Honda 18VJ9B01 Instructions For Use Manual Download Page 1

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HRU196K1

HRU196M1

HRU216K2

HRU216M2

18VJ9B01

LAWN MOWER

Summary of Contents for 18VJ9B01

Page 1: ...HRU196K1 HRU196M1 HRU216K2 HRU216M2 1 18VJ9B01 Honda Motor Co Ltd 2010 LAWN MOWER...

Page 2: ...1 2 3 4 5 PART NUMBER INDEX FOREWORD INDEX ENGINE GROUP FRAME GROUP PART NAME INDEX...

Page 3: ......

Page 4: ...er We recommend obtaining such revisions in order to keep your parts catalogue up to date at all times To check whether a parts catalogue revision has been issued please contact your Honda distributor...

Page 5: ...2 1 2010 06 01 E B 2 How to refer to the part information Reference with Part number index Reference with Part name index Reference with Illustrated index...

Page 6: ...wn with the parentheses in the part name column Required quantity Required QTY shown in the parenthesis or parentheses indicates the optional part Required QTY marked with N Indicates the optional par...

Page 7: ...arts name have limited supply period parts not for sale The following abbreviations are used in the parts name column A Ampere A C Alternating current ASSY Assembly AT Automatic transmission C D I Cap...

Page 8: ...point Engine parts E 2 Stamped engine number Carburetor parts E 14 Stamped carburetor identification number Frame parts F 1 Stamped frame number D38VJ9BEA0 TYPE ENGINE SERIAL NUMBER B 5 CARBURETOR ID...

Page 9: ...catalogue codes and applicable serial numbers Parts Applicable Applicable Applicable catalogue engine frame carburetor type Model Type serial No serial No identification No PWNH PWNH PWUH PWUH HRU196M...

Page 10: ...however the code for the bulk part must be strictly 0 zero Types of code Fuel hose 2 Red outside braid 3 mm inside dia only 5 Black inside braid 3 Red 3 mm inside dia only 4 Ash gray with red stripe...

Page 11: ...irmation arrangement for necessary tools Related work Transfer of products Editorial style The service items shown in the text are listed with the exchange work time for the repair sales parts as the...

Page 12: ...ommended in Service Manual Service item whose FRT is not presented Accessories and service parts that are not listed to use in this manual Locations with little aging deterioration or breakage during...

Page 13: ...nal operation whole intake side of one cylinder head is done in association with intake valve replacement Ref L O N Relative ref Number F R T No Description 1 3 4 7 2 1111L1 VALVE INTAKE 4 1 NOTE OHV...

Page 14: ...ence number Unit code can be shown with alphabet Intake valve No regular rule of code e Additional code One head intake all No regular rule of code a 1 11 1 L1 A c a Category codes and classification...

Page 15: ...E ADJUSTMENT 0 2 8113B1 THROTTLE CABLE ADJUSTMENT 0 1 B 8113B3 CHANGE CABLE ADJUSTMENT 0 1 8113B4 ROTO STOP CABLE ADJUSTMENT 0 1 LON DESCRIPTION FRT E 1105A0 ENGINE OIL INSPECTION 0 1 3120A0 AIR CLEAN...

Page 16: ...13 2 ENGINE GROUP E 2 CYLINDER HEAD C 1 E 3 CYLINDER BARREL C 2 E 6 OIL PAN C 4 E 7 CRANKSHAFT PISTON C 6 E 9 CAMSHAFT C 7 E 11 RECOIL STARTER C10 E 12 FAN COVER C11 E 14 CARBURETOR C12 E 15 AIR CLEA...

Page 17: ...14 2010 06 01 E ENGINE GROUP 2 E 16 MUFFLER C14 E 17 FUEL TANK C15 E 19 FLYWHEEL HRU196K1 C16 E 19 1 FLYWHEEL HRU196M1 HRU216K2 M2 D 1 E 22 CONTROL D 2 E 28 LABEL D 3 B14...

Page 18: ...U196K1 E 1 F 1 1 HANDLE PIPE HRU196M1 HRU216K2 M2 E 3 F 2 THROTTLE LEVER E 5 F 6 TRANSMISSION E 6 F 8 JOINT E 9 F 9 REAR WHEEL HRU196K1 M1 E10 F 9 1 REAR WHEEL HRU216K2 M2 E11 F 11 FRONT WHEEL HRU196K...

Page 19: ...6 01 E FRAME GROUP 3 F 17 CUTTER HOUSING HRU196K1 M1 E14 F 17 1 CUTTER HOUSING HRU216K2 M2 E16 F 19 ROTARY BLADE HRU196K1 F 2 F 19 1 ROTARY BLADE HRU196M1 HRU216K2 M2 F 3 F 20 GRASS BAG F 5 F 21 LABEL...

Page 20: ...01 08050 00 BOLT FLANGE 8X50 4 4 4 4 13 98079 54846 PLUG SPARK BPR4ES NGK 1 1 1 1 98079 54855 PLUG SPARK W14EPR U DENSO 1 1 1 1 98079 55846 PLUG SPARK BPR5ES NGK 1 1 1 1 98079 55855 PLUG SPARK W16EPR...

Page 21: ...010 BOLT FLANGE 6X20 CT200 2 2 2 15 91231 Z1V 003 OIL SEAL 6X11X4 ARAI 1 1 1 1 16 91251 Z1V 003 OIL SEAL 25X38X7 ARAI 1 1 1 1 17 94101 06800 WASHER PLAIN 6MM 1 1 1 1 18 94251 08000 PIN LOCK 8MM 1 1 1...

Page 22: ...dd 0 5 NOTE HRU216 model 19 1101J6 BEARING CRANKSHAFT UPPER 1 6 INCLUDES Engine removal and installation NOTE HRU196K1 model 1101J6B For the other model add 0 3 NOTE HRU196M1 model 1101J6A For the oth...

Page 23: ...421 ZE6 000 GEAR DRIVEN 22T 1 1 17 90017 883 000 BOLT FLANGE 6X32 1 1 1 1 18 90131 ZE1 000 BOLT DRAIN PLUG 1 1 1 1 19 90451 ZE1 000 WASHER THRUST 6MM 1 1 1 1 20 90452 166 600 WASHER THRUST 12MM 1 1 21...

Page 24: ...08050 00 BOLT FLANGE 8X50 6 6 6 6 Ref No Part No Description Reqd QTY Parts catalogue code HRU HRU HRU HRU 196 196 216 216 K1 M1 K2 M2 Serial No 16 INCLUDES Engine removal and installation 25 1101C3 O...

Page 25: ...0 25 1 1 1 1 13103 ZH8 020 PISTON 0 50 1 1 1 1 13104 ZH8 020 PISTON 0 75 1 1 1 1 3 13111 Z1T 000 PIN PISTON 1 1 1 1 4 13200 Z1V 000 ROD ASSY CONNECTING 1 1 1 1 5 13310 ZE7 771 CRANKSHAFT COMP 1 1 1 1...

Page 26: ...VALVE SPRING 2 2 2 2 13 14791 ZE1 010 PLATE PUSH ROD GUIDE 1 1 1 1 14 90012 ZE0 010 BOLT PIVOT 8MM 2 2 2 2 15 90206 ZE1 000 NUT PIVOT ADJUSTING 2 2 2 2 Ref No L O N Relative ref Number Description F R...

Page 27: ...tallation INCLUDES Valve clearance adjustment NOTE Same time for two units NOTE HRU196K1 model 1111L9F For the other model add 0 3 NOTE HRU196M1 model 1111L9B For the other add 0 5 NOTE HRU216 model 1...

Page 28: ...d 0 1 10 1111L0 VALVE EXHAUST 0 7 INCLUDES Valve clearance adjustment and reface 1111L0E Replace intake and exhaust all add 0 1 11 1111P3 SPRING VALVE INTAKE 0 6 INCLUDES Valve clearance adjustment 11...

Page 29: ...5 28431 ZH8 801 PLATE FRICTION 1 1 1 1 6 28433 ZH8 801 GUIDE RATCHET 1 1 1 1 7 28441 ZH8 801 SPRING FRICTION 1 1 1 1 8 28442 ZH8 003 SPRING RECOIL STARTER 1 1 1 1 9 28443 ZH8 801 SPRING RETURN 2 2 2 2...

Page 30: ...00 Z1V 013 COIL ASSY IGNITION 1 1 1 1 3 30700 Z1V 003 CAP ASSY NOISE SUPPRESSOR 1 1 1 1 4 32195 Z1V 810 CORD STOP SWITCH BRAKE 1 5 90015 883 000 BOLT FLANGE 6X28 CT200 2 2 2 2 6 90505 MCT 000 CLAMP PI...

Page 31: ...1 1 14 16220 Z1V S20 SPACER COMP CARBURETOR 1 1 1 1 15 16221 ZE7 M11 PACKING CARBURETOR 1 1 1 1 16 16953 ZE1 812 LEVER COCK 1 1 1 1 17 16954 ZE1 812 PLATE LEVER SETTING 1 1 1 1 18 16956 ZE1 811 SPRIN...

Page 32: ...1 1 5 17231 Z1V S20 COVER AIR CLEANER 1 1 1 1 6 17232 891 000 GROMMET AIR CLEANER 2 2 2 2 7 17238 ZE7 710 COLLAR AIR CLEANER 2 2 2 2 8 17239 ZE6 300 COLLAR B AIR CLEANER 1 1 1 1 9 90300 Z1V 000 NUT AI...

Page 33: ...18320 Z1V 010 PROTECTOR COMP MUFFLER 1 1 1 1 4 18355 888 810 ARRESTER SPARK 1 1 1 1 5 18381 ZE6 820 GASKET MUFFLER 1 1 1 1 6 18381 Z1V 000 GASKET MUFFLER 1 1 1 1 7 90343 ZE6 000 NUT SELF LOCK 6MM 2 2...

Page 34: ...G 1 1 1 1 10 17620 Z1V 000 CAP ASSY FUEL TANK 1 1 1 1 11 17622 888 010 SPONGE FUEL CAP BREATHER 1 1 1 1 12 17624 ZE7 000 PACKING FUEL CAP 1 1 1 1 13 17636 Z1V 010 GAUGE FUEL LEVEL 1 1 1 1 14 80103 MG2...

Page 35: ...CAM COMP BRAKE 1 8 43145 ZE7 003 ROD THROTTLE RETURN 1 9 75112 ZE6 000 SPRING BRAKE 1 10 75113 ZE6 000 SPRING BRAKE RETURN 1 11 75120 ZE6 013 BRAKE COMP 1 12 75130 ZE7 000 BASE COMP BRAKE 1 13 90015...

Page 36: ...Serial No 1 13331 357 000 KEY SPECIAL WOODRUFF 25X18 1 1 1 2 19511 Z1T 000 FAN COOLING 1 1 1 3 28450 Z1V 000 PULLEY COMP STARTER 1 1 1 4 31110 Z1V 003 FLYWHEEL COMP 1 1 1 5 90201 Z1T 000 NUT SPECIAL...

Page 37: ...E STOP 1 1 1 14 36101 ZE7 020 CORD STOP SWITCH 1 1 1 15 36103 ZE1 000 HOLDER STOP SWITCH CORD 1 1 1 16 46392 SC2 003 CLAMP BRAKE PIPE GRAY 1 1 1 17 90013 883 000 BOLT FLANGE 6X12 CT200 2 2 2 2 18 9001...

Page 38: ...Ref No Part No Description Reqd QTY Parts catalogue code HRU HRU HRU HRU 196 196 216 216 K1 M1 K2 M2 Serial No 1 87524 Z1V 000 MARK FUEL COCK CAUTION 1 1 1 1 Ref No L O N Relative ref Number Descript...

Page 39: ...B40 PLATE HANDLE HOLDER 2 9 54411 VB4 620 SPRING CLUTCH 1 10 54412 952 770 BUSH CLUTCH LEVER 1 11 54530 VL9 B40 CABLE COMP BRAKE 1 12 75118 VA3 J00 SPRING R STOP RETURN 1 13 75190 VE1 E00ZB LEVER COMP...

Page 40: ...PIPE HRU196K1 3 22 94050 10080 NUT FLANGE 10MM 4 23 94101 08800 WASHER PLAIN 8MM 1 24 94251 08400 PIN LOCK 8MM 1 Ref No Part No Description Reqd QTY Parts catalogue code HRU HRU HRU HRU 196 196 216 21...

Page 41: ...53169 VL9 B40 PLATE HANDLE HOLDER 2 2 2 10 54410 VE1 R00 LEVER COMP CLUTCH 1 1 11 54411 VA3 J00 SPRING CLUTCH 1 1 12 54412 952 770 BUSH CLUTCH LEVER 2 2 13 54510 VK3 R40 CABLE COMP CLUTCH 1 1 14 54530...

Page 42: ...CABLE JOINT 1 90754 VA9 P40 1 1 27 90753 VA3 J00 PIN LOCK LEVER HINGE 6X30 1 1 1 28 92101 10020 0A BOLT HEX 10X20 4 4 4 29 94050 06080 NUT FLANGE 6MM 1 1 1 30 94050 10080 NUT FLANGE 10MM 4 4 4 31 9410...

Page 43: ...OL 1 1 1 1 11 54232 VL9 K40 COVER SNORKEL DUCT 1 1 1 1 12 54233 VL9 K40 DUCT A SNORKEL 1 1 1 1 13 54234 VL9 K40 DUCT B SNORKEL 1 1 1 1 14 54311 VA3 J00 LEVER CHANGE 1 1 15 54315 VL9 K40 PLATE STOPPER...

Page 44: ...1 18 23422 VK3 B10 GEAR SECOND DRIVE 1 1 19 23423 VK3 B10 GEAR THIRD DRIVE 1 1 20 23431 VK3 B10 GEAR FIRST DRIVEN 1 1 21 23432 VK3 B10 GEAR SECOND DRIVEN 1 1 22 23433 VK3 B10 GEAR THIRD DRIVEN 1 1 23...

Page 45: ...HIM A BEVEL PINION 1 1 90503 VK3 B10 SHIM B BEVEL PINION 1 1 90504 VK3 B10 SHIM C BEVEL PINION 1 1 41 90505 VK3 B10 WASHER THRUST 12X25X1 1 1 42 90506 VA3 J00 WASHER 35X45X1 3 3 43 90506 VK3 B10 WASHE...

Page 46: ...5X20 1 1 53 92101 06025 0H BOLT HEX 6X25 1 1 54 94001 05080 0S NUT HEX 5MM 1 1 55 94050 06080 NUT FLANGE 6MM 1 1 56 94301 08140 DOWEL PIN 8X14 2 2 57 94510 18000 CIRCLIP EXTERNAL 18MM 1 1 58 96211 06...

Page 47: ...OT JOINT 2 2 3 22127 VA4 801 RING SEAL 2 2 4 22150 VA4 803 JOINT SUB ASSY A 1 1 5 22160 VA4 803 JOINT SUB ASSY B 1 1 6 22181 VA4 802 PIN DRIVE 2 2 7 22191 VA4 801 RING SNAP 2 2 8 23435 VA2 701 CLIP CL...

Page 48: ...DJUSTER NH246R LOOSEY GRAY R 1 1 4 42961 VL9 B40 LEVER HEIGHT ADJUSTING 1 1 5 44710 VK0 C80 WHEEL COMP FR 2 2 6 44719 VL9 B40 CAP FR WHEEL 2 2 7 90110 VA4 000 BOLT WHEEL 2 2 8 90301 473 003 NUT U 6MM...

Page 49: ...VL9 B40 LEVER HEIGHT ADJUSTING 1 1 8 44719 VL9 B40 CAP FR WHEEL 2 2 9 44810 VJ9 B80 WHEEL COMP RR 2 2 10 90110 VA4 000 BOLT WHEEL 2 2 11 90301 473 003 NUT U 6MM 1 1 12 90507 VA3 K80 WASHER PLAIN 15 1X...

Page 50: ...USH RR AXLE SHAFT 2 2 2 44310 VL9 B40 SHAFT COMP FR AXLE 1 1 3 44710 VK0 C80 WHEEL COMP FR 2 2 4 44719 VL9 B40 CAP FR WHEEL 2 2 5 90110 VA4 000 BOLT WHEEL 2 2 6 90503 VB4 680 WASHER WHEEL 2 2 7 91055...

Page 51: ...SHAFT COMP FR AXLE 1 1 2 42757 VB4 000 BUSH RR AXLE SHAFT 2 2 3 44710 VK0 C80 WHEEL COMP FR 2 2 4 44719 VL9 B40 CAP FR WHEEL 2 2 5 90110 VA4 000 BOLT WHEEL 2 2 6 90503 VB4 680 WASHER WHEEL 2 2 7 91055...

Page 52: ...SHIELD RR 1 1 9 76131 VL9 B40ZA SCROLL RR UPPER NH1 BLACK 1 1 10 76138 VL9 B40 SHAFT RR SHIELD 1 1 11 76142 VL9 B40ZA GUIDE SCROLL NH1 BLACK 1 1 12 76281 VK0 C80ZA GUARD DISCHARGE NH1 BLACK 1 1 13 762...

Page 53: ...HRU196K1 M1 3 21 94102 10800 WASHER PLAIN 10MM 2 2 22 94540 07010 E RING 7MM 2 2 23 95701 08055 08 BOLT FLANGE 8X55 1 1 Ref No Part No Description Reqd QTY Parts catalogue code HRU HRU HRU HRU 196 19...

Page 54: ...54241 VJ9 A00 COVER DRIVE SHAFT 1 1 11 76111 VJ9 P80ZA HOUSING CUTTER NHB22M GARDENIA SILVER METALLIC 1 1 12 76114 VK0 W81 FITTING HOSE 1 4 BSPF 1 1 13 76117 VK3 C20 PLATE R RR SHIELD 1 1 14 76118 VK...

Page 55: ...1 1 28 90301 VA3 J01 NUT PUSH 8MM 1 1 29 90301 473 003 NUT U 6MM 4 4 30 90504 VB4 980 WASHER PLAIN 10 5X19X2 6 2 2 31 94050 06080 NUT FLANGE 6MM 2 2 32 94101 10800 WASHER PLAIN 10MM 1 1 33 94540 0701...

Page 56: ...HOLDER BLADE 1 5 72612 VB4 000 DISK BLADE 1 6 90003 MN4 000 BOLT FLANGE 10X35 1 7 90101 VJ9 B81 BOLT BLADE SETTING 10X20 2 8 90301 VJ9 B81 NUT LOCK 10MM 2 9 90471 VB4 000 WASHER 10 5X40X4 1 10 90501...

Page 57: ...2 13 75090 VA4 030 PLATE ASSY BALL CONTROL 1 1 1 14 75100 VA4 010 BRAKE COMP 1 1 1 15 75110 VA4 000 RETAINER COMP BALL 1 1 1 16 75120 VA4 010 DISK BRAKE 1 1 1 17 75130 VA4 000 DISK DRIVE 1 1 1 18 7513...

Page 58: ...10X20 2 2 2 30 90301 VJ9 B81 NUT LOCK 10MM 2 2 4 31 90401 880 000 WASHER 10X30X3 5T 1 1 1 32 90481 430 000 WASHER SPRING 10MM 2 2 2 33 90501 VA3 K00 WASHER BLADE 2 2 4 34 90501 VJ9 B81 WASHER SPRING...

Page 59: ...6 216 216 K1 M1 K2 M2 Serial No 1 76266 VJ9 P80 PLUG DISCHARGE 1 2 76266 VK0 C80 PLUG DISCHARGE 1 3 81320 VL9 K40 FABRIC COMP GRASS BAG 1 1 81320 VK3 R40 1 1 4 81330 VK3 C20 FRAME COMP BAG 1 1 5 81330...

Page 60: ...L CAUTION 1 PWUH 1 1 1 5 87114 VK3 B20 LABEL WARNING 1 1 1 1 6 87502 VJ9 000 MARK CONTROL 1 1 7 87503 VA3 K00 MARK NOISE LEVEL 1 PWUH 1 8 87503 VA3 K00 MARK NOISE LEVEL 1 1 9 87512 VJ9 000 MARK CLUTCH...

Page 61: ...20 Z1V S20 C13 29 4 17231 Z1V S20 C13 29 5 17232 891 000 C13 29 6 17238 ZE7 710 C13 29 7 17239 ZE6 300 C13 29 8 17240 ZE6 000 C4 20 14 17307 Z1V S20 E5 40 1 17307 Z1V S30 E5 40 1 17506 ZE7 000 C15 31...

Page 62: ...80000 80103 MG2 000 C15 31 14 81000 81320 VK3 R40 F5 56 3 81320 VL9 K40 F5 56 3 81330 VK3 C20 F5 56 4 81330 VL9 K40 F5 56 5 87000 87101 VJ9 B80 F6 57 1 87101 VK0 M80 F6 57 2 87103 VK3 B20 F6 57 3 871...

Page 63: ...E4 39 30 94101 06800 C2 18 17 C5 21 29 E4 39 31 94101 08800 E2 37 23 E4 39 32 33 94101 10800 F1 52 32 94102 10800 E15 50 21 94102 12800 C16 32 19 94103 06000 C15 31 19 94201 16120 E5 40 20 94251 06400...

Page 64: ...6X109 C1 17 9 BOLT STUD 6X85 C1 17 10 BOLT TANK STAY C15 31 16 BOLT WHEEL E10 45 7 E11 46 10 E12 47 5 E13 48 5 BOOT JOINT E9 44 2 BOSS CHANGE SHAFT E6 41 10 BRACKET WIRE HOLDER E7 42 28 BRAKE COMP C1...

Page 65: ...HOLDER COMP L RATCHET E11 46 2 HOLDER COMP R RATCHET E11 46 1 HOLDER BEARING E11 46 4 HOLDER BLADE F2 53 4 HOLDER CABLE C4 20 13 D2 34 9 HOLDER GOVERNOR WEIGHT C4 20 8 HOLDER KEY E6 41 11 HOLDER RR AX...

Page 66: ...GOVERNOR D2 34 3 ROD PUSH C7 23 4 ROD RATCHET PUSH E3 38 18 ROD THROTTLE RETURN C16 32 8 ROLLER 4X17 8 E9 44 9 ROLLER 5X23 8 E11 46 16 ROLLER 6X22 4 E8 43 59 ROPE RECOIL STARTER C10 26 11 RUBBER B TA...

Page 67: ...ASHER PLAIN 10MM E15 50 21 F1 52 32 WASHER PLAIN 10 5X19X2 6 F1 52 30 WASHER PLAIN 12MM C16 32 19 WASHER PLAIN 15 1X22X1 6 E11 46 12 WASHER PLAIN 6MM C2 18 17 C5 21 29 C11 27 7 C15 31 19 E4 39 31 WASH...

Page 68: ......

Page 69: ...1 2 3 4 5 PART NUMBER INDEX FOREWORD INDEX ENGINE GROUP FRAME GROUP PART NAME INDEX...

Page 70: ...Published by Honda Motor Co Ltd Printed in Japan E 2010 06...

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