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Servicing Your Honda

99

Servicing Your Honda

To help keep your PWC in good shape, this
section includes a Maintenance Schedule for
required service, a list of periodic checks you
should perform at least once a month, and
step-by-step instructions for specific
maintenance tasks.

You

’

ll also find important safety precautions,

information on fuels and oils, and tips for
keeping your Honda looking great.

For information about the exhaust emission
requirements of the U.S. Environmental
Protection Agency (EPA) and the California
Air Resources Board (CARB), see

For information about replacing fuses, see

Maintenance, replacement, or repair of
emission control devices and systems may
be performed by any engine repair
establishment or individual, using parts
that are

“

certified

”

to EPA standards.

Before You Service Your Honda

The Importance of Maintenance . . . . . . . 102
Maintenance Safety . . . . . . . . . . . . . . . . . 103

Important Safety Precautions . . . . . . . . 104

Maintenance Schedule . . . . . . . . . . . . . . . 105
Maintenance Record . . . . . . . . . . . . . . . . 109

(cont

’

d)

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106
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109
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Summary of Contents for AQUATRAX R-12

Page 1: ...7 2005 Honda ARX1200T2 N2 AQUATRAX R 12X R 12 OWNER S MANUAL...

Page 2: ...eduled service is a must of course But it s just as important to observe the break in guidelines and perform all pre ride checks and post ride maintenance detailed in this manual We also recommend tha...

Page 3: ...remember that your Honda PWC dealer knows your PWC best and is dedicated to your complete satisfaction Please report any change of address or ownership to your Honda PWC dealer so we will be able to c...

Page 4: ...nd in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operating or ma...

Page 5: ...don t follow instructions You CAN be HURT if you don t follow instructions Safety Headings such as Important Safety Reminders or Important Safety Precautions Safety Section such as PWC Safety Instruc...

Page 6: ...nction of indicators and controls on your PWC and operating instructions for various controls and features Before Riding 51 The importance of wearing a personal flotation device PFD and other protecti...

Page 7: ...ly responsible rider Taking Care of the Unexpected 181 What to do if you capsize your engine won t start etc Technical Information 201 Serial numbers technical specifications and other technical facts...

Page 8: ......

Page 9: ...most important information and recommendations to help you operate your PWC safely Please take a few moments to read these pages This section also includes information about the location of safety lab...

Page 10: ...helpful recommendations throughout this manual The following are a few that we consider most important Avoid Collisions The most common type of PWC accident is colliding with another vessel In additi...

Page 11: ...ur responsibility to avoid the collision For other riding tips see the Personal Watercraft Rider s Handbook that came with your PWC Wear a PFD and Protective Clothing When you ride your PWC you must w...

Page 12: ...s and get accustomed to the PWC s size and handling Ride within Your Limits Pushing limits can increase the risk of loss of control and collision Never ride beyond your personal abilities or faster th...

Page 13: ...our PWC properly maintained and in safe riding condition To help avoid problems inspect your PWC before every ride and perform all recommended maintenance Never exceed load limits page 61 and do not r...

Page 14: ...m operator age of 16 years old Know the operator age and training requirements for your state A boating safety course is recommended and may be required in your state ATTACH ENGINE SHUT OFF CORD LANYA...

Page 15: ...Safety Labels PWC Safety 7 cont d...

Page 16: ...wner s Manual for loading information WARNING Storing fuel in this compartment can be a fire or explosion hazard which can result in injury or death Do not store fuel or other flammable liquids in thi...

Page 17: ...9 PWC Safety Safety Labels...

Page 18: ...10 PWC Safety 10...

Page 19: ...ed in this section Instructions for other components are presented in other sections of this manual where they will be most useful Component Locations 13 Multi function Display 19 SET Button 26 MODE B...

Page 20: ...39 Start Button 40 Engine Stop Button Switch 40 Safety Lanyard Lock Clip 41 Handlebar 42 Throttle Lever 42 Trim Lever 43 Reverse Lever 45 Jet Pump Water Intake 46 Cooling Water Bypass Outlet 46 Bilge...

Page 21: ...cations Instruments Controls 13 indicators front hood latch multi function display start button lock clip safety lanyard throttle lever engine stop button switch display control buttons trim lever tri...

Page 22: ...Component Locations Instruments Controls 14 bow eyelet handlebar reverse lever seat sponson front storage compartment fire extinguisher compartment hood tool kit compartment...

Page 23: ...Component Locations Instruments Controls 15 seat latch reboarding groove sponson glove box owner s manual storage fuel fill cap stern eyelets grab rail...

Page 24: ...Component Locations Instruments Controls 16 jet pump water intake grate drive shaft ride plate engine compartment UNDER HULL footboard...

Page 25: ...Component Locations Instruments Controls 17 cooling water bypass outlet flushing connector bilge drain plug jet pump steering nozzle bilge drain plug reverse bucket exhaust outlet...

Page 26: ...Component Locations Instruments Controls 18 oil filler cap dipstick oil drain pipe cap fuse box bilge strainer spark plugs oil filter battery maintenance joint throttle adjuster air filter...

Page 27: ...s functions are described on the following pages 1 tachometer 2 WARNING lamp 3 low battery voltage indicator 4 engine cooling water temperature indicator 5 LIMIT MODE indicator 6 low oil pressure indi...

Page 28: ...sounds twice and all the segments of the multi function display except the tachometer will appear Then all tachometer segments will turn on and off in sequence After the check is complete you will se...

Page 29: ...is low 4 The engine cooling water temperature is high 5 There is any abnormality in the PGM FI system 6 The battery voltage is low below approx 11 5 V If the indicator flashes immediately take the sh...

Page 30: ...precautions This indicator is usually off 5 LIMIT MODE indicator Comes on when the limit mode is activated and continues to flash while the mode is active page 39 This indicator is usually off 6 low o...

Page 31: ...e cases the engine will stop If the indicator flashes immediately take the shortest route to land If the engine stops tow your PWC to land This indicator is usually off 8 SET button Resets the tripmet...

Page 32: ...olutions per minute rpm time meter Shows the hours and minutes of engine operation since you last reset the meter To reset the time meter to zero 0 press and hold the SET button tripmeter Shows the nu...

Page 33: ...is about 3 41 US gal 12 9R 14 fuel gauge Shows approximate fuel supply available page 31 When segment F goes on the fuel tank capacity is 16 64 US gal 63 0R When segment E flashes while riding fuel r...

Page 34: ...set the digital clock page 32 The MODE button is also used to switch between 5 displays digital clock tachometer time meter tripmeter and hourmeter To switch from one display to another push the butt...

Page 35: ...SET button is also used to activate the ID lock system The ID No button is used to select an ID number To select a number push the button page 34 The ID No button is also used to switch the display to...

Page 36: ...he warning beeper press and hold any one of the four control buttons SET MODE ID SET or ID No for about 2 seconds If this occurs head for shore and turn the engine OFF See page 187 for instructions an...

Page 37: ...e engine cooling water temperature indicator 1 and the WARNING lamp 2 flash and the warning beeper sounds when the engine cooling water is over the specified temperature The engine automatically slows...

Page 38: ...ID No for about 2 seconds If the low battery voltage indicator and the WARNING lamp flash before leaving shore charge the battery page 164 If the indicator still flashes after charging see your Honda...

Page 39: ...flash and the warning beeper sounds you should refill the tank as soon as possible The amount of fuel remaining when the flashing starts is approximately 3 41 US gal 12 9R To stop the warning beeper p...

Page 40: ...essary enter the ID number after this operation page 37 2 Switch the multi function meter 1 to the digital clock mode by pushing the MODE button 2 3 Press and hold the SET button 3 for at least 2 seco...

Page 41: ...hing 6 To set the minute push the MODE button until the desired minute appears Quick setting press and hold the MODE button until the desired minute appears 7 To end the adjustment press the SET butto...

Page 42: ...eate an ID number 1 Insert the lock clip in the engine stop button switch to turn on the display 2 Press and hold the ID No button 1 for at least 2 seconds The display will switch to the entry mode wi...

Page 43: ...5 Repeat steps 3 and 4 two more times to select all three digits To advance the number press and hold the ID No button 6 After all three digits flash press and hold the ID SET button In this time pus...

Page 44: ...T button for at least 2 seconds when the multi function display goes on The key mark 4 will start flashing 2 Push the ID SET button once The key mark will go on and the first digit of the ID number wi...

Page 45: ...e number you entered is correct the beeper will sound twice and the engine may be started If you enter the wrong number you are allowed two more attempts After three failures to enter the correct numb...

Page 46: ...nd hold the ID No button for at least 2 seconds The display will switch to the change mode with the ID No mark and first digit of ID number appearing 3 Enter the current number 4 Enter the new number...

Page 47: ...e PWC To Activate the Limit Mode With the engine off press and hold the MODE button 1 for at least 5 seconds until the LIMIT MODE indicator 2 goes on When this mode is active while riding the LIMIT MO...

Page 48: ...e 75 The engine will not start if the ID lock system is active The red engine stop button switch 2 is used to stop the engine To operate push the button See How to Stop the Engine page 78 LEFT HANDLEB...

Page 49: ...falls overboard or away from the controls the engine will stop immediately when the lock clip is pulled away from the engine stop button switch To prevent theft or accidental starting remove the lock...

Page 50: ...gine rpm speed To go faster pull the lever toward you To go slower reduce pressure to allow the lever to move away from you The throttle lever will automatically return to the closed position engine i...

Page 51: ...rear planing attitude of your PWC Pulling the trim lever lowers the bow and improves acceleration from a standing start turning performance riding stability with a passenger aboard There is no clutch...

Page 52: ...struments Controls 44 The trim lever 1 can be locked To lock pull the trim lever and push the trim lock lever 2 forward To unlock the trim lever pull the trim lock lever LEFT HANDLEBAR 1 trim lever 2...

Page 53: ...er toward you to lower the reverse bucket 3 over the jet pump steering nozzle This reverses the direction of the water thrust To cancel reverse operation push the lever forward until the trigger locks...

Page 54: ...e The cooling water bypass outlet 1 is used to check that water is circulating properly in the engine cooling system while the engine is running If you don t see water flowing out of the outlet stop t...

Page 55: ...the water and the engine off The plugs must be secured before returning your PWC to the water to avoid possible engine damage REAR 1 bilge drain plugs A open B close The flushing connector 1 is used f...

Page 56: ...The jet pump steering nozzle 1 directs the water thrust that propels and turns your PWC Turing the handlebar 2 turns the nozzle FRONT REAR 1 jet pump steering nozzle 2 handlebar Controls Features Jet...

Page 57: ...and stern rear eyelets 1 2 are used for mooring your PWC or securing it on its trailer The bow eyelet can also be used if your PWC requires towing on water FRONT 1 bow eyelet REAR 2 stern eyelets Con...

Page 58: ...The grab rail 1 is used to assist boarding The grab rail should not be used for towing lifting the PWC or for attaching tie downs REAR 1 grab rail Instruments Controls 50 Controls Features Grab Rail 1...

Page 59: ...r PWC and adjustments to make for your comfort convenience or safety This section also includes important information about loading Are You Ready to Ride 52 Protective Apparel 52 Operator Training 55...

Page 60: ...to find out what local boating laws apply to the area you ll be riding in You ll want to find out things like whether it s legal to operate your PWC in a certain body of water what the minimum PWC ope...

Page 61: ...ditional Riding Gear In addition to a PFD we also recommend A wet suit bottom to protect yourself against severe internal injuries caused by strong streams of water from the jet nozzle forced into bod...

Page 62: ...vessel or object while riding However if you fall into water while riding and the helmet catches the water s surface as you fall that helmet could cause choking severe neck injuries or death You shoul...

Page 63: ...d by the U S Coast Guard or U S Power Squadron or by your state For boating safety course information in your area call your nearest U S Coast Guard Auxiliary U S Power Squadron Red Cross or state boa...

Page 64: ...ms before starting the engine Remove the seat and the front storage box to vent gasoline fumes Reinstall the seat and the front storage box before launching Improperly maintaining this personal waterc...

Page 65: ...e sure the locking pin and sealing wire are in place Check the pressure gauge and expiration date Check that there is no sticking or looseness when turning the handlebar Check the freeplay and adjust...

Page 66: ...e it moves smoothly without sticking Check that the bucket drops over the jet pump steering nozzle Inspect for cracks or damage Remove any marine growth Check that the plugs are secure Check that noth...

Page 67: ...n the engine stop switch Push the start button after ventilating the engine compartment Stop the engine by pushing the engine stop button Start the engine again and stop it by removing the lock clip C...

Page 68: ...enger or cargo also check the following Load Limits Make sure you do not exceed the load limits page 61 Cargo Check that all cargo is secured in compartments Remember be sure to take care of any probl...

Page 69: ...d guidelines However exceeding the weight limit can seriously impair your PWC s handling and stability Non Honda accessories improper modifications and poor maintenance can also reduce your safety mar...

Page 70: ...and handling Follow these guidelines whenever you carry a passenger or cargo Do not place cargo on the seat deck or any where else other than the storage compartment or a glove box Do not attach any i...

Page 71: ...pen lower the tab 2 and pull the glove box lid 3 To close the glove box push the glove box lid Make sure the lid is closed securely Cargo in the glove box should not exceed 1 lb 0 5 kg If the compartm...

Page 72: ...l articles Don t store breakable objects in this compartment Fuel and other flammable liquids should never be stored in this compartment Front Storage Compartment Storing fuel in the front storage com...

Page 73: ...he storage compartment lower the hood Check that the latch is secure Cargo in the front storage compartment should not exceed 6 6 lbs 3 kg If the compartment is flooded remove the rubber grommet 4 on...

Page 74: ...local and state boating laws also requre a U S Coast Guard approved fire extinguisher Your PWC is not delivered with a fire extinguisher as standard equipment To obtain a suitable fire extinguisher c...

Page 75: ...fer to Break in Guidelines page 209 Safe Riding Precautions 68 PWC Propulsion 69 Navigation Rules 70 Starting Stopping the Engine 74 Preparation 74 Starting Procedure 75 Flooded Engine 77 How to Stop...

Page 76: ...1 and the Before Riding section beginning on page 51 Even if you have ridden other PWCs take time to become familiar with how your PWC works and handles Practice in a safe area away from boats and swi...

Page 77: ...rust Because of this direct drive design when the engine is on your PWC will move slowly Pulling the throttle lever increases thrust which increases speed Turning the handlebar turns the jet pump stee...

Page 78: ...and are enforced by the U S Coast Guard and other local agencies The information in this section provides the basic rules We highly recommend that you get more information about navigation from your s...

Page 79: ...give way and is called the give way vessel In the illustration you are the larger PWC in the center You must yield to any vessel shown in the white area you are the give way vessel Any vessels in the...

Page 80: ...r left port side This rule does not apply if both of you will clear of one another if you continue on your set course and speed Crossing If you and another vessel are crossing paths close enough to ri...

Page 81: ...is passing you you should maintain your course and speed so that the other vessel can steer around you Non motorized Vessels Non motorized vessels such as sailboats and canoes always have the right o...

Page 82: ...de gas which can collect rapidly in an enclosed area and cause illness or death Running the engine when your PWC is not in the water can also damage the engine Before starting confirm the following Ma...

Page 83: ...d 75 Starting Procedure When the engine is running long hair PFD straps or loose clothing can be sucked into the intake grate and become entangled in the impeller A person can be held under the water...

Page 84: ...caught or tangled on anything 4 Punch in your ID number to cancel the ID lock system page 37 if necessary 5 Keep the throttle closed to prevent unexpected movement of the PWC then push the start butto...

Page 85: ...if the lock clip is pulled out from the engine stop button switch If the engine fails to start after repeated attempts it may be flooded with excess fuel To clear a flooded engine 1 Open the throttle...

Page 86: ...r weeds can t be drawn into the water inlet system Starting or stopping the engine in less than three feet of water can damage the jet pump if debris or weeds are drawn in Release the throttle lever a...

Page 87: ...switch 1 Once the engine stops you will have no directional control If you are leaving the PWC activate the ID lock system remove the lock clip 2 from the engine stop button switch and take the safet...

Page 88: ...mplete the pre ride inspection page 56 2 Check that the ramp is suitable for both your PWC trailer and your tow vehicle and that the launch area is clear of people and other boats 3 Attach a bow line...

Page 89: ...ransfer your weight to balance the PWC as you place your other foot on the footboard 4 Start the engine page 75 5 Push your PWC away from the dock or apply slight throttle and steer at a slight angle...

Page 90: ...ine is off and your PWC is in at least 3 feet 90 cm of water Starting or stopping the engine in less than three feet of water can damage the jet pump if debris or weeds are drawn in 2 Board from the r...

Page 91: ...fore attempting to board in deeper water Make sure the engine is off 1 Move to the rear of the PWC 2 Grasp the grab rail and reboarding groove and pull yourself up until you can place one knee on the...

Page 92: ...sic Operation Riding 84 Launching Boarding Your PWC 4 Move forward being careful to balance your PWC 5 When possible grasp the handlebar for support 6 Place your feet on the footboards 7 Sit on the se...

Page 93: ...move to the rear of the PWC cont d Basic Operation Riding 85 Launching Boarding Your PWC Boarding with a Passenger WARNING If a passenger falls off the back of a personal watercraft after the operato...

Page 94: ...should grasp the grab rail and reboarding groove and climb on in the same manner as the operator first one knee then the other 6 Once the passenger is seated the operator should check that the passen...

Page 95: ...er pull the throttle lever toward you To go slower reduce pressure on the lever to allow it to move away from you Gradually increase throttle to see how speed affects your directional control then try...

Page 96: ...in the direction you want to go Using the throttle lever to maintain thrust Your PWC will not turn if you are not applying some throttle Jet thrust is necessary to change your direction Before turning...

Page 97: ...will be If you pull the trim lever the bow will lower and your PWC will turn more easily To turn at higher speeds you should first reduce speed by gently releasing the throttle a little Too sharp a tu...

Page 98: ...ill activate if you let go of the throttle and turn the handlebar all the way to the left or right OTS will provide some turning thrust but you can turn sharper if you apply the throttle OTS does not...

Page 99: ...nd you and slow your PWC to idle speed 91 Shifting to reverse at higher forward speeds may cause abrupt deceleration You and your passenger could be thrown forward or off of the personal watercraft an...

Page 100: ...rward to push the PWC backward page 45 2 Turn the handlebar opposite the direction you want To steer the rear of your PWC to the left turn the handlebar to the right To steer to the right turn the han...

Page 101: ...no brakes Please keep this in mind whenever you are planning to stop The drag of the water will slow it to a stop after the throttle is closed Running at full speed your PWC may require up to 130 yar...

Page 102: ...running so you have jet thrust to maneuver Open the throttle slightly in case you need power to steer away from an obstacle You and your passenger should keep all feet arms and hands inside the PWC a...

Page 103: ...ffect acceleration slowing and handling Do not carry a passenger until you become comfortable operating your PWC by yourself For a smoother ride with a passenger lock the trim lever Remember you are r...

Page 104: ...hould let the passenger know if a sudden maneuver is planned Riding with a Passenger or Cargo WARNING If a passenger falls off the back of a personal watercraft after the operator opens the throttle w...

Page 105: ...4 000 rpm for less than 15 seconds Engine rpm can increase rapidly when the watercraft is out of water Operating the engine out of water at high rpm or for longer than 15 seconds at a time may cause...

Page 106: ...olybdenum additives such as CRC 6 56 or equivalent on the engine electrical wiring and jet pump assembly If you won t be riding for more than one week perform the following Spray a water displacement...

Page 107: ...oking great For information about the exhaust emission requirements of the U S Environmental Protection Agency EPA and the California Air Resources Board CARB see page 210 For information about replac...

Page 108: ...Manual Storage 116 Seat Removal 117 Service Procedures Fluids Filters Lubricants Fuel 119 Engine Oil Filter 122 Air Filter 135 Lubrication 138 Engine Throttle 145 Engine Idle Speed 148 Spark Plugs 149...

Page 109: ...tenance at the recommended intervals are necessary to assure safe and dependable performance unless you have the proper tools and service data and are mechanically qualified Type of Inspection Service...

Page 110: ...responsibility Be sure to inspect your PWC before each ride service it after every ride and follow the Maintenance Schedule in this section If your PWC submerges or is involved in a crash be sure you...

Page 111: ...cult and require special tools are best performed by professionals Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise in perform...

Page 112: ...before you begin and make sure you have the tools and skills required To support your PWC place it on an appropriate stand or trailer To reduce the possibility of a fire or explosion be careful when w...

Page 113: ...water or at full throttle Consult your Honda PWC dealer for recommendations applicable to your individual needs and use Some items in the Maintenance Schedule can be performed with basic mechanical sk...

Page 114: ...lity Perform the pre ride inspection page 56 and owner maintenance page 107 at each scheduled maintenance period Each item on the maintenance schedule requires some mechanical knowledge Certain items...

Page 115: ...t service if you ride in salt water or at full throttle Consult your Honda PWC dealer for recommendations applicable to your individual needs and use cont d FUEL TANK FUEL LINE Inspect THROTTLE CABLE...

Page 116: ...PWC dealer for recommendations applicable to your individual needs and use 10 6 100 EVERY 400 hours IMPELLER Inspect COUPLING RUBBER Inspect TURBO Lubricate ANODE Turbo Inspect Replace Exhaust Manifol...

Page 117: ...ercraft to the new owner Make sure whoever performs the maintenance completes this record All scheduled maintenance including the 10 hours initial maintenance is considered a normal owner operating co...

Page 118: ...Servicing Your Honda 110 Component Locations fuel tank rear cover rear tray tool kit compartment fuel fill cap seat handlebar reverse lever trim lever owner s manual storage bag throttle...

Page 119: ...icing Your Honda 111 Component Locations oil filter fuse box FRONT REAR maintenance joint oil drain pipe cap throttle adjuster cont d air filter oil filler cap dipstick spark plugs battery bilge strai...

Page 120: ...Servicing Your Honda 112 Component Locations reverse bucket bilge drain plugs flushing connector...

Page 121: ...ngine maintenance and for access to the tool kit Removal 1 Remove the seat page 117 2 Turn the knobs 1 to OPEN position and remove the rear cover 2 Installation Install the rear cover and turn the kno...

Page 122: ...age 117 and the rear cover page 113 2 Pull the knob 1 and remove the rear tray 2 Installation 1 Pull the knob install the rear tray and release the knob 2 Push the knob until it locks 3 Make sure the...

Page 123: ...replacement can be performed with the tools contained in the kit UNDER REAR COVER 1 tool kit 2 tool kit compartment 10 x 12 mm open end wrench 14 x 17 mm open end wrench 10 x 12 mm box end wrench 4 mm...

Page 124: ...anual so you ll have it with you for easy reference To avoid possible water damage store your owner s manual and other documents in the plastic storage bag 1 in the glove box 2 page 63 Be careful not...

Page 125: ...da 117 Refer to Safety Precautions on page 104 The seat must be removed for engine maintenance Removal 1 Release the seat latch 1 2 Pull the seat 2 back and up 1 seat latch 3 seat prong 2 seat cont d...

Page 126: ...ur Honda 118 Seat Removal Place the removed seat as shown in following illustration Installation 1 Position the seat prong 3 and press on the seat until the latch closes 2 Make sure to tighten the lat...

Page 127: ...mps at service stations normally display the pump octane number If you are unable to find premium unleaded gasoline you may substitute an unleaded regular gasoline minimum unleaded gasoline 86 pump oc...

Page 128: ...lled as soon as possible after the low fuel indicator and WARNING lamp flash and the beeper sounds Refer to Safety Precautions on page 104 1 front hood 3 fuel fill cap 2 front storage box 1 Pull the f...

Page 129: ...he filler neck 6 After refueling install the fuel fill cap and turn it clockwise until it clicks 7 Reinstall the front storage box and close the front hood then check the latch is secure Fuel Gasoline...

Page 130: ...the engine body crankcase The engine must be warmed up page 127 and then turned off to get a correct reading of the oil level The dry sump engine oil returns from the oil tank side to the engine body...

Page 131: ...d regularly checking adding and changing oil will help extend your engine s life Even the best oil wears out Changing oil helps get rid of dirt and deposits in the engine Operating the engine with old...

Page 132: ...SG or higher except oils labeled as energy conserving on the API service label SAE 10W 40 MA or MB Suggested oils are equal in performance to SJ oils that are not labeled as energy conserving on the...

Page 133: ...ASO T 903 Standard JASO T 903 is the standard for classification of engine oils 4 stroke engines used in motorcycles There are two classes MA and MB Oil conforming to the standard has the following cl...

Page 134: ...be performed with your PWC on calm water Before checking the engine oil level Perform this pre check procedure on shore 1 Remove the seat page 117 rear cover page 113 and the rear tray page 114 2 Remo...

Page 135: ...cified oil into the filler cap hole 4 until it appears on the oil filler cap dipstick 8 Reinstall the oil filler cap dipstick Make sure the cap is tightened securely 9 Install the rear tray rear cover...

Page 136: ...utes 5 Remove the seat page 117 This procedure continues with Step 6 on page 129 To check the oil level on calm water 1 Start the engine 2 Warm up the engine at approximately 4 000 rpm for 5 minutes I...

Page 137: ...il is at or near the upper level mark 6 you do not have to add oil If the oil is below or near the lower level mark 7 remove the oil filler cap dipstick 5 and add the recommended oil until it reaches...

Page 138: ...r of equal quality specified for your model Using the wrong oil filter may result in leaks or premature engine damage This procedure requires mechanical skill and professional tools such as a torque w...

Page 139: ...r page 113 and rear tray page 114 3 Remove the oil filler cap dipstick 1 and the oil drain pipe cap 2 4 Using a commercially available fluid evacuator drain the oil from the oil filler cap hole 3 and...

Page 140: ...filter wrench and let the remaining oil drain into a suitable container Discard the oil filter in an approved manner page 178 7 Pour the drained oil into a suitable container and dispose of it in an...

Page 141: ...oil filter to the specified torque 20 lbf ft 26 N m 2 7 kgf m Servicing Your Honda 133 Engine Oil Filter 6 11 Install the oil drain pipe cap Add Engine Oil 12 Fill the oil tank with the recommended o...

Page 142: ...water to flow through the exhaust pipe back into the engine where it could cause severe damage 15 Stop the flushing Running the engine without water flow for more than 15 seconds can cause severe engi...

Page 143: ...ilter has very specific performance requirements Use a new genuine Honda air filter specified for your model or an air filter of equivalent quality Using the wrong air filter may result in premature e...

Page 144: ...e air box cover 2 4 Remove the air filter 3 5 Discard the air filter 6 Install a new air filter 7 Install the removed parts in reverse order of removal 8 Make sure the air box cover completely latched...

Page 145: ...Remove the air filter 3 by pulling the filter holder rods 4 5 Discard the air filter 6 Install a new air filter 7 Install the removed parts in reverse order of removal 8 Make sure the air box cover c...

Page 146: ...additives such as CRC 6 56 or equivalent Provide lubrication when moving parts do not work smoothly Also lubricate as per the maintenance schedule page 107 Consult your Honda PWC dealer for more info...

Page 147: ...the throttle body proceed as follows after confirming that the engine is stopped and cool 1 Remove the seat page 117 ENGINE COMPARTMENT 2 Disconnect the maintenance joint 1 ENGINE COMPARTMENT 1 mainte...

Page 148: ...2 4 Open the throttle fully 5 Spray the lubricant into joint hole A 2 for 3 seconds 6 Operate the throttle lever slowly from fully ON to fully OFF 3 times 7 Repeat the step 2 6 again 8 Perform the sam...

Page 149: ...Servicing Your Honda 141 Lubrication Lubricate the trim lever link and trim handle cable as shown in the following illustration LEFT HANDLEBAR...

Page 150: ...ing Your Honda 142 Lubrication Lubricate the steering cable cable ball joint shift cable ball joint trim cable ball joint and shift guide roller as shown in the following illustrations ABOVE FUEL TANK...

Page 151: ...ur Honda 143 Lubricate the steering pivot shaft as shown in the following illustrations To remove the handle cover remove the six screws 1 and two clips 2 HANDLEBAR PIVOT SHAFT Lubrication 1 screws 2...

Page 152: ...reverse bucket pivots as shown in the following illustration REAR ARX1200T2 only Lubricate and rustproof the turbocharger especially the wastegate link as shown in the following illustration after co...

Page 153: ...Refer to Safety Precautions on page 104 1 throttle lever Inspection Check freeplay at the throttle lever 1 Freeplay 1 16 1 4 in 2 6 mm If necessary adjust to the specified range Throttle Throttle Fre...

Page 154: ...adjuster shown in the illustration 1 Remove the seat page 117 2 Slide the sleeve 2 back to expose the adjuster 3 3 Loosen the lock nut 4 4 Turn the adjuster 3 5 After adjustment check for smooth opera...

Page 155: ...e 104 1 Check that the throttle assembly is positioned properly and the securing bolts are tight 2 Check for smooth operation of the throttle lever from fully ON to fully OFF in all steering positions...

Page 156: ...ur engine s fuel delivery system Adjusting the idle will not compensate for a fault elsewhere The engine must be at normal operating temperature and your PWC must be in the water for accurate idle spe...

Page 157: ...hat have an iridium coated center electrode Be sure to observe the following when servicing the spark plugs Do not clean the spark plugs If an electrode is contaminated with accumulated objects or dir...

Page 158: ...117 2 Disconnect the ignition connectors 1 and remove the bolts 2 Getting the ignition connectors wet can damage the ignition system ENGINE COMPARTMENT 1 ignition connectors 2 bolts Servicing Your Hon...

Page 159: ...Remove the ignition coils 3 from the spark plugs ENGINE COMPARTMENT 3 ignition coils 4 Using the spark plug wrench 4 provided in the tool kit remove the spark plugs ENGINE COMPARTMENT 4 spark plug wre...

Page 160: ...washers attached thread the spark plugs in by hand to prevent cross threading 8 Tighten each spark plug If the old plug is good 1 8 turn after it seats If installing a new plug tighten it twice to pre...

Page 161: ...ng system to avoid possible engine damage You may also use the flushing procedure to provide engine cooling when you are running the engine out of the water for maintenance purposes The flushing conne...

Page 162: ...a commercially available female hose adapter 3 or use a section about two feet long cut from the female threaded end of a second hose REAR 1 garden hose 2 flushing connector 3 hose adapter Engine Coo...

Page 163: ...g the engine without water flow for more than 15 seconds can cause severe engine and exhaust system damage 5 Check that water flows out of the cooling water bypass outlet If you don t see water flowin...

Page 164: ...engine for less than 15 seconds to rev the engine below approx Operating the engine out of water at high rpm or for longer than 15 seconds at a time may cause severe engine and or exhaust system damag...

Page 165: ...according to the Maintenance Schedule or whenever blockage is suspected Be sure to remove the lock clip from the engine stop button switch 1 Remove the seat page 117 rear cover page 113 and the rear...

Page 166: ...ner or other parts of the bilge drain system are clogged or damaged replace as necessary See your Honda PWC dealer 5 Remove the bilge drain plugs to drain the engine compartment page 47 6 Inspect the...

Page 167: ...t the lock clip in the engine stop switch to turn on the display 2 Switch the multi function meter 1 to the tachometer mode by pushing the MODE button 2 3 Perform the flushing procedure page 154 1 mul...

Page 168: ...y close the throttle and turn the steering fully to the right or to the left and hold it 6 With the handlebar turned check that the left and right segments 3 alternate rapid flashing as illustrated an...

Page 169: ...ip is removed If you do not expect to ride your PWC for at least two weeks we recommend you remove the battery or at least disconnect the battery cables negative cable first If you plan to store your...

Page 170: ...from removing the battery and slow trickle charging it every 30 days see Battery Charging page 164 Before you remove the battery for the first time be sure to read all the information that follows Af...

Page 171: ...he negative terminal lead 1 from the battery first Always disconnect the negative black cable first Fuel vapors may be present in the engine compartment which a spark could ignite 3 Disconnect the pos...

Page 172: ...our battery in an easy to reach location off the floor in an area protected from freezing temperatures and direct sunlight 12 Clean the battery tray after removing the battery for storage Dry the batt...

Page 173: ...connected for long periods without risking damage to the battery However do not intentionally leave the charger connected longer than the time period recommended in the charger s instructions Avoid us...

Page 174: ...sonal watercraft is also easier to inspect and service Periodically the engine compartment should be cleaned by your Honda PWC dealer to remove fuel oil electrolyte deposits and mildew Refer to Safety...

Page 175: ...oughly with cool water Spray the hull deck handlebar and drive system 2 Fill a bucket with cool water Mix in a mild neutral detergent such as dish washing liquid or a product made especially for washi...

Page 176: ...sidue can corrode alloy parts 6 Dry your PWC with a chamois or a soft towel Leaving water on the surface to air dry can cause dulling and water spots As you dry inspect for chips and scratches Refer t...

Page 177: ...Tips Here s a few helpful tips on how to store and transport your Honda and how to be an environmentally responsible PWC owner Storing Your Honda 170 Transporting Your PWC 177 You the Environment 178...

Page 178: ...e following procedures to keep your PWC in top condition These storage procedures will reduce the deterioration that can occur during storage We recommend that the following storage procedures be perf...

Page 179: ...to the flushing connector Prepare approx 5 liters of a 50 50 solution of antifreeze Use Pro Honda HP coolant or an equivalent Following the flushing procedures for the engine cooling system funnel th...

Page 180: ...ater displacement corrosion proof lubricant without Teflon or molybdenum additives such as CRC 6 56 or an equivalent into joint hole A for 5 seconds Refer to the illustration of page 139 Then immediat...

Page 181: ...and cover the spark plug holes with a piece of cloth Disconnect the injector connectors for each cylinder Push the start button several times to crank the engine and distribute the oil After cleaning...

Page 182: ...d direct sunlight Slow charge the battery page 164 once a month 10 Wash and dry your PWC Apply fiberglass marine wax to the hull and deck 11 Lubricate the moving parts page 138 12 Store your PWC in an...

Page 183: ...smoothly without sticking and snaps shut automatically when it is released in all steering positions 5 Lubricate the moving parts page 138 6 Before starting remove the seat and front storage box to v...

Page 184: ...oseness Continue flushing until the antifreeze solution stops coming out Use containers to collect the solution and dispose of it in an approved manner page 178 9 Install the bilge drain plugs Check t...

Page 185: ...e sure all compartments covers and the seat are secure and the reverse bucket is up Use tie downs on the bow and stern eyelets to secure your PWC to the trailer Do not route a tie down or rope over th...

Page 186: ...our air intake and exhaust systems Such modifications not only increase noise they also reduce engine performance and may be illegal Refuel Carefully If you pump gasoline at a dock take care not to sp...

Page 187: ...urt refuse workers and contaminate our drinking water lakes rivers and oceans Before changing your oil make sure you have the proper containers Put oil and other toxic wastes in separate sealed contai...

Page 188: ...Tips 180...

Page 189: ...uidelines 182 If Your Engine Quits or Won t Start 183 If Your Engine Overheats 186 If the Low Oil Pressure Indicator Lights 187 If a Fuse Blows 188 If You Have a Collision 192 If Your PWC Must Be Towe...

Page 190: ...please follow these guidelines Always put personal safety first head back to land Take time to assess the situation and your options before deciding what to do If the problem is relatively minor and...

Page 191: ...ing information may help you If you can t correct the problem see your Honda PWC dealer While some checks and procedures can be performed on the water most require returning to land If your PWC won t...

Page 192: ...OSSIBLE CAUSE blown fuse battery lead loose dead battery faulty starter motor lock clip not inserted ID lock system not deactivated SYMPTOM Starter motor doesn t operate WHAT TO DO Fill the fuel tank...

Page 193: ...er Check the cooling water bypass outlet If water is not flowing shut off the engine Refer to If Your Engine Overheats page 186 Check the low oil pressure indicator Refer to If the Low Oil Pressure In...

Page 194: ...ot be restarted until the temperature drops Return to shore immediately and shut off the engine Allow it to cool Check inside of the hull If a large amount of bilge water is found check connection of...

Page 195: ...2 seconds If the oil pressure drops below a certain level engine revs are automatically limited to 3 000 rpm If the pressure continues dropping the engine will automatically shut off and cannot be res...

Page 196: ...t fuse box cover which fuse or fuses control that component Check those fuses first but check all the fuses before looking elsewhere for another possible cause of the problem Replace any blown fuses a...

Page 197: ...117 rear cover page 113 and the rear tray page 114 2 Remove the fuse box cover 2 ENGINE COMPARTMENT 1 main fuse 2 fuse box cover 4 spare main fuse 3 Pull the main fuse out If it is blown 3 install th...

Page 198: ...6 Install the rear tray page 114 rear cover page 113 and the seat page 117 If you do not have a spare fuse and you cannot ride the PWC without fixing the problem take a fuse of the same rating or a lo...

Page 199: ...s soon as you can Also remember to replace any spare fuses that were installed If the replacement fuse of the same rating burns out in a short time there is probably a serious electrical problem on yo...

Page 200: ...arefully inspect your PWC for damage and determine if it is safe to ride Check the tightness of critical nuts and bolts securing such parts as the handlebar throttle lever and jet pump steering nozzle...

Page 201: ...is three times the combined length of the towing boat and your PWC If you use a tow line take care to keep it away from the propeller of the towing boat The towing boat should slowly pull away from th...

Page 202: ...damage can be caused if the engine runs while your PWC is capsized This is another reason why it is important to always insert the lock clip in the engine stop button switch and wear the safety lanya...

Page 203: ...ar tray page 114 and check for flooding of engine compartment If the engine compartment is badly flooded do not start the engine and have someone tow your PWC to land Drain water from the engine compa...

Page 204: ...ect the ignition coils to the ignition coil connectors 6 Disconnect the injector connectors 7 Open the throttle fully 8 Press the start button for 15 seconds Continue this procedure until water stops...

Page 205: ...se severe engine damage If a Honda PWC dealer is not available 1 Change the engine oil and filter page 130 2 Using the flushing procedure page 154 run the engine for at least 10 minutes to remove any...

Page 206: ...opulsion system is clogged by weeds or other debris you may experience one or two problems Reduced water jet thrust may slow your water speed even as you increase engine rpm with the throttle lever Th...

Page 207: ...ur PWC clockwise from the rear 90 max to its right side Do not push the engine start button Rotating the personal watercraft counterclockwise to its left side and maintaining this position while clean...

Page 208: ...if you use an automobile battery The greater amperage of an automobile battery when the car engine is running can damage your PWC s electrical system Do not charge the battery while it is installed in...

Page 209: ...ontains dimensions capacities and other technical data plus information on government requirements and how to break in your PWC Vehicle Identification 202 Specifications 205 Break in Guidelines 209 Em...

Page 210: ...tion at the rear of this manual Also record these identification numbers with your other important documents at home in case your PWC is stolen Federal law requires that all PWC be registered and numb...

Page 211: ...2 is located on the hull at the right side of the PWC RIGHT SIDE 2 hull identification number HIN The engine number 3 is stamped on the top of the oil tank UNDER SEAT 3 engine number Technical Informa...

Page 212: ...e color label 4 is attached behind the front hood The color code is helpful when ordering replacement parts You may record the color and code in the Quick Reference section at the rear of this manual...

Page 213: ...24 6 kg ARX1200T2 ARX1200N2 fuel recommendation fuel tank capacity engine oil capacity unleaded premium gasoline pump octane number of 91 or higher 16 64 US gal 63 0R Fuel Lubricants after disassembly...

Page 214: ...cant cont d engine oil recommendation lubricant cooling system API Service Classification SG or higher except oils labeled as energy conserving on the API service label SAE 10W 40 JASO 4T Standard MA...

Page 215: ...ttle 9 25 US gal hour 35 0R hour at full throttle cruising range ARX1200T2 ARX1200N2 1 2 hours at full throttle 1 8 hours at full throttle engine type displacement bore stroke spark plug valve clearan...

Page 216: ...ess steel jet pump type minimum level for jet pump operation impeller Propulsion System Hull hull material fiberglass reinforced plastic Electrical battery 12 V 18 AH generator 0 31 kW 5 000 rpm Fuses...

Page 217: ...sible speed slightly above idle speed During the next 15 minutes Run at varying rpm never exceeding 3 000 rpm During the following 15 minutes Run at varying rpm never exceeding 4 000 rpm During the re...

Page 218: ...written instructions describing the operation and maintenance of emission control systems The following instructions and procedures must be followed in order to keep the emissions from your Honda engi...

Page 219: ...n control information label 1 is attached on the cylinder head Source of Exhaust Emissions The combustion process produces carbon monoxide CO oxides of nitrogen NOx and hydrocarbons HC Control of oxid...

Page 220: ...e amount of HC CO and NOx produced Crankcase Emission Control System The engine is equipped with a closed crankcase system to prevent discharging crankcase emissions into the atmosphere Blow by gas is...

Page 221: ...e Engines This engine has been certified as a The Symbol for Cleaner Marine Engines Cleaner Air and Water for a healthier lifestyle and environment Better Fuel Economy burns up to 30 40 percent less g...

Page 222: ...standards have 75 lower emissions than conventional carbureted two stroke engines These engines are equivalent to the U S EPA s 2006 standards for marine engines Two Stars Very Low Emission The two st...

Page 223: ...ines meeting these standards have 65 lower emissions than One Star Low Emission engines Four Stars Super Ultra Low Emission The four star label identifies engines that meet the Air Resources Board s S...

Page 224: ...e it is unleaded and meets the minimum octane rating requirement Before using an oxygenated fuel try to confirm the fuel s contents Some states provinces require this information to be posted on the p...

Page 225: ...r and plastic parts of your fuel system If you notice any undesirable operating symptoms try another service station or switch to another brand of gasoline Fuel system damage or performance problems r...

Page 226: ...Technical Information 218...

Page 227: ...s information on your warranty and how to get an official Honda service manual Authorized Manuals 220 Warranty Coverage 223 Warranty Service 224 Contacting Honda 225 Your Honda PWC Dealer 226 The Hond...

Page 228: ...on and basic service information for various systems on this PWC These Honda manuals are written for the professional technician but most mechanically capable owners should find them easy to use if th...

Page 229: ...eck or money order or charge to your credit card Mail to Helm Inc at the address shown on the back of this order form Canada See your Honda PWC dealer to order authorized manuals Publication item No I...

Page 230: ...anies please provide dealer or company name and also the name of the person to whose attention the shipment should be sent Customer Name Attention Street Address No P O Box Number Apartment Number Cit...

Page 231: ...your Warranties Booklet It is important to realize that your warranty applies to defects in material or workmanship of your Honda Your warranty coverage does not apply to normal wear or deterioration...

Page 232: ...ults of the inspection If the problem is covered under warranty your dealer will perform the warranty repairs for you If you have questions about warranty coverage or the nature of the repair it is be...

Page 233: ...ed That s why it s important to work to resolve any differences at the dealership level If you wish to comment on your experiences with your Honda or with your Honda PWC dealer please send your commen...

Page 234: ...artment offers Genuine Honda parts Pro Honda products Honda Genuine accessories The same quality that went into your Honda can be found in Genuine Honda replacement parts You ll also find comparable q...

Page 235: ...ng as your Honda is aboard or in tow Vehicle transport to the nearest Honda dealer or service center if necessary An exclusive HRCA website complete with access to the official Honda Common Service Ma...

Page 236: ...e U S C G receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However the U S C G cann...

Page 237: ...Consumer Information 229...

Page 238: ...tor 29 Low Battery Voltage Indicator 30 Fuel Gauge and Low Fuel Indicator 31 Digital Clock 32 Controls Features 34 ID Lock System 34 Limit Mode 39 Start Button 40 Engine Stop Button Switch 40 Safety L...

Page 239: ...ed Engine 77 How to Stop the Engine 78 Launching Boarding Your PWC 80 Launching from a Ramp 80 Boarding from a Dock 81 Boarding in Shallow Water 82 Boarding in Deep Water 83 Boarding with a Passenger...

Page 240: ...l 117 Service Procedures Fluids Filters Lubricants Fuel 119 Engine Oil Filter 122 Air Filter 135 Lubrication 138 Engine Throttle 145 Engine Idle Speed 148 Spark Plugs 149 Engine Cooling System 153 Hul...

Page 241: ...s Submerged 196 If the Intake or Propulsion System Is Clogged 198 If Your Battery Is Low or Dead 200 TECHNICAL INFORMATION 201 Vehicle Identification 202 Specifications 205 Break in Guidelines 209 Emi...

Page 242: ...boarding from a dock 81 in deep water 83 in shallow water 82 with a passenger 85 break in guidelines 209 button ID No 27 ID SET 27 MODE 26 SET 26 capacity fuel 120 capsize if you 194 care appearance 1...

Page 243: ...g system 153 flooded 77 idle speed 148 low oil pressure 187 number 203 oil 124 overheats 186 start button 40 starting 74 stop button switch 40 stopping 93 won t start 183 environment 178 eyelets bow a...

Page 244: ...Club 227 service manual 220 ID lock system 34 No button 27 SET button 27 identification hull 206 idle speed engine 148 indicator engine cooling water temperature 22 29 limit mode 22 39 low battery vo...

Page 245: ...ing from a ramp 80 limit mode 39 limit weight 61 load limits 61 loading guidelines 62 locations component instuments and controls 13 maintenance 110 lubrication 138 maintenance importance 102 post rid...

Page 246: ...6 owner s manual storage 116 oxygenated fuels 216 plugs spark 149 post ride maintenance 97 pre ride inspection 56 problems unexpected 181 propulsion PWC 69 protective apparel 52 removal rear cover 113...

Page 247: ...ons 68 schedule maintenance 105 seat removal 117 serial numbers 202 service customer 225 manuals 220 warranty 224 spark plugs 149 specifications 205 speedometer 25 star label 213 start button 40 start...

Page 248: ...ining rider 55 transporting your PWC 177 trim lever 43 tripmeter 24 troubleshooting starting 183 turning 88 vehicle identification 202 warranty coverage 223 extended 223 service 224 washing your PWC 1...

Page 249: ...he most expensive component to repair Proper maintenance especially the use of the recommended fluids and filters prevents premature wear and damage Frequent causes of costly repairs are Engine oil Ch...

Page 250: ...amage from water especially salt water in the engine compartment Jet pump water intake Avoid debris such as sand weeds or rocks which can damage the propulsion system Improper towing Always tow your P...

Page 251: ...Quick Reference Quick Reference Registration No Hull Identification No Engine Identification No Color Label Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Mgr...

Page 252: ...atches engine compartment engine oil fuel and oil leaks bilge reverse system start check fuel level handlebar throttle lever lock clip Unleaded premium gasoline pump octane number 91 or higher 16 64 U...

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