Honda 2006 TRX350FE Fourtrax 4x4 Page 146 Owner'S Manual Download | Manualshive

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1 3/16 in (25

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(1) front brake lever

RIGHT HANDLEBAR

137

Front Brake Lever Freeplay & Shoe Lining Clearance

Brakes

Servicing Your Honda

Measure the distance the brake lever moves before the brakes start to
take hold. Freeplay, measured at the tip of the front brake lever ( )
should be:

(cont’d)

1.

1

05/03/30 14:34:04 31HN4860_146

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Summary of Contents for 2006 TRX350FE Fourtrax 4x4

Page 1: ...s Manual covers the and models You may find descriptions of equipment and features that are not on your particular model All illustrations are based on the model This manual should be considered a per...

Page 2: ...use only USA only It conforms to US EPA Noise Emission regulations but does not conform to Federal Motor Vehicle Safety Standards or US EPA On Highway Exhaust Emission regulations and operation on pu...

Page 3: ...his manual We also recommend that you read this owner s manual before you ride It s full of facts instructions safety information and helpful tips To make it easy to use the manual contains a detailed...

Page 4: ...e harm If you have any questions or if you ever need special service or repairs remember that your Honda dealer knows your ATV best and is dedicated to your complete satisfaction You may also want to...

Page 5: ...important responsibility To help you make informed decisions about safety we have provided operating procedures and other information on labels and in this manual This information alerts you to potent...

Page 6: ...u don t follow instructions A Few Words About Safety A Few Words About Safety Safety Headings Safety Section Instructions These signal words mean such as Important Safety Reminders or Important Safety...

Page 7: ...safety information you should know plus a look at the safety related labels on your ATV The location and function of indicators and controls on your ATV and operating instructions for various control...

Page 8: ...ntenance schedule and instructions for specific maintenance and adjustment items How to store and transport your ATV and how to be an environmentally responsible rider What to do if you have a flat ti...

Page 9: ......

Page 10: ...ost important information and recommendations to help you ride your ATV safely Please take a few moments to read these pages This section also includes information about the location of safety labels...

Page 11: ...e a few that we consider most important The minimum recommended age for this ATV model is 16 Children under age 16 should never operate this vehicle Your ATV is designed for one person only There are...

Page 12: ...road Continually read the terrain for unexpected turns drop offs rocks ruts and other hazards Always keep your speed low enough to allow time to see and react to hazards Even if you have ridden other...

Page 13: ...ake good judgments and ride safely Alcohol and riding don t mix Even one drink can reduce your ability to respond to changing conditions and your reaction time gets worse with every additional drink S...

Page 14: ...the vehicle If a label comes off or becomes hard to read contact your Honda dealer for replacements Your ATV comes with a hang tag and several labels containing important safety information Anyone wh...

Page 15: ...6 Safety Labels ATV Safety USA only...

Page 16: ...7 Safety Labels ATV Safety TRX350TE TRX350FE...

Page 17: ...8 Safety Labels ATV Safety TRX350FE only...

Page 18: ...TV The items listed on this page are described in this section Instructions for other components are presented in other sections of this manual where they will be most useful cont d Operation Componen...

Page 19: ...6 Engine Stop Switch 26 Headlight Switch 27 Headlight Dimmer Switch 27 Starting Primer Knob 28 Recoil Starter 28 Throttle Lever 29 Gearshift Switch 30 Reverse Selector Knob 31 Front Brake Lever 32 Rea...

Page 20: ...ight switch start button ignition switch throttle lever headlight dimmer switch engine stop switch choke knob rear brake lever parking brake lever parking brake lock lever gearshift switches 11 Instru...

Page 21: ...rear cargo rack front cargo rack flag pole bracket recoil starter rear brake pedal seat lock lever 12 Instruments Controls Operation Component Locations...

Page 22: ...fuel valve starting primer knob trailer hitch accessory socket utility box 13 Instruments Controls Operation Component Locations...

Page 23: ...Check The indicators and displays on your ATV keep you informed alert you to possible problems and make your riding safer and more enjoyable Refer to the indicators frequently Their functions are desc...

Page 24: ...ti function display will temporarily show all the modes and digital segments so you can make sure the liquid crystal display is functioning properly The displays are identified in the table on page wi...

Page 25: ...indicator Speedometer Odometer Tripmeter Hourmeter Digital clock Lights when engine oil temperature is high enough to adversely affect the service life of the engine If the high oil temperature indica...

Page 26: ...ital clock hourmeter 9 minute select button 10 hour select button 5 high oil temperature indicator 6 speedometer 7 odometer tripmeter 17 Multi function Display Indicators Displays Instruments Controls...

Page 27: ...ignition switch is in the ON position and the engine is running The indicator displays N for neutral R for Reverse and for the five forward speed gears will be displayed on the gear position indicator...

Page 28: ...s while the ignition is ON To change the display from tripmeter to odometer press and release the Odometer Tripmeter select button When selected the tripmeter shows mileage per trip while the ignition...

Page 29: ...When selected the hourmeter shows accumulated hours while the ignition is ON The hourmeter provides accurate service period information for initial and regular maintenance To change the display from t...

Page 30: ...Release the button when the display reaches the desired hour To advance the minute display one unit at a time press and release the minute select button To advance the minute display automatically pre...

Page 31: ...ontrols The fuel gauge shows the approximate fuel supply available At F Full the fuel tank capacity including reserve is When the gauge needle enters the red band fuel will be low and you should refil...

Page 32: ...g Reserve Fuel Remember to check that the fuel valve is in the ON position each time you refuel If the fuel valve is left in the RES position you may run out of fuel with no reserve For complete infor...

Page 33: ...LEFT HANDLEBAR 1 A A B B 1 choke knob A fully ON B fully OFF 24 Choke Knob Controls Features Instruments Controls The choke knob may be used when starting the engine See page 1 61...

Page 34: ...CENTER OF HANDLEBAR 1 ignition switch 1 ON OFF Key Position Function 25 Ignition Switch Instruments Controls Controls Features The ignition switch is used for starting and stopping the engine page Ins...

Page 35: ...button is used for starting the engine Pushing the button in starts the engine See page When the start button is pushed the starter motor will crank the engine The starter motor will not operate if t...

Page 36: ...er Switch Controls Features Instruments Controls The headlight switch is used to turn the headlight ON or OFF To operate turn the switch to ON or OFF The headlight dimmer switch is used to change betw...

Page 37: ...Controls Controls Features Starting Procedure Using the Recoil Starter The starting primer knob is located on the carburetor float bowl The knob may be used when starting the engine in extremely cold...

Page 38: ...ruments Controls Controls Features The throttle controls engine rpm speed To increase engine rpm press the lever with your thumb To reduce engine rpm release pressure on the lever The throttle will au...

Page 39: ...ntrols Features Instruments Controls Shifting Gears These switches are used to select the next higher or lower gear in the transmission To operate press the upshift switch to engage the next higher ge...

Page 40: ...rols Riding in Reverse The reverse selector knob located on the rear brake lever parking brake lever is used to shift into reverse To operate with your ATV stopped and the transmission in neutral make...

Page 41: ...ATV To operate pull the lever For information on braking techniques see page The rear brake lever is used to slow or stop your ATV To operate pull the lever For information on braking techniques see...

Page 42: ...r parking brake lever allows it to be used as a parking brake To operate first squeeze the rear brake lever parking brake lever using your left hand and then lock it with the lock lever using your rig...

Page 43: ...tures Instruments Controls Flag poles are optional equipment available from your Honda dealer To mount a pole in the bracket follow the instructions that come with the flag pole kit Flag poles are req...

Page 44: ...railer hitch is located on the rear axle housing To use the hitch you ll need a proper size ball as specified by the trailer manufacturer To attach the ball and properly hook up a trailer follow the t...

Page 45: ...an automobile cigarette lighter because it can damage the socket The accessory socket is attached to the left side of the front fender You can use the accessory socket to power a trouble light spotli...

Page 46: ...e accessory socket otherwise you may drain the battery The accessory socket s rated capacity is DC 12V 120 Watts 10A or less If you exceed this limit you may blow a fuse See page When you are done usi...

Page 47: ...he D ring on the quick release fastener Turn it counterclockwise until it releases Remove the utility box cover Position the cover and turn the D ring clockwise until it secures the cover The utility...

Page 48: ...nd adjustments to make for your comfort convenience or safety This section also includes important information about loading Are You Ready to Ride 40 Protective Apparel 40 Rider Training 42 Age Recomm...

Page 49: ...that you always wear an approved motorcycle helmet eye protection boots gloves long pants and a long sleeved shirt or jacket whenever you ride Although complete protection is not possible wearing prop...

Page 50: ...ng An open face helmet offers some protection but a full face helmet offers more Regardless of the style look for a DOT Department of Transportation sticker in any helmet you buy USA only Always wear...

Page 51: ...for the ATV Rider Developing your riding skills is an on going process Even if you have ridden other ATVs take time to become familiar with how this ATV works and handles Practice riding the ATV in a...

Page 52: ...cause a crash and you or your passenger could be injured or killed Never carry a passenger on this ATV 43 Age Recommendation No Passengers Are You Ready to Ride Before Riding The minimum recommended a...

Page 53: ...ume alcohol or drugs before or while operating this ATV 44 No Alcohol or Drugs Are You Ready to Ride Before Riding Alcohol drugs and ATVs don t mix Even a small amount of alcohol can impair your abili...

Page 54: ...em you find is corrected A pre ride inspection is a must not only for safety but because having a breakdown or even a flat tire can be a major inconvenience If your ATV has overturned or been involved...

Page 55: ...fittings for looseness Replace or tighten as needed Walk around your ATV and look for anything that appears unusual such as a leak or loose cable Check for deposits in the drain tube If necessary cle...

Page 56: ...teering positions page Squeeze the front and rear brake levers and step on the rear brake pedal to check that the controls operate normally Check for proper freeplay pages Make sure there is no brake...

Page 57: ...erfere with your balance and control of the ATV In addition exceeding the weight limits or carrying an unbalanced load can seriously affect your ATV s handling braking and stability Adding accessories...

Page 58: ...d in a trailer The following load limits apply to standard equipment only Modifying your ATV using non standard equipment or riding on terrain that is not flat and smooth could further reduce these li...

Page 59: ...tow another vehicle or trailer Do not tow by tying a rope or cable to the rear rack Load cargo on the rear rack as far forward as possible Make sure cargo on the front rack does not interfere with ha...

Page 60: ...designed and tested for your ATV Because Honda cannot test all other accessories you must be personally responsible for proper selection installation and use of non Honda accessories Check with your...

Page 61: ...seriously impair your ATV s handling stability and braking making it unsafe to ride We also advise you not to make any modifications or remove any equipment such as the USDA qualified spark arrester...

Page 62: ...nd service life refer to Break in Guidelines page For information about carburetor adjustment for riding at high altitude see page cont d Safe Riding Precautions 55 Off Road Use Only 55 Keeps Hands an...

Page 63: ...c Operation Riding Braking 71 Riding Your ATV 73 Making Turns 73 Skidding or Sliding 75 Riding Up Hills 76 Riding Down Hills 80 Crossing or Turning on Hills or Slopes 81 Riding Over Obstacles 83 Ridin...

Page 64: ...e 1 and the section beginning on page Even if you have ridden other ATVs take time to become familiar with how this ATV works and handles Practice in a safe area until you build your skills and get ac...

Page 65: ...Feet on Controls Safe Riding Precautions Basic Operation Riding You should never ride your ATV on public streets roads or highways even if they are not paved Drivers of street vehicles may have diffi...

Page 66: ...e terrain visibility and other operating conditions and your experience 1 footpeg 1 57 Control Speed Basic Operation Riding Safe Riding Precautions Riding at excessive speed increases the chance of an...

Page 67: ...errain Always be alert to changing terrain conditions when operating the ATV 58 Use Care on Unfamiliar or Rough Terrain Safe Riding Precautions Basic Operation Riding Before riding in a new area alway...

Page 68: ...on these kinds of terrain Attempting wheelies jumps and other stunts increases the chance of an accident including an overturn Never attempt stunts such as wheelies or jumps Don t try to show off 59 D...

Page 69: ...ea such as a garage Your ATV s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death Before starting select a level surface and lock t...

Page 70: ...e the choke knob to keep fast idle Continue warming up the engine until it runs smoothly and responds to the throttle with the choke knob in the fully OFF position If idling is unstable open the throt...

Page 71: ...of the engine High Air Temperature 35 C 95 F or above Do not use the choke Low Air Temperature 10 C 50 F or below Follow the procedure for When air temperature is below 15 C 5 F push the starting pri...

Page 72: ...th excess fuel To clear a flooded engine Move the engine stop switch to OFF Push the choke knob down all the way to fully OFF Open the throttle fully Wait 10 seconds then turn the engine stop switch t...

Page 73: ...ven when the engine is OFF To stop the engine make sure the transmission is in neutral by checking that the neutral indicator lights and turn the ignition switch OFF If your ATV is stopped with the en...

Page 74: ...ow To operate the recoil starter If the starter grip does not return smoothly because of dirt in the assembly see your Honda dealer After the engine starts allow the starter grip to return slowly Gras...

Page 75: ...nd downshift To upshift the transmission press the upshift switch once To downshift the transmission press the downshift switch once To select reverse use the reverse selector knob page After starting...

Page 76: ...d is above 6 mph 10 km h The transmission cannot be downshifted from 1st gear to neutral when the ground speed is above 2 mph 3 km h If the electric shift system malfunctions the transmission cannot b...

Page 77: ...high Downshifting when engine speed is near its allowable maximum may over rev the engine and cause possible damage To prevent transmission damage do not coast or tow the ATV for long distances with t...

Page 78: ...ver 3 downshift switch 4 upshift switch 69 Riding in Reverse Basic Operation Riding If you need to ride in reverse make sure the area behind you is clear and only operate the ATV at low speed While pu...

Page 79: ...reverse gear 70 Riding in Reverse Basic Operation Riding To shift out of reverse and into neutral press the upshift switch once to shift into N neutral gear To stop close the throttle and gradually a...

Page 80: ...happens release the brake controls steer straight ahead until you regain control then reapply the brakes more gently Gradually increase braking as you feel the brakes slowing your speed The increase...

Page 81: ...engine compression braking by downshifting with intermittent use of both brakes Continuous brake application can overheat the brakes and reduce their effectiveness Riding with your foot resting on th...

Page 82: ...d in this owner s manual Practice turning at low speeds before attempting to turn at faster speeds Do not turn at excessive speeds 73 Making Turns Riding Your ATV Basic Operation Riding Learn how to t...

Page 83: ...rating from a full stop To make a sharp turn at low speed It helps to shift your body slightly forward on the seat and lean inside as you steer the handlebar Shifting weight forward allows the rear wh...

Page 84: ...Basic Operation Riding The terrain surface can be a major factor affecting turns Skidding during a turn is more likely to occur on slippery surfaces such as snow ice mud and loose gravel If you skid...

Page 85: ...ing The ATV s ability to safely climb hills largely depends on the rider s skill and judgment Begin by practicing on smooth gentle slopes As you gain experience you ll learn the hazards and your own l...

Page 86: ...start up any hill To climb a hill take a running start in an appropriate gear and speed for the conditions Maintain a steady speed as you ascend the hill Never open the throttle suddenly or make sudd...

Page 87: ...ll forward speed Using the front and rear brakes together bring the ATV to a stop with the vehicle pointed straight uphill Get off the ATV while you continue holding the brakes Shift into neutral set...

Page 88: ...ot too steep and you have good footing you may be able to walk the ATV back down the hill Make sure your intended path is clear in case you lose control of the ATV Stand with your body facing downhill...

Page 89: ...scribed in this owner s manual 80 Riding Down Hills Riding Your ATV Basic Operation Riding It s usually advisable to descend hills with the ATV pointed straight downhill Avoid angles that would cause...

Page 90: ...d and braced against the handlebar then go down slowly with the throttle closed Use mainly the rear brake to control speed Avoid using either the front brake or rear brake hard or abruptly when riding...

Page 91: ...f the seat and lean toward the uphill side On a slippery or loose surface you may also need to steer slightly uphill to maintain a straight course across the slope Avoid crossing hills that are excess...

Page 92: ...as described in this owner s manual 83 Riding Over Obstacles Riding Your ATV Basic Operation Riding Before operating in a new area check for obstacles Watch out for bumps rain ruts potholes and other...

Page 93: ...y the brakes repeatedly until they dry out and operate normally Riding through water can make the brakes less effective than normal and may reduce stopping ability After leaving the water always test...

Page 94: ...back and forth to allow shifting the transmission into neutral If rocks or other objects are available you can block the wheels as shown for additional security If the ATV begins to move either while...

Page 95: ...86 Basic Operation Riding...

Page 96: ...for required service and step by step instructions for specific maintenance tasks You ll also find important safety precautions information on fuels and oils and tips for keeping your Honda looking go...

Page 97: ...ilter 107 Gear Case Oil 114 Differential Oil TRX350FE only 116 Air Cleaner 118 Brakes 134 Tires 147 Engine Guard Skid Plates 155 Driveshaft Boots TRX350FE only 156 Throttle 123 Carburetor Choke Cable...

Page 98: ...educe air pollution Careful pre ride inspections and good maintenance are especially important because your ATV is designed to be ridden over rough off road terrain To help you properly care for your...

Page 99: ...rform many of these tasks with the tools provided with your ATV Other tasks that are more difficult and require special tools are best performed by professionals Removing the wheels should normally be...

Page 100: ...Read the instructions before you begin and make sure you have the tools and skills required To reduce the possibility of a fire or explosion be careful when working around gasoline Use only non flamm...

Page 101: ...dule can be performed with basic mechanical skills and hand tools Procedures for these items are provided in this manual Other items involve more extensive procedures and may require special training...

Page 102: ...e more technical information and tools Consult your Honda dealer Should be serviced by your Honda dealer unless you have the proper tools and service data and are mechanically qualified Refer to the o...

Page 103: ...IL FILTER ENGINE IDLE SPEED Refer to page 123 125 118 122 129 132 107 111 128 REGULAR ITEMS FREQUENCY WHICHEVER COMES FIRST INITIAL INITIAL HOURS REGULAR EMISSION RELATED ITEMS MAINT INTERVAL MAINT 94...

Page 104: ...100 I I I I I I I C I 1200 2000 200 I I I I I I I I I C I I I I Refer to page 156 114 116 134 145 134 127 155 126 133 147 FREQUENCY ITEMS WHICHEVER COMES FIRST REGULAR INITIAL NON EMISSION RELATED IT...

Page 105: ...our ATV is properly maintained Retain detailed receipts to verify the maintenance was performed If the ATV is sold these receipts should be transferred with the ATV to the new owner Make sure whoever...

Page 106: ...front brake fluid reservoir choke knob fuel fill cap front brake lever throttle lever rear brake lever parking brake lever 97 Servicing Your Honda Maintenance Component Locations...

Page 107: ...air cleaner rear brake pedal engine idle speed dipstick brake pedal lever adjustment nut air cleaner housing drain tube engine oil filter 98 Servicing Your Honda Maintenance Component Locations...

Page 108: ...rain bolt differential oil drain bolt TRX350FE engine oil drain bolt engine oil filler cap differential oil filler cap TRX350FE storage compartment tool kit owner s manual air pressure gauge battery f...

Page 109: ...ol kit and the gear change tool are stored in the storage compartment below the rear cargo rack To open the tool box lid unhook the rubber band The tools in the kit are sufficient to perform routine m...

Page 110: ...Honda The tool kit includes the following items To access the tool kit unhook the rubber band and pull down the tray standard Phillips screwdriver screwdriver handle 10 12 mm open end wrench 14 17 mm...

Page 111: ...you ll have it with you for easy reference Store your owner s manual in the tray attached to inside of the storage compartment The storage compartment is below the rear cargo rack To open the tool box...

Page 112: ...moved for air cleaner battery and fuse maintenance Press down on the seat until locks Installation Removal Pull the seat lock lever at the right side of the seat Pull the seat up from the rear to remo...

Page 113: ...pump octane number For information on the use of oxygenated fuels see page Use of lower octane gasoline can cause persistent pinging or spark knock a loud rapping noise which if severe can lead to en...

Page 114: ...ling Procedure Fuel Servicing Your Honda Safety Precautions Fuel tank capacity including reserve Reserve capacity Refer to on page The tank should be refilled as soon as possible after switching to re...

Page 115: ...ttom of the filler neck Avoid over filling the tank There should be no fuel in the filler neck If the fuel valve was set to RES turn the fuel valve ON If you replace the fuel fill cap use only a genui...

Page 116: ...life Even the best oil wears out Changing oil helps get rid of dirt and deposits in the engine Operating the engine with old or dirty oil can damage your engine Running the engine with insufficient oi...

Page 117: ...tion Engine Oil Filter Servicing Your Honda Do not use non detergent vegetable or castor based racing oils Do not use API SH or higher oils displaying a circular API energy conserving service label on...

Page 118: ...chart may be used when the average temperature in your riding area is within the indicated range JASO T 903 standard The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines...

Page 119: ...nd wait 2 3 minutes Check the engine oil level each day before operating your ATV and add if needed Insert the dipstick without screwing it in then remove the dipstick and check the oil level The oil...

Page 120: ...se a new genuine Honda oil filter specified for your model or a filter of equal quality This procedure requires mechanical skill and professional tools such as a torque wrench and oil filter wrench as...

Page 121: ...r in an approved manner page Reposition the spring to the engine crankcase and install a new oil filter with the rubber seal facing out away from the engine You will see the OUTSIDE TOWARDS FILTER COV...

Page 122: ...condition If necessary replace the sealing washer Reinstall the oil drain plug and tighten it to the specified torque Fill the crankcase with the recommended grade oil approximately Check that there...

Page 123: ...Honda shaft drive oil or equivalent 114 Changing Oil Rear Final Gear Case Oil Gear Case Oil Servicing Your Honda Safety Precautions Refer to on page Changing the oil with the gear case at normal oper...

Page 124: ...Place an oil drain pan under the oil drain plug Remove the oil filler cap and the drain plug After the oil has completely drained reinstall the drain plug and tighten it to the specified torque Fill...

Page 125: ...shaft drive oil or equivalent 116 Oil Recommendation Changing Oil Differential Oil TRX350FE only Servicing Your Honda Safety Precautions Refer to on page Changing the oil with the differential at norm...

Page 126: ...TV on level ground Place an oil drain pan under the oil drain plug Remove the oil filler cap and the drain plug After the oil has completely drained reinstall the drain plug and tighten it to the spec...

Page 127: ...r will allow dirt dust mud and other impurities to pass into the engine Service the air cleaner more frequently if you ride in unusually wet or dusty areas Your Honda dealer can help you determine the...

Page 128: ...2 1 seat lock lever 2 retainer clips UNDER SEAT 119 Cleaning Air Cleaner Servicing Your Honda Remove the seat by pulling the seat lock lever up Unlatch the four retainer clips Remove the air cleaner...

Page 129: ...or tears or cracks in the foam or seams of the air cleaner Replace the air cleaner if it is damaged Allow the air cleaner to dry thoroughly before applying oil A wet air cleaner will not fully absorb...

Page 130: ...a thin coat of grease to the sealing surface of the air cleaner assembly Do not push the dust cover too far into the breather joint If the dust cover is dirty clean it Install the clamp Insert the ai...

Page 131: ...be serviced in accordance with the Maintenance Schedule Riding through water may require more frequent inspection If deposits can be seen in the drain tube the tube must be cleaned before starting the...

Page 132: ...Safety Precautions Refer to on page After adjustment check for smooth operation of the throttle lever from fully closed to fully open in all steering positions Tighten the lock nut and reinstall the s...

Page 133: ...from fully open to fully closed in all steering positions If there is a problem see your Honda dealer Inspect the condition of the throttle cables from the throttle lever down to the carburetor If the...

Page 134: ...25 Carburetor Choke Cable Knob Servicing Your Honda Safety Precautions Refer to on page Check the condition of the choke cable Check the operation of the choke knob If the cable is damaged or kinked h...

Page 135: ...switch is OFF Loosen the lock nut Turn the clutch adjuster counterclockwise until you feel slight resistance Turn the adjuster 1 4 turn clockwise then tighten the lock nut to hold the adjuster in thi...

Page 136: ...eck the reverse assist lever and cable for loose connections or other damage If the cable is worn or kinked have it replaced by your Honda dealer Refer to on page Return the dust cover and rubber slee...

Page 137: ...in your engine s fuel delivery system Adjusting the idle will not compensate for a fault elsewhere Adjust idle speed by turning the throttle stop screw Idle speed in neutral Park your ATV on a firm le...

Page 138: ...Honda Using spark plugs with an improper heat range can cause engine damage Safety Precautions Use only the recommended type of spark plug in the recommended heat range Refer to on page cont d Using t...

Page 139: ...y bend the side electrode carefully The gap should be Inspect the electrodes and center porcelain for deposits corrosion or carbon fouling If the corrosion or deposits are heavy replace the plug Clean...

Page 140: ...asher attached thread the spark plug in by hand to prevent cross threading Tighten the spark plug If the old plug is good 1 8 turn after it seats If installing a new plug tighten it twice to prevent l...

Page 141: ...ssive clearance will cause noise Insufficient clearance will cause loss of power and possibly damage the valves For those who are mechanically proficient and have the proper tools instructions on adju...

Page 142: ...onment The use of safety glasses is recommended for this procedure Because of the possible fire hazard check that there are no combustible materials in the area before purging the spark arrester Reins...

Page 143: ...r wear page Worn shoes should be replaced If the shoes are not worn beyond the recommended limit there is probably air in the brake system See your Honda dealer to have the air bled from the system Th...

Page 144: ...fluid can damage plastic and painted surfaces Handle with care Refer to on page Do not add or replace brake fluid except in an emergency If you do add fluid have your Honda dealer check the system as...

Page 145: ...ontact with skin or eyes In case of contact wash thoroughly and call a doctor immediately if it contacts your eyes Make sure there are no fluid leaks Check for deterioration or cracks in the hoses and...

Page 146: ...lever RIGHT HANDLEBAR 137 Front Brake Lever Freeplay Shoe Lining Clearance Brakes Servicing Your Honda Measure the distance the brake lever moves before the brakes start to take hold Freeplay measure...

Page 147: ...dard Service Limit If the brake lever freeplay is excessive but the linings are not worn beyond the service limit adjust the brake lining clearance If either lining is worn beyond the limit both brake...

Page 148: ...es then release it Raise the front and rear wheels off the ground by placing a support block under the vehicle Beginning with either the left or right front wheel remove the inspection hole plug and l...

Page 149: ...e second adjuster and repeat steps through Reinstall the inspection hole plug seating it into the inspection hole as shown Follow steps through to adjust the other front brake Recheck the brake lever...

Page 150: ...T SIDE 141 Rear Brake Pedal Freeplay Brakes Servicing Your Honda Measure the distance the rear brake pedal moves before the brake starts to take hold Freeplay measurement at the tip of the end of the...

Page 151: ...rm pin RIGHT REAR 142 Brakes Servicing Your Honda Adjustment Turn the brake pedal adjusting nut located on the brake operating rod at the rear of the frame Make sure the cutout on the adjusting nut is...

Page 152: ...Rear Brake Lever Freeplay Brakes Servicing Your Honda If necessary adjust to the specified range Inspection Measure the distance the rear brake lever parking brake lever moves before the brake starts...

Page 153: ...ng nut located on the brake operating rod at the rear of the frame Make sure the cutout on the adjusting nut is properly seated on the brake arm pin Check that the brake lever and brake pedal assembli...

Page 154: ...check brake wear without disassembly Application of the brake control causes the arrow on the brake arm to move toward a reference mark on the brake panel Apply the brake control and check the moveme...

Page 155: ...da Safety Precautions Refer to on page Remove the front brake inspection hole plug Make sure the engine is off and the parking brake is set Remove the rear brake drain bolt from the bottom of the rear...

Page 156: ...es must be the proper type and size in good condition with adequate tread and correctly inflated This ATV is equipped with low pressure tubeless tires Although the tires are designed specifically for...

Page 157: ...shly are more prone to damage from surface hazards and wear unevenly Make sure the air valve caps are secure If necessary install a new cap Always check air pressure when your tires are cold If you ch...

Page 158: ...cm 3 2 psi 22 kPa 0 22 kgf cm 3 6 psi 25 kPa 0 25 kgf cm 3 6 psi 25 kPa 0 25 kgf cm 3 2 psi 22 kPa 0 22 kgf cm 3 6 psi 25 kPa 0 25 kgf cm 4 0 psi 28 kPa 0 28 kgf cm NO CARGO NO CARGO WITH CARGO WITH C...

Page 159: ...e system found in service stations This will minimize the possibility of tire damage from overinflation If you use a high pressure system at a service station add air in small amounts and check the pr...

Page 160: ...ou hit a pothole or other hard object while riding stop as soon as you safely can and carefully inspect the tires for damage Tread Wear For best performance you should replace a tire before the tread...

Page 161: ...temporary repairs see page A tire that is repaired either temporarily or permanently will have lower speed and performance limits than a new or undamaged tire If you have a tire professionally repaire...

Page 162: ...nt Tires Servicing Your Honda Safety Precautions Refer to on page The tires that came on your ATV were designed to match the performance capabilities of your ATV and provide the best combination of ha...

Page 163: ...ont rear front rear 154 Tires Servicing Your Honda The recommended tires for your ATV are When you replace a tire remember Have the tire replaced by your Honda dealer if possible If you have a tire pr...

Page 164: ...rotects the engine crankcase The skid plates protect the frame and rear final gear case Check the guard and plates for cracks damage or looseness at intervals shown in the Maintenance Schedule Have th...

Page 165: ...oots 1 156 Driveshaft Boots TRX350FE only Servicing Your Honda Safety Precautions Refer to on page Check the rubber driveshaft boots for damage or leaking grease If necessary have your Honda dealer re...

Page 166: ...when the ignition is OFF Limited operation also allows the battery to discharge If you have electrical accessories on your ATV or do not ride frequently we recommend that you charge the battery freque...

Page 167: ...tery Charging Refer to on page If you plan to store your ATV we recommend you remove the battery and store it where it can be charged at least every 30 days to maintain its service life If you do not...

Page 168: ...attery Servicing Your Honda The battery is located in a compartment under the seat cont d Pull up on the two clips and remove the rear fender lid by sliding it forward Remove the seat page Make sure t...

Page 169: ...ery in an easy to reach location off the floor in an area protected from freezing temperature and direct sunlight Charge the battery see following section unless you have been riding regularly Remove...

Page 170: ...arging may damage the battery We recommend using a trickle charger for home charging These units can be left connected for long periods without risking damage to the battery However do not intentional...

Page 171: ...cts that contain harsh detergents or chemical solvents that could damage the metal paint and plastic on your ATV If your ATV is still warm from recent operation give the engine and exhaust system time...

Page 172: ...s Start the engine and let it idle for several minutes The engine heat will help dry moist areas As a precaution ride your ATV at a slow speed and apply the brakes several times This will help dry the...

Page 173: ...ply a spray cleaner polish and wipe with a non abrasive cloth Apply a high quality chrome aluminum polish and wipe with a non abrasive cloth Dull corroded chrome or aluminum Heavy grime Oil leaks Brak...

Page 174: ...washing your ATV consider using a commercially available spray cleaner polish or quality liquid or paste wax to finish the job Use only a non abrasive polish or wax made specifically for motorcycles...

Page 175: ...166 Servicing Your Honda...

Page 176: ...and store your Honda and how to be an environmentally responsible ATV owner Preparing for a Ride 168 What to Take to the Riding Area 168 What to Take on the Trail 169 Transporting Your Honda 170 Stor...

Page 177: ...USA only the Ministry of Natural Resources Canada only riding clubs and off road magazines are good sources of information Along with your ATV and riding gear you should take along some tools and supp...

Page 178: ...expect to ride how far you might go from your base camp or help and how experienced you or your companions are in making repairs If you decide to take some tools spare parts or other supplies on the...

Page 179: ...ecommend that you carry the vehicle in its normal operating position on all four wheels Do not incline the vehicle upright on its rear end This can damage the vehicle and leaking gasoline could be a h...

Page 180: ...wn straps in the areas shown Suitable tie down straps are available from your Honda dealer Ordinary rope is not recommended because it can stretch under load Using tie down straps in any other areas c...

Page 181: ...y problem before storing it That way needed repairs won t be forgotten and it will be easier to get your ATV running again For more information about storage refer to the available from your Honda dea...

Page 182: ...to on page This procedure requires a means for draining and disposing of drained fuel page Change the engine oil and filter page Fill the fuel tank Make sure the fuel fill cap is properly installed c...

Page 183: ...op switch in the OFF position press the start button several times to crank the engine and distribute the oil Remove the battery and charge it fully Store it in an area protected from freezing tempera...

Page 184: ...as been stored for more than two months ask your Honda dealer to drain and replace the fuel Perform a pre ride inspection page then test ride your ATV at low speeds Charge the battery page as required...

Page 185: ...y increase noise they also reduce engine performance and may be illegal Use a biodegradable detergent when you wash your ATV Avoid aerosol spray cleaners that contain chlorofluorocarbons CFCs which da...

Page 186: ...a wide range of problems Take time to read this section before you ride Also review the tips in page General Guidelines 178 If Your Engine Quits or Won t Start 180 If the Shift Switches Do Not Functi...

Page 187: ...t doesn t feel right If you continue riding you could cause more damage and endanger your own safety After a stop take time to assess the situation Carefully inspect your ATV to identify the problem t...

Page 188: ...time to assess the situation and your options before deciding what to do If the problem is relatively minor and you have the tools supplies and skills to make a temporary repair be sure to have perma...

Page 189: ...cases the cause of the problem may be a simple operational oversight If you have a problem starting the engine or experience poor engine performance the following information may help you If you can...

Page 190: ...arter motor may be faulty See your Honda dealer SYMPTOM POSSIBLE CAUSE WHAT TO DO out of fuel flooded engine loose or unconnected spark plug cap loose battery cables weak battery Fill the fuel tank Se...

Page 191: ...th a high altitude jet Refer to page Check the high oil temperature indicator Refer to page See your Honda dealer See your Honda dealer See your Honda dealer If applicable switch to the recommended oc...

Page 192: ...tion Turn the ignition switch to the ON position Press both shift switches and check that they are functioning If both switches are functioning shift into neutral and restart the engine If one or both...

Page 193: ...rage compartment page Check the neutral indicator If the transmission is in neutral go to step 4 If the transmission is not in neutral use the gear change tool to shift to neutral so you will be able...

Page 194: ...tool counterclockwise To upshift turn the tool clockwise If the transmission does not shift rock the vehicle back and forth and try again Return the gear change tool to the storage compartment Do not...

Page 195: ...e easily Go to step 5 If the transmission is not in neutral the vehicle will not move Use the gear change tool to shift to neutral so you will be able to start the engine Refer to page Apply the parki...

Page 196: ...a temporary repair As soon as possible have the tire permanently repaired by your Honda dealer Any tire that cannot be repaired should be replaced Whenever the ATV is to be operated far from service...

Page 197: ...You Have a Flat Tire Taking Care of the Unexpected Safety Precautions Refer to on page Park your ATV on a firm level surface Raise the front or rear wheels off the ground and place a support block un...

Page 198: ...heel nuts so that the tapered sides face the wheel rim Tighten the wheel nuts in a crisscross rather than a circular pattern to the specified torque If a torque wrench was not used for installation se...

Page 199: ...l or extended operation under adverse conditions If the indicator comes on while you re riding don t ignore it Pull safely to a stop Stop the engine as soon as it s safe to do so and let it cool Start...

Page 200: ...damage caused by excess current flow short circuit or overload If something electrical on your ATV stops working the first thing you should check for is a blown fuse Check all the fuses before lookin...

Page 201: ...in Fuse Access Remove the rear fender lid page To prevent an accidental short circuit turn the ignition switch OFF before checking or replacing the fuses Remove the seat page Pull the main fuse out If...

Page 202: ...ctrical system Circuit Fuse Access If you do not have a replacement fuse with the proper rating for the circuit install one with a lower rating Install the seat Install the fuse box cover Install the...

Page 203: ...n do without temporarily If you replace a blown fuse with a spare fuse that has a lower rating replace the fuse with the correct rating as soon as you can Also remember to replace any spare fuses that...

Page 204: ...ly carefully inspect your ATV for damage and determine if it is safe to ride Check the tightness of critical nuts and bolts securing such parts as the handlebar control levers brakes and wheels If the...

Page 205: ...ade If you lose your key and aren t carrying a duplicate either get your spare or have one made If you don t know your key number call the dealer you purchased your Honda from They may have it listed...

Page 206: ...he damage is and what tools and supplies you have with you If any component of the brake system is damaged you may be able to ride carefully back to your base using the other brake components for slow...

Page 207: ...198 Taking Care of the Unexpected...

Page 208: ...sions capacities and other technical data plus information on government requirements and how to break in your ATV Vehicle Identification 200 Specifications 202 Break in Guidelines 206 High Altitude C...

Page 209: ...n The frame and engine serial numbers and key number may be required when ordering replacement parts You may record these numbers in the Quick Reference section at the rear of this manual The frame nu...

Page 210: ...echnical Information The color code is helpful when ordering replacement parts You may record the color and code in the Quick Reference section at the rear of this manual The color label is attached t...

Page 211: ...gasoline pump octane number of 86 or higher 7 3 in 186 mm 49 3 in 1 253 mm 44 4 in 1 129 mm 43 8 in 1 113 mm 80 0 in 2 031 mm 43 9 in 1 114 mm 44 9 in 1 141 mm 49 1 in 1 246 mm 7 2 in 184 mm includin...

Page 212: ...shaft 485 lbs 220 kg 2 188 1 933 3 769 3 692 or or TRX350TE TRX350FE front TRX350FE only rear 1st 2nd 3rd 4th 5th reverse passenger capacity maximum weight capacity idle speed spark plug gap valve cle...

Page 213: ...0 23 kgf cm 4 0 psi 28 kPa 0 28 kgf cm 2 4 psi 17 kPa 0 17 kgf cm 3 2 psi 22 kPa 0 22 kgf cm TRX350TE TRX350FE TRX350TE TRX350FE TRX350FE TRX350TE TRX350TE TRX350FE TRX350FE TRX350FE TRX350TE TRX350T...

Page 214: ...12 N m 1 2 kgf m 47 lbf ft 64 N m 6 5 kgf m TRX350FE only generator battery headlight reverse indicator neutral indicator high oil temperature indicator brake tail light shift motor main other oil dra...

Page 215: ...on Help assure your ATV s future reliability and performance by paying extra attention to how you ride during the first operating day or 15 miles 25 km During this period avoid full throttle starts ra...

Page 216: ...ailable to compensate for high altitude richness For those who are mechanically proficient and have the necessary tools installation and adjustment procedures are given in the official Honda Service M...

Page 217: ...echnical Information The California Air Resources Board CARB requires that your ATV comply with applicable exhaust emissions standards during its useful life when operated and maintained according to...

Page 218: ...t emission control system is composed of appropriate carburetor settings No adjustments should be made except for an idle speed adjustment with the throttle stop screw or carburetor adjustment for hig...

Page 219: ...of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or the use of the vehicle after such device or element of design has been removed or rendered inoperative...

Page 220: ...ed on the pump The following are the EPA approved percentages of oxygenates ETHANOL ethyl or grain alcohol 10 by volume You may use gasoline containing up to 10 ethanol by volume Gasoline containing e...

Page 221: ...toms try another service station or switch to another brand of gasoline Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of...

Page 222: ...This section contains information on your warranty and how to get an official Honda service manual Authorized Manuals 214 Warranty Coverage 217 Warranty Service 218 Contacting Honda 219 Your Honda De...

Page 223: ...able from Helm Inc USA only Canada See your Honda dealer to order authorized manuals Also available but not necessary to service your model is the Honda Common Service Manual which explains theory of...

Page 224: ...Grand Total Sub Total Qty Price Each 215 Order On Line www helminc com Order Toll Free 1 888 CYCLE93 OR Consumer Information NOTE For Credit Card Orders Only 1 888 292 5393 Monday Friday 8 00 AM 6 00...

Page 225: ...time Telephone Number Check or money order enclosed payable to Helm Inc U S funds only Do not send cash Check here if your billing address is different from the shipping address shown above VISA Disco...

Page 226: ...to realize that your warranty applies to defects in material or workmanship of your Honda Your warranty coverage does not apply to normal wear or deterioration associated with using the ATV Your warra...

Page 227: ...you the results of the inspection If the problem is covered under warranty your dealer will perform the warranty repairs for you If you have questions about warranty coverage or the nature of the rep...

Page 228: ...k to resolve any differences at the dealership level If you wish to comment on your experiences with your Honda or with your dealer please send your comments to the following address USA only Motorcyc...

Page 229: ...roducts Canada only The same quality that went into your Honda can be found in Genuine Honda replacement parts You ll also find comparable quality in the accessories and products available from the pa...

Page 230: ...nce for your transport vehicle as long as your Honda is aboard or in tow Vehicle transport to the nearest Honda dealer or service center if necessary An exclusive HRCA website complete with access to...

Page 231: ...g presents the contents of each section of your owner s manual Important Safety Information 2 Safety Labels 5 Operation Component Locations 11 Indicators Displays 14 Multi function Display 17 Gear Pos...

Page 232: ...Knob 28 Recoil Starter 28 Throttle Lever 29 Gearshift Switch 30 Reverse Selector Knob 31 Front Brake Lever 32 Rear Brake Lever 32 Rear Brake Pedal 32 Parking Brake 33 Flag Pole Bracket 34 Trailer Hitc...

Page 233: ...on Controls 56 Control Speed 57 Use Care on Unfamiliar or Rough Terrain 58 Do Not Perform Stunts 59 Starting Stopping the Engine 60 Preparation 60 Starting Procedure 61 Flooded Engine 63 How to Stop t...

Page 234: ...afety 90 Important Safety Precautions 91 Maintenance Schedule 92 Maintenance Record 96 Maintenance Component Locations 97 Tool Kit 100 Owner s Manual Storage 102 Seat Removal 103 Fuel 104 Engine oil F...

Page 235: ...ke on the Trail 169 Transporting Your Honda 170 Storing Your Honda 172 Preparation for Storage 173 Removal from Storage 175 You the Environment 176 General Guidelines 178 If Your Engine Quits or Won t...

Page 236: ...QUICK REFERENCE Vehicle Identification 200 Specifications 202 Break in Guidelines 206 High Altitude Carburetor Adjustment 207 Emission Control Systems 208 Oxygenated Fuels 211 Authorized Manuals 214...

Page 237: ...19 housing drain tube 122 air pressure gauge 102 tire 148 altitude high 207 American Honda contacting 219 apparel protective 40 appearace care 162 authorized manuals 214 Battery 157 Brakes cables 144...

Page 238: ...n hourmeter digital clock select 17 20 21 hour select 17 21 minute select 17 21 odometer tripmeter select 17 19 capacity fuel 105 carburetor high altitude adjustment 207 care appearance 162 cargo load...

Page 239: ...nformation 213 crash if you 195 crossing or turning on hills or slopes 81 customer service 219 differential oil TRX350FE only 116 digital clock 21 dimmer switch headlight 27 dipstick 110 display multi...

Page 240: ...t 34 flat tire 187 flooded engine 63 frame number 200 emission control systems 208 engine flooded 63 guard 155 idle speed 128 number 200 oil 108 pinging 104 starting 60 stop switch 26 stopping 63 won...

Page 241: ...genated 211 recommendation 104 refueling 105 reserve fuel supply 105 tank capacity 105 valve 23 fuses 191 gap spark plug 130 gasohol 211 gasoline 104 gear case oil 114 gear shifting 66 gearshift switc...

Page 242: ...aler 220 hourmeter 20 hourmeter digital clock select button 17 20 21 hour select button 17 21 Honda service manual 214 identification vehicle 200 idle speed engine 128 ignition switch 25 indicators ge...

Page 243: ...p check 14 limit weight 49 load limits 49 loading guidelines 50 lubrication differential oil TRX350FE only 116 engine oil 107 gear case oil 114 maintenance component locations 97 importance 89 precati...

Page 244: ...indicator 16 noise emission control system 210 numbers serial 200 obstacles riding over 83 odometer 19 odometer tripmeter select button 19 oil differential TRX350FE only 116 engine 107 gear case 114...

Page 245: ...plug spark 129 pre ride inspection 45 problems unexpected 177 protective apparel 40 rear final gear case oil 114 recoil starter 28 removal seat 103 reverse assist cable 127 assist lever 127 gear shif...

Page 246: ...ecautions 55 preparing for 168 over obstacles 83 safety 2 safety precautions 55 through water 84 safety important precautions 91 labels 5 riding precautions 55 schedule maintenance 92 seat removal 103...

Page 247: ...k knock 104 spark plug 129 specifications 202 speedometer 16 stalling on a hill 78 start button 26 starting engine 60 troubleshooting 180 stop switch engine 26 stopping engine 63 storage ATV 172 owner...

Page 248: ...7 replacing 153 repairing 152 thread conditions 151 tool kit 100 trailer hitch 35 trailer towing operational guidelines 50 weight limits 49 training rider 42 transporting your ATV 170 tripmeter 19 tro...

Page 249: ...ndex W V valve fuel 23 valve clearance 132 warning labels 5 warranty coverage 217 extended 217 service 218 washing your ATV 163 water riding through 84 draining from brakes 146 weight limit 49 wheel r...

Page 250: ...tant notes The engine of your Honda can be the most expensive component to repair Proper maintenance especially the use of the recommended fluids and filters prevents premature wear and damage Frequen...

Page 251: ...Quick Reference Quick Reference Engine No Frame No Ignition Key No Color Label Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Mgr...

Page 252: ...label SAE 10W 40 JASO T 903 standard MA Pro Honda GN4 or HP4 without molybdenum additives 4 stroke oil or equivalent unleaded gasoline pump octane number 86 or higher Engine Oil Fuel Capacity rider al...

Page 253: ...kgf cm 4 0 psi 28 kPa 0 28 kgf cm 3 2 psi 22 kPa 0 22 kgf cm 30 A maximum tire pressure front rear minimum tire pressure front rear or or standard cold climate TRX350TE Front Rear TRX350FE TRX350TE TR...

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