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Honda AQUATRAX R-12X, Owner'S Manual

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Honda AQUATRAX R-12X Owner'S Manual Download Page 122

Servicing Your Honda

115

Tool Kit

The tool kit is stored under the rear cover
(page 113). Some basic repairs, minor
adjustments, and parts replacement can be
performed with the tools contained in the kit.

UNDER REAR COVER

(1) tool kit

(2) tool kit compartment

•

10 

x

12 mm open end wrench

•

14 

x

17 mm open end wrench

•

10 

x

12 mm box end wrench

•

4 mm hex wrench

•

5 mm hex wrench

•

Standard/Phillips screwdriver

•

screwdriver handle

•

pliers

•

spark plug wrench

•

tool bag

•

water resistant bag

(2)

(1)

Summary of Contents for AQUATRAX R-12X

Page 1: ...2004 Honda ARX1200N2 AQUATRAX R 12 OWNER S MANUAL...

Page 2: ...duled service is a must of course But it s just as important to observe the break in guidelines and perform all pre ride checks and post ride maintenance detailed in this manual We also recommend that...

Page 3: ...member that your Honda PWC dealer knows your PWC best and is dedicated to your complete satisfaction Please report any change of address or ownership to your Honda PWC dealer so we will be able to con...

Page 4: ...in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operating or main...

Page 5: ...on t follow instructions You CAN be HURT if you don t follow instructions Safety Headings such as Important Safety Reminders or Important Safety Precautions Safety Section such as PWC Safety Instructi...

Page 6: ...ion of indicators and controls on your PWC and operating instructions for various controls and features Before Riding 51 The importance of wearing a personal flotation device PFD and other protective...

Page 7: ...responsible rider Taking Care of the Unexpected 179 What to do if you capsize your engine won t start etc Technical Information 199 Serial numbers technical specifications and other technical facts C...

Page 8: ...st important information and recommendations to help you operate your PWC safely Please take a few moments to read these pages This section also includes information about the location of safety label...

Page 9: ...helpful recommendations throughout this manual The following are a few that we consider most important Avoid Collisions The most common type of PWC accident is colliding with another vessel In additi...

Page 10: ...ur responsibility to avoid the collision For other riding tips see the Personal Watercraft Rider s Handbook that came with your PWC Wear a PFD and Protective Clothing When you ride your PWC you must w...

Page 11: ...s and get accustomed to the PWC s size and handling Ride within Your Limits Pushing limits can increase the risk of loss of control and collision Never ride beyond your personal abilities or faster th...

Page 12: ...our PWC properly maintained and in safe riding condition To help avoid problems inspect your PWC before every ride and perform all recommended maintenance Never exceed load limits page 61 and do not r...

Page 13: ...operator age of 16 years old Know the operator age and training requirements for your state A boating safety course is recommended and may be required in your state ATTACH ENGINE SHUT OFF CORD LANYARD...

Page 14: ...Safety Labels PWC Safety 7 cont d...

Page 15: ...wner s Manual for loading information WARNING Storing fuel in this compartment can be a fire or explosion hazard which can result in injury or death Do not store fuel or other flammable liquids in thi...

Page 16: ...9 PWC Safety Safety Labels...

Page 17: ...PWC Safety 10...

Page 18: ...ed in this section Instructions for other components are presented in other sections of this manual where they will be most useful Component Locations 13 Multi function Display 19 SET Button 26 MODE B...

Page 19: ...Start Button 40 Engine Stop Button Switch 40 Safety Lanyard Lock Clip 41 Handlebar 42 Throttle Lever 42 Trim Lever 43 Reverse Lever 45 Jet Pump Water Intake 46 Cooling Water Bypass Outlet 46 Bilge Dr...

Page 20: ...cations Instruments Controls 13 indicators front hood latch multi function display start button lock clip safety lanyard throttle lever engine stop button switch display control buttons trim lever tri...

Page 21: ...Component Locations Instruments Controls 14 bow eyelet handlebar reverse lever seat sponson front storage compartment fire extinguisher compartment hood tool kit compartment...

Page 22: ...Component Locations Instruments Controls 15 seat latch reboarding groove sponson glove box fuel fill cap stern eyelets grab rail...

Page 23: ...Component Locations Instruments Controls 16 jet pump water intake grate drive shaft ride plate engine compartment UNDER HULL footboard...

Page 24: ...Component Locations Instruments Controls 17 cooling water bypass outlet flushing connector bilge drain plug jet pump steering nozzle bilge drain plug reverse bucket exhaust outlet...

Page 25: ...Component Locations Instruments Controls 18 oil filler cap dipstick oil drain pipe cap fuse box bilge strainer spark plugs oil filter battery maintenance joint throttle adjuster air filter...

Page 26: ...s functions are described on the following pages 1 tachometer 2 WARNING lamp 3 low battery voltage indicator 4 engine cooling water temperature indicator 5 LIMIT MODE indicator 6 low oil pressure indi...

Page 27: ...sounds twice and all the segments of the multi function display except the tachometer will appear Then all tachometer segments will turn on and off in sequence After the check is complete you will se...

Page 28: ...is low 4 The engine cooling water temperature is high 5 There is any abnormality in the PGM FI system 6 The battery voltage is low below approx 11 5 V If the indicator flashes immediately take the sh...

Page 29: ...precautions This indicator is usually off 5 LIMIT MODE indicator Comes on when the limit mode is activated and continues to flash while the mode is active page 39 This indicator is usually off 6 low o...

Page 30: ...e cases the engine will stop If the indicator flashes immediately take the shortest route to land If the engine stops tow your PWC to land This indicator is usually off 8 SET button Resets the tripmet...

Page 31: ...olutions per minute rpm time meter Shows the hours and minutes of engine operation since you last reset the meter To reset the time meter to zero 0 press and hold the SET button tripmeter Shows the nu...

Page 32: ...is about 3 41 US gal 12 9R 14 fuel gauge Shows approximate fuel supply available page 31 When segment F goes on the fuel tank capacity is 16 64 US gal 63 0R When segment E flashes while riding fuel r...

Page 33: ...set the digital clock page 32 The MODE button is also used to switch between 5 displays digital clock tachometer time meter tripmeter and hourmeter To switch from one display to another push the butt...

Page 34: ...SET button is also used to activate the ID lock system The ID No button is used to select an ID number To select a number push the button page 34 The ID No button is also used to switch the display to...

Page 35: ...he warning beeper press and hold any one of the four control buttons SET MODE ID SET or ID No for about 2 seconds If this occurs head for shore and turn the engine OFF See page 185 for instructions an...

Page 36: ...e engine cooling water temperature indicator 1 and the WARNING lamp 2 flash and the warning beeper sounds when the engine cooling water is over the specified temperature The engine automatically slows...

Page 37: ...ID No for about 2 seconds If the low battery voltage indicator and the WARNING lamp flash before leaving shore charge the battery page 162 If the indicator still flashes after charging see your Honda...

Page 38: ...flash and the warning beeper sounds you should refill the tank as soon as possible The amount of fuel remaining when the flashing starts is approximately 3 41 US gal 12 9R To stop the warning beeper p...

Page 39: ...essary enter the ID number after this operation page 37 2 Switch the multi function meter 1 to the digital clock mode by pushing the MODE button 2 3 Press and hold the SET button 3 for at least 2 seco...

Page 40: ...hing 6 To set the minute push the MODE button until the desired minute appears Quick setting press and hold the MODE button until the desired minute appears 7 To end the adjustment press the SET butto...

Page 41: ...eate an ID number 1 Insert the lock clip in the engine stop button switch to turn on the display 2 Press and hold the ID No button 1 for at least 2 seconds The display will switch to the entry mode wi...

Page 42: ...5 Repeat steps 3 and 4 two more times to select all three digits To advance the number press and hold the ID No button 6 After all three digits flash press and hold the ID SET button In this time pus...

Page 43: ...T button for at least 2 seconds when the multi function display goes on The key mark 4 will start flashing 2 Push the ID SET button once The key mark will go on and the first digit of the ID number wi...

Page 44: ...e number you entered is correct the beeper will sound twice and the engine may be started If you enter the wrong number you are allowed two more attempts After three failures to enter the correct numb...

Page 45: ...nd hold the ID No button for at least 2 seconds The display will switch to the change mode with the ID No mark and first digit of ID number appearing 3 Enter the current number 4 Enter the new number...

Page 46: ...e PWC To Activate the Limit Mode With the engine off press and hold the MODE button 1 for at least 5 seconds until the LIMIT MODE indicator 2 goes on When this mode is active while riding the LIMIT MO...

Page 47: ...e 75 The engine will not start if the ID lock system is active The red engine stop button switch 2 is used to stop the engine To operate push the button See How to Stop the Engine page 78 LEFT HANDLEB...

Page 48: ...falls overboard or away from the controls the engine will stop immediately when the lock clip is pulled away from the engine stop button switch To prevent theft or accidental starting remove the lock...

Page 49: ...gine rpm speed To go faster pull the lever toward you To go slower reduce pressure to allow the lever to move away from you The throttle lever will automatically return to the closed position engine i...

Page 50: ...rear planing attitude of your PWC Pulling the trim lever lowers the bow and improves acceleration from a standing start turning performance riding stability with a passenger aboard There is no clutch...

Page 51: ...struments Controls 44 The trim lever 1 can be locked To lock pull the trim lever and push the trim lock lever 2 forward To unlock the trim lever pull the trim lock lever LEFT HANDLEBAR 1 trim lever 2...

Page 52: ...er toward you to lower the reverse bucket 3 over the jet pump steering nozzle This reverses the direction of the water thrust To cancel reverse operation push the lever forward until the trigger locks...

Page 53: ...e The cooling water bypass outlet 1 is used to check that water is circulating properly in the engine cooling system while the engine is running If you don t see water flowing out of the outlet stop t...

Page 54: ...the water and the engine off The plugs must be secured before returning your PWC to the water to avoid possible engine damage REAR 1 bilge drain plugs A open B close The flushing connector 1 is used f...

Page 55: ...The jet pump steering nozzle 1 directs the water thrust that propels and turns your PWC Turing the handlebar 2 turns the nozzle FRONT REAR 1 jet pump steering nozzle 2 handlebar Controls Features Jet...

Page 56: ...and stern rear eyelets 1 2 are used for mooring your PWC or securing it on its trailer The bow eyelet can also be used if your PWC requires towing on water FRONT 1 bow eyelet REAR 2 stern eyelets Con...

Page 57: ...The grab rail 1 is used to assist boarding The grab rail should not be used for towing lifting the PWC or for attaching tie downs REAR 1 grab rail Instruments Controls 50 Controls Features Grab Rail 1...

Page 58: ...r PWC and adjustments to make for your comfort convenience or safety This section also includes important information about loading Are You Ready to Ride 52 Protective Apparel 52 Operator Training 55...

Page 59: ...to find out what local boating laws apply to the area you ll be riding in You ll want to find out things like whether it s legal to operate your PWC in a certain body of water what the minimum PWC ope...

Page 60: ...ditional Riding Gear In addition to a PFD we also recommend A wet suit bottom to protect yourself against severe internal injuries caused by strong streams of water from the jet nozzle forced into bod...

Page 61: ...vessel or object while riding However if you fall into water while riding and the helmet catches the water s surface as you fall that helmet could cause choking severe neck injuries or death You shoul...

Page 62: ...d by the U S Coast Guard or U S Power Squadron or by your state For boating safety course information in your area call your nearest U S Coast Guard Auxiliary U S Power Squadron Red Cross or state boa...

Page 63: ...ms before starting the engine Remove the seat and the front storage box to vent gasoline fumes Reinstall the seat and the front storage box before launching Improperly maintaining this personal waterc...

Page 64: ...e sure the locking pin and sealing wire are in place Check the pressure gauge and expiration date Check that there is no sticking or looseness when turning the handlebar Check the freeplay and adjust...

Page 65: ...e it moves smoothly without sticking Check that the bucket drops over the jet pump steering nozzle Inspect for cracks or damage Remove any marine growth Check that the plugs are secure Check that noth...

Page 66: ...n the engine stop switch Push the start button after ventilating the engine compartment Stop the engine by pushing the engine stop button Start the engine again and stop it by removing the lock clip C...

Page 67: ...enger or cargo also check the following Load Limits Make sure you do not exceed the load limits page 61 Cargo Check that all cargo is secured in compartments Remember be sure to take care of any probl...

Page 68: ...d guidelines However exceeding the weight limit can seriously impair your PWC s handling and stability Non Honda accessories improper modifications and poor maintenance can also reduce your safety mar...

Page 69: ...and handling Follow these guidelines whenever you carry a passenger or cargo Do not place cargo on the seat deck or any where else other than the storage compartment or a glove box Do not attach any i...

Page 70: ...the tab 2 and pull the glove box lid 3 To close the glove box push the glove box lid Make sure the lid is closed securely Cargo in the glove box should not exceed 1 lb 0 5 kg If the compartment is fl...

Page 71: ...other small articles Don t store breakable objects in this compartment Fuel and other flammable liquids should never be stored in this compartment Front Storage Compartment Storing fuel in the front...

Page 72: ...he storage compartment lower the hood Check that the latch is secure Cargo in the front storage compartment should not exceed 6 6 lbs 3 kg If the compartment is flooded remove the rubber grommet 4 on...

Page 73: ...local and state boating laws also requre a U S Coast Guard approved fire extinguisher Your PWC is not delivered with a fire extinguisher as standard equipment To obtain a suitable fire extinguisher c...

Page 74: ...fer to Break in Guidelines page 207 Safe Riding Precautions 68 PWC Propulsion 69 Navigation Rules 70 Starting Stopping the Engine 74 Preparation 74 Starting Procedure 75 Flooded Engine 77 How to Stop...

Page 75: ...1 and the Before Riding section beginning on page 51 Even if you have ridden other PWCs take time to become familiar with how your PWC works and handles Practice in a safe area away from boats and swi...

Page 76: ...rust Because of this direct drive design when the engine is on your PWC will move slowly Pulling the throttle lever increases thrust which increases speed Turning the handlebar turns the jet pump stee...

Page 77: ...and are enforced by the U S Coast Guard and other local agencies The information in this section provides the basic rules We highly recommend that you get more information about navigation from your s...

Page 78: ...ive way and is called the give way vessel In the illustration you are the larger PWC in the center You must yield to any vessel shown in the white area you are the give way vessel Any vessels in the s...

Page 79: ...r left port side This rule does not apply if both of you will clear of one another if you continue on your set course and speed Crossing If you and another vessel are crossing paths close enough to ri...

Page 80: ...is passing you you should maintain your course and speed so that the other vessel can steer around you Non motorized Vessels Non motorized vessels such as sailboats and canoes always have the right o...

Page 81: ...de gas which can collect rapidly in an enclosed area and cause illness or death Running the engine when your PWC is not in the water can also damage the engine Before starting confirm the following Ma...

Page 82: ...d 75 Starting Procedure When the engine is running long hair PFD straps or loose clothing can be sucked into the intake grate and become entangled in the impeller A person can be held under the water...

Page 83: ...caught or tangled on anything 4 Punch in your ID number to cancel the ID lock system page 37 if necessary 5 Keep the throttle closed to prevent unexpected movement of the PWC then push the start butto...

Page 84: ...if the lock clip is pulled out from the engine stop button switch If the engine fails to start after repeated attempts it may be flooded with excess fuel To clear a flooded engine 1 Open the throttle...

Page 85: ...r weeds can t be drawn into the water inlet system Starting or stopping the engine in less than three feet of water can damage the jet pump if debris or weeds are drawn in Release the throttle lever a...

Page 86: ...switch 1 Once the engine stops you will have no directional control If you are leaving the PWC activate the ID lock system remove the lock clip 2 from the engine stop button switch and take the safet...

Page 87: ...mplete the pre ride inspection page 56 2 Check that the ramp is suitable for both your PWC trailer and your tow vehicle and that the launch area is clear of people and other boats 3 Attach a bow line...

Page 88: ...ransfer your weight to balance the PWC as you place your other foot on the footboard 4 Start the engine page 75 5 Push your PWC away from the dock or apply slight throttle and steer at a slight angle...

Page 89: ...ine is off and your PWC is in at least 3 feet 90 cm of water Starting or stopping the engine in less than three feet of water can damage the jet pump if debris or weeds are drawn in 2 Board from the r...

Page 90: ...fore attempting to board in deeper water Make sure the engine is off 1 Move to the rear of the PWC 2 Grasp the grab rail and reboarding groove and pull yourself up until you can place one knee on the...

Page 91: ...sic Operation Riding 84 Launching Boarding Your PWC 4 Move forward being careful to balance your PWC 5 When possible grasp the handlebar for support 6 Place your feet on the footboards 7 Sit on the se...

Page 92: ...move to the rear of the PWC cont d Basic Operation Riding 85 Launching Boarding Your PWC Boarding with a Passenger WARNING If a passenger falls off the back of a personal watercraft after the operato...

Page 93: ...should grasp the grab rail and reboarding groove and climb on in the same manner as the operator first one knee then the other 6 Once the passenger is seated the operator should check that the passen...

Page 94: ...er pull the throttle lever toward you To go slower reduce pressure on the lever to allow it to move away from you Gradually increase throttle to see how speed affects your directional control then try...

Page 95: ...in the direction you want to go Using the throttle lever to maintain thrust Your PWC will not turn if you are not applying some throttle Jet thrust is necessary to change your direction Before turning...

Page 96: ...l be If you pull the trim lever the bow will lower and your PWC will turn more easyly To turn at higher speeds you should first reduce speed by gently releasing the throttle a little Too sharp a turn...

Page 97: ...ill activate if you let go of the throttle and turn the handlebar all the way to the left or right OTS will provide some turning thrust but you can turn sharper if you apply the throttle OTS does not...

Page 98: ...nd you and slow your PWC to idle speed 91 Shifting to reverse at higher forward speeds may cause abrupt deceleration You and your passenger could be thrown forward or off of the personal watercraft an...

Page 99: ...rward to push the PWC backward page 45 2 Turn the handlebar opposite the direction you want To steer the rear of your PWC to the left turn the handlebar to the right To steer to the right turn the han...

Page 100: ...no brakes Please keep this in mind whenever you are planning to stop The drag of the water will slow it to a stop after the throttle is closed Running at full speed your PWC may require up to 130 yar...

Page 101: ...running so you have jet thrust to maneuver Open the throttle slightly in case you need power to steer away from an obstacle You and your passenger should keep all feet arms and hands inside the PWC a...

Page 102: ...ffect acceleration slowing and handling Do not carry a passenger until you become comfortable operating your PWC by yourself For a smoother ride with a passenger lock the trim lever Remember you are r...

Page 103: ...hould let the passenger know if a sudden maneuver is planned Riding with a Passenger or Cargo WARNING If a passenger falls off the back of a personal watercraft after the operator opens the throttle w...

Page 104: ...4 000 rpm for less than 15 seconds Engine rpm can increase rapidly when the watercraft is out of water Operating the engine out of water at high rpm or for longer than 15 seconds at a time may cause...

Page 105: ...d the exhaust system is cool then spray a water displacement corrosion proof lubricant without Teflon or molybdenum additives such as CRC 6 56 or equivalent on the engine electrical wiring and jet pum...

Page 106: ...oking great For information about the exhaust emission requirements of the U S Environmental Protection Agency EPA and the California Air Resources Board CARB see page 208 For information about replac...

Page 107: ...Manual Storage 116 Seat Removal 117 Service Procedures Fluids Filters Lubricants Fuel 119 Engine Oil Filter 122 Air Filter 134 Lubrication 136 Engine Throttle 143 Engine Idle Speed 146 Spark Plugs 147...

Page 108: ...tenance at the recommended intervals are necessary to assure safe and dependable performance unless you have the proper tools and service data and are mechanically qualified Type of Inspection Service...

Page 109: ...s responsibility Be sure to inspect your PWC before each ride service it after every ride and follow the Maintenance Schedule in this section If your PWC submerges or is involved in a crash be sure yo...

Page 110: ...cult and require special tools are best performed by professionals Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise in perform...

Page 111: ...before you begin and make sure you have the tools and skills required To support your PWC place it on an appropriate stand or trailer To reduce the possibility of a fire or explosion be careful when w...

Page 112: ...water or at full throttle Consult your Honda PWC dealer for recommendations applicable to your individual needs and use Some items in the Maintenance Schedule can be performed with basic mechanical sk...

Page 113: ...lity Perform the pre ride inspection page 56 and owner maintenance page 107 at each scheduled maintenance period Each item on the maintenance schedule requires some mechanical knowledge Certain items...

Page 114: ...t service if you ride in salt water or at full throttle Consult your Honda PWC dealer for recommendations applicable to your individual needs and use cont d FUEL TANK FUEL LINE Inspect THROTTLE CABLE...

Page 115: ...hrottle Consult your Honda PWC dealer for recommendations applicable to your individual needs and use 10 IMPELLER Inspect COUPLING RUBBER Inspect ANODE Exhaust Manifold Oil Inspect Replace Cooler and...

Page 116: ...rcraft to the new owner Make sure whoever performs the maintenance completes this record All scheduled maintenance including the 10 hours initial maintenance is considered a normal owner operating cos...

Page 117: ...Servicing Your Honda 110 Component Locations fuel tank rear cover rear tray tool kit compartment fuel fill cap seat handlebar reverse lever trim lever owner s manual storage bag throttle...

Page 118: ...icing Your Honda 111 Component Locations oil filter fuse box FRONT REAR maintenance joint oil drain pipe cap throttle adjuster cont d air filter oil filler cap dipstick spark plugs battery bilge strai...

Page 119: ...Servicing Your Honda 112 Component Locations reverse bucket bilge drain plugs flushing connector...

Page 120: ...ine maintenance and for access to the tool kit Removal 1 Remove the seat page 117 2 Turn the knobs 1 to OPEN position and remove the rear cover 2 Installation Installation the rear cover and turn the...

Page 121: ...y fuse and engine maintenance Removal 1 Remove the seat page 117 and the rear cover page 113 2 Pull the knob 1 and remove the rear tray 2 Installation 1 Pull the knob install the rear tray and release...

Page 122: ...replacement can be performed with the tools contained in the kit UNDER REAR COVER 1 tool kit 2 tool kit compartment 10 x 12 mm open end wrench 14 x 17 mm open end wrench 10 x 12 mm box end wrench 4 mm...

Page 123: ...r the owner s manual so you ll have it with you for easy reference Store your owner s manual and other documents in the plastic storage bag 1 in the glove box 2 page 63 Be careful not to flood this ar...

Page 124: ...da 117 Refer to Safety Precautions on page 104 The seat must be removed for engine maintenance Removal 1 Release the seat latch 1 2 Pull the seat 2 back and up 1 seat latch 3 seat prong 2 seat cont d...

Page 125: ...ur Honda 118 Seat Removal Place the removed seat as shown in following illustration Installation 1 Position the seat prong 3 and press on the seat until the latch closes 2 Make sure to tighten the lat...

Page 126: ...mps at service stations normally display the pump octane number If you are unable to find premium unleaded gasoline you may substitute an unleaded regular gasoline minimum unleaded gasoline 86 pump oc...

Page 127: ...lled as soon as possible after the low fuel indicator and WARNING lamp flash and the beeper sounds Refer to Safety Precautions on page 104 1 front hood 3 fuel fill cap 2 front storage box 1 Pull the f...

Page 128: ...he filler neck 6 After refueling install the fuel fill cap and turn it clockwise until it clicks 7 Reinstall the front storage box and close the front hood then check the latch is secure Fuel Gasoline...

Page 129: ...d regularly checking adding and changing oil will help extend your engine s life Even the best oil wears out Changing oil helps get rid of dirt and deposits in the engine Operating the engine with old...

Page 130: ...or higher except oils labeled as energy conserving on the API service label SAE 10W 40 MA or MB Suggested oils are equal in performance to SJ oils that are not labeled as energy conserving on the cir...

Page 131: ...T 903 Standard JASO T 903 is the standard for classification of engine oils 4 stroke engines used in motorcycles There are two classes MA and MB Oil conforming to the standard has the following classi...

Page 132: ...ur PWC on calm water Before checking the engine oil level Perform this pre check procedure on shore 1 Remove the seat page 117 rear cover page 113 and the rear tray page 114 2 Remove the oil filler ca...

Page 133: ...specified oil into the filler cap hole 4 until it appears on the dipstick 8 Reinstall the oil filler cap dipstick Make sure the cap is tightened securely To check the oil level on shore 1 In a well ve...

Page 134: ...Remove the seat page 117 This procedure continues with Step 6 on page 128 To check the oil level on calm water 1 Start the engine 2 Warm up the engine at approximately 4 000 rpm for 5 minutes If the a...

Page 135: ...l If the oil is at or near the upper level mark 6 you do not have to add oil If the oil is below or near the lower level mark 7 remove the oil filler cap dipstick 5 and add the recommended oil until i...

Page 136: ...r of equal quality specified for your model Using the wrong oil filter may result in leaks or premature engine damage This procedure requires mechanical skill and professional tools such as a torque w...

Page 137: ...r 2 Remove the oil filler cap dipstick 1 and the oil drain pipe cap 2 3 Using a commercially available fluid evacuator drain the oil from the oil filler cap hole 3 and the oil drain pipe 4 ENGINE COMP...

Page 138: ...emaining oil drain into a suitable container Discard the oil filter in an approved manner page 176 6 Pour the drained oil into a suitable container and dispose of it in an approved manner page 176 Imp...

Page 139: ...il filter wrench attachment and a torque wrench tighten the new oil filter to the specified torque 20 lbf ft 26 N m 2 7 kgf m 10 Install the oil drain pipe cap Add Engine Oil 11 Fill the oil tank with...

Page 140: ...tarting the engine will allow water to flow through the exhaust pipe back into the engine where it could cause severe damage 14 Stop the flushing Running the engine without water flow for more than 15...

Page 141: ...er has very specific performance requirements Use a new genuine Honda air filter specified for your model or an air filter of equivalent quality Use the wrong air filter may result in premature engine...

Page 142: ...Remove the air filter 3 5 Discard the air filter 6 Install a new air filter 7 Install the removed parts in reverse order of removal 8 Make sure the air box cover completely latched UNDER SEAT 1 spring...

Page 143: ...additives such as CRC 6 56 or equivalent Provide lubrication when moving parts do not work smoothly Also lubricate as per the maintenance schedule page 107 Consult your Honda PWC dealer for more info...

Page 144: ...ENGINE COMPARTMENT ENGINE COMPARTMENT 1 maintenance joint 2 joint hole A 3 joint hole B Servicing Your Honda 137 Lubrication 1 2 3...

Page 145: ...ant without Teflon or molybdenum additives such as CRC 6 56 or an equivalent into joint hole A 2 3 Open the throttle fully 4 Spray the lubricant into joint hole A 2 for 3 seconds 5 Operate the throttl...

Page 146: ...Lubrication Servicing Your Honda Lubricate the trim lever link and trim handle cable as shown in the following illustration LEFT HANDLEBAR 139...

Page 147: ...ing Your Honda 140 Lubrication Lubricate the steering cable cable ball joint shift cable ball joint trim cable ball joint and shift guide roller as shown in the following illustrations ABOVE FUEL TANK...

Page 148: ...ur Honda 141 Lubricate the steering pivot shaft as shown in the following illustrations To remove the handle cover remove the six screws 1 and two clips 2 HANDLEBAR PIVOT SHAFT Lubrication 1 screws 2...

Page 149: ...Lubricate the steering nozzle and reverse bucket pivots as shown in the following illustration REAR Servicing Your Honda 142 Lubrication...

Page 150: ...on page 104 1 throttle lever Inspection Check freeplay at the throttle lever 1 Freeplay 1 16 1 4 in 2 6 mm If necessary adjust to the specified range cont d Servicing Your Honda 143 Throttle Throttle...

Page 151: ...r 4 lock nut Adjustment 1 Slide the sleeve 2 back to expose the adjuster 3 2 Loosen the lock nut 4 3 Turn the adjuster 3 4 After adjustment check for smooth operation of the throttle lever from fully...

Page 152: ...e 104 1 Check that the throttle assembly is positioned properly and the securing bolts are tight 2 Check for smooth operation of the throttle lever from fully ON to fully OFF in all steering positions...

Page 153: ...ur engine s fuel delivery system Adjusting the idle will not compensate for a fault elsewhere The engine must be at normal operating temperature and your PWC must be in the water for accurate idle spe...

Page 154: ...hat have an iridium coated center electrode Be sure to observe the following when servicing the spark plugs Do not clean the spark plugs If an electrode is contaminated with accumulated objects or dir...

Page 155: ...117 2 Disconnect the ignition connectors 1 and remove the bolts 2 Getting the ignition connectors wet can damage the ignition system ENGINE COMPARTMENT 1 ignition connectors 2 bolts Servicing Your Hon...

Page 156: ...Remove the ignition coils 3 from the spark plugs ENGINE COMPARTMENT 3 ignition coils 4 Using the spark plug wrench 4 provided in the tool kit remove the spark plugs ENGINE COMPARTMENT 4 spark plug wre...

Page 157: ...fits in the gap replace the plug with a new one 7 With the plug washers attached thread the spark plugs in by hand to prevent cross threading 8 Tighten each spark plug about 1 8 1 4 turn after it seat...

Page 158: ...ng system to avoid possible engine damage You may also use the flushing procedure to provide engine cooling when you are running the engine out of the water for maintenance purposes The flushing conne...

Page 159: ...a commercially available female hose adapter 3 or use a section about two feet long cut from the female threaded end of a second hose REAR 1 garden hose 2 flushing connector 3 hose adapter Engine Coo...

Page 160: ...g the engine without water flow for more than 15 seconds can cause severe engine and exhaust system damage 5 Check that water flows out of the cooling water bypass outlet If you don t see water flowin...

Page 161: ...engine for less than 15 seconds to rev the engine below approx Operating the engine out of water at high rpm or for longer than 15 seconds at a time may cause severe engine and or exhaust system damag...

Page 162: ...according to the Maintenance Schedule or whenever blockage is suspected Be sure to remove the lock clip from the engine stop button switch 1 Remove the seat page 117 rear cover page 113 and the rear...

Page 163: ...ump If the bilge strainer or other parts of the bilge drain system are clogged or damaged replace as necessary See your Honda PWC dealer 5 Remove the bilge drain plugs to drain the engine compartment...

Page 164: ...t the lock clip in the engine stop switch to turn on the display 2 Switch the multi function meter 1 to the tachometer mode by pushing the MODE button 2 3 Perform the flushing procedure page 152 1 mul...

Page 165: ...y close the throttle and turn the steering fully to the right or to the left and hold it 6 With the handlebar turned check that the left and right segments 3 alternate rapid flashing as illustrated an...

Page 166: ...ip is removed If you do not expect to ride your PWC for at least two weeks we recommend you remove the battery or at least disconnect the battery cables negative cable first If you plan to store your...

Page 167: ...from removing the battery and slow trickle charging it every 30 days see Battery Charging page 162 Before you remove the battery for the first time be sure to read all the information that follows Af...

Page 168: ...he negative terminal lead 1 from the battery first Always disconnect the negative black cable first Fuel vapors may be present in the engine compartment which a spark could ignite 3 Disconnect the pos...

Page 169: ...our battery in an easy to reach location off the floor in an area protected from freezing temperatures and direct sunlight 12 Clean the battery tray after removing the battery for storage Dry the batt...

Page 170: ...connected for long periods without risking damage to the battery However do not intentionally leave the charger connected longer than the time period recommended in the charger s instructions Avoid us...

Page 171: ...sonal watercraft is also easier to inspect and service Periodically the engine compartment should be cleaned by your Honda PWC dealer to remove fuel oil electrolyte deposits and mildew Refer to Safety...

Page 172: ...oughly with cool water Spray the hull deck handlebar and drive system 2 Fill a bucket with cool water Mix in a mild neutral detergent such as dish washing liquid or a product made especially for washi...

Page 173: ...ter on the surface to air dry can cause dulling and water spots As you dry inspect for chips and scratches Refer to Safety Precautions on page 104 After washing your PWC consider using a commercially...

Page 174: ...Tips Here s a few helpful tips on how to store and transport your Honda and how to be an environmentally responsible PWC owner Storing Your Honda 168 Transporting Your PWC 175 You the Environment 176...

Page 175: ...e following procedures to keep your PWC in top condition These storage procedures will reduce the deterioration that can occur during storage We recommend that the following storage procedures be perf...

Page 176: ...to the flushing connector Prepare approx 5 liters of a 50 50 solution of antifreeze Use Pro Honda HP coolant or an equivalent Following the flushing procedures for the engine cooling system funnel th...

Page 177: ...displacement corrosion proof lubricant without Teflon or molybdenum additives such as CRC 6 56 or an equivalent into joint hole A for 5 seconds Refer to the illustration of page 137 Then immediately...

Page 178: ...and cover the spark plug holes with a piece of cloth Disconnect the injector connectors for each cylinder Push the start button several times to crank the engine and distribute the oil After cleaning...

Page 179: ...0 Wash and dry your PWC Apply fiberglass marine wax to the hull and deck 11 Lubricate the moving parts page 136 12 Store your PWC in an unheated area free of dampness away from sunlight with a minimum...

Page 180: ...smoothly without sticking and snaps shut automatically when it is released in all steering positions 5 Lubricate the moving parts page 136 6 Before starting remove the seat and front storage box to v...

Page 181: ...oseness Continue flushing until the antifreeze solution stops coming out Use containers to collect the solution and dispose of it in an approved manner page 176 9 Install the bilge drain plugs Check t...

Page 182: ...e sure all compartments covers and the seat are secure and the reverse bucket is up Use tie downs on the bow and stern eyelets to secure your PWC to the trailer Do not route a tie down or rope over th...

Page 183: ...our air intake and exhaust systems Such modifications not only increase noise they also reduce engine performance and may be illegal Refuel Carefully If you pump gasoline at a dock take care not to sp...

Page 184: ...refuse workers and contaminate our drinking water lakes rivers and oceans Before changing your oil make sure you have the proper containers Put oil and other toxic wastes in separate sealed containers...

Page 185: ...Tips 178...

Page 186: ...uidelines 180 If Your Engine Quits or Won t Start 181 If Your Engine Overheats 184 If the Low Oil Pressure Indicator Lights 185 If a Fuse Blows 186 If You Have a Collision 190 If Your PWC Must Be Towe...

Page 187: ...please follow these guidelines Always put personal safety first head back to land Take time to assess the situation and your options before deciding what to do If the problem is relatively minor and...

Page 188: ...ing information may help you If you can t correct the problem see your Honda PWC dealer While some checks and procedures can be performed on the water most require returning to land If your PWC won t...

Page 189: ...OSSIBLE CAUSE blown fuse battery lead loose dead battery faulty starter motor lock clip not inserted ID lock system not deactivated SYMPTOM Starter motor doesn t operate WHAT TO DO Fill the fuel tank...

Page 190: ...er Check the cooling water bypass outlet If water is not flowing shut off the engine Refer to If Your Engine Overheats page 184 Check the low oil pressure indicator Refer to If the Low Oil Pressure In...

Page 191: ...ot be restarted until the temperature drops Return to shore immediately and shut off the engine Allow it to cool Check inside of the hull If a large amount of bilge water is found check connection of...

Page 192: ...2 seconds If the oil pressure drops below a certain level engine revs are automatically limited to 3 000 rpm If the pressure continues dropping the engine will automatically shut off and cannot be res...

Page 193: ...t fuse box cover which fuse or fuses control that component Check those fuses first but check all the fuses before looking elsewhere for another possible cause of the problem Replace any blown fuses a...

Page 194: ...117 rear cover page 113 and the rear tray page 114 2 Remove the fuse box cover 2 ENGINE COMPARTMENT 1 main fuse 2 fuse box cover 4 spare main fuse 3 Pull the main fuse out If it is blown 3 install th...

Page 195: ...6 Install the rear tray page 114 rear cover page 113 and the seat page 117 If you do not have a spare fuse and you cannot ride the PWC without fixing the problem take a fuse of the same rating or a lo...

Page 196: ...s soon as you can Also remember to replace any spare fuses that were installed If the replacement fuse of the same rating burns out in a short time there is probably a serious electrical problem on yo...

Page 197: ...arefully inspect your PWC for damage and determine if it is safe to ride Check the tightness of critical nuts and bolts securing such parts as the handlebar throttle lever and jet pump steering nozzle...

Page 198: ...hree times the combined length of the towing boat and your PWC If you use a tow line take care to keep it away from the propeller of the towing boat The towing boat should slowly pull away from the PW...

Page 199: ...damage can be caused if the engine runs while your PWC is capsized This is another reason why it is important to always insert the lock clip in the engine stop button switch and wear the safety lanya...

Page 200: ...ray and check for flooding of engine compartment If the engine compartment is badly flooded do not start the engine and have someone tow your PWC to land Drain water from the engine compartment then t...

Page 201: ...not connect the ignition coils to the ignition coil connectors 5 Disconnect the injector connectors 6 Open the throttle fully 7 Press the start button for 15 seconds Continue this procedure until wate...

Page 202: ...se severe engine damage If a Honda PWC dealer is not available 1 Change the engine oil and filter page 129 2 Using the flushing procedure page 152 run the engine for at least 10 minutes to remove any...

Page 203: ...opulsion system is clogged by weeds or other debris you may experience one or two problems Reduced water jet thrust may slow your water speed even as you increase engine rpm with the throttle lever Th...

Page 204: ...ur PWC clockwise from the rear 90 max to its right side Do not push the engine start button Rotating the personal watercraft counterclockwise to its left side and maintaining this position while clean...

Page 205: ...if you use an automobile battery The greater amperage of an automobile battery when the car engine is running can damage your PWC s electrical system Do not charge the battery while it is installed in...

Page 206: ...ontains dimensions capacities and other technical data plus information on government requirements and how to break in your PWC Vehicle Identification 200 Specifications 203 Break in Guidelines 207 Em...

Page 207: ...tion at the rear of this manual Also record these identification numbers with your other important documents at home in case your PWC is stolen Federal law requires that all PWC be registered and numb...

Page 208: ...2 is located on the hull at the right side of the PWC RIGHT SIDE 2 hull identification number HIN The engine number 3 is stamped on the top of the oil tank UNDER SEAT 3 engine number Technical Informa...

Page 209: ...e color label 4 is attached behind the front hood The color code is helpful when ordering replacement parts You may record the color and code in the Quick Reference section at the rear of this manual...

Page 210: ...mm 40 8 in 1 036 mm Weight dry weight 746 lbs 338 4 kg fuel recommendation fuel tank capacity engine oil capacity unleaded premium gasoline pump octane number of 91 or higher 16 64 US gal 63 0R Fuel L...

Page 211: ...glove box 1 lbs 0 5 kg Fuel Lubricant cont d engine oil recommendation lubricant cooling system API Service Classification SG or higher SAE 10W 40 JASO 4T Standard MA or MB Pro Honda GN4 HP4 or HP4M 4...

Page 212: ...21 4 kW 165 HP 6 100 rpm 13 84 US gal hour 52 4R hour at full throttle 1 2 hours at full throttle fuel consumption cruising range engine type displacement bore stroke spark plug valve clearance cold s...

Page 213: ...l Information 206 Hull hull material fiberglass reinforced plastic Electrical battery 12 V 18 AH generator 0 31 kW 5 000 rpm Fuses main 30 A other fuses 5 A 7 5 A Torque Specifications oil filter 20 l...

Page 214: ...sible speed slightly above idle speed During the next 15 minutes Run at varying rpm never exceeding 3 000 rpm During the following 15 minutes Run at varying rpm never exceeding 4 000 rpm During the re...

Page 215: ...ritten instructions describing the operation and maintenance of emission control systems The following instructions and procedures must be followed in order to keep the emissions from your Honda engin...

Page 216: ...n control information label 1 is attached on the cylinder head Source of Exhaust Emissions The combustion process produces carbon monoxide CO oxides of nitrogen NOx and hydrocarbons HC Control of oxid...

Page 217: ...e amount of HC CO and NOx produced Crankcase Emission Control System The engine is equipped with a closed crankcase system to prevent discharging crankcase emissions into the atmosphere Blow by gas is...

Page 218: ...e Engines This engine has been certified as a The Symbol for Cleaner Marine Engines Cleaner Air and Water for a healthier lifestyle and environment Better Fuel Economy burns up to 30 40 percent less g...

Page 219: ...standards have 75 lower emissions than conventional carbureted two stroke engines These engines are equivalent to the U S EPA s 2006 standards for marine engines Two Stars Very Low Emission The two st...

Page 220: ...ines meeting these standards have 65 lower emissions than One Star Low Emission engines Four Stars Super Ultra Low Emission The four star label identifies engines that meet the Air Resources Board s S...

Page 221: ...e it is unleaded and meets the minimum octane rating requirement Before using an oxygenated fuel try to confirm the fuel s contents Some states provinces require this information to be posted on the p...

Page 222: ...r and plastic parts of your fuel system If you notice any undesirable operating symptoms try another service station or switch to another brand of gasoline Fuel system damage or performance problems r...

Page 223: ...Technical Information 216...

Page 224: ...is section contains information on your warranty and how to get an official Honda service manual Authorized Manuals 218 Warranty Coverage 221 Warranty Service 222 Contacting Honda 223 Your Honda PWC D...

Page 225: ...ry of operation and basic service information for various systems on this PWC These Honda manuals are written for the professional technician but most mechanically capable owners should find them easy...

Page 226: ...eck or money order or charge to your credit card Mail to Helm Inc at the address shown on the back of this order form Canada See your Honda PWC dealer to order authorized manuals Publication item No I...

Page 227: ...anies please provide dealer or company name and also the name of the person to whose attention the shipment should be sent Customer Name Attention Street Address No P O Box Number Apartment Number Cit...

Page 228: ...your Warranties Booklet It is important to realize that your warranty applies to defects in material or workmanship of your Honda Your warranty coverage does not apply to normal wear or deterioration...

Page 229: ...ults of the inspection If the problem is covered under warranty your dealer will perform the warranty repairs for you If you have questions about warranty coverage or the nature of the repair it is be...

Page 230: ...ed That s why it s important to work to resolve any differences at the dealership level If you wish to comment on your experiences with your Honda or with your Honda PWC dealer please send your commen...

Page 231: ...artment offers Genuine Honda parts Pro Honda products Honda Genuine accessories The same quality that went into your Honda can be found in Genuine Honda replacement parts You ll also find comparable q...

Page 232: ...e U S C G receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However the U S C G cann...

Page 233: ...tor 29 Low Battery Voltage Indicator 30 Fuel Gauge and Low Fuel Indicator 31 Digital Clock 32 Controls Features 34 ID Lock System 34 Limit Mode 39 Start Button 40 Engine Stop Button Switch 40 Safety L...

Page 234: ...ed Engine 77 How to Stop the Engine 78 Launching Boarding Your PWC 80 Launching from a Ramp 80 Boarding from a Dock 81 Boarding in Shallow Water 82 Boarding in Deep Water 83 Boarding with a Passenger...

Page 235: ...l 117 Service Procedures Fluids Filters Lubricants Fuel 119 Engine Oil Filter 122 Air Filter 134 Lubrication 136 Engine Throttle 143 Engine Idle Speed 146 Spark Plugs 147 Engine Cooling System 151 Hul...

Page 236: ...192 If Your PWC Is Submerged 194 If the Intake or Propulsion System Is Clogged 196 If Your Battery Is Low or Dead 198 TECHNICAL INFORMATION 199 Vehicle Identification 200 Specifications 203 Break in...

Page 237: ...from a dock 81 in deep water 83 in shallow water 82 with a passenger 85 break in guidelines 207 button ID No 27 ID SET 27 MODE 26 SET 26 capacity fuel 120 capsize if you 192 care appearance 164 color...

Page 238: ...g system 151 flooded 77 idle speed 146 low oil pressure 185 number 201 oil 123 overheats 184 start button 40 starting 74 stop button switch 40 stopping 93 won t start 181 environment 176 eyelets bow a...

Page 239: ...service manual 218 ID lock system 34 No button 27 SET button 27 identification hull 204 idle speed engine 146 indicator engine cooling water temperature 22 29 limit mode 22 39 low battery voltage 21...

Page 240: ...ing from a ramp 80 limit mode 39 limit weight 61 load limits 61 loading guidelines 62 locations component instuments and controls 13 maintenance 110 lubrication 136 maintenance importance 102 post rid...

Page 241: ...owner s manual storage 116 oxygenated fuels 214 plugs spark 147 post ride maintenance 97 pre ride inspection 56 problems unexpected 179 propulsion PWC 69 protective apparel 52 removal rear cover 113...

Page 242: ...ance 105 seat removal 117 serial numbers 200 service customer 223 manuals 218 warranty 222 spark plugs 147 specifications 203 speedometer 25 star label 211 start button 40 starting engine 74 troublesh...

Page 243: ...der 55 transporting your PWC 175 trim lever 43 tripmeter 24 troubleshooting starting 181 turning 88 vehicle identification 200 warranty coverage 221 extended 221 service 222 washing your PWC 165 PWC p...

Page 244: ...he most expensive component to repair Proper maintenance especially the use of the recommended fluids and filters prevents premature wear and damage Frequent causes of costly repairs are Engine oil Ch...

Page 245: ...amage from water especially salt water in the engine compartment Jet pump water intake Avoid debris such as sand weeds or rocks which can damage the propulsion system Improper towing Always tow your P...

Page 246: ...Quick Reference Quick Reference Registration No Hull Identification No Engine Identification No Color Label Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Mgr...

Page 247: ...l bilge drain plugs loose parts latches engine compartment engine oil fuel and oil leaks bilge reverse system start check fuel level handlebar throttle lever lock clip Unleaded premium gasoline pump o...

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