Honda CB125 Shine SP Page 4 Owner'S Manual Download | Manualshive

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Honda Motorcycle & Scooter India Pvt. Ltd.

TABLE OF CONTENTS

Page

OPERATION ---------------------------32

Pre-ride Inspection ---------------------- 32
Starting the Engine ---------------------- 32
Running-in ------------------------------- 35
Riding ------------------------------------- 35
Braking ----------------------------------- 36
Parking ----------------------------------- 37

MAINTENANCE ------------------------38

The Importance of Maintenance -------- 38
Maintenance Safety ---------------------- 38
Safety Precautions ----------------------- 39
Maintenance Schedule ------------------- 40
Tool Kit and First Aid Kit ----------------- 43
Color Code ------------------------------- 43
Engine Oil -------------------------------- 44
Crankcase Breather ---------------------- 46
Spark Plug -------------------------------- 46
Valve Clearance -------------------------- 48
Idle Speed -------------------------------- 50

Page

Throttle Operation ----------------------- 50
Air Cleaner ------------------------------- 51
Drive Chain ------------------------------- 52
Front and Rear Suspension -------------- 57
Side Stand ------------------------------- 58
Wheel Removal--------------------------- 58
Brake Pad Wear (for Disc & CBS) ------- 62
Brake Shoe Wear ------------------------ 63
Battery ----------------------------------- 64
Fuse Replacement ----------------------- 66
Stoplight Switch Adjustment ------------ 68
Bulb Replacement ------------------------ 68

CLEANING -----------------------------71
STORAGE GUIDE ----------------------73

Storage ----------------------------------- 73
Removal From Storage ------------------ 74

SPECIFICATIONS ---------------------75
WARRANTY POLICY ------------------77

CB125 Shine SP

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Summary of Contents for CB125 Shine SP

Page 1: ...IDE THE VEHICLE As you read this manual you will find information that is preceded by a symbol This information is intended to help you avoid damage to your vehicle other property or the environment When service is required remember that your Honda dealer knows your vehicle If you have the required mechanical know how and tools your dealer can supply you an official Honda shop manual on paid basis...

Page 2: ...y special attention to the safety messages that appear throughout the manual This manual should be considered as a permanent part of the vehicle and should remain with the vehicle when resold All information in this publication is based on the latest production information available at the time of approval for printing Honda Motor Co Ltd reserves the right to make changes at any time without notic...

Page 3: ... and Indicators 10 MAJOR COMPONENTS 12 Information you need to operate this vehicle Suspension 12 Brakes 13 Clutch 18 Page Fuel 19 Evaporative Emission Control System 21 Engine Oil 22 Tyres 23 ESSENTIAL INDIVIDUAL COMPONENTS 26 Ignition Switch 26 Right Handlebar Control 27 Left Handlebar Controls 27 FEATURES 28 Not required for operation Steering Lock 28 Headlight Aim Vertical Adjustment 29 Left S...

Page 4: ...l Kit and First Aid Kit 43 Color Code 43 Engine Oil 44 Crankcase Breather 46 Spark Plug 46 Valve Clearance 48 Idle Speed 50 Page Throttle Operation 50 Air Cleaner 51 Drive Chain 52 Front and Rear Suspension 57 Side Stand 58 Wheel Removal 58 Brake Pad Wear for Disc CBS 62 Brake Shoe Wear 63 Battery 64 Fuse Replacement 66 Stoplight Switch Adjustment 68 Bulb Replacement 68 CLEANING 71 STORAGE GUIDE 7...

Page 5: ...igh temperature for the chemical reactions to take place It can set on fire any combustible materials that come near it Mark your vehicle away from high grasses dry leaves or other flammables A defective catalytic converter contributes to air pollution and can impair your engine s performance Follow these guidelines to protect your motorcycle s catalytic converter Always use unleaded petrol Even a...

Page 6: ...hicle You must use your own good judgment You will find important safety information in a variety of forms including Safety labels on the vehicle Safety messages preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions You CAN be KILLED or SERIOUSLY HURT if you don t follo...

Page 7: ...other protective apparel page 4 Make Yourself Easy to be Visible Some drivers do not see vehicles because they are not looking for them To make yourself more visible wear bright reflective clothing position yourself so other drivers can see you signal before turning or changing lanes and use your horn when it will help others notice you Ride Within Your Limits Pushing the limits is another major c...

Page 8: ... injury when you ride Following are suggestions to help you choose proper gear Helmets and Eye Protection Your helmet is your most important piece of riding gear because it offers the best protection against head injuries A helmet should fit your head comfortably and securely A bright colored helmet can make you more noticeable in traffic as can reflective strips An open face helmet offers some pr...

Page 9: ...and modifications Loading How much weight you put on your vehicle and how you load it are important to your safety Anytime you ride with a pillion rider or cargo you should be aware of the following information WARNING Overloading or improper loading can cause a crash and you can be seriously hurt or killed Follow all load limits and other loading guidelines in this manual Load Limits Following ar...

Page 10: ...cations Modifying your vehicle or using non Honda accessories can make your vehicle unsafe Before you consider making any modifications or adding an accessory be sure to read the following information WARNING Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding accessories and modifications Acc...

Page 11: ...tion Such changes could seriously impair your vehicle s handling stability and braking making it unsafe to ride Removing or modifying your lights mufflers emission control system or other equipment can also make your vehicle illegal ANTI THEFT TIPS 1 Always lock the steering 2 Never leave the key in the ignition switch This sounds simple but people do forget 3 Be sure the registration information ...

Page 12: ... VuZ flxuy fLop Horn button gkuZ cVu Choke lever pksd yhoj Fuel filler cap wy fQyj dSi Starter button LVkVZj cVu Front brake lever ÝaV czsd yhoj Front brake fluid reservoir ÝaV czsd ywbM fjtokZ j Passing light switch ikflax ykbV fLop Speedometer LihM ehVj Headlight dimmer switch gsMykbV fMEej fLop Ignition switch bfXu ku fLop Fuel meter wy ehVj Throttle grip FkzkSVy fxzi ...

Page 13: ...attery cSVjh 3 Footpeg QqViSx 11 Main fuse eSu wt 4 Pillion rider footpeg fify u jkbMj QqViSx 12 Seat lock lhV ykWd 5 Storage compartment LVksjst dEikVZesaV 13 Side stand lkbZM LVSaM 6 Air cleaner j Dyhuj 14 Center stand lsaVj LVSaM 7 Kickstarter fddLVkVZj 15 Engine oil drain plug batu vkW y Mªsu Iyx 8 Reflector fj ysDVj 16 Gearshift pedal fx j f k V iSM y 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 ...

Page 14: ...red when registering your vehicle They may also be required by your dealer when ordering replacement parts The frame number 1 is stamped on the right side of the steering head The engine number 2 is stamped on the left side of the crankcase Record the numbers here for your reference FRAME NO ENGINE NO 1 Speedometer LihMksehVj 2 Reset button jhlsV cVu 3 Tripmeter fVªiehVj 4 Fuel meter wy ehVj 5 Odo...

Page 15: ... page 12 5 Odometer Shows accumulated mileage 6 Turn signal indicator green Flashes when any of the turn signal operates 7 High beam indicator blue Indicate when the headlight is glowing on high beam 8 Neutral indicator green Indicate when the transmission is in neutral 1 Tripmeter To reset the tripmeter proceed as follows Press the reset button to select Tripmeter To reset the tripmeter press and...

Page 16: ...2 1 MAJOR COMPONENTS Information you need to operate this vehicle SUSPENSION The shock absorber 1 has 5 adjustment positions for different load or riding conditions Use a pin spanner 2 to adjust the rear shock absorber Turning the spring preload adjuster 3 counterclockwise makes the shock absorber firm and turning clockwise makes it soft Always adjust the shock absorber position in sequence 1 2 3 ...

Page 17: ... to perform but fluid level and pad wear must be inspected periodically The system must be inspected frequently to ensure there are no fluid leaks If the control lever free travel becomes excessive and the brake pads are not worn beyond the recommended limit page 62 there is probably air in the brake system and it must be bleed See your Honda dealer for this service Front Brake Fluid Level With th...

Page 18: ... should be maintained at 10 20 mm 0 4 0 8 in Worn pads should be replaced If the pads are not worn have your brake system inspected for leaks The recommended brake fluid is Honda DOT 3 or 4 brake fluid from a sealed container or an equivalent 1 Lower level mark fupyk Lrj fpUg 1 1 Other Checks Make sure there are no fluid leaks Check for deterioration or cracks in the hoses and fittings 1 Front bra...

Page 19: ...r Other Checks Check the brake cable for kinks or signs of wear that could cause sticking or failure Lubricate the brake cable with a commercially available cable lubricant to prevent premature wear and corrosion Make sure the brake arm spring and fasteners are in good condition 2 3 2 Adjust the brake lever free play with the front brake adjusting nut Turning the nut clockwise will decrease freepl...

Page 20: ...is necessary turn the rear brake adjusting nut 2 Make sure the cut out on the adjusting nut is seated on the brake arm pin 3 after making final free play adjustment 3 2 4 Apply the brake several times and check for free wheel rotation after the brake pedal is released 2 Rear brake adjusting nut fj j czsd MtfLVax uV 3 Brake arm pin czsd vkeZ fiu A Decrease free play aÝh Iys kVk sa B Increase free p...

Page 21: ...low the LOWER level mark check the brake pads for wear page 62 1 If proper adjustment cannot be obtained by this method see your Honda dealer After adjustment push the brake arm to confirm that there is a gap between the rear brake adjusting nut and the brake arm pin After adjustment confirm the free play of the brake pedal Other Checks Make sure the brake arm spring and fasteners are in good cond...

Page 22: ...the engine pull in the clutch lever and shift into gear Make sure the engine does not stall and the vehicle does not creep Gradually release the clutch lever and open the throttle The vehicle should begin to move smoothly and accelerate gradually 3 A B 1 2 CLUTCH Clutch adjustment may be required if the vehicle stalls when shifting into gear or tends to creep or if the clutch slips causing acceler...

Page 23: ...from the main fuel supply to the carburetor OFF With the fuel valve in the OFF position fuel cannot flow from the tank to the carburetor Turn the valve to OFF position whenever the vehicle is not in use RES With the fuel valve in this RES position fuel will flow from the reserve fuel supply to the carburetor Use the reserve fuel only when the main supply is gone Refill the tank as soon as possible...

Page 24: ...l Tank The fuel tank capacity including the reserve supply is 10 5 Ltr 2 77 US gal 2 31 Imp gal To open the fuel fill cap 1 insert the ignition key 2 and turn it clockwise The fuel fill cap will pop up and can be lifted off Do not overfill the tank There should be no fuel in the filler neck 3 After refueling to close the fuel fill cap align the latch in the cap with the slot in the filler neck Pus...

Page 25: ...s vehicle is equipped with evaporative emission EVAP canister which is designed to keep gasoline from evaporating into the atmosphere Rather than venting a gas tank to the atmosphere If the problem occurs contact your Honda dealer 1 Fuel tank wy VSd 2 Canister dSfuLVj 3 One way valve ou os okWYo 2 3 ...

Page 26: ...petrol When a problem resulting from the use of petrol containing alcohol occurs contact your Honda dealer ENGINE OIL Engine Oil Level Check Check the engine oil level each day before riding the vehicle The level must be maintained between the upper 1 and lower 2 level marks on the oil filler cap dipstick 3 Adulterated fuel not to be used It causes damage to the engine parts and considered as misu...

Page 27: ...3 After 2 3 minutes remove the oil filler cap dipstick wipe it clean and reinsert the oil filler cap dipstick without screwing it in Remove the oil filler cap dipstick The oil level should be between the upper and lower marks on the oil filler cap dipstick 4 If required add the specified oil see page 44 up to the upper level mark Do not overfill 5 Reinstall the oil filler cap dipstick Check for oi...

Page 28: ...Rear 175 1 75 25 280 2 80 41 similar object For this reason even though they remain fully inflated it is important to regularly check the tyre for embedded objects Inspection Whenever you check the tyre pressures you should also examine the tyre treads and side walls for wear damage and foreign objects Look for Bumps or bulges on the side of the tyre tread Replace the tyre if you find any bumps or...

Page 29: ...d person may render the tyre useless or tyre can fail while driving CAUTION Tyre Replacement The tyres that came on your vehicle were designed to match the performance capabilities of your vehicle and provide the best combination of handling braking durability and comfort Using tyres that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed Fol...

Page 30: ...Ignition switch bXuh ku fLop Key Position Function Key Removal LOCK steering lock Steering is Locked Engine and lights cannot be operated Key can be removed OFF Engine and lights cannot be operated Key can be removed ON Engine and lights can be operated Turn signal passing light control switch and horn can be operated Key cannot be removed 1 Lock ON OFF ...

Page 31: ...Headlamp ON AHO Compliance This means that the Headlamp will get ON as soon as the engine is started There is no switch to turn OFF the Headlamp while riding Automatic Headlamp ON feature of your vehicle helps other to recognize your vehicle position in foggy dusty environment condition NOTICE Headlight Dimmer Switch 1 Push the dimmer switch to HI to select high beam or to LO to select low beam Pa...

Page 32: ...l off Horn Button 4 Press the button to sound the horn 3 2 1 4 FEATURES Not required for operation STEERING LOCK To lock the steering turn the handlebar all the way to the left or right turn the key 1 to LOCK while pushing in Remove the key To unlock the steering turn the key to OFF Do not turn the key to LOCK while riding the vehicle loss of vehicle control will result 1 Ignition key bfXUk ku pkc...

Page 33: ...ten the bolt after adjustment Obey local laws and regulations 1 Bolt cksYV A Up Åij B Down uhps 1 A B LEFT SIDE COVER The left side cover must be removed for battery fuse maintenance Removal 1 Remove the seat page 30 2 Remove the screw 1 3 Carefully pull the side cover 2 out from the grommets 3 Installation Installation can be done in the reverse order of removal 1 Screw LØw 2 Side cover lkbM doj ...

Page 34: ...t left side cover or to access the tool kit first aid kit and owner s manual Removal 1 Insert the ignition key 2 into the seat lock 3 and turn it clockwise Installation 1 Align the front prongs 4 under the front of the seat with the recess 5 under the frame cross member and locating the rear prongs 6 on the bottom of the seat with the hooks 7 on the frame 2 Slide the seat into position and push do...

Page 35: ...hen washing your vehicle be careful not to flood this area with water 1 Storage compartment LVksjst dEikVZesaV 1 DOCUMENT BAG The documents bag 1 is in the document compartment 2 on the reverse side of the seat 3 The owner s manual and other documents should be stored in the document bag When washing your vehicle be careful not to flood this area with water 1 Document bag MkWD wesaV cSx 2 Document...

Page 36: ...ll fuel tank when necessary page 20 Check for leaks 3 Front and Rear brakes check operation Front make sure there is no brake fluid leakage pages 13 15 Rear adjust free play if necessary pages 16 17 Rear make sure there is no brake fluid leakage pages 17 in case of CBS 4 Tyres check condition and pressure pages 23 25 5 Drive chain check condition and slack page 52 Adjust and lubricate if necessary...

Page 37: ...ould result Do not apply excessive force on the kickstarter pedal Fold up the kickstarter pedal after the kickstarter is returned to the pedal stop Do not use the electric starter for more than 5 second at a time Release the starter button for approximately 10 seconds before pressing it again Preparation Before starting insert the key turn the ignition switch ON and confirm the following The trans...

Page 38: ...to the throttle when the choke lever is at fully OFF B 2 a Using the electric starter With the throttle closed press the starter button b Using the kickstarter pedal Lightly depress the kickstarter until resistance is felt Then let the kickstarter return to the top of its stroke With the throttle closed operate the kickstarter Kick from the top of the stroke through to the bottom with a rapid cont...

Page 39: ...nk the engine several times with the kickstarter Turn the ignition switch to ON and open the throttle slightly start the engine using the kickstarter RUNNING IN Help assure your vehicle s future reliability and performance by paying extra attention to how you ride during the first 500 km 300 miles During this period avoid full throttle starts and rapid acceleration RIDING Review Vehicle Safety pag...

Page 40: ...ulically activated disc brake in front and mechanically operated rear brakes Operating the brake lever applies the front disc brake Depressing the brake pedal applies the rear brake For Drum Disc For normal braking apply both the brake pedal and lever while down shifting to match your road speed For maximum braking close the throttle and firmly apply the pedal and lever pull in the clutch lever be...

Page 41: ...akes Continuous brake application can overheat the brakes and reduce their effectiveness Riding with your foot resting on the brake pedal or your hand on the brake lever may actuate the brakelight giving a false indication to other drivers It may also overheat the brakes reducing effectiveness PARKING 1 After stopping the vehicle shift the gear into neutral turn the fuel valve OFF turn the handleb...

Page 42: ...use If your vehicle overturns or becomes involved in a crash be sure your Honda dealer inspects all major parts even if you are able to make some repairs Improperly maintaining this motorcycle or failing to correct a problem before you ride can cause a crash in which you can be seriously hurt or killed Always follow the inspection and maintenance recommendations and schedules in this owner s manua...

Page 43: ...Burns from hot parts Let the engine and exhaust system cool before touching Injury from moving parts Do not run the engine unless instructed to do so Read the instructions before you begin and make sure you have the tools and skills required To help prevent the vehicle from falling over park it on a firm level surface using the center stand or a maintenance stand to provide support To reduce the p...

Page 44: ...pped technicians Your Honda dealer meets all of these requirements Should be serviced by your Honda dealer unless the owner has the proper tools and service data and is mechanically qualified Refer to the Official Honda Shop Manual In the interest of safety we recommend these items be serviced only by your Honda dealer Honda recommends that your Honda dealer should road test your vehicle after eac...

Page 45: ... I I I I I I 50 CHOKE OPERATION I I I I I I I 33 AIR CLEANER NOTE 2 R 51 CRANKCASE BREATHER NOTE 3 C C C C C C C 46 SPARK PLUG I R I R I R 46 VALVE CLEARANCE I I I I I I I 48 ENGINE OIL I R R R R R R R R 44 ENGINE OIL STRAINER SCREEN C C C ENGINE OIL CENTRIFUGAL FILTER C C ENGINE IDLE SPEED I I I I I I I I 50 SECONDARY AIR SUPPLY SYSTEM I I EVAPORATIVE EMISSION CONTROL SYSTEM I I The vehicle must ...

Page 46: ...EARS 13 17 BRAKE SHOES WEAR for Drum I I I I I I I I 63 BRAKE SHOES PADS WEAR for Disc CBS I I I I I I I I 62 63 BRAKE SYSTEM I I I I I I I I I 13 18 BRAKE LIGHT SWITCH I I I I I I I HEAD LIGHT AIM I I I I I I I 29 LIGHTS HORN I I I I I I I I CLUTCH SYSTEM I I I I I I I I I 18 SIDE STAND I I I I I I I 58 SUSPENSION I I I I I I I 57 NUTS BOLTS FASTENERS I I I I I WHEELS TYRES I I I I I I I I STEERI...

Page 47: ... can be performed with the tools contained in the kit Tool Bag Spanner 14x17 Wrench spark plug Driver screw No 2 1 2 COLOR CODE The color table is attached below It is useful during ordering the replacement parts S No Color Color code 1 Pearl Siren Blue A PB123 2 Athletic Blue Metallic PB396 3 Geny Gray Metallic NHA04 4 Imperial Red Metallic R355 5 Black NH1 6 Pearl Amazing White NHB63 The above c...

Page 48: ...actor affecting engine service life Change the engine oil as specified in the maintenance schedule page 41 When running in very dusty conditions oil changes should be performed more frequently than specified in the maintenance schedule Please dispose of used engine oil in a manner that is compatible with the environment We suggest you take it in a sealed container to your local recycling center or...

Page 49: ...emaining oil 3 Check that the sealing washer on the drain bolt is in good condition and install the bolt Replace the sealing washer every other time the oil is changed or each time if necessary Oil Drain Bolt Torque 30 N m 3 1 kgf m 22 lbf ft 4 Fill the crankcase with the recommended grade oil approximately 0 9 L 0 9 US qt 0 8 Imp qt 5 Install the oil filler cap dipstick 6 Start the engine and let...

Page 50: ...dsl czhnj V wc Iyx 1 SPARK PLUG Refer to the Safety Precautions on page 39 Recommended plug Standard CPR7EA 9 NGK UR6DC BOSCH Never use a spark plug with an improper heat range Severe engine damage could result NOTICE 1 Disconnect the spark plug cap 1 from the spark plug 2 Clean any dirt from around the spark plug base Remove the spark plug using the spark plug wrench 2 furnished in the tool kit 3...

Page 51: ...h the plug washer attached the spark plug in by hand to prevent cross threading 3 Spark plug gap LikdZ Iyx xSi 4 Side electrode lkbM bysDVªksM 7 Tighten the spark plug If the old plug is good 1 8 turn after it seats If installing a new plug tighten it twice to prevent loosening a First tighten the plug 1 2 turn after it seats b Then loosen the plug c Next tighten the plug again 1 8 turn after it s...

Page 52: ...ntual engine damage Little or no clearance will prevent the valve from closing and cause valve damage and power loss Check the valve clearance at the specified intervals when the engine is in cold condition The checking or adjusting of the clearance should be performed while the engine is cold The clearance will change as the engine temperature rises 1 Remove the crankshaft hole cap 1 and timing h...

Page 53: ...Check the clearance of both valves by inserting a feeler gauge 5 between the adjusting screw 6 and the valve stem Clearance should be Intake 0 08 mm 0 003 in Exhaust 0 12 mm 0 005 in If it is necessary to make an adjustment loosen the adjusting screw lock nut 7 and turn the adjusting screw so there is a slight resistance when the feeler gauge in inserted 7 5 6 2 After completing the adjustment tig...

Page 54: ...rburetor adjustments 1 Warm up the engine and shift to neutral and place the vehicle on its center stand 2 Connect a tachometer to the engine 3 Adjust idle speed with the throttle stop screw 1 Idle speed In neutral 1 400 100 min 1 rpm 1 Throttle stop screw FkzksVy LVkWi LØw A Increase c k sa B Decrease kVk sa A B 1 THROTTLE OPERATION Refer to the Safety Precautions on page 39 1 Check for smooth ro...

Page 55: ...ular intervals Ref page 41 Replace more frequently when riding in unusually wet or dusty areas 1 Remove the seat page 30 2 Remove the screws 1 air cleaner rubber cover 2 and air cleaner housing cover 3 3 Take out the air cleaner element 4 and replace 1 Screws LØwl 2 Air cleaner rubber cover j Dyhuj jcj doj 3 Air cleaner housing cover j Dyhuj gkmftax doj 4 Air cleaner element j Dyhuj syhesaV 4 1 1 ...

Page 56: ...removed parts in the reverse order of removal DRIVE CHAIN Refer to the Safety Precautions on page 39 The service life of the drive chain is dependent upon proper lubrication and adjustment Poor maintenance can cause premature wear or damage to the drive chain and sprockets The drive chain should be checked and lubricated as part of the Pre ride Inspection page 32 Under severe usage or when the veh...

Page 57: ... If the chain is slack only in certain sections some links are kinked and binding kinking can be eliminated by lubrication Chain Case Removal 1 Remove the bolts 1 2 Slide the upper chain case 2 backwards away from the engine and lower chain case 3 from the swingarm carefully 3 2 1 1 1 Bolts cksYV l 2 Upper chain case Åijh psu dSl 3 Lower chain case fupyk psu dSl 1 Inspection cap fufj k k dSi 2 Dri...

Page 58: ...ain slack should be checked and adjusted if necessary every 1 000 km 600 miles When operated at sustained high speeds or under conditions of frequent rapid acceleration the chain may require more frequent adjustment If the drive chain requires adjustment the procedure is as follows 1 Place the vehicle on its center stand with the transmission in neutral and the ignition switch off 2 Loosen the rea...

Page 59: ... to 54 N m 5 5 kgf m 40 lbf ft If a torque wrench is not used for this installation see your Honda dealer as soon as possible to verify proper assembly 6 Tighten the adjusting nuts lightly then tighten the lock nuts by holding the adjusting nuts with a spanner 7 Recheck drive chain slack 8 Rear brake pedal free play is affected when repositioning the rear wheel to adjust drive chain slack Check re...

Page 60: ...air of pliers Do not bend or twist the clip Remove the master link Remove the drive chain from the vehicle Molten grease in greasilator visit your Honda dealer for this service Saturate each chain link joint so that the lubricant penetrates between the link plates pins bushings and rollers Replacement chain LGB 420 BS 116L OR DID 420 AD 116RB 1 Retaining clip fjVsfuax fDyi 1 2 Clean the drive chai...

Page 61: ...most critical part affecting the security of the drive chain Master links are reusable if they remain in excellent condition but it is recommended that a new master link retaining clip be installed whenever the drive chain is reassembled Install the master link retaining clip so that the closed end of the clip will face the direction of forward wheel rotation 7 Adjust the drive chain page 54 and r...

Page 62: ... the pivot area and lubricate the pivot bolt with clean engine oil WHEEL REMOVAL Refer to the Safety Precautions on page 39 Front Wheel Removal for Disc CBS 1 Place the vehicle on its center stand 2 Raise the front wheel off the ground by placing a support block under the engine 3 Remove the front axle nut 1 4 Remove the front axle shaft 2 and the wheel 1 2 1 Front axle nut ÝaV Dly uV 2 Front axle...

Page 63: ...tes Reverse the removal procedure Position the wheel between the fork legs and insert the front axle from the right side through the right fork leg and wheel hub Tighten the front axle nut to the specified torque Front axle nut torque 54 N m 5 5 kgf m 40 lbf ft After installing the wheel apply the brake several times and then check if the wheel rotates freely Recheck the wheel if the brake drags o...

Page 64: ...ter installing the wheel apply the brake several times and then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely If a torque wrench was not used for installation see your Honda dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capacity Rear Wheel Removal 1 Place the vehicle on its center s...

Page 65: ...o psu ykWd uV 8 Drive chain adjusting nut Mªkbo psu MtfLVax uV 9 Rear axle nut fj j Dly uV 7 Remove the drive chain 10 from the driven sprocket by pushing the rear wheel forward 8 Remove the rear axle shaft 11 side collar 12 and rear wheel from the swingarm 11 12 10 10 Drive chain Mªkbo pSu 11 Rear axle shaft fj j Dly kkW V 12 Side collar lkbM dkWyj Installation Notes Reverse the removal procedure...

Page 66: ...er as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capacity BRAKE PAD WEAR for Disc CBS Refer to the Safety Precautions on page 39 Brake pad wear depends upon the severity of usage the type of riding and road conditions Generally the pads will wear faster on wet and dirty roads 1 Wear indicator grooves f klkoV ladsrd xzwOl Inspect the pads at each regula...

Page 67: ...ped with a brake wear indicator When the brake is applied an arrow 1 attached to the brake arm 2 moves toward a reference mark 3 on the brake panel 4 If the arrow aligns with the reference mark on full application of the brake the brake shoes must be replaced Visit your Honda dealer for this service 3 3 2 2 4 4 1 1 1 Arrow mark rhj dk fu kku 2 Brake arm czsd vkeZ 3 Reference mark lanHkZ ekdZ 4 Bra...

Page 68: ...battery manufecturer Removal 1 Make sure the ignition switch is OFF 2 Remove the left side cover page 29 3 Remove the bolt 1 and open the battery holder 2 4 Disconnect the negative terminal lead 3 from the battery first 5 Disconnect the positive terminal lead 4 and remove the positive terminal clip 5 from the battery holder The battery gives off explosive hydrogen gas during normal operation A spa...

Page 69: ...ftfVo VfeZuy yhM 5 Clip fDyi 6 Battery cSVjh 1 6 5 3 4 2 Installation 1 Reinstall in the reverse order of removal Be sure to connect the positive terminal first then the negative terminal 2 Install and route the positive terminal cable by installing the clip in to the battery holder as shown in the illustration 3 Check all bolts and other fasteners are secure 4 Apply petroleum jelly on both termin...

Page 70: ...n frequent fuse failure occurs it usually indicates a short circuit or an overload in the electrical system See your Honda dealer for repair NOTICE Fuse Box The fuse box 1 is located behind the left side cover The specified fuse is 15A 1 Remove the left side cover page 29 2 Open fuse box cover 2 3 Pullouttheoldfuseandinstallanewfuse The spare fuse 3 is attached in the fuse box 4 Close the fuse box...

Page 71: ...nnect the wire connector 2 of the starter magnetic switch 3 3 Pull out the fuse If the fuse is blown install a new fuse The spare main fuse 4 is located with starter magnetic switch 4 Reconnect the wire connector and install the left side cover and the seat 1 Main fuse esu wt 2 Wire connector ok j dusDVj 3 Starter magnetic switch LVkVZj eSxusfVd fLop 4 Spare Main fuse vfrfjDr esu wt 2 3 4 1 ...

Page 72: ...light bulb becomes very hot while the light is ON and remains hot for a while after it is turned OFF Be sure to let it cool down before servicing Do not put finger prints on the headlight bulb as they may create hot spots on the bulb and cause it to break Wear clean gloves while replacing the bulb If you touch the bulb with your bare hands clean it with a cloth moistened with alcohol to prevent it...

Page 73: ...er of removal Headlight Bulb 1 Remove the front cowl Page 69 2 Disconnect the headlight connector 3 Remove the dust cover 1 4 Remove the headlight bulb 2 while pressing the pin 3 5 Install a new bulb in the reverse order of removal Install the seat rubber with its Arrow mark 4 facing up 1 Front cowl ÝaV dkmy 2 Screws LØwl 3 Headlight connector gSM ykbV dusDVj 4 Position Light Bulb iksft ku ykbV cY...

Page 74: ...se and remove 3 Install a new bulb in the reverse order of removal 1 Stop tail light lens LVkWi Vsy ykbV ysal 2 Screw LØw 3 Bulb cYc 3 1 2 Licence Plate Light Bulb 1 Remove the Licence plate light cover 1 by removing the screws 2 2 Slightly pull the bulb 3 3 Install a new bulb in the reverse order of removal 1 Licence plate light cover ykblSal IysV ykbV doj 2 Screws LØwl 3 Bulb cYc 1 2 3 ...

Page 75: ... could damage the metal paint and plastic on your vehicle If your vehicle is still warm from recent operation give the engine and exhaust system time to cool off We recommend avoiding the use of high pressure water spray typical in coin operated car washes NOTICE Front Rear Turn Signal Bulb 1 Remove the turn signal lens 1 by removing the screw 2 2 Slightly press the bulb 3 and turn it counterclock...

Page 76: ...n water Strong detergent residue can corrode alloy parts 5 Dry the vehicle start the engine and let it run for several minutes 6 Test the brakes before riding the vehicle Several applications may be necessary to restore normal braking performance 7 Lubricate the drive chain immediately after washing and drying the vehicle Braking efficiency may be temporarily impaired immediately after washing the...

Page 77: ...rtant to assure proper performance after storage Removing Road Salt The salt contained in the road surface freezing prevention medicine which a road was sprayed with in winter and the seawater becomes the cause which rust occurs in Wash your vehicle by the following point after it runs through such a place 1 Clean the vehicle using cool water page 71 Do not use warm water This worsens the effect o...

Page 78: ...rect sunlight 5 Wash and dry the vehicle Wax all painted surfaces Coat chrome with rust inhibiting oil 6 Lubricate the drive chain page 55 7 Inflate the tyres to their recommended pressures Place the vehicle on blocks to raise both tyres off the ground 8 Cover the vehicle don t use plastic or other coated materials and store in an unheated area free of dampness with a minimum of daily temperature ...

Page 79: ... US qt 0 8 lmp qt After disassembly 1 0 L 1 1 US qt 0 9 lmp qt Fuel tank 10 5 L 2 77 US gal 2 31 lmp gal Fuel tank reserve 1 9 L 0 50 US gal 0 42 lmp gal Passenger capacity Rider and one pillion rider Maximum weight capacity 170 Kg 375 lbs ENGINE Bore and stroke 52 4 x 57 8 mm 2 06x2 28 in Compression ratio 9 2 1 Displacement 124 7 cm3 7 61 cu in Spark plug Standard CPR7EA 9 NGK UR6DC BOSCH Spark ...

Page 80: ...tion 3 350 Gear ratio 1st 3 416 2nd 1 944 3rd 1 350 4th 1 120 5th 0 958 Final reduction 2 928 ELECTRICAL Battery 12V 3Ah M F ETZ4 Generator 0 14 kW 5 000 min 1 rpm LIGHTS Head light 12V 35 35W Position light 12V 5W Stop tail light 12V 21 5W Licence plate light 12V 5W Turn signal light 12V 10W x 4 Instrument lights LED Speedometer lamp LED Neutral Turn signal High beam indicator LED FUSE Main fuse ...

Page 81: ... NOTE Battery Warranty is applicable from 21 months from Date Of Charging at manufacturer or 18 Months from the Date Of Sale or 20000 Kms whichever is earlier In all such cases the decision of the respective manufacturer will be final and binding HMSI shall not be liable in any manner to replace them though their dealers will give full assistance in preferring such claims on their manufacturers HM...

Page 82: ...al maintenance operations like valve adjustment cleaning of fuel system engine tune up or such other adjustments 3 HMSI does not warrant normal wear and tear items like brake pad brake shoes Clutch Disc Chain Chain Sprocket Wheel Rim in Valid in India only case of misalignment and bent Bushes Fasteners Shims Washers and Electrical Items like Bulbs LEDs are covered under warranty Rubber and Plastic...

Page 83: ...ng to set up any kind of record HMSI reserves the right to make any changes in design or to add any improvement on the vehicle at any time without incurring any obligations to install the same on a vehicle previously supplied and sold Also the conditions of this warranty are subject to alteration without any notice This warranty is entirely written warranty given by HMSI for CB125 Shine SP and no ...

Page 84: ... warranty as per annexure II will be admitted for a prima facie examination in the event of failure of the vehicle to meet the emission standard as specified in sub rule 2 of Rule No 115 of the Central Motor vehicle Rules 4 The warranty claim will be accepted only after the examinations carried out by Authorized Service Centers leads to a firm conclusion that none of the original settings have bee...

Page 85: ...onsumables shall be charged as per actuals during such repairs or replacement of parts 9 All the parts removed for replacement under warranty will be the property of the manufacturer 10 The manufacturer will not be responsible for the cost of transportation of the vehicle to the nearest Authorized Service center or any loss due to non availability of the vehicle during the period of lodging of a w...

Page 86: ...er as referred to in sub rule 2 of Rule 116 of the Central Motor Vehicle Rules f Produces the Owner s Manual and Log book for verification details g Produces receipts covering maintenance of the vehicle as specified in the Owner s Manual from the date of original purchase of the vehicle h Produces valid certificate of insurance and RTO registration 14 Conditions under which warranty is not applica...

Page 87: ...s emission warranty is in addition to product warranty and shall run parallel to the product warranty for the vehicle as per the scope and limit described in the Owner s Manual and all conditions described there in will apply in addition to those exclusively stipulated in this warranty 2 The emission warranty covers only compliance with the emission standard as specified in the sub rule 2 of rule ...

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