOK Page 111 Wednesday December 19 2018 11 25 27 JST Troublesh...

Page 111: ...n as possible Starter Motor Does Not Operate Check the following items Check the correct engine starting sequence 2 P 51 Make sure engine stop switch is in the Run position 2 P 48 Check for a blown fuse 2 P 125 Check for a loose battery connection 2 P 78 or battery terminal corrosion 2 P 67 Check the condition of the battery 2 P 122 If the problem continues have your motorcycle inspected by your d...

Page 112: ...at the radiator fan is operating and then turn the ignition switch to the OFF position If the fan is not operating Suspect a fault Do not start the engine Transport your motorcycle to your dealer If the fan is operating Allow the engine to cool with the ignition switch in the OFF position 3 After the engine has cooled inspect the radiator hose and check if there is a leak 2 P 89 If there is a leak...

Page 113: ...o come on especially if the oil is at or near the low level If the low oil pressure indicator stays on when the oil level is at the proper level stop the engine and contact your dealer If the engine oil level goes down rapidly your motorcycle may have a leak or another serious problem Have your motorcycle inspected by your dealer PGM FI Programmed Fuel Injection Malfunction Indicator Lamp MIL If t...

Page 114: ...speeds above 6 mph 10 km h If the ABS indicator stays on your brakes will continue to work as a conventional system but without the anti locking function The ABS indicator may flash if you turn the rear wheel while the rear wheel is lifted off the ground In this case turn the ignition switch to the OFF position and then to the ON position again The ABS indicator will go off after your speed reache...

Page 115: ...f the fuel system has an error the fuel gauge indicators will be displayed as shown in the illustration If these occurs see your dealer as soon as possible 20181219111032_31MKPB000_enu_BOOK Page 116 Wednesday December 19 2018 11 25 27 JST Troubleshooting 113 ...

Page 116: ... all segments will blink as shown in the illustration If this occurs see your dealer as soon as possible 20181219111032_31MKPB000_enu_BOOK Page 117 Wednesday December 19 2018 11 25 27 JST Other Warning Indications u Coolant Temperature Gauge Failure Indication Troubleshooting 114 ...

Page 117: ...is very risky Do not exceed 30 mph 50 km h Have the tire replaced by your dealer as soon as possible 3WARNING Riding your motorcycle with a temporary tire repair can be risky If the temporary repair fails you can crash and be seriously injured or killed If you must ride with a temporary tire repair ride slowly and carefully and do not exceed 30 mph 50 km h until the tire is replaced Removing Wheel...

Page 118: ...hose Do not twist the brake hose u Avoid getting grease oil or dirt on the disc or pad surfaces u Do not pull the front brake lever while the brake caliper is removed u Take care to prevent the brake caliper from scratching the wheel during removal 20181219111032_31MKPB000_enu_BOOK Page 119 Wednesday December 19 2018 11 25 27 JST Tire Puncture u Removing Wheels Troubleshooting 116 Right side colla...

Page 119: ...and left side collars in their original location on the wheel 2 On the left side place the wheel between the fork legs and insert the front axle shaft to the end through the left fork leg and wheel hub 3 Tighten the axle shaft Torque 40 lbf ft 54 N m 5 5 kgf m 20181219111032_31MKPB000_enu_BOOK Page 120 Wednesday December 19 2018 11 25 27 JST Tire Puncture u Removing Wheels Troubleshooting 117 Cont...

Page 120: ...on the ground 6 Apply the brake lever several times Then pump the fork several times 7 Tighten the axle pinch bolt Torque 16 lbf ft 22 N m 2 2 kgf m 8 Raise the front wheel off the ground again and check that the wheel rotates freely after you release the brake 9 Uncover the protective tape or cloth If a torque wrench was not used for installation see your dealer as soon as possible to verify prop...

Page 121: ... chain slack 4 Remove the drive chain from the driven sprocket by pushing the rear wheel forward 5 Remove the rear axle nut and washer 6 Remove the rear axle shaft and adjusting plates 20181219111032_31MKPB000_enu_BOOK Page 122 Wednesday December 19 2018 11 25 27 JST Tire Puncture u Removing Wheels Troubleshooting 119 Continued Lock nut Washer Wheel speed sensor CB500FA only Adjusting bolt Rear ax...

Page 122: ...pedal while the wheel is removed Installation 1 To install the rear wheel reverse the removal procedure u Take care to prevent the brake caliper from scratching the wheel during installation NOTICE When installing a wheel or caliper into original position carefully fit the brake disc between the pads to avoid scratching them 20181219111032_31MKPB000_enu_BOOK Page 123 Wednesday December 19 2018 11 ...

Page 123: ...alling the wheel apply the brake pedal several times then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely If a torque wrench was not used for installation see your dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capacity 20181219111032_31MKPB000_enu_BOOK Page 124 Wednesday December 19 2...

Page 124: ...mobile battery can damage your motorcycle s electrical system and is not recommended Bump starting is also not recommended Burned out Light Bulb Follow the procedure below to replace a burned out light bulb Turn the ignition switch to the OFF or LOCK position Allow the bulb to cool before replacing it Do not use bulbs other than those specified Check the replacement bulb for correct operation befo...

Page 125: ...illight Rear Turn Signals The brake light taillight and rear turn signals use several LEDs If there is an LED which is not turned on see your dealer for servicing 20181219111032_31MKPB000_enu_BOOK Page 126 Wednesday December 19 2018 11 25 27 JST Electrical Trouble u Burned out Light Bulb Troubleshooting 123 Continued Headlight Position lights Front turn signals Brake light Taillight Rear turn sign...

Page 126: ...Pull out the bulb without turning 3 Install a new bulb and reinstall the parts in the reverse order of removal 20181219111032_31MKPB000_enu_BOOK Page 127 Wednesday December 19 2018 11 25 27 JST Electrical Trouble u Burned out Light Bulb Troubleshooting 124 Cover packing Screws License light cover Bulb ...

Page 127: ...the tool kit and check for a blown fuse Always replace a blown fuse with a spare fuse of the same rating 4 Reinstall the fuse box covers 5 Reinstall the front seat CB500F CB500FA 20181219111032_31MKPB000_enu_BOOK Page 128 Wednesday December 19 2018 11 25 27 JST Electrical Trouble u Blown Fuse Troubleshooting 125 Continued Spare fuses Fuse box cover Fuse box cover Fuse box cover Spare fuses Fuse bo...

Page 128: ...u Spare main fuse is provided in the starter magnetic switch 4 Reinstall parts in the reverse order of removal NOTICE If a fuse fails repeatedly you likely have an electrical problem Have your motorcycle inspected by your dealer 20181219111032_31MKPB000_enu_BOOK Page 129 Wednesday December 19 2018 11 25 27 JST Electrical Trouble u Blown Fuse Troubleshooting 126 Starter magnetic switch Spare main f...

Page 129: ...You the Environment P 137 Vehicle Identification Number P 138 Emission Control Systems P 139 Catalytic Converter P 143 Oxygenated Fuels P 144 Authorized Manuals P 145 Warranty Coverage and Service P 146 Honda Contacts P 148 USA Reporting Safety Defects P 150 20181219111032_31MKPB000_enu_BOOK Page 130 Wednesday December 19 2018 11 25 27 JST Information ...

Page 130: ... tag to your dealer or a locksmith If you lose all ignition keys and the key tag the ignition switch assembly will probably have to be removed by your dealer to determine the key number A metal key holder may cause damage to the area surrounding the ignition switch 20181219111032_31MKPB000_enu_BOOK Page 131 Wednesday December 19 2018 11 25 27 JST Keys Information 128 Ignition key Key tag Key numbe...

Page 131: ...ngine using the engine stop switch turn the ignition switch to the OFF position Failing to do so will drain the battery Odometer The display locks at 999 999 when the read out exceeds 999 999 Tripmeter The tripmeters return to 0 0 when each read out exceeds 9 999 9 Document Bag The owner s manual registration and insurance information can be stored in the plastic document bag underside of the fron...

Page 132: ...slipper clutch system helps to prevent the rear tire from locking up when the deceleration of your motorcycle produces a strong engine braking effect It also makes the clutch lever operation feel lighter Use only MA classification engine oil for your motorcycle Using engine oil other than MA classification oil could result in damage to the assist slipper clutch system 20181219111032_31MKPB000_enu_...

Page 133: ...water into the air cleaner muffler and electrical parts 3 Thoroughly rinse your motorcycle with plenty of clean water and dry with a soft clean cloth 4 After the motorcycle dries lubricate any moving parts u Make sure that no lubricant spills onto the brakes or tires Brake discs pads drum or shoes contaminated with oil will suffer greatly reduced braking effectiveness and can lead to a crash 5 Lub...

Page 134: ...nder seat compartment can damage your documents and other belongings Do not direct water at the air cleaner u Water in the air cleaner can prevent the engine from starting Do not direct water near the headlight u The headlight s inside lens may fog temporarily after washing or while riding in the rain This does not impact the headlight function However if you see a large amount of water or ice acc...

Page 135: ...craping against curbs Panels Follow these guidelines to prevent scratches and blemishes Wash gently using a soft sponge and plenty of water To remove stubborn stains use diluted detergent and rinse thoroughly with plenty of water Avoid getting gasoline brake fluid or detergents on the instruments panels or headlight 20181219111032_31MKPB000_enu_BOOK Page 136 Wednesday December 19 2018 11 25 27 JST...

Page 136: ...emoving mud or dust When the exhaust pipe and muffler are painted do not use a commercially available abrasive kitchen cleaning compound Use a neutral detergent to clean the painted surface on the exhaust pipe and muffler If you are not sure if your exhaust pipe and muffler are painted contact your dealer NOTICE Even though the exhaust is made of stainless steel it can become stained Remove all ma...

Page 137: ... Remove the battery 2 P 78 to prevent discharge Fully charge the battery and then place it in a shaded well ventilated area u If you leave the battery in place disconnect the negative terminal to prevent discharge After removing your motorcycle from storage inspect all maintenance items required by the Maintenance Schedule USA For more information about storage refer to the Honda Winter Storage Gu...

Page 138: ... that has a loading ramp or lifting platform and motorcycle tie down straps Never try to tow your motorcycle with a wheel or wheels on the ground NOTICE Towing your motorcycle can cause serious damage to the transmission 20181219111032_31MKPB000_enu_BOOK Page 139 Wednesday December 19 2018 11 25 27 JST Transporting Your Motorcycle Information 136 ...

Page 139: ...ved containers and take them to a recycling center Call your local or state office of public works or environmental services to find a recycling center in your area and to get instructions on how to dispose of non recyclable wastes Do not place used engine oil in the trash or pour it down a drain or on the ground Used oil gasoline coolant and cleaning solvents contain poisons that can hurt refuse ...

Page 140: ...red in order to register your motorcycle They may also be required when ordering replacement parts You should record these numbers and keep them in a safe place 20181219111032_31MKPB000_enu_BOOK Page 141 Wednesday December 19 2018 11 25 27 JST Vehicle Identification Number Information 138 VIN VIN Engine number ...

Page 141: ...life when operated and maintained according to the instructions provided CARB also requires that your motorcycle comply with applicable evaporative emission requirements during its useful life when operated and maintained according to the instructions provided USA Compliance with the terms of the Distributor s Warranties for Honda Motorcycle Emission Control Systems is necessary in order to mainta...

Page 142: ...gine control fuel control and exhaust control subsystems The engine control module ECM uses sensors to determine how much air enters the engine and then controls how much fuel to inject Ignition Timing Control System The ignition timing control system adjusts the ignition timing to reduce the amount of HC CO and NOx produced Secondary Air Injection System The secondary air injection system adds fi...

Page 143: ...crankcase emissions into the atmosphere Blow by gas is returned to the combustion chamber through the crankcase breather hose air cleaner housing and throttle body Fuel Permeation Emission Control The fuel tank fuel hoses and fuel vapor charge hoses use fuel permeation control technologies to prevent fuel vapor emissions Tampering with these components to reduce or defeat the effectiveness of the ...

Page 144: ...ONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE FOLLOWING ACTS Removal of or puncturing the muffler baffles header pipes or any other component which conducts exhaust gases Removal of or puncturing of any part of the intake system Lack of proper maintenance Removing or disabling any emissions compliance component or replacing any compliance component with a noncompliant component Problems ...

Page 145: ...be an original Honda part or equivalent Follow these guidelines to protect your motorcycle s catalytic converter Always use unleaded gasoline Leaded gasoline will damage the catalytic converter Keep the engine in good running condition A poorly running engine can cause the catalytic converter to overheat causing damage to the converter or the motorcycle If your engine is misfiring backfiring stall...

Page 146: ...ect the fuel system Never use a blend containing more than 5 If you accidentally fill your fuel tank with an oxygenated fuel containing higher percentages you may experience performance problems To resolve the problem have your dealer drain the fuel tank and replace with the correct fuel Fuel system or performance problems resulting from the use of an oxygenated fuel containing higher percentages ...

Page 147: ...onda motorcycles scooters and ATV USA The Winter Storage Guide in conjunction with the Owner s Manual and Service Manual can help you prepare your Honda motorcycle scooter ATV and SxS for winter storage These Honda manuals are written for the professional technician However if you possess the proper tools observe the safety standards and are mechanically capable you should find them easy to use Sp...

Page 148: ...website at www honda ca It is important to realize that your warranty applies only to defects in material or workmanship of your Honda Your warranty coverage does not apply to the normal wear and deterioration associated with use of the motorcycle Your warranty coverage is not voided if you perform your own maintenance However failures that occur due directly to improper maintenance are not covere...

Page 149: ...nder warranty your dealer will perform the warranty repairs If you have any questions about your warranty coverage or the nature of the repair talk to the Service Manager of your Honda dealer If a misunderstanding occurs and you aren t satisfied with your dealer s handling of the situation we suggest you discuss your problem with the appropriate member of the dealership s management team If you ar...

Page 150: ...anada Honda Canada Inc Customer Relations Department 180 Honda Boulevard Markham Ontario L6C 0H9 Telephone 888 946 6329 Fax 877 939 0909 E mail honda_cr ch honda com Please include the following information in your letter Name address and telephone number Product model year and VIN Date of purchase Dealer name and address We will likely ask your Honda dealer to respond or possibly acknowledge your...

Page 151: ...products Honda Genuine Accessories USA only and Honda accessories and products Canada only that provide the same quality that went into your motorcycle USA The sales department offers the Honda Protection Plan to extend almost all of your warranty coverage Your Honda dealer can also supply information about riding events and information about safety training available in your local area 2018121911...

Page 152: ...of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or American Honda Motor Co Inc To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 1200 New Jersey Avenue SE Washington DC 20590 You can also obtain o...

Page 153: ...ider and 1 passenger Minimum turning radius 8 9 ft 2 70 m Displacement 28 7 cu in 471 cm3 Bore x stroke 2 64 x 2 63 in 67 0 x 66 8 mm Compression ratio 10 7 1 Fuel Unleaded gasoline Recommended 86 PON or higher Tank capacity 4 52 US gal 17 1 L Battery YTZ8V 12 V 7 0 Ah 10 HR Gear ratio 1st 3 285 2nd 2 105 3rd 1 600 4th 1 300 5th 1 150 6th 1 043 Reduction ratio primary final 2 029 2 733 1 Including...

Page 154: ...he circular API service label SAE 10W 30 JASO T 903 standard MA Pro Honda GN4 4 stroke oil USA Canada or Honda 4 stroke oil or an equivalent motorcycle oil Engine oil capacity After draining 2 6 US qt 2 5 L After draining engine oil filter change 2 9 US qt 2 7 L After disassembly 3 4 US qt 3 2 L Recommended brake fluid Honda DOT 4 Brake Fluid Cooling system capacity 1 48 US qt 1 40 L Recommended c...

Page 155: ...ngine oil drain bolt 22 lbf ft 30 N m 3 1 kgf m Air cleaner screw A 0 8 lbf ft 1 1 N m 0 1 kgf m Rear wheel axle nut 65 lbf ft 88 N m 9 0 kgf m Drive chain adjusting lock nut 20 lbf ft 27 N m 2 8 kgf m Front wheel axle shaft 40 lbf ft 54 N m 5 5 kgf m Front wheel brake caliper mounting bolt 22 lbf ft 30 N m 3 1 kgf m Front wheel axle pinch bolt 16 lbf ft 22 N m 2 2 kgf m 20181219111032_31MKPB000_e...

Page 156: ...cord VIN Engine No Color Label Code Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Manager 20181219111032_31MKPB000_enu_BOOK Page 157 Wednesday December 19 2018 11 25 27 JST 154 ...

Page 157: ...ront Turn Signals 123 License Plate Light 124 C Caring for Your Motorcycle 131 Catalytic Converter 143 Clock 19 31 Clutch System 99 Coolant 72 89 Coolant Temperature Gauge 20 Crankcase Breather 103 D Digital Clock Adjustment 31 Drive Chain 95 E Elapsed Time 24 Electrical Trouble 122 Engine Number 138 Oil 70 83 Oil Filter 85 Overheats 110 Starting 51 Stop Switch 48 51 129 Stopping 129 Will Not Star...

Page 158: ...ine 53 Gear Position Indicator 20 H Hazard Switch 48 Headlight Aim 104 Headlight Dimmer Switch 48 Helmet Holder 54 High Beam Indicator 43 Honda Contacts 148 Horn Button 48 I Ignition Cut off System Banking Sensor 130 Side Stand 94 Ignition Key 128 Ignition Switch 49 51 129 Indicators 42 Information Record 154 Instruments 18 L Labels 7 Load Limits 15 Loading Guidelines 15 Low Oil Pressure Indicator...

Page 159: ...arts Location 16 PGM FI Programmed Fuel Injection Malfunction Indicator Lamp MIL 43 111 Protective Apparel 9 R Rear Seat 81 Rear Suspension 107 Recommended Coolant 72 Fuel 53 Oil 70 Refueling 53 Removal Battery 78 Clip 79 Front Seat 80 Left Side Cover 82 Rear Seat 81 Repair Kit 115 Reporting Safety Defects 150 Reserve Tripmeter 26 REV Indicator 36 43 Riding Precautions 10 20181219111032_31MKPB000_...

Page 160: ...it 55 Storing Your Motorcycle 135 Switches 48 T Tachometer 19 Tachometer Display 40 Throttle 102 Tires Air Pressure 73 Puncture 115 Replacing 73 115 Transporting Your Motorcycle 136 Tripmeter 26 129 Troubleshooting 108 Turn Signal Indicator 42 V Vehicle Identification Number 138 W Warning Indicators On 111 Warranty Coverage and Service 146 Washing Your Motorcycle 131 Weight Limit 15 Wheels Front R...

Page 161: ... State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov passenger vehicle 20181219111032_31MKPB000_enu_BOOK Page 16...

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