HOLZTECH S1.6 Instruction Manual Download

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Panel saw

S3.0 / S2.5 / S1.6

INSTRUCTION MANUAL

DB&S MACHINES

Liniestraat 4

Tel.: (+32) (0)51/70.54.66

B-8650 Houthulst

Fax: (+32) (0)51/70.54.67

Belgium E-mail:

[email protected]

Summary of Contents for S1.6

Page 1: ...Panel saw S3 0 S2 5 S1 6 INSTRUCTION MANUAL DB S MACHINES 4e Liniestraat 4 Tel 32 0 51 70 54 66 B 8650 Houthulst Fax 32 0 51 70 54 67 Belgium E mail info holztech com ...

Page 2: ...e machine so it can occur that changes for instance improvements are not yet included in the instruction manual We will keep this instruction manual as much as possible up to date Please read this instruction manual carefully before you use the machine This to avoid problems and damages caused by unskilled use Working without disturbances and professional use of the machine is only possible when t...

Page 3: ... retearable degree fence 7 3 4 Mounting the parallel fence 7 3 5 Completing the roller table 7 3 6 Mounting the sawblade covering 7 4 Electrical connection 8 Serving the machine 8 1 Adjusting the sawblade 8 2 Roller table 8 3 Working positions 8 4 Working prescriptions 8 5 Taking out the sawblade 8 6 Placing the sawblade 8 7 Scoring unit 8 7 1 Taking out and placing the scoring blade 8 7 2 Install...

Page 4: ...tiltable As protections there s a riving knife part 8 and a covering part 3 with a connection for the dustcollector For bigger panels is the machine equipped with an additional table which is attached to the roller table and 2 fixed working surface enlargments part 7 and part 11 The machine is equipped with a parallel fence part 13 without gradations and a retearable degree fence for width and par...

Page 5: ... 13 Parallel fence 14 Handwheel for square adjustment of the saw blade 15 Handwheel for the height adjustment of the saw blade 16 Installation screws for the scoring unit 17 Scoring blade 18 Excentric clamp 19 Fence 20 Telescopic support 21 Square fence with measurement 22 Additional table for format table 1 1 Purpose of the machine The machine is exclusifely meant to cut solid wood fibre plates p...

Page 6: ...0 mm Length carpenter s jqurare 1600 mm 1600 mm 2000 mm Max length degree fence 2800 mm 2800 mm 3320 mm Max diameter sawblade 315 mm 315 mm 315 mm Min diameter sawblade 250 mm 250 mm 250 mm Shaftdiameter sawblade 30 mm 30 mm 30 mm Max cutting height 90 45 With sawblade 315 mm 103 72 mm 103 72 mm 103 72 mm With sawblade 250 mm 70 49 mm 70 49 mm 70 49 mm Sawblade stop within 10 sec 10 sec 10 sec Spe...

Page 7: ... 0 S2 5 S1 6 WWW HOLZTECH COM 2 1 Building plan S1 6 S2 5 S3 0 A 4000 mm 5500 mm 7500 mm B 4100 mm 4100 mm 5200 mm ATTENTION When building up the machine pay attention that there is enough space for a safe working ...

Page 8: ... a good enlightning without dark spots in the workplace Don t ever let the machine run unsupervised Before working remove all unneeded pieces from the machine Before working pay attention that the electrical connection is done skillfully Use the machine only for what it s meant Pay attention to the max speed of the used sawblade Only use a sawblade when it s well sharpened and without defects Stum...

Page 9: ... machine Youngsters under 16 may only use the machine under supervision of a skilled adult Pay attention that the machine is only served by persons who are familiar with the working and the possible dangers and who have full physical and mental capacities If it s necessary to have auditif communication with other working or communication devices this devices must be completed with optical signs At...

Page 10: ...conds b Endswitch Is activated when the roller table is in the end position needed to change the sawblade or when flipping over of the sidewise sawblade protections and avoids the starting of the machine when replacing a sawblade c Clamp To clamp smaller workpieces d Riving knife Possible to install for the main blade of 250 to 315 mm diameter e Sawblade covering with possibility for dustextractio...

Page 11: ...e fence retearable 2 additional layers for working table enlargment 1 additional table for the roller table 1 outlining fence 6 Transport prescriptions Only transport the machine when it s screwed to the pallet To lift the pallet or to move the machine with belts or girdles you must lift the machine only at the therefor foreseen places When moving with a forklift always use long forks and lift the...

Page 12: ... be done by turning the installation screws on the feet of the machine Pay attention to have enough space around the machine This makes working more easy and lowers the danger level 7 3 Preparation before working 7 3 1 Mounting the additional table F picture 5 a Loosen the transport security A from the telescopic support B b Move the groove core D in the T groove at the roller table c Short screw ...

Page 13: ...nlargments are flat and parallel with the table If needed you can change this with the installation screws G and F 7 3 3 Mounting the retearable degree fence C picture 8 a Place the take up cane of fence C in one of the two drillings E on the additional table H b Screw the fence with both screws A and B c Test if the installation of the fence is 90 to the sawblade if needed you can adjust this wit...

Page 14: ...The measurement start must flee with the teeth widht of the sawblade The installation is done by moving of the degree parts b Fasten the bar F on the side of the working surface with the cane screw and bolt D c Move bar J on bar f d Fasten fence I on bar J e Install the fence lineals parallel to the sawblade by adjusting the propulsion bars with the attachment bolt ...

Page 15: ...w covering E to the front side c Mount the fence Move groove core H in T groove J or I put the fence on it Fasten screws G d Mount the excentric clamp Move groove core K in T groove J or I screw column M and excenter arm with screw L 7 3 6 Mounting the sawblade covering picture 11 Lift the saw unit with handwheel A Place the sawblade covering on RIVING KNIFE C Fasten winged nut E in drilling H ATT...

Page 16: ...The turning direction of the sawblade can be tested with short activiations When the turning directions isn t right let an electro specialist correct it The 0 and protection supply must be available ATTENTION The switching off of the machine may only be done with the foreseen switch and certainly not by tearing out the electricity plug ...

Page 17: ...djustment Loosen screw H put the sawblade in the desired height by turning handwheel D fix screw H Adjusting the degree Loosen screw J achieve the desired grade with handwheel I fasten with screw J The adjustment can be read on the scale in the reach of handwheel G on the right side of the machine When the sawblade is lowered under the working surface you must remove the sawblade protection 8 2 Ro...

Page 18: ... with fence picture 34 and 35 Fig Cutting with retearable degree without sidefence picture 36 Mount fence D on table B push the plate or piece against the fence and fix with excentric clamp D like this both ends are pushed below Lay the workpiece against the fence ons the desired measurement and fix with the excentric clamp ...

Page 19: ...e you can tear out the telescopic part of the fence and so prolong it When necessary you also place the fence for other works from the front side G to the back side F picture 39 The workpiece is then moved from the fence mostly to cut lighter plates Installing the degree picture 40 Installing the degree of fence C is done by loosening the clamp screw B and installing the desired position by turnin...

Page 20: ... workpieces with two parallel moving sides The parallel fence is fixed on the working surface and can be moved without gradations The installed measurement can be viewed on scale E Always look to the sawblade that all the teeth are covered with the awblade covering The distance to the protection hood can t exceed 5 mm To improve the cutting quality and to avoid that the workpiece slashes back you ...

Page 21: ...gree of the sawblade only when the machine is turned off When cutting layered plates you must use the scoring unit Harded sawblades must be cleaned with an appropriate liquid certainly not with a metal brush The cutting depth of the scoring blade must be approx 1 5 mm ...

Page 22: ...heel G to the highest position Move the roller table as much as possible to the front over the fence so that the fence pen D is teared out picture 14 Deregulate protection plate M picture 15 by pushing from the side on surface spring L and flip it over Unscrew the fixing nut P to the right picture 16 with key Q SW32 and hold it with key N SW10 Left rhreaded Take off the fixing flang and take off t...

Page 23: ...buskey Test the turning by hand if the sawblade turns around freely Flip down the protection plate Retear the roller table from the most far position Shortly activate the machine to be sure that the sawblade turns without defects ATTENTION When a sawblade with another diameter is installed you must re install the riving knife Installing the riving knife ATTENTION The distance from the riving knife...

Page 24: ...he teeth of the scoring blade is installed in opposite of the teeth of the main blade because the turning direction of both blades is in opposite to each other picture 16 8 7 2 Adjusting the scoring blade Height adjustment Tilting adjustment Put key A in the drilling E on the square and by turning you obtain the desired tilting This adjustment is a fine adjustment which is almost more viewable bec...

Page 25: ...a bigger shaft diameter Defect or deformed sawblades may not be repaired You must throw them away immediatly Stump sawblades may only be sharpened by skilled people At a repairment for instance setting right a layered sawblade welding new cutting plates the construction must stay the same form of the teeth for instance the width Layered tools sawblades with welded cutting plates may only be slitte...

Page 26: ...achine The roller bearings of the roller table and the parallel fence must be greased frequently slightly with an oilspray 9 3 Testing the belts You must test the belts after the first 10 hours of working and if necessary tighten them later on you must check them frequently and tighten them if necessary Tightening the belts ATTENTION Don t tighten the belts too much otherwise you may damage the ro...

Page 27: ...onic motorbrake The period from shutiing down the machine untill complete stop may not exceed 10 sec You must test the brakes monthly It the braking period is longuer than 10 sec you must let test the motorbrake by a skilled technician and replace it if necessary ATTENTION Switchfrequence max 10 times hour ...

Page 28: ...33M1 Q2 Switch KB S 30 Uc 220V 50Hz D1 Electro motorbrake TES 71 10 230 S1 Emergency stop button XAL J01 ZA2 BT4 S2 Endswitch FX 515 F1 1 Security V 099 004116 F1 2 automat F1 3 F2 Fuse UK4 TG ST SI UK4 PP 20 250V 0 2A X1 CEE plug 515 6 3P PE M1 Motor T90LB 2D B3 3 0kW 400V 50Hz 11 1 6 4A dY 2860 min ...

Page 29: ...ectro motor brake No 4082 05 250V 16A S1 Emergency stop button XAL J01 ZA2 BT4 ZA2 BZ102 S2 Endswitch FX 515 F1 1 Security V 099 004125 F1 2 automat F1 3 F2 Fuse UK4 TG ST SI UK4 PP 20 250V 0 2A X1 CEE plug 515 6 3P N PE M1 Motor T112MB 2 B3 5 5kW 230 400V 50Hz 11 6A dY 2860 min M2 Motor MO71B 2D B14 F115 0 55kW 230 400V 50Hz 2 42 1 4A dY 2760 min ...

Page 30: ...Holztech S3 0 S2 5 S1 6 WWW HOLZTECH COM 11 List of the spare parts S2300 01 00 00 00 Machine main corps ...

Page 31: ...Holztech S3 0 S2 5 S1 6 WWW HOLZTECH COM S2300 02 00 00 00 Sawunit ...

Page 32: ...Holztech S3 0 S2 5 S1 6 WWW HOLZTECH COM ...

Page 33: ...Holztech S3 0 S2 5 S1 6 WWW HOLZTECH COM ...

Page 34: ...Holztech S3 0 S2 5 S1 6 WWW HOLZTECH COM S2300 07 00 00 00 Roller table ...

Page 35: ...Holztech S3 0 S2 5 S1 6 WWW HOLZTECH COM ...

Page 36: ...Holztech S3 0 S2 5 S1 6 WWW HOLZTECH COM S2300 10 00 00 00 Excentric clamp ...

Page 37: ...Holztech S3 0 S2 5 S1 6 WWW HOLZTECH COM S2300 11 00 00 00 Telescopic support ...

Page 38: ...Holztech S3 0 S2 5 S1 6 WWW HOLZTECH COM ...

Page 39: ...Holztech S3 0 S2 5 S1 6 WWW HOLZTECH COM S2300 13 00 00 00 Telescopic fence ...

Page 40: ...Holztech S3 0 S2 5 S1 6 WWW HOLZTECH COM ...

Page 41: ...Holztech S3 0 S2 5 S1 6 WWW HOLZTECH COM Working surface enlargment ...

Page 42: ...Holztech S3 0 S2 5 S1 6 WWW HOLZTECH COM ...

Page 43: ...Holztech S3 0 S2 5 S1 6 WWW HOLZTECH COM S2300 16 00 00 00 Parallel fence ...

Page 44: ...Holztech S3 0 S2 5 S1 6 WWW HOLZTECH COM ...

Page 45: ...Holztech S3 0 S2 5 S1 6 WWW HOLZTECH COM S2300 28 00 00 00 Scoring unit ...

Page 46: ...Holztech S3 0 S2 5 S1 6 WWW HOLZTECH COM ...

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HOLZTECH S1.6, Instruction Manual

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