Honda 2006 CRF50F Service & Repair Manual Download Page 1 | Manualshive

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Summary of Contents for 2006 CRF50F

Page 1: ...LUTCH GEARSHIFT LINKAGE COMPONENT LOCATION 9 2 SERVICE INFORMATION 9 3 TROUBLESHOOTING 9 4 RIGHT CRANKCASE COVER REMOVAL 9 5 CLUTCH 9 6 GEARSHIFT LINKAGE 9 16 RIGHT CRANKCASE COVER INSTALLATION 9 19 9...

Page 2: ...CLUTCH GEARSHIFT LINKAGE COMPONENT LOCATION 17 N m 1 7 12Ibf ft 13 N m 1 3 42 N m 4 3 kgf m 31 Ibf ft 9 2...

Page 3: ...w Clutch lock nut Clutch assembly screw Shift drum stopper arm bolt Shift return spring pin bolt Gearshift cam plate bolt TOOLS Lock nut wrench 20 x 24 mm 07716 0020100 4 4 N m 0 45 kgf m 3 3 Ibf ft 4...

Page 4: ...ect clutch adjustment Clutch plate warped Faulty clutch lifter Faulty clutch weight Incorrect engine oil weight Hard to shift Incorrect clutch adjustment Loose stopper plate bolt Damaged stopper plate...

Page 5: ...r pedal Unhook the brake pedal return spring loosen the rear brake pedal adjusting nut and lower the brake pedal Remove the eight bolts and right crankcase cover Remove the gasket and dowel pins Remov...

Page 6: ...or damage replace if necessary REMOVAL Remove the right crankcase cover page 9 5 Remove the ball retainer and spring Remove the clutch lifter lever Remove the oil through and sprig Remove the clutch l...

Page 7: ...ols as shown TOOLS Flywheel holder 07725 0040000 Equivalent com merciallyavailable in U S A Lock nut wrench 20 x 24 mm 07716 0020100 Extension bar 07716 0020500 Equivalent com merciallyavailable in U...

Page 8: ...ing and primary driven gear from the mainshaft Remove the collar from the crankshaft DISASSEMBLY Remove the following Set ring Clutch plate B Clutch disc A Clutch disc B Clutch disc A Free springs Clu...

Page 9: ...center ring INSPECTION Clutch lifter bearing Turn the inner race of the litter bearing with your finger The bearing should turn smoothly and freely with out excessive play Also check that the bearing...

Page 10: ...Clutch disc B Clutch plate 2 3 mm 0 09 in 3 0 mm 0 12 in Check each disc plate for warpage on a surface plate using a feeler gauge SERVICE LIMIT 0 20 mm 0 008 in Primary drive gear clutch center guide...

Page 11: ...ter clutch center Check t he drive gear outer and clutch center for excessive wear or damage ASSEMBLY STelPPI R RING CLUTCH GEARSHIFT LINKAGE CLUTCH CENTER DRIVE GEAR OUTER CLUTCH WEIGHTfCENTER RING D...

Page 12: ...ll the clutch springs onto the clutch outer holes Install the drive plate assembly into the clutch outer aligning its bosses with the clutch springs Install the plain washers and screws Tighten the sc...

Page 13: ...Clutch disc A Clutch plate B Install the clutch disc A with its flat surface facing the clutch disc B Install the clutch plate B with its chamfered side facing the clutch disc A Install the clutch set...

Page 14: ...gear onto the mainshaft and secure it with the snap ring Apply engine oil to the clutch center guide and install it onto the crankshaft Install the primary drive gear Install the clutch assembly onto...

Page 15: ...00 IEquivalent com merciallyavailable in U S A 07716 0020100 07716 0020500 IEquivalent com merciallyavailable in U S A TORQUE 42 N m 14 3 kgf m 3llbf ft If the lock nut groove does not align with the...

Page 16: ...m plate Install the oillhrough spring and oillhrough Install the spring ball retainer and clutch lifter lever Install the right crankcase cover page 9 19 GEARSHIFT LINKAGE REMOVAL Remove the clutch an...

Page 17: ...er arm and return spring Pull down the gearshift arm then pull out the gear shift spindle from the crankcase Remove the bolt and shift cam plate Remove the dowel pins and gearshift drum pins CLUTCH GE...

Page 18: ...late by aligning the pin hole with the dowel pins and aligning the drum pin with the denl Install the cam plate and tighten the bolt to the spec ified torque TORQUE 17 N m 1 7 kgf m 12 Ibf ft InSlall...

Page 19: ...pinch bolt and tighten it Install the primary driven gear and clutch assembly page 9 14 RIGHT CRANKCASE COVER INSTALLATION Install the clutch lifter plate adjusting bolt into the right crankcase cove...

Page 20: ...t cover bolts in a criss cross pattern several steps Install the kickstaner pedal as shown and tighten the bolt Hook the return spring to the brake pedal and spring holding pin as shown Install the fo...

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