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The vehicle pictured on the front cover may not match your vehicle.

No part of this publication may be reproduced without written
permission.

This publication includes the latest production information available
before printing. Honda Motor Co., Ltd. reserves the right to make
changes at any time without notice and without incurring any obligation.

This manual should be considered a permanent part of the ATV and
should remain with the ATV when it is resold.

Honda Motor Co., Ltd. 2008

This Owner’s Manual covers the

,

, and

models. You may find descriptions of equipment and

features that are not on your particular model. All illustrations are based
on the

model.

TRX500FA

TRX500FPA

TRX500FA TRX500FGA

08/03/18 18:17:46 31HN2680 0001 

Summary of Contents for 2009 TRX500FA

Page 1: ...reserves the right to make changes at any time without notice and without incurring any obligation This manual should be considered a permanent part of the ATV and should remain with the ATV when it...

Page 2: ...ly It conforms to US EPA Noise Emission regulations but does not conform to Federal Motor Vehicle Safety Standards or US EPA On Highway Exhaust Emission regulations and operation on public streets roa...

Page 3: ...his manual We also recommend that you read this owner s manual before you ride It s full of facts instructions safety information and helpful tips To make it easy to use the manual contains a detailed...

Page 4: ...ive harm If you have any questions or if you ever need special service or repairs remember that your Honda dealer knows your ATV best and is dedicated to your complete satisfaction You may also want t...

Page 5: ...important responsibility To help you make informed decisions about safety we have provided operating procedures and other information on labels and in this manual This information alerts you to potent...

Page 6: ...u don t follow instructions A Few Words About Safety A Few Words About Safety Safety Headings Safety Section Instructions These signal words mean such as Important Safety Reminders or Important Safety...

Page 7: ...nformation you should know plus a look at the safety related labels on your ATV The location and function of indicators and controls on your ATV and operating instructions for various controls and fea...

Page 8: ...intenance schedule and instructions for specific maintenance and adjustment items How to store and transport your ATV and how to be an environmentally responsible rider What to do if you have a flat t...

Page 9: ......

Page 10: ...ost important information and recommendations to help you ride your ATV safely Please take a few moments to read these pages This section also includes information about the location of safety labels...

Page 11: ...important The minimum recommended age for this ATV model is 16 Children under age 16 should never operate this vehicle Refer to the age warnings provided in this manual and on the ATV Your ATV is desi...

Page 12: ...road Continually read the terrain for unexpected turns drop offs rocks ruts and other hazards Always keep your speed low enough to allow time to see and react to hazards Even if you have ridden other...

Page 13: ...ake good judgments and ride safely Alcohol and riding don t mix Even one drink can reduce your ability to respond to changing conditions and your reaction time gets worse with every additional drink S...

Page 14: ...the vehicle If a label comes off or becomes hard to read contact your Honda dealer for replacements Your ATV comes with a hang tag and several labels containing important safety information Anyone wh...

Page 15: ...6 Safety Labels ATV Safety...

Page 16: ...TRX500FA FGA TRX500FPA 7 Safety Labels ATV Safety...

Page 17: ...For Canada 8 Safety Labels ATV Safety...

Page 18: ...this page are described in this section Instructions for other components are presented in other sections of this manual where they will be most useful cont d Operation Component Locations Indicators...

Page 19: ...op Switch Headlight Switch Headlight Dimmer Switch Starting Primer Knob Recoil Starter Throttle Lever Gearshift Switch Front Brake Lever Rear Brake Lever Rear Brake Pedal Parking Brake Flag Pole Brack...

Page 20: ...t switch choke knob gearshift switches shift lever ignition switch 2WD 4WD select switch rear brake lever parking brake lever headlight switch headlight dimmer switch parking brake lock lever front br...

Page 21: ...rear brake pedal front cargo rack starting primer knob seat lock lever rear cargo rack recoil starter 12 Instruments Controls Operation Component Locations...

Page 22: ...accessory socket utility box flag pole bracket trailer hitch fuel valve storage compartment 13 Instruments Controls Operation Component Locations...

Page 23: ...tor 7 multi function display 8 hour select button TRX500FA 9 minute select button TRX500FA 10 adjust button TRX500FA 14 Indicators Displays Instruments Controls The indicators and displays on your ATV...

Page 24: ...ulti function display 11 digital clock hourmeter select button TRX500FGA FPA 12 GPS button TRX500FGA 13 WP button TRX500FGA 14 PS Electric Power Steering indicator TRX500FPA 16 2 17 15 16 15 GPS WP bu...

Page 25: ...tors does not come on when it should have your Honda dealer check for problems When applicable the reverse or neutral indicators come on when you turn the ignition switch ON and remain on until you sh...

Page 26: ...switch is turned ON the multi function display will temporarily show all the modes and digital segments so you can make sure the liquid crystal display is functioning properly The displays are identi...

Page 27: ...lect system See your Honda dealer as soon as possible 4WD indicator Lights when engine oil and or coolant temperature is high enough to adversely affect the service life of the engine If the high oil...

Page 28: ...s when specified maintenance interval for engine oil change is reached page Shows accumulated mileage page Tripmeter Odometer Shows mileage per trip page Hourmeter Shows hours and tenths of hours of e...

Page 29: ...ower Steering indicator GPS WP button Lights when there is an abnormality in the PS Electric Power Steering system See page This button is used to select the GPS navigation mode and input a waypoint o...

Page 30: ...0FGA FPA For TRX500FGA FPA 21 Multi function Display Indicators Displays Instruments Controls The multi function display includes the following functions The digital clock will reset if the battery is...

Page 31: ...tor Indicators Displays Instruments Controls The drive mode indicator shows the selected drive mode when the ignition switch is in the ON position LOW indicator will be displayed when the shift lever...

Page 32: ...en the ignition switch is in the ON position The indicator displays N for neutral R for reverse D for drive L for low and 1 5 for the five forward positions in the ESP mode will be displayed on the ge...

Page 33: ...rols The oil change indicator appears in the display when the mileage or operating hours on your ATV approaches the oil change interval specified on the maintenance schedule To reset the indicator pre...

Page 34: ...trols To reset the indicator press and hold both the odometer tripmeter select button and digital clock hourmeter select button for more than 2 seconds The indicator will disappear If the oil is chang...

Page 35: ...s two sub modes tripmeter A and tripmeter B The odometer registers total distance traveled in miles while the ignition switch is ON The tripmeter shows mileage per trip while the ignition is ON To cha...

Page 36: ...tripmeter The odometer registers total distance traveled in miles or kilometers Canada while the ignition is ON The tripmeter shows mileage per trip while the ignition is ON To change the display from...

Page 37: ...s Instruments Controls To change the display from the digital clock to the hourmeter press and release the digital clock hourmeter select button The hourmeter mark will appear The hourmeter shows accu...

Page 38: ...me press and release the minute select button To advance the minute display automatically press and hold the minute select button After 2 seconds the minute display will begin advancing Release the bu...

Page 39: ...mode with the hour display flashing To advance the hour display one unit at a time press and release the plus button or minus button To advance the hour display automatically press and hold the plus b...

Page 40: ...hour appears The minutes display will be flashing To advance the minute display one unit at a time press and release the plus button or minus button To advance the minute display automatically press...

Page 41: ...ments Controls When segment RES flashes you should refill the tank as soon as possible The amount of fuel remaining when the flashing starts is approximately The fuel gauge liquid crystal display show...

Page 42: ...ing Reserve Fuel Remember to check that the fuel valve is in the ON position each time you refuel If the fuel valve is left in the RES position you may run out of fuel with no reserve For complete inf...

Page 43: ...A A B B 1 choke knob A fully ON B fully OFF CENTER OF HANDLEBAR 1 34 Choke Knob Controls Features Instruments Controls The choke knob may be used when starting the engine See page 1 113...

Page 44: ...ER OF HANDLEBAR 1 ignition switch 1 OFF ON ON OFF Key Position Function 35 Ignition Switch Controls Features Instruments Controls The ignition switch is used for starting and stopping the engine page...

Page 45: ...LEFT SIDE OF FUEL TANK 1 36 Shift Lever Controls Features Instruments Controls Shifting Gears Riding in Reverse The shift lever has four positions low L drive D neutral N and reverse R See page and p...

Page 46: ...1 drive mode select switch RIGHT HANDLEBER 1 37 Drive Mode Select Switch Controls Features Instruments Controls Shifting Gears The drive mode select switch has two positions AUTO and ESP See page 118...

Page 47: ...D 4WD select switch is located above the throttle lever To select the drive mode slide the 2WD 4WD select switch to the desired position To check your present drive mode look at the 4WD indicator 2WD...

Page 48: ...tarter motor will not operate if the engine stop switch is in the OFF position when the start button is pushed The engine stop switch is used to stop the engine in an emergency To operate slide the sw...

Page 49: ...ols The headlight switch is used to turn the headlights and assist headlight ON or OFF To operate turn the switch to ON or OFF The headlight dimmer switch is used to change between the high and low be...

Page 50: ...tures Instruments Controls Starting Procedure Using the Recoil Starter The starting primer knob is located on the carburetor float bowl The knob may be used when starting the engine in extremely cold...

Page 51: ...ures Instruments Controls The throttle controls engine rpm speed To increase engine rpm press the throttle lever with your thumb To reduce engine rpm release pressure on the throttle lever The throttl...

Page 52: ...trols Shifting Gears Two gearshift switches are used in the manual shift ESP mode These switches are used to select the next higher or lower gear in the transmission To operate press the upshift switc...

Page 53: ...ATV To operate pull the lever For information on braking techniques see page The rear brake lever is used to slow or stop your ATV To operate pull the lever For information on braking techniques see p...

Page 54: ...parking brake lever allows it to be used as a parking brake To operate first squeeze the rear brake lever parking brake lever using your left hand and then lock it with the lock lever using your righ...

Page 55: ...tures Instruments Controls Flag poles are optional equipment available from your Honda dealer To mount a pole in the bracket follow the instructions that come with the flag pole kit Flag poles are req...

Page 56: ...railer hitch is located on the rear axle housing To use the hitch you ll need a proper size ball as specified by the trailer manufacturer To attach the ball and properly hook up a trailer follow the t...

Page 57: ...ch as an automobile cigarette lighter because it can damage the socket The accessory socket is attached to the left side under the assist headlight You can use the accessory socket to power a trouble...

Page 58: ...e accessory socket otherwise you may drain the battery The accessory socket s rated capacity is DC 12V 120 Watts 10A or less If you exceed this limit you may blow a fuse See page When you are done usi...

Page 59: ...o open To close The utility box is located on the left side of the front fender You may store small lightweight items in the box Lift the D ring on the quick release fastener Turn it counterclockwise...

Page 60: ...3 rubber strap 3 51 Storage Compartment Controls Features Instruments Controls The storage compartment is located below the rear cargo rack To open the compartment unhook the rubber strap Be careful n...

Page 61: ...sist The steering will perform as a normal non PS system during this brief period After cooling down it will then return to normal PS operation The PS indicator should light when the ignition switch i...

Page 62: ...stem Start up Position Fix System Failure to Display a Position Fix Satellite Status GPS Mode GPS Mode Display Waypoint Number Display Direction to Waypoint Display Distance to Waypoint Advanced Waypo...

Page 63: ...misphere 0 latitude equator 54 Introduction GPScape System Any location on Earth may be described by two positioning coordinates These two coordinates measured by degrees minutes and seconds are latit...

Page 64: ...e 0 longitude Greenwich England 55 GPScape System Introduction Longitudes also called meridians are vertical circles extended from the North Pole to the South Pole The zero degree longitude which pass...

Page 65: ...titude and longitude GPScape also calculates altitude above sea level The primary uses of your GPScape System are inputting the latitude and longitude of a destination as a waypoint using the system t...

Page 66: ...y Information Also be aware that the system can distract your attention from operating your ATV if you focus too much on the display or operate the system s controls while riding Do not look at the di...

Page 67: ...which your navigation system must constantly compensate This can cause occasional positioning errors of up to several hundred feet Since GPScape receives information from satellites orbiting the Earth...

Page 68: ...Position Fix The GPScape System uses satellite information to compute your present position called a position fix Depending on the elapsed time since the ignition was last switched OFF there are three...

Page 69: ...gnition switch OFF If the receiver does not get a position fix within about 8 minutes flashing antenna mark as shown in the illustration make sure there are no overhead obstructions building trees can...

Page 70: ...GPScape System System Start up Reconnect the negative terminal lead and install in the reverse order of removal If you can not obtain a position fix after performing this procedure see your Honda deal...

Page 71: ...D Navigation The system has determined latitude longitude and altitude The receiver is ready to provide navigational information 1 1 satellite status signal strength indicator Display Status 62 Satell...

Page 72: ...2 2 GPS mark 63 Satellite Status GPScape System If the GPS mark blinks as shown in the illustration See your Honda dealer to check and restore the GPScape System 2...

Page 73: ...n use GPScape to show you the direction of any selected waypoint and how far you are from that waypoint via straight line travel You may mark such waypoints as home base camp your favorite riding fish...

Page 74: ...PS mode also displays an electronic arrow to indicate the direction to the selected waypoint Any time you are not in the GPS mode the compass direction indicator will function while your ATV is moving...

Page 75: ...he display to odometer or tripmeter press and release the odometer tripmeter select button while the display is in the GPS mode The display will change to the previous display mode odometer or tripmet...

Page 76: ...er 3 distance to waypoint 4 direction to waypoint 5 GPS mark 6 6 signal strength indicator 2 4 1 2 3 4 GPS Function Digital Readout 67 GPS Mode Display GPS Mode GPScape System The GPS mode display inc...

Page 77: ...us button To select a lower waypoint number press and release the minus button To fast scroll press and hold the plus or minus button until the desired waypoint number appears A waypoint number appear...

Page 78: ...e directions While operating in reverse GPS will continue to direct you as if your ATV is still moving in a forward direction However the system will calculate an accurate distance and display a direc...

Page 79: ...ection to waypoint display will disappear as shown in the illustration and the antenna mark will flash The distance to waypoint display will continue to display the last value shown before the loss of...

Page 80: ...int GPS Mode GPScape System The distance to waypoint display shows the straight line distance from your present location to the waypoint The distance range display shows three numerals with a floating...

Page 81: ...put desired destinations Press and hold the WP button for about 2 seconds until the waypoint number and waypoint distance flash Then release the button To select a higher waypoint number press and rel...

Page 82: ...rk your present position tap do not hold the WP button The waypoint will not be set unless the WP button is pressed a second time Do not hold the WP button down This will cause the system to transitio...

Page 83: ...ess and release the plus button To select a lower waypoint number press and release the minus button To fast scroll press and hold the plus or minus button until the desired waypoint number appears Us...

Page 84: ...the calculated waypoint location may not be as accurate as 3D Navigation Within 5 seconds to mark your present position tap do not hold the GPS WP button The waypoint will not be set unless the GPS WP...

Page 85: ...degrees 1 2 3 4 1 2 3 4 1 2 3 4 1 waypoint number 2 plus button 3 minus button 4 WP button 5 waypoint distance 5 For TRX500FGA Advanced Latitude Longitude Entry Sequence 76 Advanced Waypoint Selectio...

Page 86: ...n to select the GPS mode page Press and hold the WP button for about 2 seconds until the waypoint number and waypoint distance flash Then release the button Tap do not hold the WP button The degree wi...

Page 87: ...and enter the minutes follow the same procedure used in steps To select and enter the seconds follow the same procedure used in steps To select your entry To select the tenths of a second To fast chan...

Page 88: ...direction indicator will flash Eastern Longitude or Western Longitude To switch to the other hemisphere press either the plus or minus button To enter the longitude coordinates follow the same procedu...

Page 89: ...dvance Waypoint Selection Advance Waypoint Selection Follow steps under page and overwrite your previous waypoint Follow steps under page Within 5 seconds press and hold the GPS button and WP button f...

Page 90: ...3 4 2 1 GPS WP button 2 waypoint number 3 plus button 4 minus button 5 waypoint distance For TRX500FPA 81 GPS Mode GPScape System cont d To input a waypoint value using latitude and longitude coordin...

Page 91: ...to select the GPS mode page Press and hold the GPS WP button for about 2 seconds until the waypoint number and waypoint distance flash Then release the button While the display is still blinking pres...

Page 92: ...ts of 10 press and hold the plus button to increase or the minus button to decrease until the desired entry appears To increase tap the plus button cont d To increase tap the plus button To enter the...

Page 93: ...r back up in the sequence to make a correction To enter the displayed tenths of a second in the system tap do not hold the GPS WP button until LON appears above the WP mark The compass direction indic...

Page 94: ...Advance Waypoint Selection Advance Waypoint Selection Follow steps under page and overwrite your previous waypoint Follow steps under page Follow steps and under page Within 5 seconds press and hold...

Page 95: ...nd minutes Press and hold the WP button until the display begins blinking If your current position is not already marked mark it page While the display is still blinking press and hold the GPS WP butt...

Page 96: ...e Instead you will see the direction to waypoint arrow as long as your ATV is moving one mph or faster The compass direction indicator displays 8 possible directions The compass direction indicator sh...

Page 97: ...a position fix because of a large obstacle nearby or overhead the compass direction indicator will disappear as shown in the illustration and the antenna mark will flash If the receiver reacquires a p...

Page 98: ...UT universal time formerly referred to as Greenwich Mean Time and then calculating your local time The automatic digital clock adjustment will start to function about 1 minute after your ATV s batter...

Page 99: ...90 GPScape System...

Page 100: ...adjustments to make for your comfort convenience or safety This section also includes important information about loading Are You Ready to Ride Protective Apparel Rider Training Age Recommendation No...

Page 101: ...ection and other protective clothing You don t have any alcohol or drugs in your system For your safety we strongly recommend that you always wear an approved motorcycle helmet eye protection boots gl...

Page 102: ...ng An open face helmet offers some protection but a full face helmet offers more Regardless of the style look for a DOT Department of Transportation sticker on any helmet you buy USA only Always wear...

Page 103: ...for the ATV Rider Developing your riding skills is an on going process Even if you have ridden other ATVs take time to become familiar with how this ATV works and handles Practice riding the ATV in a...

Page 104: ...cause a crash and you or your passenger could be injured or killed Never carry a passenger on this ATV 95 Age Recommendation No Passengers Are You Ready to Ride Before Riding The minimum recommended a...

Page 105: ...ume alcohol or drugs before or while operating this ATV 96 No Alcohol or Drugs Before Riding Are You Ready to Ride Alcohol drugs and ATVs don t mix Even a small amount of alcohol can impair your abili...

Page 106: ...and make sure any problem you find is corrected A pre ride inspection is a must not only for safety but because having a breakdown or even a flat tire can be a major inconvenience If your ATV has ove...

Page 107: ...Check for and remove any dirt vegetation or other debris that could be a fire hazard or interfere with the proper operation of the vehicle Check for deposits in the drain tube If necessary clean the t...

Page 108: ...s page Check for proper function page Check for proper function page Check the freeplay and adjust if needed Press the throttle to make sure it moves smoothly without sticking and snaps shut automatic...

Page 109: ...terfere with your balance and control of the ATV In addition exceeding the weight limits or carrying an unbalanced load can seriously affect your ATV s handling braking and stability Adding accessorie...

Page 110: ...wing load limits apply to standard equipment only Modifying your ATV using non standard equipment or riding on terrain that is not flat and smooth could further reduce these limits includes the weight...

Page 111: ...by tying a rope or cable to the rear rack Load cargo on the rear rack as far forward as possible Make sure cargo on the front rack does not interfere with handlebar movement Do not allow cargo to ext...

Page 112: ...y designed and tested for your ATV Because Honda cannot test all other accessories you must be personally responsible for proper selection installation and use of non Honda accessories Check with your...

Page 113: ...d seriously impair your ATV s handling stability and braking making it unsafe to ride We also advise you not to make any modifications or remove any equipment such as the USDA qualified spark arrester...

Page 114: ...refer to Break in Guidelines page For information about carburetor adjustment for riding at high altitude see page cont d Shifting Gears Riding in Reverse Flooded Engine Stalled Engine How to Stop th...

Page 115: ...eration Riding Braking Riding Your ATV Parking Making Turns Skidding or Sliding Riding Up Hills Riding Down Hills Crossing or Turning on Hills or Slopes Riding Over Obstacles Riding Through Water 127...

Page 116: ...ge 1 and the section beginning on page Even if you have ridden other ATVs take time to become familiar with how this ATV works and handles Practice in a safe area until you build your skills and get a...

Page 117: ...d Feet on Controls Safe Riding Precautions Basic Operation Riding You should never ride your ATV on public streets roads or highways even if they are not paved Drivers of street vehicles may have diff...

Page 118: ...terrain visibility and other operating conditions and your experience 1 footpeg 1 109 Control Speed Safe Riding Precautions Basic Operation Riding Riding at excessive speed increases the chance of an...

Page 119: ...rrain Always be alert to changing terrain conditions when operating the ATV 110 Use Care on Unfamiliar or Rough Terrain Safe Riding Precautions Basic Operation Riding Before riding in a new area alway...

Page 120: ...n these kinds of terrain Attempting wheelies jumps and other stunts increases the chance of an accident including an overturn Never attempt stunts such as wheelies or jumps Don t try to show off 111 D...

Page 121: ...operating the engine in an enclosed area such as a garage Your ATV s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death Before star...

Page 122: ...it runs smoothly and responds to the throttle with the choke knob in the fully OFF position If idling is unstable open the throttle slightly Normal Air Temperature 10 35 C 50 95 F If the engine is col...

Page 123: ...life of the engine High Air Temperature 35 C 95 F or above Do not use the choke Low Air Temperature 10 C 50 F or below Follow the procedure for Do not race the engine during the warm up period Racing...

Page 124: ...start wait 10 seconds then follow the procedure page If the engine still won t start refer to page You can restart the engine while the vehicle is stopped by squeezing the front brake lever and pressi...

Page 125: ...indicator lights then turn the ignition switch OFF The engine stop switch should normally remain in the RUN position even when the engine is OFF If your ATV is stopped with the engine stop switch OFF...

Page 126: ...o operate the recoil starter If the starter grip does not return smoothly because of dirt in the assembly see your Honda dealer After the engine starts allow the starter grip to return slowly Grasp th...

Page 127: ...t the desired mode with the drive mode select switch page Automatic shift AUTO mode Use this mode for everyday riding The transmission automatically adjusts to keep the engine at the best speed for ri...

Page 128: ...cted position and the drive mode indicator shows LOW and ESP Use this position to get more power when climbing and for maximum engine braking when going down steep hills When the shift lever is in the...

Page 129: ...tank To shift the shift lever bring the ATV to a complete stop For most shifts move the shift lever without pushing the release button You must push the release button before moving the shift lever i...

Page 130: ...Basic Operation Riding The drive mode select switch is located on the right handlebar To select the drive mode bring the ATV to a complete stop and turn the drive mode select switch The mode will not...

Page 131: ...hift switch A press 122 Shifting Gears Basic Operation Riding Two gearshift switches are located next to the left handlebar grip upshift and downshift To upshift the transmission press the upshift swi...

Page 132: ...5th top position To downshift press the downshift switch once Remember to close the throttle each time you shift to the next lower position Release the rear brake lever and increase engine speed by g...

Page 133: ...re you feel the engine laboring lugging at low rpm Avoid downshifting to help slow your ATV when engine rpm is high Downshifting when engine speed is near its allowable maximum may over rev the engine...

Page 134: ...hich helps the vehicle to maintain a safe speed while riding in reverse gear cont d If you need to ride in reverse make sure the area behind you is clear and only operate the ATV at low speed While pu...

Page 135: ...opping in reverse gear 126 Riding in Reverse Basic Operation Riding To shift out of reverse and into neutral shift the shift lever into N neutral gear To stop close the throttle and gradually apply bo...

Page 136: ...until you regain control then reapply the brakes more gently When possible reduce your speed or complete braking before entering a turn Avoid braking or closing the throttle quickly while turning Eit...

Page 137: ...compression braking by downshifting in the ESP mode with intermittent use of both brakes Continuous brake application can overheat the brakes and reduce their effectiveness For information on how to a...

Page 138: ...in this owner s manual Practice turning at low speeds before attempting to turn at faster speeds Do not turn at excessive speeds 129 Making Turns Basic Operation Riding Riding Your ATV Learn how to tu...

Page 139: ...rating from a full stop To make a sharp turn at low speed It helps to shift your body slightly forward on the seat and lean inside as you steer the handlebar Shifting weight forward allows the rear wh...

Page 140: ...Basic Operation Riding The terrain surface can be a major factor affecting turns Skidding during a turn is more likely to occur on slippery surfaces such as snow ice mud and loose gravel If you skid...

Page 141: ...ding The ATV s ability to safely climb hills largely depends on the rider s skill and judgment Begin by practicing on smooth gentle slopes As you gain experience you ll learn the hazards and your own...

Page 142: ...u start up any hill To climb a hill take a running start in an appropriate gear and speed for the conditions Maintain a steady speed as you ascend the hill Never open the throttle suddenly or make sud...

Page 143: ...ft into neutral set the parking brake and turn the engine off Then assess the situation If the ATV starts rolling backwards before you begin braking Keep your weight uphill Carefully apply the front b...

Page 144: ...ot too steep and you have good footing you may be able to walk the ATV back down the hill Make sure your intended path is clear in case you lose control of the ATV Stand with your body facing downhill...

Page 145: ...cribed in this owner s manual 136 Riding Down Hills Riding Your ATV Basic Operation Riding It s usually advisable to descend hills with the ATV pointed straight downhill Avoid angles that would cause...

Page 146: ...h your arms extended and braced against the handlebar then go down slowly with the throttle closed Riding on hills or slopes is different from riding on level terrain Be careful when riding on any hil...

Page 147: ...f the seat and lean toward the uphill side On a slippery or loose surface you may also need to steer slightly uphill to maintain a straight course across the slope Avoid crossing hills that are excess...

Page 148: ...as described in this owner s manual 139 Riding Over Obstacles Riding Your ATV Basic Operation Riding Before operating in a new area check for obstacles Watch out for bumps rain ruts potholes and othe...

Page 149: ...y the brakes repeatedly until they dry out and operate normally Riding through water can make the brakes less effective than normal and may reduce stopping ability After leaving the water always test...

Page 150: ...the ATV begins to move either while sitting on it or after you dismount find a better parking location Turn the ignition switch OFF and release the brakes While holding the brakes set the parking brak...

Page 151: ...142 Basic Operation Riding...

Page 152: ...red service and step by step instructions for specific maintenance tasks You ll also find important safety precautions information on fuels and oils and tips for keeping your Honda looking good For in...

Page 153: ...Oil Filter Gear Case Oil Differential Oil Coolant Air Cleaner Throttle Carburetor Choke Cable Knob Engine Idle Speed Spark Plug Valves Spark Arrester Driveshaft Boots Engine Guard Skid Plates Tires B...

Page 154: ...od maintenance are especially important because your ATV is designed to be ridden over rough off road terrain To help you properly care for your ATV this section of the manual provides a Maintenance S...

Page 155: ...rform many of these tasks with the tools provided with your ATV Other tasks that are more difficult and require special tools are best performed by professionals Removing the wheels should normally be...

Page 156: ...Read the instructions before you begin and make sure you have the tools and skills required To reduce the possibility of a fire or explosion be careful when working around gasoline Use only non flamm...

Page 157: ...dule can be performed with basic mechanical skills and hand tools Procedures for these items are provided in this manual Other items involve more extensive procedures and may require special training...

Page 158: ...e more technical information and tools Consult your Honda dealer Should be serviced by your Honda dealer unless you have the proper tools and service data and are mechanically qualified Refer to the o...

Page 159: ...2 167 188 175 REGULAR ITEMS FREQUENCY WHICHEVER COMES FIRST INITIAL REGULAR INITIAL Every 600 mi 1 000 km 100 operating hours or 12 months R 100 mi 150 km 20 operating hours or 1 month R HOURS MAINT I...

Page 160: ...I I 600 1000 100 I I I I I I C I I 1200 2000 200 I I I I I I I I I C I I I I I Refer to page 217 171 173 198 206 201 207 198 216 195 193 209 ITEMS REGULAR INITIAL FREQUENCY WHICHEVER COMES FIRST HOUR...

Page 161: ...your ATV is properly maintained Retain detailed receipts to verify the maintenance was performed If the ATV is sold these receipts should be transferred with the ATV to the new owner Make sure whoever...

Page 162: ...front brake fluid reservoir choke knob fuel fill cap front brake lever rear brake lever parking brake lever throttle lever 153 Servicing Your Honda Maintenance Component Locations...

Page 163: ...gine oil filler cap air cleaner front brake caliper coolant reserve tank rear brake pedal differential oil filler cap differential oil drain bolt throttle stop screw engine idle speed front suspension...

Page 164: ...tank spark plug battery main fuse fuse box gear case oil drain bolt spark arrester gear case oil filler cap owner s manual tool kit air pressure gauge rear suspension spring pre load adjuster 155 Serv...

Page 165: ...ool kit is stored under the seat page After using the tools be sure to use the rubber band to fasten the tool kit securely An optional larger tool kit may be available Check with your Honda dealer s p...

Page 166: ...nda Be careful not to flood this area when washing your ATV The owner s manual should be stored in the plastic bag and fastened with the rubber band Your ATV provides storage for the owner s manual so...

Page 167: ...the seat until locks Installation Slide the seat back and lift it Removal Pull the seat lock lever at the right side of the seat Insert the prongs into the hooks on the frame and press the studs into...

Page 168: ...pump octane number For information on the use of oxygenated fuels see page Use of lower octane gasoline can cause persistent pinging or spark knock a loud rapping noise which if severe can lead to en...

Page 169: ...fueling Procedure Fuel Servicing Your Honda Safety Precautions Fuel tank capacity including reserve Reserve capacity Refer to on page The tank should be refilled as soon as possible after switching to...

Page 170: ...bottom of the filler neck Avoid over filling the tank There should be no fuel in the filler neck If the fuel valve was set to RES turn the fuel valve ON If you replace the fuel fill cap use only a Hon...

Page 171: ...ife Even the best oil wears out Changing oil helps get rid of dirt and deposits in the engine Operating the engine with old or dirty oil can damage your engine Running the engine with insufficient oil...

Page 172: ...lter Servicing Your Honda Suggested oils are equal in performance to SJ oils that are not labeled as energy conserving on the circular API service label Your ATV does not need oil additives Use the re...

Page 173: ...chart may be used when the average temperature in your riding area is within the indicated range JASO T 903 standard The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines...

Page 174: ...wing it in then remove the dipstick and check the oil level If the oil level is above the tip mark install the dipstick and proceed to the oil level check If the oil does not stick to the dipstick or...

Page 175: ...rfill Insert the dipstick without screwing it in then remove the dipstick and check the oil level The oil level should be between the upper level mark and the lower level mark on the dipstick Remove t...

Page 176: ...rmance requirements Use a new Honda Genuine oil filter specified for your model or a filter of equal quality cont d This procedure requires mechanical skill and professional tools such as a torque wre...

Page 177: ...Oil Filter Servicing Your Honda Install a New Engine Oil Filter Stop the engine place an oil drain pan under the oil tank and crankcase Remove the oil filler cap the drain plug and sealing washer on...

Page 178: ...bolt torque Remove the oil filter bolt and oil filter cover Let the remaining oil drain out Remove the oil filter from the cover Check the O rings are in good condition and then insert a new oil filte...

Page 179: ...d condition If necessary replace the sealing washer Install the drain bolts and tighten to the specified torque Oil tank drain bolt Crankcase drain bolt Fill the oil tank with the recommended grade oi...

Page 180: ...oil Honda shaft drive oil or equivalent 171 Oil Recommendation Changing Oil Gear Case Oil Servicing Your Honda Safety Precautions Change the oil with the gear case at normal operating temperature to a...

Page 181: ...g Remove the oil filler cap drain plug and sealing washer After the oil has completely drained reinstall the drain plug with a new sealing washer and tighten it to the specified torque Pour the draine...

Page 182: ...Honda shaft drive oil or equivalent 173 Oil Recommendation Changing Oil Differential Oil Servicing Your Honda Safety Precautions Change the oil with the differential at normal operating temperature t...

Page 183: ...rain pan under the oil drain plug Remove the oil filler cap drain plug and sealing washer After the oil has completely drained reinstall the drain plug with a new sealing washer and tighten it to the...

Page 184: ...rrosion Use Pro Honda HP coolant or an equivalent high quality ethylene glycol antifreeze containing corrosion protection inhibitors specifically recommended for use in aluminum engines Check the anti...

Page 185: ...ather Refer to on page Check the engine coolant level each day before operating your ATV and add if needed Make sure the vehicle is on level ground Remove the reserve tank cap Always add coolant to th...

Page 186: ...lacement Servicing Your Honda Coolant Safety Precautions You the Environment Improper disposal of drained fluids is harmful to the environment Refer to on page Coolant should be replaced by your Honda...

Page 187: ...pressured water can damage the radiator core Refer to on page Check the air passages for clogging or damage Remove insects mud or any obstruction with low water pressure Have the radiator checked by...

Page 188: ...will allow dirt dust mud and other impurities to pass into the engine Service the air cleaner more frequently if you ride in unusually wet or dusty areas Your Honda dealer can help you determine the c...

Page 189: ...DER SEAT 1 retainer clips 2 air cleaner housing cover 1 2 180 Cleaning Air Cleaner Servicing Your Honda Remove the seat page Unlatch the retainer clips Remove the air cleaner housing cover 1 2 3 1 2 1...

Page 190: ...if it is damaged Remove the sub air cleaner from the air cleaner joint Unscrew the clamp Remove the air cleaner from the air cleaner body Loosen the screw and remove the air cleaner assembly from the...

Page 191: ...oil into the air cleaner Gently squeeze out any excess oil To keep your hands dry place the air cleaner in a clean plastic bag before spreading the oil into the air cleaner Install the air cleaner on...

Page 192: ...1 dust cover 1 2 2 breather joint UNDER SEAT 183 Dust Cover Air Cleaner Servicing Your Honda Do not push the dust cover too far into the breather joint If the dust cover is dirty clean it 1 2...

Page 193: ...be serviced in accordance with the Maintenance Schedule Riding through water may require more frequent inspection If deposits can be seen in the drain tube the tube must be cleaned before starting the...

Page 194: ...Safety Precautions Refer to on page After adjustment check for smooth operation of the throttle lever from fully closed to fully open in all steering positions Tighten the lock nut and reinstall the...

Page 195: ...rom fully open to fully closed in all steering positions If there is a problem see your Honda dealer Inspect the condition of the throttle cables from the throttle lever down to the carburetor If the...

Page 196: ...187 Carburetor Choke Cable Knob Servicing Your Honda Safety Precautions Refer to on page Check the condition of the choke cable Check the operation of the choke knob If the cable is damaged or kinked...

Page 197: ...problems in your engine s fuel delivery system Adjusting the idle will not compensate for a fault elsewhere Adjust idle speed by turning the throttle stop screw Idle speed in neutral Park your ATV on...

Page 198: ...es spark plugs that have an iridium coated center electrode Be sure to observe the following when servicing the spark plugs Do not clean the spark plugs If an electrode is contaminated with accumulate...

Page 199: ...fits in the gap replace the plug with a new one Inspect the electrodes and center porcelain for deposits corrosion or carbon fouling If the corrosion or deposits are heavy replace the plug Using a spa...

Page 200: ...nt cross threading Tighten the spark plug If the old plug is good 1 8 turn after it seats If installing a new plug tighten it twice to prevent loosening First tighten the plug NGK turn after it seats...

Page 201: ...proficient and have the proper tools instructions on adjusting valve clearances are given in the official Honda Service Manual Otherwise the valves should be adjusted by your Honda dealer Excessive c...

Page 202: ...and muffler to cool Regular servicing prevents carbon build up which can diminish engine performance and also complies with USDA regulations for regular maintenance to assure proper function The spark...

Page 203: ...rbon deposits from the spark arrester screen Be careful to avoid damaging the spark arrester screen The spark arrester must be free of breaks and holes Replace if necessary Check the gasket Replace if...

Page 204: ...ide you want to experience can also influence your suspension needs Lower spring pre load provides a softer ride and is usually preferred for light loads and smooth roads Higher spring pre load provid...

Page 205: ...andle 3 2 3 1 1 196 Suspension Spring Pre Load Servicing Your Honda Suspension Safety Precautions Refer to on page The spring pre load adjuster has 5 positions for different load or riding conditions...

Page 206: ...3 to 5 for when the ATV is more heavily loaded Also increase spring pre load for stiffer suspension Make sure that both shock absorbers are adjusted to the same position Always adjust the shock absor...

Page 207: ...ght brake lever freeplay does not feel within the normal range while riding check the brake pads for wear page Worn pads should be replaced If the pads are not worn beyond the recommended limit there...

Page 208: ...fluid can damage plastic and painted surfaces Handle with care Refer to on page Do not add or replace brake fluid except in an emergency If you do add fluid have your Honda dealer check the system as...

Page 209: ...with skin or eyes If it comes in contact with your eyes wash them out with clean water and immediately call a doctor If it comes in contact with your skin wash with clean water and if necessary call a...

Page 210: ...conditions The pads will wear faster in wet or muddy conditions Inspect the pads visually during all regular service intervals to determine the pad wear Always inspect each pad of the right and left...

Page 211: ...SIDE 1 202 Rear Brake Pedal Freeplay Brakes Servicing Your Honda Measure the distance the rear brake pedal moves before the brake starts to take hold Freeplay measurement at the tip of the end of the...

Page 212: ...urn the brake pedal adjusting nut located on the brake operating rod at the rear of the frame Make sure the cutout on the adjusting nut is properly seated on the brake arm pin Adjust the freeplay of t...

Page 213: ...lever 204 Rear Brake Lever Freeplay Brakes Servicing Your Honda If necessary adjust to the specified range Inspection Measure the distance the rear brake lever parking brake lever moves before the bra...

Page 214: ...ith the front wheels pointed straight ahead Turn the brake lever adjusting nut located on the brake operating rod at the rear of the frame Make sure the cutout on the adjusting nut is properly seated...

Page 215: ...control and check the movement of the arrow on the brake arm Make sure that the brake cables brake arm spring and fasteners are in good condition Check that the rear brake lever and brake pedal assemb...

Page 216: ...r to on page Rear Brake Only Check the operation of the rear brakelight switch at the right side behind the engine from time to time The brakelight should turn on at 0 6 in 15 mm of pedal stroke See p...

Page 217: ...ng Your Honda Safety Precautions Refer to on page Remove the rear brake drain bolt from the bottom of the rear brake cover If any water drains the brake seals must be replaced by your Honda dealer as...

Page 218: ...es must be the proper type and size in good condition with adequate tread and correctly inflated This ATV is equipped with low pressure tubeless tires Although the tires are designed specifically for...

Page 219: ...dling tread life and riding comfort Generally underinflated tires wear unevenly adversely affect handling and are more likely to fail from being overheated Overinflated tires make your ATV ride harshl...

Page 220: ...X500FA FGA TRX500FPA 211 Tires Servicing Your Honda Always check air pressure when your tires are cold If you check air pressure when your tires are warm even if your ATV has only been ridden for a fe...

Page 221: ...e system found in service stations This will minimize the possibility of tire damage from overinflation If you use a high pressure system at a service station add air in small amounts and check the pr...

Page 222: ...o if you hit a pothole or other hard object while riding stop as soon as you safely can and carefully inspect the tires for damage Tread Wear For best performance you should replace a tire before the...

Page 223: ...temporary repairs see page A tire that is repaired either temporarily or permanently will have lower speed and performance limits than a new or undamaged tire If you have a tire professionally repaire...

Page 224: ...designed to match the performance capabilities of your ATV and provide the best combination of handling braking and comfort It is best to replace all four tires however if that is not possible you mu...

Page 225: ...rd and skid plates replaced if they are cracked or damaged If the guard and plate bolts are loose tighten them securely The engine guard protects the engine crankcase The skid plates protect the frame...

Page 226: ...er driveshaft boots 217 Driveshaft Boots Servicing Your Honda Safety Precautions Refer to on page Check the rubber driveshaft boots for damage or leaking grease If necessary have your Honda dealer rep...

Page 227: ...when the ignition is OFF Limited operation also allows the battery to discharge If you have electrical accessories on your ATV or do not ride frequently we recommend that you charge the battery freque...

Page 228: ...ery Charging Refer to on page If you plan to store your ATV we recommend you remove the battery and store it where it can be charged at least every 30 days to maintain its service life If you do not r...

Page 229: ...g Your Honda The battery is located in a compartment under the seat Remove the battery Disconnect the negative terminal lead from the battery first then disconnect the positive terminal lead Remove th...

Page 230: ...emperature and direct sunlight Clean the battery box after removing the battery for storage Dry the battery box and if paint is missing re paint the area Slow charge the battery see following section...

Page 231: ...rging may damage the battery We recommend using a trickle charger for home charging These units can be left connected for long periods without risking damage to the battery However do not intentionall...

Page 232: ...hat contain harsh detergents or chemical solvents that could damage the metal paint and plastic on your ATV If your ATV is still warm from recent operation give the engine and exhaust system time to c...

Page 233: ...Start the engine and let it idle for several minutes The engine heat will help dry moist areas As a precaution ride your ATV at a slow speed and apply the brakes several times This will help dry the...

Page 234: ...ly a spray cleaner polish and wipe with a non abrasive cloth Apply a high quality chrome aluminum polish and wipe with a non abrasive cloth Dull corroded chrome or aluminum Heavy grime Oil leaks Brake...

Page 235: ...ng through any of these substances Use a wet sponge and mild detergent Avoid stiff brushes steel wool or cleaners containing abrasives or chemical compounds After washing rinse with plenty of water an...

Page 236: ...washing your ATV consider using a commercially available spray cleaner polish or quality liquid or paste wax to finish the job Use only a non abrasive polish or wax made specifically for motorcycles o...

Page 237: ...228 Servicing Your Honda...

Page 238: ...and store your Honda and how to be an environmentally responsible ATV owner Preparing for a Ride Transporting Your Honda Storing Your Honda You the Environment What to Take to the Riding Area What to...

Page 239: ...USA only the Ministry of Natural Resources Canada only riding clubs and off road magazines are good sources of information Along with your ATV and riding gear you should take along some tools and supp...

Page 240: ...expect to ride how far you might go from your base camp or help and how experienced you or your companions are in making repairs If you decide to take some tools spare parts or other supplies on the...

Page 241: ...port your ATV we recommend that you carry the vehicle in its normal operating position on all four wheels Do not incline the vehicle upright on its rear end This can damage the vehicle and leaking gas...

Page 242: ...wn straps in the areas shown Suitable tie down straps are available from your Honda dealer Ordinary rope is not recommended because it can stretch under load Using tie down straps in any other areas c...

Page 243: ...y problem before storing it That way needed repairs won t be forgotten and it will be easier to get your ATV running again For more information about storage refer to the available from your Honda dea...

Page 244: ...s for draining and disposing of drained fuel page Change the engine oil and filter page cont d Make sure the cooling system is filled with a 50 50 antifreeze solution page Fill the fuel tank Make sure...

Page 245: ...y and charge it fully Store it in an area protected from freezing temperatures and direct sunlight Slow charge the battery page once a month Cover your ATV with a porous material Avoid using plastic o...

Page 246: ...as been stored for more than two months ask your Honda dealer to drain and replace the fuel Perform a pre ride inspection page then test ride your ATV at low speeds Charge the battery page as required...

Page 247: ...y increase noise they also reduce engine performance and may be illegal Use a biodegradable detergent when you wash your ATV Avoid aerosol spray cleaners that contain chlorofluorocarbons CFCs which da...

Page 248: ...deal with a wide range of problems Take time to read this section before you ride Also review the tips in page General Guidelines If Your Engine Quits or Won t Start If the Transmission Is Not Functi...

Page 249: ...doesn t feel right If you continue riding you could cause more damage and endanger your own safety After stopping take time to assess the situation Carefully inspect your ATV to identify the problem...

Page 250: ...time to assess the situation and your options before deciding what to do If the problem is relatively minor and you have the tools supplies and skills to make a temporary repair be sure to have perma...

Page 251: ...cases the cause of the problem may be a simple operational oversight If you have a problem starting the engine or experience poor engine performance the following information may help you If you can...

Page 252: ...y See your Honda dealer SYMPTOM POSSIBLE CAUSE out of fuel flooded engine loose or unconnected spark plug cap loose battery cables weak battery WHAT TO DO Fill the fuel tank See page Install the spark...

Page 253: ...see your Honda dealer detonates or pings under load See your Honda dealer sooty exhaust rich fuel mixture blubbers rich fuel mixture See your Honda dealer runs erratically misfires See your Honda deal...

Page 254: ...ck and restore the automatic transmission If the gear position indicator shows and blinks while riding perform the following When the is blinking on the gear position indicator Restart the engine driv...

Page 255: ...a temporary repair As soon as possible have the tire permanently repaired by your Honda dealer Any tire that cannot be repaired should be replaced Whenever the ATV is to be operated far from service...

Page 256: ...f the temporary repair fails you can crash and be seriously injured or killed If you must ride with a temporary tire repair ride slowly and carefully until the tire is permanently repaired or replaced...

Page 257: ...face Removal Remove the wheel Raise the front or rear wheels off the ground and place a support block under the vehicle Loosen but do not remove the wheel nuts Remove the wheel nuts 147 1 2 3 4 5 1 Av...

Page 258: ...ce the wheel rim Hand tighten the wheel nuts on the wheel then lower the ATV to the ground before tightening the nuts in a crisscross rather than circular pattern to the specified torque If a torque w...

Page 259: ...k for any restriction of air flow to the radiator A steaming engine indicates a coolant leak Shut the engine off and wait until the steaming stops Look for a leak but don t touch the engine or radiato...

Page 260: ...he recommended oil page to the upper level mark If you must leave your ATV to get oil secure it as much as possible Check for an oil leak Check for any restriction of air flow through the oil cooler I...

Page 261: ...om damage caused by excess current flow short circuit or overload If something electrical on your ATV stops working the first thing you should check for is a blown fuse Check all the fuses before look...

Page 262: ...ected Main and Shift Motor Fuse Access Remove the seat page To prevent an accidental short circuit turn the ignition switch OFF before checking or replacing the fuses Pull the main fuse out If it is b...

Page 263: ...f damage to the electrical system Circuit Fuse Access To check or replace a circuit fuse pull the old fuse out of its retaining clips If the fuse is blown replace it with a spare fuse of the same rati...

Page 264: ...ctric Power Steering Fuse Access Turn the ignition switch OFF before checking the fuse Remove the seat page To access the PS fuse remove the PS fuse box cover If the PS fuse is blown see your Honda de...

Page 265: ...n do without temporarily If you replace a blown fuse with a spare fuse that has a lower rating replace the fuse with the correct rating as soon as you can Also remember to replace any spare fuses that...

Page 266: ...carefully inspect your ATV for damage and determine if it is safe to ride Check the tightness of critical nuts and bolts securing such parts as the handlebar control levers brakes and wheels If there...

Page 267: ...e If you lose your key and aren t carrying a duplicate either get your spare or have one made If you don t know your key number call the dealer where you purchased your Honda ATV They may have it list...

Page 268: ...sition Apply the parking brake Turn the ignition switch to the ON position Use the recoil starter page to start the engine Jump starting is not recommended especially if you use an automobile battery...

Page 269: ...he damage is and what tools and supplies you have with you If any component of the brake system is damaged you may be able to ride carefully back to your base using the other brake components for slow...

Page 270: ...sions capacities and other technical data plus information on government requirements and how to break in your ATV Vehicle Identification Specifications Break in Guidelines High Altitude Carburetor Ad...

Page 271: ...ation The VIN engine serial number and key number may be required when ordering replacement parts You may record these numbers in the Quick Reference section at the rear of this manual The VIN is stam...

Page 272: ...icle Identification Technical Information The color code is helpful when ordering replacement parts You may record the color and code in the Quick Reference section at the rear of this manual The colo...

Page 273: ...rving on the circular API service label SAE 10W 30 JASO T 903 standard MA Pro Honda GN4 4 stroke oil USA Canada or Honda 4 stroke oil Canada only or an equivalent motorcycle oil including reserve afte...

Page 274: ...0 75 0 mm 9 2 1 IJR7A9 NGK IJR6A9 NGK VX22BC DENSO VX20BC DENSO 1 400 100 rpm 0 009 in 0 23 mm 0 006 in 0 15 mm 0 03 0 04 in 0 8 0 9 mm or or intake exhaust cooling system recommendation cooling syste...

Page 275: ...psi 25 0 kPa Front Rear primary reduction secondary reduction final reduction final drive reverse caster trail tire size front tire size rear sub transmission ratio drive rear front low tire pressure...

Page 276: ...n shift motor headlight assist headlight brake tail light neutral indicator reverse indicator high oil coolant temperature indicator 4WD indicator PS Electric Power Steering indicator oil filter bolt...

Page 277: ...on Help assure your ATV s future reliability and performance by paying extra attention to how you ride during the first operating day or 15 miles 25 km During this period avoid full throttle starts ra...

Page 278: ...ill also foul the spark plug and cause hard starting Operation at an altitude that differs from that at which this engine was certified for extended periods of time may increase emissions High altitud...

Page 279: ...Requirements The U S Environmental Protection Agency EPA the California Air Resources Board CARB and Environment Canada EC require that your ATV comply with applicable exhaust emissions standards duri...

Page 280: ...emical smog when subjected to sunlight Carbon monoxide does not react in the same way but it is toxic Honda Motor Co Ltd utilizes various systems to reduce carbon monoxide oxides of nitrogen and hydro...

Page 281: ...mptoms have the vehicle inspected and repaired by your Honda ATV dealer Symptoms Hard starting or stalling after starting Rough idle Misfiring or backfiring during acceleration After burning backfirin...

Page 282: ...E ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE FOLLOWING ACTS Removal of or puncturing the muffler baffles header pipes or any other component which conducts exhaust gases Removal of or puncturing of...

Page 283: ...ed on the pump The following are the EPA approved percentages of oxygenates ETHANOL ethyl or grain alcohol 10 by volume You may use gasoline containing up to 10 ethanol by volume Gasoline containing e...

Page 284: ...toms try another service station or switch to another brand of gasoline Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of...

Page 285: ...276 Technical Information...

Page 286: ...This section contains information on your warranty and how to get an official Honda service manual Authorized Manuals Warranty Coverage Warranty Service Contacting Honda Your Honda Dealer The Honda R...

Page 287: ...authorized Honda dealer is available from Helm Inc USA only Canada See your Honda dealer to order authorized manuals Also available but not necessary to service your model is the Honda Common Service...

Page 288: ...add 7 25 Handling Charge Grand Total 279 Order On Line www helminc com Order Toll Free 1 888 CYCLE93 OR Consumer Information NOTE For Credit Card Orders Only 1 888 292 5393 Monday Friday 8 00 AM 6 00...

Page 289: ...e Telephone Number Check or money order enclosed payable to Helm Inc U S funds only Do not send cash Check here if your billing address is different from the shipping address shown above VISA Discover...

Page 290: ...wner s card with your Warranties Booklet USA only It is important to realize that your warranty applies to defects in material or workmanship of your Honda Your warranty coverage will not be voided if...

Page 291: ...you the results of the inspection If the problem is covered under warranty your dealer will perform the warranty repairs for you If you have questions about warranty coverage or the nature of the rep...

Page 292: ...o work to resolve any differences at the dealership level If you wish to comment on your experiences with your Honda or with your dealer please send your comments to the following address USA only Mot...

Page 293: ...products Canada only The same quality that went into your Honda can be found in Honda Genuine replacement parts You ll also find comparable quality in the accessories and products available from the...

Page 294: ...Club USA only Consumer Information www hrca honda com You may be eligible for a Honda Rider s Club of America HRCA membership with the purchase of your new Honda You can log on to the HRCA Clubhouse w...

Page 295: ...splay Drive Mode Indicator Gear Position Indicator Oil Change Indicator Odometer Tripmeter Hourmeter Digital Clock Fuel Gauge Controls Features Fuel Valve Choke Knob Ignition Switch Shift Lever Drive...

Page 296: ...Coordinates of Your Current Position Advanced Waypoint Selection Basic Waypoint Selection Distance to Waypoint Direction to Waypoint Display Waypoint Number Display GPS Mode Display GPS Mode Satellite...

Page 297: ...Apparel Rider Training Age Recommendation No Passengers No Alcohol or Drugs Is Your ATV Ready to Ride Pre ride Inspection Load Limits Guidelines Loading Load Limits Loading Guidelines Accessories Mod...

Page 298: ...Sliding Riding Up Hills Riding Down Hills Crossing or Turning on Hills or Slopes Riding Over Obstacles Riding Through Water Safe Riding Precautions Off road Use Only Keep Hands and Feet on Controls C...

Page 299: ...Safety Maintenance Schedule Maintenance Record Maintenance Component Locations Tool Kit Owner s Manual Storage Seat Removal Fuel Engine Oil Filter Gear Case Oil Differential Oil Coolant Air Cleaner Th...

Page 300: ...291 Table of Contents Table of Contents Electrical Chassis Tires Engine Guard Skid Plates Driveshaft Boots Battery Appearance Care Brakes Suspension 195 198 209 216 217 218 223...

Page 301: ...on t Start If the Transmission Is Not Functioning Properly If You Have a Flat Tire If the High Oil Coolant Temperature Indicator Lights If a Fuse Blows If You Crash If You Lose Your Key If the Battery...

Page 302: ...QUICK REFERENCE Vehicle Identification Specifications Break in Guidelines High Altitude Carburetor Adjustment Emission Control Systems Oxygenated Fuels Authorized Manuals Warranty Coverage Warranty S...

Page 303: ...183 filter 179 housing drain tube 184 air pressure gauge 156 tire 210 altitude high 269 American Honda contacting 283 apparel protective 92 appearance care 223 authorized manuals 278 battery 218 brake...

Page 304: ...rear brake lever 44 rear brake lever freeplay 204 rear brake pedal 44 rear brake pedal freeplay 202 shoe wear 206 braking 127 break in guidelines 268 button adjust 14 19 29 digital clock hourmeter sel...

Page 305: ...ls 260 consumer information 277 controls features 33 crash if you 257 crossing or turning on hills or slopes 137 customer service 283 differential oil 173 digital clock 29 digital clock hourmeter sele...

Page 306: ...ne flooded 115 guard 216 idle speed 188 number 262 oil 162 pinging 159 starting 112 stop switch 39 stopping 116 won t start 242 environment 238 exhaust system cleaning 98 purging 193 final gear case o...

Page 307: ...160 tank capacity 160 valve 33 fuses 252 headlight dimmer switch 40 headlight switch 40 high altitude carburetor adjustment 269 high oil coolant temperature indicator 14 15 18 250 gap spark plug 190 2...

Page 308: ...button 14 19 29 Honda service manual 278 identification vehicle 262 idle speed engine 188 ignition switch 35 indicators drive mode indicator 22 gear position indicator 23 high oil coolant temperature...

Page 309: ...ety 5 lamp check 16 latitude 54 limit weight 101 load limits 101 loading guidelines 102 longitude 55 lubrication differential oil 173 engine oil 162 gear case oil 171 maintenance component locations 1...

Page 310: ...iding over 139 odometer tripmeter 26 odometer tripmeter select button 14 15 18 24 25 26 27 oil differential 173 engine 162 gear case 171 high oil coolant temperature indicator 14 15 18 250 operation c...

Page 311: ...189 position fix 59 pre ride inspection 97 problems unexpected 239 protective apparel 92 PS Electric Power Steering 52 rear final gear case oil 171 recoil starter 41 removal seat 158 RESET button 14 1...

Page 312: ...139 precautions 107 preparing for 230 safety 2 safety precautions 107 through water 140 safety important precautions 147 labels 5 riding precautions 107 satellite status 62 schedule maintenance 148 se...

Page 313: ...fications 264 speedometer 19 21 stalled engine 115 stalling on a hill 134 start button 39 starting engine 112 troubleshooting 242 stop switch engine 39 stopping engine 116 storage ATV 234 compartment...

Page 314: ...lat 246 repairing 214 replacing 215 thread conditions 212 213 tool kit 156 trailer hitch 47 trailer towing operational guidelines 102 weight limits 101 training rider 94 transporting your ATV 232 trou...

Page 315: ...alve clearance 192 vehicle identification no VIN 262 warning labels 5 warranty coverage 281 extended 282 service 282 washing your ATV 224 water draining from brakes 208 riding through 140 waypoint 68...

Page 316: ...tant notes The engine of your Honda can be the most expensive component to repair Proper maintenance especially the use of the recommended fluids and filters prevents premature wear and damage Frequen...

Page 317: ...Quick Reference Quick Reference Engine No VIN Ignition Key No Color Label Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Mgr...

Page 318: ...veshaft boots nuts bolts underbody exhaust system air cleaner housing drain tube leaks loose parts cables lights throttle brakes switches steering unleaded gasoline pump octane number 86 or higher Fue...

Page 319: ...0 kPa 40 A Front Rear Front Rear or standard cold climate or Front Rear main shift motor other PS Electric Power Steering TRX500FPA only TRX500FPA TRX500FA FGA Quick Reference Quick Reference Tires Ti...

Page 320: ...ch gearshift switch LO headlight dimmer switch HI headlight dimmer switch OFF headlight switch ON headlight switch OFF engine stop switch RUN engine stop switch START button 2WD 4WD select switch 4WD...

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