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Hitachi WJ200-001L, Instruction Manual

The Hitachi WJ200-001L Instruction Manual is available for free download at our website. This comprehensive manual provides users with detailed guidance on operating and optimizing the performance of the product. Accessible, convenient, and informative, it is an essential tool for maximizing the benefits of the Hitachi WJ200-001L.

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Ver.3

−

−

−

−

148 

Motor Constants Functions 

 

““““H

H

H

H””””    Function

Function

Function

Function    

A

A

A

A    

B

B

B

B    

D

D

D

Defa

efa

efa

efaults

ults

ults

ults    

Func.

Func.

Func.

Func.    

Code

Code

Code

Code    

N

N

N

Name

ame

ame

ame    

D

D

D

Description

escription

escription

escription    

Initial data

Initial data

Initial data

Initial data    

Units

Units

Units

Units    

H

H

H

H00

00

00

001

1

1

1

  Auto-tuning selection 

Three option codes: 
00

00

00

00

…

Disabled 

0

0

0

01

1

1

1

…

Enabled with motor stop 

0

0

0

02

2

2

2

…

Enabled with motor rotation 

    

 

00 

- 

H

H

H

H00

00

00

002

2

2

2

  Motor constant selection 

Two option codes: 
00

00

00

00

…

Hitachi standard motor   

0

0

0

02

2

2

2

…

Auto tuned data 

 

    

 

00 

- 

H

H

H

H2

2

2

20

0

0

02

2

2

2

    

Motor constant selection, 
2

nd

 motor 

    

 

00 

- 

H

H

H

H00

00

00

003

3

3

3

  Motor capacity 

Twelve selections: 
0.1/0.2/0.4/0.55/0.75/1.1/1.5/2.2/3.0
/3.7/ 
4.0/5.5/7.5/11/15/18.5 

    

 

Specified by the 
capacity of each 

inverter model 

kW 

H

H

H

H2

2

2

20

0

0

03

3

3

3

  Motor capacity, 

2

nd

 motor 

    

 

kW 

H

H

H

H00

00

00

004

4

4

4

  Motor poles setting 

Forty eight selections: 
2(0)/4(1)/6(2)/8(3)/10(4)/12(5)/14(6)/
16(7)/18(8)/ 
20(9)/22(10)/24(11)/26(12)/28(13)/3
0(14)/32(15)/ 
34(16)/36(17)/38(18)/40(19)/42(20)/
44(21)/46(22)/ 
48(23) 

    

 

4 

poles 

H

H

H

H2

2

2

20

0

0

04

4

4

4

  Motor poles setting, 

2

nd

 motor 

    

 

4 

poles 

H

H

H

H00

00

00

005

5

5

5

  Motor speed response 

constant 

Set range is 1 to 1000 

    

 

100. 

- 

H

H

H

H2

2

2

20

0

0

05

5

5

5

  Motor speed response 

constant, 2

nd

 motor 

    

 

100. 

- 

H

H

H

H00

00

00

006

6

6

6

  Motor stabilization 

constant 

Motor constant (factory set), 
range is 0. to 255. 

    

 

100.. 

−

 

H

H

H

H2

2

2

20

0

0

06

6

6

6

  Motor stabilization 

constant, 2

nd

 motor 

    

 

100. 

−

 

H

H

H

H0

0

0

02

2

2

20

0

0

0

    

Motor constant R1 
(Hitachi motor) 

0.001 to 65.535 ohms 

    

 

Specified by the 
capacity of each 

inverter mode 

 

Ohm 

H

H

H

H22

22

22

220

0

0

0

    

Motor constant R1, 
2

nd

 motor (Hitachi motor) 

    

 

Ohm 

H

H

H

H0

0

0

02

2

2

21

1

1

1

    

Motor constant R2 
(Hitachi motor)

(Hitachi motor)

(Hitachi motor)

(Hitachi motor)    

0.001 to 65.535 ohms 

    

 

Ohm 

H

H

H

H22

22

22

221

1

1

1

    

Motor constant R2, 
2

nd

 motor (Hitachi motor)

(Hitachi motor)

(Hitachi motor)

(Hitachi motor) 

    

 

Ohm 

H

H

H

H0

0

0

022

22

22

22

    

Motor constant L 
(Hitachi motor)

(Hitachi motor)

(Hitachi motor)

(Hitachi motor)    

0.01 to 655.35mH 

    

 

mH 

H

H

H

H222

222

222

222

    

Motor constant L, 
2

nd

 motor (Hitachi motor)

(Hitachi motor)

(Hitachi motor)

(Hitachi motor) 

    

 

mH 

H

H

H

H0

0

0

023

23

23

23

    

Motor constant I0 
(Hitachi motor)

(Hitachi motor)

(Hitachi motor)

(Hitachi motor)    

0.01 to 655.35A 

    

 

A 

H

H

H

H223

223

223

223

    

Motor constant I0, 
2

nd

 motor (Hitachi motor)

(Hitachi motor)

(Hitachi motor)

(Hitachi motor) 

    

 

A 

H

H

H

H0

0

0

024

24

24

24

    

Motor constant J 
(Hitachi motor)

(Hitachi motor)

(Hitachi motor)

(Hitachi motor)    

0.001 to 9999 kgm

2

 

    

 

kgm

2

 

H

H

H

H224

224

224

224

    

Motor constant J, 
2

nd

 motor (Hitachi motor)

(Hitachi motor)

(Hitachi motor)

(Hitachi motor) 

    

 

kgm

2

 

H

H

H

H0

0

0

03

3

3

30

0

0

0

    

Motor constant R1 
(Auto tuned data)

(Auto tuned data)

(Auto tuned data)

(Auto tuned data)    

0.001 to 65.535 ohms 

    

 

Specified by the 
capacity of each 

inverter mode 

ohm 

H

H

H

H23

23

23

230

0

0

0

    

Motor constant R1, 
2

nd

 motor (Auto tuned data)

(Auto tuned data)

(Auto tuned data)

(Auto tuned data) 

    

 

ohm 

H

H

H

H0

0

0

03

3

3

31

1

1

1

    

Motor constant R2 
(Auto tuned data)

(Auto tuned data)

(Auto tuned data)

(Auto tuned data)    

0.001 to 65.535 ohms 

    

 

ohm 

H

H

H

H23

23

23

231

1

1

1

    

Motor constant R2, 
2

nd

 motor (Auto tuned data)

(Auto tuned data)

(Auto tuned data)

(Auto tuned data) 

    

 

ohm 

H

H

H

H0

0

0

032

32

32

32

    

Motor constant L 
(Auto tuned data)

(Auto tuned data)

(Auto tuned data)

(Auto tuned data)    

0.01 to 655.35mH 

    

 

mH 

Summary of Contents for WJ200-001L

Page 1: ...on Manual Single phase Input 200V class Three phase Input 200V class Three phase Input 400V class Hitachi Industrial Equipment Systems Co Ltd Manual Number NT338AX March 2016 After read this manual Keep it handy for future reference ...

Page 2: ......

Page 3: ......

Page 4: ... Indicates a step in a series of action steps required to accomplish a goal The number of the step will be contained in the step symbol NOTE NOTE NOTE NOTE Notes indicates an area or subject of special merit emphasizing either the product s capability or common errors in operation or maintenance TIP TIP TIP TIP Tips give a special instruction that can save time or provide other benefits while inst...

Page 5: ... WARNING WARNING HAZARDOUS OF ELECTRICAL SHOCK DISCONNECT INCOMING POWER BEFORE WORKING ON THIS CONTROL WARNING WARNING WARNING WARNING Wait at least five 5 minutes after turning OFF the input power supply before performing maintenance or an inspection Otherwise there is the danger of electric shock CAUTION CAUTION CAUTION CAUTION These instructions should be read and clearly understood before wor...

Page 6: ...ction motor contact breaker filter etc must be inaccessible in the final installation CAUTION CAUTION CAUTION CAUTION This equipment should be installed in IP54 or equivalent see EN60529 enclosure The end application must be in accordance with BS EN60204 1 Refer to the section Choosing a Mounting Location on page 2 7 The diagram dimensions are to be suitably amended for your application CAUTION CA...

Page 7: ... or six times greater in a PAM control system CAUTION CAUTION CAUTION CAUTION Be sure to install the unit on flame resistant material such as a steel plate Otherwise there is the danger of fire CAUTION CAUTION CAUTION CAUTION Be sure not to place any flammable materials near the inverter Otherwise there is the danger of fire CAUTION CAUTION CAUTION CAUTION Be sure not to let the foreign matter ent...

Page 8: ...rating not les than 100 000 rms symmetrical amperes 480 volts maximum For models with suffix H HIGH HIGH HIGH HIGH VOLTAGE VOLTAGE VOLTAGE VOLTAGE Be sure to ground the unit Otherwise there is a danger of electric shock and or fire HIGH VOLTAGE HIGH VOLTAGE HIGH VOLTAGE HIGH VOLTAGE Wiring work shall be carried out only by qualified personnel Otherwise there is a danger of electric shock and or fi...

Page 9: ...e 200V to 240V 50 60Hz up to 2 2kW for NFU model Three phase 200V to 240V 50 60Hz 7 5kW for LFU model Three phase 380V to 480V 50 60Hz up to 7 5kW for HFx model 2 20 CAUTION CAUTION CAUTION CAUTION Be sure not to power a three phase only inverter with single phase power Otherwise there is the possibility of damage to the inverter and the danger of fire 2 20 CAUTION CAUTION CAUTION CAUTION Be sure ...

Page 10: ...e the capacity for rated current and voltage Otherwise there is the danger of fire 2 20 Powerup Test Caution Messages CAUTION CAUTION CAUTION CAUTION The heat sink fins will have a high temperature Be careful not to touch them Otherwise there is the danger of getting burned 2 23 CAUTION CAUTION CAUTION CAUTION The operation of the inverter can be easily changed from low speed to high speed Be sure...

Page 11: ...front case While the inverter is energized be sure not to open the front case Otherwise there is the danger of electric shock 4 3 WARNING WARNING WARNING WARNING Be sure not to operate electrical equipment with wet hands Otherwise there is the danger of electric shock 4 3 WARNING WARNING WARNING WARNING While the inverter is energized be sure not to touch the inverter terminals even when the motor...

Page 12: ...otor and machine before operating the inverter Otherwise it may cause injury to personnel 4 2 CAUTION CAUTION CAUTION CAUTION If you operate a motor at a frequency higher than the inverter standard default setting 50Hz 60Hz be sure to check the motor and machine specifications with the respective manufacturer Only operate the motor at elevated frequencies after getting their approval Otherwise the...

Page 13: ...s ground 6 10 CAUTION CAUTION CAUTION CAUTION Do not connect the megger to any control circuit terminals such as intelligent I O analog terminals etc Doing so could cause damage to the inverter 6 10 CAUTION CAUTION CAUTION CAUTION Never test the withstand voltage HIPOT on the inverter The inverter has a surge protector between the main circuit terminals above and the chassis ground 6 10 HIGH VOLTA...

Page 14: ...hat such an occurrence may harm humans then install an electromagnetic contactor Mgo on the power supply side so that the circuit does not allow automatic restarting after the power supply recovers If the optional remote operator is used and the retry function has been selected this will also cause automatic restarting when a Run command is active So please be careful CAUTION MOTOR TERMINAL SURGE ...

Page 15: ...verter uses many semiconductor switching elements such as transistors and IGBTs Thus a radio receiver or measuring instrument located near the inverter is susceptible to noise interference To protect the instruments from erroneous operation due to noise interference they should be used well away from the inverter It is also effective to shield the whole inverter structure The addition of an EMI fi...

Page 16: ...22H and 030H WARNING WARNING WARNING WARNING Use 75 C Cu wire only for models WJ200 001S 002S 004S 007S 015L 022L 037L 055L 075L 110L 150L 040H 055H 075H 110H and 150H WARNING WARNING WARNING WARNING Suitable for use on a circuit capable of delivering not more than 100 000 rms Symmetrical Amperes 240 or 480V maximum WARNING WARNING WARNING WARNING When protected by CC G J or R class Fuses or when ...

Page 17: ...L WJ200 007L M3 5 1 0 AWG16 1 3mm2 WJ200 015L M4 1 4 AWG14 2 1mm2 WJ200 022L M4 1 4 AWG12 3 3mm2 WJ200 037L M4 1 4 AWG10 5 3mm2 WJ200 055L WJ200 075L M5 3 0 AWG6 13mm2 WJ200 110L M6 5 9 to 8 8 AWG4 21mm2 WJ200 150L M8 5 9 to 8 8 AWG2 34mm2 WJ200 004H WJ200 007H WJ200 015H M4 1 4 AWG16 1 3mm2 WJ200 022H WJ200 030H M4 1 4 AWG14 2 1mm2 WJ200 040H M4 1 4 AWG12 3 3mm2 WJ200 055H WJ200 075H M5 3 0 AWG10...

Page 18: ...s J 10 A AIC 200 kA WJ200 007S Class J 20 A AIC 200 kA WJ200 015S Class J 30 A AIC 200 kA WJ200 022S Class J 30 A AIC 200 kA WJ200 001L Class J 10 A AIC 200 kA 30A MMS 32H 240V 40A WJ200 002L Class J 10 A AIC 200 kA WJ200 004L Class J 10 A AIC 200 kA WJ200 007L Class J 15 A AIC 200 kA WJ200 015L Class J 15 A AIC 200 kA WJ200 022L Class J 20 A AIC 200 kA WJ200 037L Class J 30 A AIC 200 kA WJ200 055...

Page 19: ...2 4 Step by Step Basic Installation 2 6 Powerup Test 2 23 Using the Front Panel Keypad 2 25 Chapter 3 Configuring Drive Parameters Choosing a Programmable Device 3 2 Using the Keypad Devices 3 3 D Group Monitoring Functions 3 7 F Group Main Profile Parameters 3 11 A Group Standard Functions 3 12 B Group Fine Tuning Functions 3 44 C Group Intelligent Terminal Functions 3 83 H Group Motor Constants ...

Page 20: ...ings for Keypad Entry C 2 Appendix D EMC installation guidance CE EMC Installation Guidelines D 2 Hitachi EMC Recommendations D 6 Appendix E Safety ISO13849 1 Introduction E 2 How it works E 2 installation E 2 Components to be combined E 3 Periodical check E 3 Precautions E 3 Additional function For Version 2 PM Motor Drive Ver 2 2 Dynamic Braking related functions Ver 2 15 Read Copy Ver 2 16 Inve...

Page 21: ...tioning current position store at shut down Ver 3 16 Simple positioning preset function by PSET terminal Ver 3 16 Electronic thermal improve Ver 3 17 IRDY old new spec selection Ver 3 21 Initial value change of the PM motor control relations parameter Ver 3 22 Modbus Mapping function Ver 3 23 Holding register big endian Little endian select Ver 3 64 Electronic Thermal detection system Error Ver 3 ...

Page 22: ...istory Tab Revision History Tab Revision History Tab Revision History Table le le le No Revision Comments Date of Issue Operation Manual No 1 Description was reviewed 2014 07 NT338X 2 Section Ver 3 1 was added 2016 03 NT338AX ...

Page 23: ...8 Hitachi Industrial Equipment Systems Co Ltd AKS Building 3 kanda Neribei cho Chiyoda ku Tokyo 101 0022 Japan Phone 81 3 4345 6910 Fax 81 3 4345 6067 Hitachi Industrial Equipment Systems Co Ltd Narashino Division 1 1 Higashi Narashino 7 chome Narashino shi Chiba 275 8611 Japan Phone 81 47 474 9921 Fax 81 47 476 9517 N N N NOTE OTE OTE OTE To receive technical support for the Hitachi inverter you ...

Page 24: ...1 1 Getting Started In This Chapter page Introduction 2 WJ200 Inverter Specifications 4 Introduction to Variable Frequency Drives 18 Frequently Asked Questions 23 1 ...

Page 25: ...RS485 MODBUS RTU as standard other FieldBus optional New current suppressing function Sixteen programmable speed levels PID control adjusts motor speed automatically to maintain a process variable value Password protection to avoid unexpected parameter change The design in Hitachi inverters overcomes many of the traditional trade offs between speed torque and efficiency The performance characteris...

Page 26: ...ns useful information about its operating characteristics Refer to the model number legend below WJ200 001 S F Series name Configuration type F with keypad Input voltage S Single phase 200V class L Three phase 200V class H Three phase 400V class Applicable motor capacity in kW 001 0 1kW 037 3 7kW 002 0 2kW 040 4 0kW 004 0 4kW 055 5 5kW 007 0 75kW 075 7 5kW 015 1 5kW 110 11kW 022 2 2kW 150 15kW 030...

Page 27: ... 4 3 4 3 4 3 4 1 5 1 5 1 5 1 5 3 3 3 3 4 4 4 4 CT 1 8 1 8 1 8 1 8 1 4 1 4 1 4 1 4 1 2 1 2 1 2 1 2 1 1 1 1 2 2 2 2 3 3 3 3 Rated capacity kVA 200V VT 0 4 0 6 1 2 2 0 3 3 4 1 CT 0 2 0 5 1 0 1 7 2 7 3 8 240V VT 0 4 0 7 1 4 2 4 3 9 4 9 CT 0 3 0 6 1 2 2 0 3 3 4 5 Rated input voltage Single phase 200V 15 to 240V 10 50 60Hz 5 Rated output voltage 3 3 phase 200 to 240V proportional to input voltage Rated ...

Page 28: ...m 50 60Hz as indicated It is not continuous regenerative braking torque The average deceleration torque varies with motor loss This value decreases when operating beyond 50Hz If a large regenerative torque is required the optional regenerative braking unit and a resistor should be used Note8 Note8 Note8 Note8 The frequency command is the maximum frequency at 9 8V for input voltage 0 to 10VDC or at...

Page 29: ...DC braking Variable operating frequency time and braking force Cooling method Self cooling Force ventilation Weight kg 1 0 1 0 1 1 1 2 1 6 1 8 lb 2 2 2 2 2 4 2 6 3 5 4 0 Item Three phase 200V class Specifications WJ200 inverters 200V models 037LF 055LF 075LF 110LF 150LF Applicable motor size 2 kW VT 5 5 7 5 11 15 18 5 CT 3 7 5 5 7 5 11 15 HP HP HP HP VT 7 5 7 5 7 5 7 5 10 10 10 10 15 15 15 15 20 2...

Page 30: ...resistor 150 100 DC braking Variable operating frequency time and braking force Cooling method Self cooling Force ventilation Weight kg 1 5 1 6 1 8 1 9 1 9 2 1 lb 3 3 3 5 4 0 4 2 4 2 4 6 Item Three phase 400V class Specifications WJ200 inverters 400V models 055HF 075HF 110HF 150HF Applicable motor size 2 kW VT 7 5 11 15 18 5 CT 5 5 7 5 11 15 HP HP HP HP VT 10 15 20 25 CT 7 5 10 15 20 Rated capacit...

Page 31: ...DB external braking SET SET SET SET set second motor 2CH 2CH 2CH 2CH 2 stage accel decel command FRS FRS FRS FRS free run stop command EXT EXT EXT EXT external trip USP USP USP USP startup function CS CS CS CS commercial power switchover SFT SFT SFT SFT soft lock AT AT AT AT analog input selection RS RS RS RS reset PTC PTC PTC PTC thermistor thermal protection STA STA STA STA start STP STP STP STP...

Page 32: ...se train output Pulse train output Pulse train output Output frequency output current pulse train input monitor Alarm output contact ON for inverter alarm 1c contacts both normally open or closed available Other functions Free V f manual automatic torque boost output voltage gain adjustment AVR function reduced voltage start motor data selection auto tuning motor stabilization control reverse runn...

Page 33: ...50mA maximum ON state current 27 VDC maximum OFF state voltage Analog output 10bit 0 to 10VDC 2mA Analog input current 4 to 19 6 mA range 20mA nominal Analog input voltage 0 to 9 8 VDC range 10VDC nominal input impedance 10kΩ 10V analog reference 10VDC nominal 10mA maximum Alarm relay contacts 250 VAC 2 5A R load max 0 2A I load P F 0 4 max 100 VAC 10mA min 30 VDC 3 0A R load max 0 7A I load P F 0...

Page 34: ... such as inside the control cabinet where the inverter is mounted A higher ambient temperature decreases derates the inverter s maximum current output capacity An inverter may be mounted individually in an enclosure or side by side with other inverter s as shown below Side by side mounting causes greater derating than mounting inverters separately Graphs for either mounting methods are included in...

Page 35: ...L WJ200 150H WJ200 150L need derating need no derating Use the following derating curves to help determine the optimal carrier frequency setting for your inverter and find the output current derating Be sure to use the proper curve for your particular WJ200 inverter model number Legend for Graphs Ambient temperature 40 max individual mounting Ambient temperature 50 max individual mounting Ambient ...

Page 36: ...idual 40 side by side Output current A ND 1 9A 2 4 6 8 10 12 16 14 0 1 0 HD 3 0A Carrier frequency kHz 2 0 2 4 6 8 10 12 14 0 ND 3 5A Carrier frequency kHz 3 0 3 0 1 0 2 0 3 6 3 6 40 individual 40 side by side 40 individual 40 side by side 50 individual Output current A WJ200 004S 2 4 6 8 10 12 16 14 0 1 0 HD 3 0A Carrier frequency kHz 2 0 2 4 6 8 10 12 14 0 ND 3 5A Carrier frequency kHz 3 0 3 0 1...

Page 37: ... 004H 2 4 6 8 10 12 16 14 0 HD 1 8A Carrier frequency kHz 1 5 2 0 1 0 2 4 6 8 10 12 14 0 Carrier frequency kHz 1 5 1 0 2 0 40 individual 40 side by side 40 individual 40 side by side 50 individual Output current A ND 2 1A 2 2 2 2 2 4 6 8 10 12 16 14 0 4 0 HD 5 0A Carrier frequency kHz 5 0 2 4 6 8 10 12 14 0 ND 6 0A Carrier frequency kHz 6 0 6 0 4 0 5 0 6 6 6 6 Output current A 40 individual 40 sid...

Page 38: ...rrier frequency kHz 2 4 6 8 10 12 14 0 ND 11 1A Carrier frequency kHz WJ200 040H 12 11 10 9 8 7 6 11 10 9 8 7 6 12 40 individual 40 side by side 40 individual 40 side by side Output current A 2 4 6 8 10 12 16 14 0 HD 33 0A Carrier frequency kHz 2 4 6 8 10 12 14 0 ND 40 0A Carrier frequency kHz WJ200 075L 42 40 38 36 34 32 30 40 38 36 34 32 30 42 40 individual 40 side by side Output current A 40 in...

Page 39: ...de by side 50 individual WJ200 110H 2 4 6 8 10 12 16 14 0 HD 24 0A Carrier frequency kHz 2 4 6 8 10 12 14 0 ND 31 0A Carrier frequency kHz 32 30 28 26 24 22 20 30 28 26 24 22 20 32 50 individual 40 side by side Output current A 40 individual 40 side by side 50 individual 2 4 6 8 10 12 16 14 0 HD 47 0A Carrier frequency kHz 2 4 6 8 10 12 14 0 ND 56 0A Carrier frequency kHz 60 55 50 45 40 35 30 55 5...

Page 40: ...uency kHz 75 70 65 60 55 50 45 70 65 60 55 50 45 75 50 individual 40 side by side 50 individual 40 side by side Output current A 2 4 6 8 10 12 16 14 0 HD 31 0A Carrier frequency kHz 2 4 6 8 10 12 14 0 ND 38 0A Carrier frequency kHz 40 35 30 25 20 15 10 35 30 25 20 15 10 40 50 individual 40 side by side Output current A 50 individual 40 side by side ...

Page 41: ...o the motor An inverter in general is a device that converts DC power to AC power The figure below shows how the variable frequency drive employs an internal inverter The drive first converts incoming AC power to DC through a rectifier bridge creating an internal DC bus voltage Then the inverter circuit converts the DC back to AC again to power the motor The special inverter can vary its output fr...

Page 42: ... torque curve to fit your application Inverter Input and Three phase Power The Hitachi WJ200 Series of inverters includes two sub groups the 200V class and the 400V class inverters The drive described in this manual may be used in either the United States or Europe although the exact voltage level for commercial power may be slightly different from country to country Accordingly a 200V class inver...

Page 43: ...he bottom of the inverter housing Notice the three connections to the motor do not include one marked Neutral or Return The motor represents a balanced Y impedance to the inverter so there is no need for a separate return In other words each of the three Hot connections serves also as a return for the other connections because of their phase relationship The Hitachi inverter is a rugged and reliab...

Page 44: ...te a particular inverter s settings in many other inverters in assembly line fashion Braking In general braking is a force that attempts to slow or stop motor rotation So it is associated with motor deceleration but may also occur even when the load attempts to drive the motor faster than the desired speed overhauling If you need the motor and load to decelerate quicker than their natural decelera...

Page 45: ...ate acceleration and deceleration transitions from any preset to any other preset speed A multi speed profile shown at right uses two or more preset speeds which you can select via intelligent input terminals This external control can apply any preset speed at any time Alternatively the selected speed is infinitely variable across the speed range You can use the potentiometer control on the keypad...

Page 46: ...ations as well However using a variable speed drive can benefit many types of industrial and commercial motor applications by providing controlled acceleration and deceleration high torque at low speeds and energy savings over alternative solutions Q Q Q Q Can I use an inverter and AC induction motor in a positioning application A A A A That depends on the required precision and the slowest speed ...

Page 47: ...ion motor Use an inverter grade motor that has at least 800V insulation for 200V class inverters or 1600V insulation for 400V class Motor size Motor size Motor size Motor size In practice it s better to find the right size motor for your application then look for the inverter to match the motor NOTE NOTE NOTE NOTE There may be other factors that will affect motor selection including heat dissipati...

Page 48: ...of nearby electrical devices is not affected Some applications are governed by particular regulatory agencies and noise suppression is mandatory In those cases the inverter must have the corresponding noise filter installed Other applications may not need noise suppression unless you notice electrical interference with the operation of other devices Q Q Q Q The WJ200 features a PID control PID loo...

Page 49: ......

Page 50: ...1 Inverter Mounting and Installation In This Chapter page Orientation to Inverter Features 2 Basic System Description 4 Step by Step Basic Installation 6 Powerup Test 23 Using the Front Panel Keypad 25 2 ...

Page 51: ...ousing The larger models include a fan to enhance heat sink performance The mounting holes are predrilled in the heat sink for your convenience Smaller models have two mounting holes while larger ones have four Be sure to use all the mounting holes provided Never touch the heat sink during or just after operation it can be very hot The electronics housing and front panel are built onto the front o...

Page 52: ...aside in a secure place while wiring Be sure to replace them afterward Never operate the inverter with the partition removed or the front housing cover removed The power input and motor 3 phase wiring connect to the lower row of the terminals The upper row of power terminals connect to optional braking units or DC link choke The following section in this chapter will describe system design and gui...

Page 53: ...dio receiver This magnetic choke filter helps reduce radiated noise can also be used on output EMC filter for CE applications see Appendix D Reduces the conducted noise on the power supply wiring between the inverter and the power distribution system Connect to the inverter primary input side Radio noise filter use in non CE applications This capacitive filter reduces radiated noise from the main ...

Page 54: ...r supply changes are expected due to conditions such as a Several inverters are interconnected with a short bus b A thyristor converter and an inverter are interconnected with a short bus c An installed phase advance capacitor opens and closes Where these conditions exist or when the connected equipment must be highly reliable you MUST install an input side AC reactor of 3 at a voltage drop at rat...

Page 55: ...ring 4 Check the inverter dimensions for footprint and mounting hole locations 5 Study the Cautions Warnings wire and fuse sizes and terminal torque specifications before wiring the inverter 6 Connect wiring for the inverter power input 7 Wire the inverter output to the motor 8 Uncover the inverter s ventilation openings applied in Step 3 9 Perform the Powerup Test This step includes several sub s...

Page 56: ...herwise there is the danger of fire CAUTION Be sure to install the inverter in a place that can bear the weight according to the specifications in the text Chapter 1 Specifications Tables Otherwise it may fall and cause injury to personnel CAUTION Be sure to install the unit on a perpendicular wall that is not subject to vibration Otherwise it may fall and cause injury to personnel CAUTION Be sure...

Page 57: ...s a good time to temporarily covers the inverter s ventilation openings Paper and masking tape are all that is needed This will prevent harmful debris such as wire clippings and metal shavings from entering the inverter during installation Please observe this checklist while mounting the inverter 1 The ambient temperature must be in the range of 10 to 50 C 2 Keep any other heat producing equipment...

Page 58: ...Type W mm H mm D mm D1 mm Single phase 200V WJ200 001SF WJ200 002SF 68 128 109 13 5 WJ200 004SF 122 5 27 3 phase 200V WJ200 001LF WJ200 002LF 109 13 5 WJ200 004LF 122 5 27 WJ200 007LF 145 5 50 NOTE Some inverter housing require two mounting screws while other requires four Be sure to use lock washers or other means to ensure screws do not loosen due to vibration 4 ...

Page 59: ...ued Power Type W mm H mm D mm D1 mm Single phase 200V WJ200 007SF 108 128 170 5 55 WJ200 015SF WJ200 022SF 3 phase 200V WJ200 015LF WJ200 022LF 3 phase 400V WJ200 004HF 143 5 28 WJ200 007HF WJ200 015HF WJ200 022HF WJ200 030HF 170 5 55 ...

Page 60: ...2 11 Dimensional drawings continued Power Type W mm H mm D mm D1 mm 3 phase 200V WJ200 037LF 140 128 170 5 55 3 phase 400V WJ200 040HF ...

Page 61: ...2 12 Dimensional drawings continued Power Type W mm H mm D mm D1 mm 3 phase 200V WJ200 055LF WJ200 075LF 140 260 155 73 3 3 phase 400V WJ200 055HF WJ200 075HF ...

Page 62: ...2 13 Dimensional drawings continued Power Type W mm H mm D mm D1 mm 3 phase 200V WJ200 110LF 180 296 175 97 3 phase 400V WJ200 110HF WJ200 150HF ...

Page 63: ...2 14 Dimensional drawings continued Power Type W mm H mm D mm D1 mm 3 phase 200V WJ200 150LF 220 350 175 84 ...

Page 64: ...e than 100k rms symmetrical amperes 240V maximum For models with suffix S or L WARNING Suitable for use on a circuit capable of delivering not more than 100k rms symmetrical amperes 480V maximum For models with suffix H HIGH VOLTAGE Be sure to ground the unit Otherwise there is a danger of electric shock and or fire HIGH VOLTAGE Wiring work shall be carried out only by qualified personnel Otherwis...

Page 65: ...5LF AWG14 2 1mm2 75 C only 3 0 2 2 4 3 WJ200 022LF AWG12 3 3mm2 75 C only 20A 5 5 3 7 7 5 5 WJ200 037LF AWG10 5 3mm2 75 C only 30A 7 5 5 5 10 7 5 WJ200 055LF AWG6 13mm2 75 C only 60A 11 7 5 15 10 WJ200 075LF 15 11 20 15 WJ200 110LF AWG4 21mm2 75 C only 80A 18 5 15 25 20 WJ200 150LF AWG2 34mm2 75 C only 80A 0 75 0 4 1 WJ200 004HF AWG16 1 3mm2 10A 1 5 0 75 2 1 WJ200 007HF 2 2 1 5 3 2 WJ200 015HF 3 0...

Page 66: ...ctors for wire terminations WARNING Tighten the screws with the specified torque in the table below Check for any loosening of screws Otherwise there is the danger of fire Types Screw Diameter Width mm Tightening Torque N m WJ200 001S 002S 004S WJ200 001L 002L 004L 007L M3 5 7 6 1 0 WJ200 007S 015S 022S WJ200 015L 022L 037L WJ200 004H 007H 015H 022H 030H 040H M4 10 1 4 WJ200 055L 075L WJ200 055H 0...

Page 67: ...an accept single phase power and are connected that way terminal S L2 will remain unconnected Note the use of ring lug connectors for a secure connection Single phase 200V 0 1 to 0 4kW Three phase 200V 0 1 to 0 75kW Single phase 200V 0 75 to 2 2kW Three phase 200V 1 5 2 2kW Three phase 400V 0 4 to 3 0kW 6 Chassis Ground M4 L1 Power input Output to Motor N U T1 V T2 W T3 RB 1 Single phase Three pha...

Page 68: ...7kW Three phase 400V 4 0kW Three phase 200V 5 5 7 5kW Three phase 400V 5 5 7 5kW W T3 V T2 U T1 N L1 1 RB Power input Output to Motor Chassis Ground M4 G G RB N P PD 1 W T3 V T2 U T1 T L3 S L2 R L1 Power input Output to Motor ...

Page 69: ...le power generator may receive a distorted power waveform overheating the generator In general the generator capacity should be five times that of the inverter kVA G G RB N P PD 1 W T3 V T2 U T1 T L3 S L2 R L1 Power input Output to Motor G G RB N P PD 1 W T3 V T2 U T1 T L3 S L2 R L1 Power input Output to Motor ...

Page 70: ...ward earth GND Especially at the moment of switching ON this can cause an inadvertent trip of ground fault interrupters Because of the rectifier on the input side of the inverter there is the possibility to stall the switch off function through small amounts of DC current Please observe the following Use only short time invariant and pulse current sensitive ground fault interrupters with higher tr...

Page 71: ...ntegrity of each wire crimp and terminal connection Replace the housing partition that covers access to the power connections CAUTION Power terminal assignment is different compared to old models such as L100 L200 series etc Pay attention when wiring the power cable Logic Control Wiring After completing the initial installation and powerup test in this chapter you may need to wire the logic signal...

Page 72: ...No additional wiring of the inverter connectors or terminals has been done The power supply is reliable and the motor is a known working unit and the motor nameplate ratings match the inverter ratings The motor is securely mounted and is not connected to any load Goals for the Powerup Test If there are any exceptions to the above conditions at this step please take a moment to take any measures ne...

Page 73: ...the respective manufacturer Only operate the motor at elevated frequencies after getting their approval Otherwise there is the danger of equipment damage and or injury CAUTION Check the following before and during the Powerup test Otherwise there is the danger of equipment damage Is the shorting bar between the 1 and terminals installed DO NOT power or operate the inverter if the jumper is removed...

Page 74: ...r decelerates to a stop Reset the inverter when it is in trip situation 11 ESC key Go to the top of next function group when a function mode is shown Cancel the setting and return to the function code when a data is shown Moves the cursor to a digit left when it is in digit to digit setting mode Pressing for 1 second leads to display data of regardless of current display 12 Up key 13 Down key Incr...

Page 75: ... H Motor constant related functions Program P Pulse train input torque EzSQ and communication related functions Program U User selected parameters Program E Error codes You can see from the following page how to monitor and or program the parameters Keypad Navigation Map The WJ200 Series inverter drives have many programmable functions and parameters Chapter 3 will cover these in detail but you ne...

Page 76: ...T ESC Group A Func code display SET SET ESC SET ESC Data display When data is changed the display starts blinking which means that new data has not been activated yet Saves the data in EEPROM and returns to func code display Cancels the data change and returns to func code display SET ESC Group b Group C Group H Group P Group U ESC Func code display Jumps to the next group ESC Func code display Mo...

Page 77: ... for more than 1 second leads to d001 display regardless the display situation But note that the display will circulates while keep pressing the ESC key because of the original function of the key e g displays after 1 second Display is solid lighting Data of will be shown on the display after the first power ON Press ESC key to show the function code Press ESC key to move on to the function group ...

Page 78: ...ameters This sequence begins with powering ON the inverter then it shows how to navigate to the A Group parameters for subsequent settings You can also refer to the Keypad Navigation Map on page 2 26 for orientation throughout the steps Action Display Func Parameter Turn ON the inverter Inverter output frequency displayed 0Hz in stop mode Press the ESC key group selected Press the ESC key 2 times ...

Page 79: ...Enable LED is OFF follow these steps below the table resumes action from the end of the previous table Action Display Func Parameter Starting point Speed command source setting Press the key Run command source setting Press the SET key Control terminal Digital operator ModBus network input etc Press the key to select Digital operator selected Press the SET key to store Stores parameter returns to ...

Page 80: ...e to check the motor and machine specifications with the respective manufacturer Only operate the motor at elevated frequencies after getting their approval Otherwise there is the danger of equipment damage Set the AVR Voltage Setting The inverter has an Automatic Voltage Regulation AVR function It adjusts the output voltage to match the motor s nameplate voltage rating The AVR smoothes out fluctu...

Page 81: ...rter s rated current A proper configuration will also help prevent unnecessary inverter trip events Read the motor s current rating on its manufacturer s nameplate Then follow the steps below to configure the inverter s overload protection setting Action Display Func Parameter Starting point AVR voltage select Press the ESC key First B Group parameter selected Press the key and hold until Level of...

Page 82: ...or poles parameter Press the SET key 2 2 poles 4 4 poles default 6 6 poles 8 8 poles 10 10 poles Press the key to select Set to your motor specs your display may be different Press the SET key Store parameter returns to This step concludes the parameter setups for the inverter You are almost ready to run the motor for the first time TIP If you became lost during any of these steps first observe th...

Page 83: ...suming keypad operation from the previous table follow the steps below Action Display Func Parameter Starting point Motor poles parameter Press the ESC key four times is selected Press the SET key Set frequency displayed Running the Motor If you have programmed all the parameters up to this point you re ready to run the motor First review this checklist 1 Verify the power LED is ON If not check th...

Page 84: ...move to the function code but blinking digit will move again to the left end digit A A B B Move cursor to left Move cursor to right or set the func code data lowest digit only While in Single digit edit mode single digit is blinking 2nd digit will be blinking Use up down keys to change the value of the digit 3rd digit will be blinking Use up down keys to change the value of the digit 4th digit wil...

Page 85: ...0 Hz operation so the inverter is configured to output 60 Hz at full scale Use the following formula to calculate the rpm Speed in RPM RPM poles of Frequency poles of Pairs Frequency 1800 4 120 60 120 60 The theoretical speed for the motor is 1800 RPM speed of torque vector rotation However the motor cannot generate torque unless its shaft turns at a slightly different speed This difference is cal...

Page 86: ...unction 108 P Group Other Parameters 111 Simple Positioning 114 Note Sections listed about Ver 2 Ver 3 0 and Ver 3 1 are added to this instruction manual If there is the description about the same item to the plural points the substance described in the Ver 3 1 section has priority most The substance described in the Ver 3 0 section takes first priority next The next priority is the substance desc...

Page 87: ...ted you do not have to program very many parameters to run the motor In fact most applications would benefit only from programming just a few specific parameters This chapter will explain the purpose of each set of parameters and help you choose the ones that are important to your application If you are developing a new application for the inverter and a motor finding the right parameters to chang...

Page 88: ...grammed deceleration rate This key will also reset an alarm that has tripped Parameter Display A 4 digit 7 segment display for parameters and function codes Display Units Hertz Amperes One of these LEDs will be ON to indicate the units associated with the parameter display Power LED This is ON when the power input to the inverter is ON Alarm LED ON when an inverter trip is active alarm relay conta...

Page 89: ...n this chapter have a column titled Run Mode Edit An Ex mark means the parameter cannot be edited a Check mark means the parameter can be edited The Software Lock Setting parameter determines when the Run Mode access permission is in effect and access permission in other conditions as well It is the responsibility of the user to choose a useful and safe software lock setting for the inverter opera...

Page 90: ...of HD and ND are different shown as below table Be sure to note that when the dual rating selection b049 is changed except H003 H203 those initial values are also changed Even if currently set value is within the range of both HD and ND data is initialized when b049 is changed Name Func code HD ND Range initial data Range initial data V f characteristic curve A044 A244 00 Const torque 01 Reduced t...

Page 91: ...nstant L b045 Torque LAD STOP selection H023 H223 Motor constant Io b046 Reverse run protection H024 H224 Motor constant J C054 Over torque under torque selection P037 Torque bias value C055 Over under torque level FW PW P038 Torque bias polar selection C056 Over under torque level RV RG P039 Speed limit of Torque control FW C057 Over under torque level RV PW P040 Speed limit of Torque control RV ...

Page 92: ...on the next powerup d Function Run Mode Edit Units Func Code Name Description Output frequency monitor Real time display of output frequency to motor from 0 0 to 400 0Hz If is set high output frequency can be changed by up down key with d001 monitoring Hz Output current monitor Filtered display of output current to motor range is 0 to 655 3 ampere 99 9 ampere for 1 5kW and less A Rotation directio...

Page 93: ... 99 900 hours Elapsed power on time monitor Displays total time the inverter has been powered up in hours Range is 0 to 9999 1000 to 9999 100 to 999 10 000 to 99 900 hours Heat sink temperature monitor Temperature of the cooling fin range is 20 150 C Life check monitor Displays the state of lifetime of electrolytic capacitors on the PWB and cooling fan Program counter monitor EzSQ Range is 0 to 10...

Page 94: ...e lets you cycle through related information using the keypad See Monitoring Trip Events History Conditions on page 6 5 for more details d Function Run Mode Edit Units Func Code Name Description Trip counter Number of trip events Range is 0 to 65530 events Trip monitor 1 Displays trip event information Error code Output frequency at trip point Motor current at trip point DC bus voltage at trip poi...

Page 95: ...he particular x parameter displayed Refer to the previous table When monitoring the inverter with external keypad connected please note the following The inverter display will monitor x functions according to setting when a device is already connected to the inverter s serial port at inverter powerup When external keypad is connected the inverter keypad will also display error codes for inverter t...

Page 96: ...ion as commanded only from the keypad This setting applies to any motor profile 1st or 2nd in use at t particular time F Function Run Mode Edit Defaults Func Code Name Description Initialdata Units Output frequency setting Standard default target frequency that determines constant motor speed range is 0 0 start frequency to maximum frequency A004 0 0 Hz Acceleration time 1 Standard default acceler...

Page 97: ...ency Source Setting For parameter the following table provides a further description of each option and a reference to other page s for more information Code Frequency Source Refer to page s POT on ext operator The range of rotation of the knob matches the range defined by start frequency to max frequency when external operator is used Control terminal The active analog input signal on analog term...

Page 98: ... to use a different source leaving the standard settings in The inverter has other control sources that can temporarily override the parameter setting forcing a different output frequency source The following table lists all frequency source setting methods and their relative priority 1 is the highest priority Priority Frequency Source Setting Method Refer to page 1 CF1 to CF4 Multi speed terminal...

Page 99: ...ol A143 Option PCB Analog current input OI 1 AT terminal AT selection A005 Multi speed inputs CF1 4 SF1 7 Frequency source setting A001 A201 AT terminal is active ON OFF O OI yes no 01 02 00 03 04 06 07 10 ON OFF Force terminal mode OFF ON Operator control Frequency setting ON OFF Multi speed A021 A035 Analog voltage input O OPE SR OPE SR mini VR Digital operator A020 A220 F001 Modbus communicatio...

Page 100: ...rves to let the motor run faster but at a reduced torque This is the constant power operating range If you want the motor to output constant torque over its entire operating range limited to the motor nameplate voltage and frequency rating then set the base frequency and maximum frequency equal as shown below right NOTE The 2nd motor settings in the table in this chapter store an alternate set of ...

Page 101: ...hen the analog input value is less than the setting When the input voltage is greater than the ending value the inverter outputs the ending frequency specified by Adjusting OI L characteristics In the graph to the right and select the active portion of the input current range Parameters and select the start and end frequency of the converted output frequency range respectively Together these four ...

Page 102: ...s filter 31 500ms fixed filter with 0 1kHz hys 8 Spl External Frequency Filter Time Constant This filter smoothes the analog input signal for the inverter s output frequency reference sets the filter range from n to This is a simple moving average calculation where n number of samples is variable is a special value It configures the inverter to use a movable deadband feature Initially the inverter...

Page 103: ...e the grinder maintains a very stable speed to deliver a uniform finished surface EzSQ Related Settings The WJ200 series inverter has capability to execute EzSQ program like SJ700 series inverters Parameters is for the EzSQ performance Please refer to the EzSQ section for the detailed explanation Noise spikes Speed increase given Analog input 16 sample avg 0 0 1 0 1 Threshold exceeded Deadband New...

Page 104: ...ry operation 16 speeds selectable with 4 terminals Bit operation 8 speeds selectable with 7 terminals Defines the first speed of a multi speed profile range is 0 0 start frequency to 400Hz Speed 0 1st motor 00 Multi speed freq 0 6 0 Hz Multi speed freq 0 2nd motor Defines the first speed of a multi speed profile or a 2nd motor range is 0 0 start frequency to 400Hz Speed 0 2nd motor Defines 15 more...

Page 105: ...0 0 0 Speed 9 1 0 0 1 Speed 10 1 0 1 0 Speed 11 1 0 1 1 Speed 12 1 1 0 0 Speed 13 1 1 0 1 Speed 14 1 1 1 0 Speed 15 1 1 1 1 2 Bit operation 1 ON X regardless the condition ON or OFF Speed Param SF7 SF6 SF5 SF4 SF3 SF2 SF1 Speed 0 0 0 0 0 0 0 0 Speed 1 X X X X X X 1 Speed 2 X X X X X 1 0 Speed 3 X X X X 1 0 0 Speed 4 X X X 1 0 0 0 Speed 5 X X 1 0 0 0 0 Speed 6 X 1 0 0 0 0 0 Speed 7 1 0 0 0 0 0 0 ...

Page 106: ...y Defines limited speed for jog range is from start frequency to 9 99 Hz Define how end of jog stops the motor six options Free run stop invalid during run Controlled deceleration invalid during run DC braking to stop invalid during run Free run stop valid during run Controlled deceleration valid during run DC braking to stop valid during run 6 00 Hz Jog stop mode 04 Note 1 For jogging operation t...

Page 107: ...e frequency This helps to achieve higher torque at low speed with reduced torque curve at higher speeds Sensorless Vector Control You can achieve high torque performance 200 torque at 0 5Hz of output frequency without motor speed feedback encoder feedback which is so called sensorless vector control SLV control Free V F Control The free V F setting function allows you to set an arbitrary V F chara...

Page 108: ...req 2 Free setting V F freq 1 to freq 3 Hz Free setting V F freq 1 0 to Free setting V F freq 2 Hz Free setting V F volt 7 0 0 to 800 0 V Setting of the output voltage at each breakpoint of the V F characteristic curve 1 Free setting V F volt 6 Free setting V F volt 5 Free setting V F volt 4 Free setting V F volt 3 Free setting V F volt 2 Free setting V F volt 1 1 Even if the voltage higher than i...

Page 109: ...uld be adjusted in accordance with the motor specifications Gain can be changed even during operation in V f mode and while stopped in SLV mode When the setting is changed reset RS terminal on off is to be executed so that the motor constants are re calculated After the setting is done please be sure to reset terminal RS on off to recalculate the motor constant Refrain from change the setting valu...

Page 110: ... between 0 and 20 above normal V f curve range is 0 0 to 20 0 1 0 Manual torque boost value 2nd motor 1 0 Manual torque boost frequency Sets the frequency of the V f breakpoint A in graph top of previous page for torque boost range is 0 0 to 50 0 5 0 Manual torque boost frequency 2nd motor 5 0 V f characteristic curve Four available V f curves Constant torque Reduced torque 1 7 Free V F Sensorless...

Page 111: ...rates when the output frequency comes down to the one you specified in while the RUN command is still active Refer to the graphs figures below External DB and Internal DC braking are invalid during the frequency detection mode Example 1 above left shows the performance with with a step changing frequency reference In this case when the reference goes to 0 the inverter immediately starts DC braking...

Page 112: ...recommendations during DC braking A Function Run Mode Edit Defaults Func Code Name Description Initialdata Units DC braking enable Three options select codes Disable Enable during stop Frequency detection The frequency at which DC braking begins range is from the start frequency to 60Hz 00 DC braking frequency 0 5 Hz DC braking wait time The delay from the end of controlled deceleration to start o...

Page 113: ...an the maximum frequency Range is from frequency lower limit to maximum frequency 0 0 setting is disabled 0 0 setting is enabled Sets a limit on output frequency less than the maximum frequency Range is from frequency lower limit to maximum frequency 0 0 setting is disabled 0 0 setting is enabled 0 00 Hz Frequency upper limit 2nd motor 0 00 Hz Frequency lower limit Sets a limit on output frequency...

Page 114: ... to skip around the sensitive frequency values A Function Run Mode Edit Defaults Func Code Name Description Initialdata Units Jump freq center 1 to 3 Up to 3 output frequencies can be defined for the output to jump past to avoid motor resonances center frequency Range is 0 0 to 400 0 Hz Defines the distance from the center frequency at which the jump around occurs Range is 0 0 to 10 0 Hz 0 0 0 0 0...

Page 115: ...celeration and deceleration curve selection and Instead of setting and acceleration and deceleration can be held by intelligent input configured as HLD A Function Run Mode Edit Defaults Func Code Name Description Initialdata Units Acceleration hold frequency Sets the frequency to hold acceleration range is 0 0 to 400 0Hz Sets the duration of acceleration hold range is 0 0 to 60 0 seconds 0 00 Hz A...

Page 116: ... 1 0 sec PID derivative time constant 0 00 sec PV scale conversion Process Variable PV scale factor multiplier range of 0 01 to 99 99 1 00 PV source Selects source of Process Variable PV option codes OI terminal current in O terminal voltage in ModBus network Pulse train input Calculate function output 00 Reverse PID action Two option codes PID input SP PV PID input SP PV 00 PID output limit Sets ...

Page 117: ...alculates the ideal output frequency to minimize the loop error This means we no longer command the inverter to run at a particular frequency but we specify the ideal value for the process variable That ideal value is called the setpoint and is specified in the units of the external process variable For a pump application it may be gallons minute or it could be air velocity or temperature for an H...

Page 118: ...the loop controller changes the output frequency as needed so that the difference does not exceed the limit The diagram below shows PID setpoint changes and the related output frequency behavior when a limit value in exists Deviation error Inversion In typical heating loops or ventilation loops an increase in energy into the process results in an increasing PV In this case the Loop Error SP PV For...

Page 119: ...f the output when the PID output becomes less than the specified value in case of PID is set enabled or shuts off when the frequency command becomes less than the specified value in case of PID is set disabled And if the PID output or frequency command exceeds the specified value for a specified period inverter automatically restarts the operation This is the PID sleep function PID Sleep function ...

Page 120: ...ion 02 AVR function select 2nd motor 02 AVR voltage select 200V class inverter settings 200 215 220 230 240 400V class inverter settings 380 400 415 440 460 480 230 400 V AVR voltage select 2nd motor 230 400 V AVR filter time constant Define the time constant of the AVR filter range is 0 to 10 sec 0 300 sec AVR deceleration gain Gain adjustment of the braking performance range is 50 to 200 100 Not...

Page 121: ... Restriction Function if enabled Parameters and If Overload Restriction is not enabled then the current limit used is 150 of the inverter s rated output current The deceleration time is controlled so that the output current is maintained below 150 of the inverter s rated current and the DC bus voltage is maintained below the OV Trip level 400V or 800V NOTE If the load exceeds the rating of the inv...

Page 122: ...00 sec Deceleration time 2 2nd motor 10 00 sec Select method to switch to Acc2 Dec2 profile Three options for switching from 1st to 2nd accel decel 2CH input from terminal Transition frequency Forward and reverse 00 Select method to switch to Acc2 Dec2 profile 2nd motor 00 Acc1 to Acc2 frequency transition point Output frequency at which Accel1 switches to Accel2 range is 0 0 to 400 0 Hz 0 0 Hz Ac...

Page 123: ...cteristic curve of Acc1 and Acc2 five options linear S curve U curve Inverse U curve EL S curve Set the characteristic curve of Dec1 and Dec2 options are same as above 01 Deceleration curve selection 01 Acceleration curve constant Range is 01 to 10 Range is 01 to 10 02 Deceleration curve constant 02 Curvature of EL S curve at the start of acceleration Range is 0 to 50 10 Curvature of EL S curve at...

Page 124: ...he shock less start and stop t Freq t Freq t Freq t Freq t Freq t Freq t Freq t Freq t Freq t Freq 2 Curve constant swelling Large value will result in a big swelling is the same concept as above 3 Curvature of EL S curve When using EL S curve pattern you can set the curvatures individually for acceleration and deceleration If all the curvatures are set to 50 the EL S curve pattern will be equival...

Page 125: ...alog sampling setting is the value specified in A Function Run Mode Edit Defaults Func Code Name Description Initialdata Units OI input active range start frequency The output frequency corresponding to the analog input range starting point range is 0 0 to 400 0 Hz The output frequency corresponding to the current input range ending point range is 0 0 to 400 0 Hz 0 00 Hz OI input active range end ...

Page 126: ...aults Func Code Name Description Initialdata Units A input select for calculate function Seven options Operator VR Terminal O input Terminal OI input RS485 Option Pulse train input 02 B input select for calculate function 03 Calculation symbol Calculates a value based on the A input source selects and B input source selects Three options ADD A input B input SUB A input B input MUL A input B input ...

Page 127: ...ively apply the fixed value in to offset positively or negatively the inverter output frequency in real time A Function Run Mode Edit Defaults Func Code Name Description Initialdata Units ADD frequency An offset value that is applied to the output frequency when the ADD terminal is ON Range is 0 0 to 400 0 Hz Two options Plus adds value to the output frequency setting Minus subtracts value from th...

Page 128: ...Defaults Func Code Name Description Initialdata Units VR input active range start frequency The output frequency corresponding to the analog input range starting point range is 0 0 to 400 0 Hz The output frequency corresponding to the current input range ending point range is 0 0 to 400 0 Hz 0 00 Hz VR input active range end frequency 0 00 Hz VR input active range start The starting point offset f...

Page 129: ...or your application the necessity of restarting the process in unattended situations and whether restarting is always say If the actual power failure time is shorter than the set value inverter resumes from the set frequency in The resumption mode is called active frequency matching and the inverter performs reduced voltage start to avoid over current trip If the motor current exceeds the set valu...

Page 130: ... 1 0 sec Retry wait time before motor restart Time delay after under voltage condition goes away before the inverter runs motor again Range is 0 3 to 100 seconds 1 0 sec Instantaneous power failure under voltage trip alarm enable Three option codes Disable Enable Disable during stop and decelerates to a stop 00 Number of restarts on power failure under voltage trip events Two option codes Restart ...

Page 131: ...de Edit Defaults Func Code Name Description Initialdata Units Number of retry on over voltage over current trip Range is 1 to 3 times 3 times Retry wait time on over voltage over current trip Range is 0 3 to 100 sec 1 0 sec ...

Page 132: ...Units Current level of active freq matching Sets the current level of active freq matching restart range is 0 1 inverter rated current to 2 0 inverter rated current resolution 0 1 Rated current A Deceleration rate of active freq matching Sets the deceleration rate when active freq matching restart range is 0 1 to 3000 0 resolution 0 1 0 5 sec Start freq of active freq matching Three option codes f...

Page 133: ... Name Description Initialdata Units Level of electronic thermal Set a level between 20 and 100 for the rated inverter current Rated current for each inverter model 1 A Level of electronic thermal 2nd motor A Electronic thermal characteristic Select from three curves option codes Reduced torque Constant torque Free setting 01 Electronic thermal characteristic 2nd motor 01 Free setting electronic th...

Page 134: ...te x1 0 Reduction rate Output frequency Hz x1 0 5 16 50 x0 8 x0 6 0 6 20 60 0 Base FQ Motor current A 8 45 88 9 2 96 11 5 A 120 0 60 3 0 Trip time s 20Hz Reduction rate x0 8 Motor current A 8 8 110 12 0 150 16 0 A 200 Trip time s 60Hz Reduction rate x1 0 Motor current A 7 04 88 9 6 120 12 8 A 160 Trip time s 0Hz Reduction rate x0 8 Motor current A Example WJ200 015L Base FQ 60Hz HD setting Rated c...

Page 135: ... can also set the threshold level to output a warning signal with the electronic thermal warning level setting in function To output the warning signal assign parameter THM to one of the intelligent output terminals 11 to 12 to or to the relay output terminal Output current A Output frequency Hz b019 0 Reduction rate x1 0 x0 8 3 400 0 Setting range A004 Max FQ b017 b015 b020 b018 b016 Output frequ...

Page 136: ...hanges the output frequency profile to maintain the motor current within the limits Although LAD refers to linear acceleration deceleration the inverter only STOPs the acceleration and deceleration ramp so that it will not cause an over current trip event The graph at right shows an inverter output profile that starts acceleration to a constant speed At two different points during the acceleration...

Page 137: ...n rate at overload restriction Sets the deceleration rate when inverter detects overload range is 0 1 to 3000 0 resolution 0 1 1 0 sec Deceleration rate at overload restriction 2nd motor 1 0 sec Overload restriction operation mode 2 Select the operation mode during overload conditions four options option codes Disabled Enabled for acceleration and constant speed Enabled for constant speed only Ena...

Page 138: ...icate whether access applies to each parameter as defined in the table below In some lock modes you can edit only and the Multi speed parameter group that includes and Jog However it does not include Multi speed operation selection The editing access to itself is unique and is specified in the right most two columns below Lock Mode SFT Intelligent Input Standard Parameters and Multi Speed Stop Run...

Page 139: ...gent input terminals See Software Lock in chapter 4 Motor Cable Length Parameter To achieve higher motor control performance the WJ200 inverter has the Motor Cable Length Parameter setting Normally there is no need to adjust this parameter however in case of long motor cable and or shielded cable where there is a comparatively higher earth capacitance set this parameter higher to achieve better mo...

Page 140: ...tion direction restriction The rotation direction restriction function allows you to restrict the direction of the motor rotation This function is effective regardless of the specification of operation command input device e g control terminal or integrated operator If an operation command to drive the motor in a restricted direction is given the inverter display shows Reverse run protection The r...

Page 141: ...if you intend to increase the start torque On the other hand setting a small value will cause the inverter to perform full voltage starting and to easily trip because of overcurrent b Function Run Mode Edit Defaults Func Code Name Description Initialdata Units Reduced voltage start selection Set range disabling the function approx 6ms to approx 1 5s 2 FW Start freq Output freq Reduced voltage star...

Page 142: ... d023 to d027 P100 to P131 3 Sensorless vector control A044 03 d009 d010 d012 b040 to b046 C054 to C059 H001 H005 H020 to H024 H030 to H034 P033 P034 P036 to P040 4 Sensorless vector control for 2nd motor C001 C007 08 AND A244 03 d009 d010 d012 b040 to b046 C054 to C059 H001 H205 H220 to H224 H230 to H234 P033 P034 P036 to P040 5 Free V F control A044 02 OR C001 C007 08 AND A244 02 b100 to b113 6 ...

Page 143: ...outing 6 Frequency source 7 Run command source 8 Base frequency 9 Maximum frequency 10 AT selection 11 Multi speed frequency 0 12 Multi speed frequency 1 13 Multi speed frequency 2 14 Multi speed frequency 3 15 V F characteristic curve selection 16 V F gain 17 Energy saving operation mode 18 Restart mode on power failure under volt trip 19 Allowable undervoltage power failure time 20 Restart mode ...

Page 144: ...configured by Automatic return to the initial display 10 min after the last key operation display returns to the initial parameter set by Frequency conversion coefficient setting By setting converted output frequency is monitored in Frequency set in monitoring If is set in frequency can be changed by up down key in monitor display and Action selection in case of external operator disconnection Whe...

Page 145: ...onfigured in 001 1st parameter of Dual Monitor Set any two d parameters in b160 and b161 then they can be monitored in d050 The two parameters are switched by up down keys Set range 001 2nd parameter of Dual Monitor 002 Frequency set in monitoring Two option codes Freq set disabled Freq set enabled 00 Automatic return to the initial display 10 min after the last key operation display returns to th...

Page 146: ...unction allows you to make the inverter automatically record changed function codes in to You can use the stored function codes as a history of data change To enable this function select enabling automatic user parameter setting for the When any data is changed and SET key is pressed the function code will be stored in U001 to U032 sequentially The latest data is in and the oldest one is in Stored...

Page 147: ...he torque limit value range 0 to 200 A single selected torque limit is valid in all the operating states If parameter TL whether to enable torque limitation has been assigned to any intelligent input terminal the torque limit mode selected by the setting of is enabled only when the TL terminal is turned ON When the TL terminal is turned OFF torque limit settings are invalid and the maximum torque ...

Page 148: ...n Torque limit level in forward regen quadrant range is 0 to 200 no disabled 200 Torque LAD STOP selection Two option codes Disable Enable 00 When is specified for the torque limit selection the torque limits 1 to 4 apply as shown to the top right When is specified for the torque limit selection the torque limit 1 to 4 are set as shown to the bottom right The torque limit 1 to 4 are switched by th...

Page 149: ... the inverter decreases the output frequency by the amount set in B054 During this interval the DC bus voltage rises due to regeneration so does not reach the UV level The inverter then continues deceleration according to the value set in If the DC bus voltage rises up to the set value of the inverter stops deceleration to avoid OV tripping During this interval the DC bus voltage decreases again d...

Page 150: ...l free run coast to a stop NOTE If the set value of then the inverter internally swaps the and values However the displayed values are not changed NOTE This function cannot be interrupted until it is completed So if the power is restored during this operation wait until the operation is done motor stops and then give the run command ...

Page 151: ...ge controlled then restart 00 DC bus voltage trigger level of ctrl decel Setting of DC bus voltage to start controlled decel operation Range is 0 0 to 1000 0 220 0 440 0 V Over voltage threshold of ctrl decel Setting the OV LAD stop level of controlled decel operation Range is 0 0 to 1000 0 360 0 720 0 V Deceleration time of ctrl decel Range is 0 01 to 3600 0 1 0 sec Initial freq drop of ctrl dece...

Page 152: ...n Mode Edit Defaults Func Code Name Description Initialdata Units Maximum limit level of window comparator O Set range Min limit level hysteresis width x2 to 100 Minimum of 0 100 Minimum limit level of window comparator O Set range 0 to Max limit level hysteresis width x2 Maximum of 0 0 Hysteresis width of window comparator O Set range 0 to Max limit level Min limit level 2 Maximum of 10 0 Maximum...

Page 153: ...etting the cumulative input power display gain setting Value displayed by function is expressed as follows The watt hour input gain can be set within the range 1 to 1000 in step of 1 You can clear the watt hour data by specifying 01 for the watt hour clearance function and pressing the STR key You can also clear the watt hour data at an intelligent input terminal by assigning parameter KHC watt ho...

Page 154: ...uction automatically reduces the carrier frequency according to the increase in output current To enable this function specify for automatic carrier frequency reduction selection When the output current increases to 60 72 84 or 96 of the rated current this function reduces the carrier frequency to 12 9 6 or 3 kHz respectively This function restores the original carrier frequency when the output de...

Page 155: ...model includes a fan This function controls whether the cooling fan stops or keeps on running after the inverter stops the motor This can result in an additional energy saving and extends fan life b Function Run Mode Edit Defaults Func Code Name Description Initialdata Units Start frequency Sets the starting frequency for the inverter output range is 0 10 to 9 99 Hz 0 50 Hz Initialization mode par...

Page 156: ...on Only registered parameters in xxx All parameters except registered parameters in xxx and 00 Dynamic braking control BRD selection Three option codes Disable Enable during run only Enable always 00 BRD activation level Range is 330 to 380V 200V class 660 to 760V 400V class 360 720 V Initialization trigger This is to perform initialization by parameter input with and Two option codes Initializati...

Page 157: ...slower speed from which normal operation can resume In most applications a controlled deceleration is desirable corresponding to However applications such as HVAC fan control will often use a free run stop This practice decreases dynamic stress on system components prolonging system life In this case you will typically set in order to resume from the current speed after a free run stop see diagram...

Page 158: ... parameters for this control Code Parameter contents Current level of active frequency matching Deceleration rate of active frequency matching Start freq of active freq matching Restart mode after FRS Stop mode selection b Function Run Mode Edit Defaults Func Code Name Description Initialdata Units Restart mode after FRS Selects how the inverter resumes operation when free run stop FRS is cancelle...

Page 159: ... V F setting voltage 2 Set range 0 800V 0 0 V Free V F setting freq 3 Set range value of 0 Hz Free V F setting voltage 3 Set range 0 800V 0 0 V Free V F setting freq 4 Set range value of 0 Hz Free V F setting voltage 4 Set range 0 800V 0 0 V Free V F setting freq 5 Set range value of 0 Hz Free V F setting voltage 5 Set range 0 800V 0 0 V Free V F setting freq 6 Set range value of 0 Hz Free V F set...

Page 160: ...signal If the inverter does not receive the braking confirmation signal within the braking confirmation time it trips with the braking error signal BER output When the braking confirmation signal BOK has not been assigned to any intelligent input terminal the Brake Wait Time for Confirmation is invalid In such cases the inverter proceeds to the operation described in item 4 after the output of the...

Page 161: ...OK signal function is disabled is turned off the inverter waits for the Brake Wait Time for Stopping and then starts decelerating the motor down to 0Hz NOTE The above timing chart shows the operation on the assumption that the braking confirmation signal BOK is assigned to one of the terminal 1 to 7 If the BOK signal is not assigned to any terminal the Brake Wait Time for Acceleration begins when ...

Page 162: ...isable Enable 00 Brake Wait Time for Release Set range 0 00 to 5 00 sec 0 00 Sec Brake Wait Time for Acceleration Set range 0 00 to 5 00 sec 0 00 Sec Brake Wait Time for Stopping Set range 0 00 to 5 00 sec 0 00 Sec Brake Wait Time for Confirmation Set range 0 00 to 5 00 sec 0 00 Sec Brake release freq Set range 0 to 400Hz 0 00 Sec Brake release current Set range 0 200 of inverter rated current rat...

Page 163: ... this case b Function Run Mode Edit Defaults Func Code Name Description Initialdata Units Deceleration overvoltage suppression enable Disabled Enabled Enabled with accel 00 Decel overvolt suppress level DC bus voltage of suppression Range is 200V class 330 to 395 400V class 660 to 790 380 760 V Decel overvolt suppress const Accel rate when b130 02 Set range 0 10 30 00 sec 1 00 sec Decel overvolt s...

Page 164: ... the Inverter mode execute Restoring Factory Default Settings parameter then the Parameter is initialized the inverter mode is changed This initialization needs no parameter change of like Restoring Factory Default Settings Current preset Mode can be monitored display If you need such Clears Trip history or Restoring Factory Default Settings again at PM mode please set parameters then set so that ...

Page 165: ... Start freq 0 10 to 9 99 Hz 0 10 to 9 99 Hz Carrier freq 2 0 to 15 0 kHz 2 0 to 10 0 kHz V f characteristic curve 00 Const torque 01 Reduced torque 02 Free V f 03 SLV 00 Const torque 01 Reduced torque 02 Free V f HD mode ND mode Normal mode 400Hz HD mode ND mode ...

Page 166: ...e changed Software Lock password B Depending on the value in b031 all or a part of parameters can not be changed All the function codes and data are displayed How to Set Password 1 Set parameter and or depending on your demand 2 Set password in and or is not available 3 Password has been set and locked Parameter and or cannot be changed Password not set default accessible impossible to change Acce...

Page 167: ...ed again automatically If entered password is unmatched Error is displayed and protection is not unlocked How to change Password 6 Make password authentication as above 4 7 Set new password in and or 8 After changing the password password protection is enabled automatically How to delete Password 9 Make password authentication as above 4 10 Set in and or 11 Password has been deleted and all the pa...

Page 168: ...XJ200 inverters The functions through configure the terminals 1 through 7 respectively The value of these particular parameters is not a scalar value but it is a discrete number that selects one option from many available options For example if you set function you have assigned option Forward Run to terminal 1 The option codes and the specifics of how each one works are in Chap 4 C Function Run M...

Page 169: ...nput 1 response time Sets response time of each input terminal set range x 2 ms to x 2 ms 0 to 400 ms 1 Input 2 response time 1 Input 3 response time 1 Input 4 response time 1 Input 5 response time 1 Input 6 response time 1 Input 7 response time 1 Intelligent Input Terminal Overview Each of the seven intelligent terminals may be assigned any of the options in the following table When you program o...

Page 170: ... The inverter uses 1st main motor parameters for generating frequency output to motor 2CH 2 stage Acceleration and Deceleration ON Frequency output uses 2nd stage acceleration and deceleration values OFF Frequency output uses standard acceleration and deceleration values FRS Free run Stop ON Causes output to turn OFF allowing motor to free run coast to stop OFF Output operates normally so controll...

Page 171: ...F001 Setting must be set to enable this function to work OFF UP DWN frequency memory is not changed OPE Operator Control ON Forces the source of the output frequency setting and the source of the Run command to be from the digital operator OFF Source of output frequency set by and source of Run command set by is used SF1 Multi speed Select Bit operation Bit 1 ON Bit encoded speed select Bit 1 logi...

Page 172: ... purpose input 2 ON General purpose input 2 is made ON under EzSQ OFF General purpose input 2 is made OFF under EzSQ MI3 General purpose input 3 ON General purpose input 3 is made ON under EzSQ OFF General purpose input 3 is made OFF under EzSQ MI4 General purpose input 4 ON General purpose input 4 is made ON under EzSQ OFF General purpose input 4 is made OFF under EzSQ MI5 General purpose input 5...

Page 173: ...EzSQ program ON Executing EzSQ program OFF No execution HLD Retain output frequency ON Retain the current output frequency OFF No retention ROK Permission of Run command ON Run command permitted OFF Run command is not permitted EB Rotation direction detection C007 only ON Forward rotation OFF Reverse rotation DISP Display limitation ON Only a parameter configured in is shown OFF All the monitors c...

Page 174: ...mperature PWM General output PWM Pulse train input monitor Option PWM 11 programmable functions Output frequency Output current Output torque Output voltage Input power Electronic thermal load ratio LAD frequency Heat sink temperature Output torque with code General output Option Current with digital current monitor output at 1 440Hz Range is 20 200 of rated current Select logic conversion two opt...

Page 175: ... active state 01 You can also adjust the output with ON OFF delays C Function Run Mode Edit Defaults Func Code Name Description Initialdata Units Output 11 on delay Set range is 0 0 to 100 0 sec 0 0 Sec Output 11 off delay 0 0 Sec Output 12 on delay 0 0 Sec Output 12 off delay 0 0 Sec Relay output on delay 0 0 Sec Relay output off delay 0 0 Sec NOTE If you are using the output terminal OFF delay f...

Page 176: ...on signal AL Alarm Signal ON When an alarm signal has occurred and has not been cleared OFF When no alarm has occurred since the last cleaning of alarm s FA3 Frequency Arrival Type 3 Set frequency ON When output to motor is at the set frequency during accel and decel OFF When output to motor is OFF or is not at a level of the set frequency OTQ Over under Torque Signal ON Estimated motor torque exc...

Page 177: ...detected OIDc Analog Current input Disconnect Detection ON When the OI input value setting signal loss detected OFF When no signal loss is detected FBV PID Second Stage Output ON Transitions to ON when the inverter is in RUN Mode and the PID Process Variable PV is less than the Feedback Low Limit OFF Transitions to OFF when the PID Process Variable PV exceeds the PID High Limit and transitions to ...

Page 178: ...tor in forward direction RVR Reverse Rotation ON Inverter is driving the motor in reverse direction OFF Inverter is not driving the motor in reverse direction MJA Major Failure Signal ON Inverter is tripping with major failure OFF Inverter is normal or is not tripping with major failure WCO Window Comparator for Analog Voltage Input ON Analog voltage input value is inside of the window comparator ...

Page 179: ...ction is for generating an early warning logic output without causing either a trip event or a restriction of the motor current those effects are available on other functions C Function Run Mode Edit Defaults Func Code Name Description Initialdata Units Output mode of low current detection Two option codes During acceleration deceleration and constant speed During constant speed only 01 Low curren...

Page 180: ...solute value of the difference between the Set point desired value and Process Variable actual value The PID output deviation signal OD output terminal function option code indicates when the error magnitude has exceeded a magnitude you define Over Under torque Output The inverter outputs the over under torque signal when it detects that the estimated motor output torque exceeds the specified leve...

Page 181: ...tput mode of overload warning Two option codes During accel decel and constant speed During constant speed only 01 Overload warning level Sets the overload warning signal level between 0 and 200 from 0 to two time the rated current of the inverter Rated current x 1 15 Overload warning level 2nd motor Sets the overload warning signal level between 0 and 200 from 0 to two time the rated current of t...

Page 182: ...00 100 Over under torque level Reverse powering mode Set range is 0 to 200 100 Over under torque level Forward regen mode Set range is 0 to 200 100 Signal output mode of Over under torque Two option codes During accel decel and constant speed During constant speed only 01 Electronic thermal warning level Set range is 0 to 100 Setting 0 means disabled 90 Zero speed detection level Set range is 0 0 ...

Page 183: ...800 bps 115 200 bps 05 baud Modbus address Set the address of the inverter on the network Range is 1 to 247 1 Communication parity Three option codes No parity Even parity Odd parity 00 Communication stop bit Two option codes 1 bit 2 bit 1 bit Communication error select Selects inverter response to communications error Five options Trip Decelerate to a stop and trip Disable Free run stop coasting ...

Page 184: ...s O input span calibration Scale factor between the external frequency command on terminals L O voltage input and the frequency output range is 0 0 to 200 100 0 OI input span calibration Scale factor between the external frequency command on terminals L OI voltage input and the frequency output range is 0 0 to 200 100 0 Thermistor input PTC span calibration Scale factor of PTC input Range is 0 0 t...

Page 185: ...se to Reset input RS Four option codes Cancel trip state at input signal ON transition stops inverter if in Run Mode Cancel trip state at signal OFF transition stops inverter if in Run Mode Cancel trip state at input ON transition no effect if in Run Mode Clear the memories only related to trip status 00 Restart mode after reset Determines the restart mode after reset is given three option codes S...

Page 186: ...y no need to adjust at the customer But in case you need to change the gain depending on your system i e analog meter specification you can use these functions for the adjustment C Function Run Mode Edit Defaults Func Code Name Description Initialdata Units EO gain adjustment Set range is 50 to 200 100 AM gain adjustment Set range is 50 to 200 100 AM bias adjustment Set range is 0 to 100 0 ...

Page 187: ...tput is LOG Use or to route the logical result to terminal 11 12 or the relay terminals LOG1 LOG3 no OPO cannot be the operand The following table shows all four possible input combinations with each of the three available logic operations Operand Operator A B AND OR XOR 0 0 0 0 0 0 1 0 1 1 1 0 0 1 1 1 1 1 1 0 Intelligent outputs used as internal inputs RUN FA1 FA2 OL OD AL Dc EDM Operand A RUN FA...

Page 188: ... LOG1 to LOG3 OPO no 00 Logic output 2 operand B 00 Logic output 2 operator Applies a logic function to calculate LOG output state Three options LOG A AND B LOG A OR B LOG A XOR B 00 Logic output 3 operand A All the programmable functions available for logic discrete outputs except LOG1 to LOG3 OPO no 00 Logic output 3 operand B 00 Logic output 3 operator Applies a logic function to calculate LOG ...

Page 189: ... data 00 Motor constant selection 2nd motor 00 Motor capacity Twelve selections 0 1 0 2 0 4 0 75 1 5 2 2 3 7 5 5 7 5 11 15 18 5 Specified by the capacity of each inverter model kW Motor capacity 2nd motor kW Motor poles setting Five selections 2 4 6 8 10 4 poles Motor poles setting 2nd motor 4 poles Motor speed response constant Set range is 1 to 1000 100 Motor speed response constant 2nd motor 10...

Page 190: ...onstant R1 Auto tuned data 0 001 65 535 ohms ohm Motor constant R1 2nd motor Auto tuned data ohm Motor constant R2 Auto tuned data 0 001 65 535 ohms ohm Motor constant R2 2nd motor Auto tuned data ohm Motor constant L Auto tuned data 0 01 655 35mH mH Motor constant L 2nd motor Auto tuned data mH Motor constant I0 Auto tuned data 0 01 655 35A A Motor constant I0 2nd motor Auto tuned data A Motor co...

Page 191: ... constants of Hitachi standard induction motor When motor constants in to are taken The initial values in to are Hitachi standard motor s values 2 Motor constants obtained by off line auto tuning When motor constants in to are taken which are obtained by off line auto tuning 3 Arbitrarily set motor constants In above 1 and 2 cases motor constants can be adjusted manually According to value of chan...

Page 192: ...is positive Decrease the motor constant R2 step by step from the set value up to 0 8 times of the set value Regeneration Torque is insufficient at low speed few Hz Increase the motor constant R1 step by step from the set value up to 1 2 times of the set value Increase the motor constant Io step by step from the set value up to 1 2 times of the set value Starting Motor generates an impact at start ...

Page 193: ... the same size or one size lower motor is used If other size of motor is connected proper values may not be obtained or auto tuning operation may not be completed In this case press STOP RESET key then error code will be displayed 6 Be sure to disable DC braking setting and simple positioning selection otherwise motor constants are not measured properly 7 Be sure to deactivate ATR terminal Enable ...

Page 194: ... over voltage trip In this case increase b134 and retry the auto tuning 12 To execute auto tuning be sure to set the output frequency F001 larger than starting frequency b082 regardless with or without rotation ...

Page 195: ...stants could remain Be sure to execute auto tuning again Note 7 If auto tuning is attempted in free V f setting auto tuning will fail with error display Step 1 Set motor size and motor poles Motor size Motor poles Step 2 Set base freq and AVR voltage Step 3 Enable auto tuning Base freq AVR voltage SET Step 4 Start the inverter according to RUN cmd source RUN Auto tuning starts Result is displayed ...

Page 196: ...nd related EzSQ related and communication CompoNet DeviceNet EtherNet ProfiBus CAN Open and CC Link related Option Card Error You can select how the inverter reacts when an error results from a built in option card P Function Run Mode Edit Defaults Func Code Name Description Initialdata Units Reaction when option card error occurs Two option codes Inverter trips Ignores the error Inverter continue...

Page 197: ...or feedback Four option codes Single phase pulse EA 2 phase pulse 90 difference 1 EA and EB 2 phase pulse 90 difference 2 EA and EB Single phase pulse EA and direction signal EB 00 Encoder pulse setting Sets the pulse number ppr of the encoder set range is 32 1024 pulses 512 Simple positioning selection Two option codes simple positioning deactivated simple positioning activated 00 Creep Speed Set...

Page 198: ...ata Units Torque command input selection Four option codes Analog voltage input O Analog current input OI Operator Option 00 Torque command level input Set range is 0 200 0 Torque bias mode selection Two option codes No bias Operator 00 Torque bias value setting Range is 200 200 0 Torque bias polar selection Three option codes According to the sign According to the rotation direction Option 00 Spe...

Page 199: ...ulse PNP open collector or Voltage output type Direction sink source transistor or contactor Single phase pulse 32kHz Single phase pulse PNP open collector or Voltage output type 2 phase pulse input Wire phase A to EA terminal and phase B to EB terminal Since common terminal of EB is same as other inputs use all the input terminals as source logic PNP open collector or voltage output type Voltage ...

Page 200: ...inal 7 ON input is forward and OFF input is reverse direction P24 EA 7 EB PLC L Vcc GND Out WJ200 Dir Sink type transistor Encoder PNP open collector type or voltage output type encoder P24 EA 7 EB PLC L Vcc GND Out WJ200 Souce type transistor Encoder Dir PNP open collector type or voltage output type encoder P24 EA 7 EB PLC L Vcc GND Out WJ200 Encoder PNP open collector type or voltage output typ...

Page 201: ...h difference 2 ph pulse train 2 Single phase pulse train direction Encoder PPR setting 32 to 1024 Simple positioning selection Simple positioning enabled Creep speed Start freq to 10 00Hz Over speed error detection level 0 0 to 150 Speed deviation error level 0 00 to 120 0 Hz Position range Forward 0 to 268435455 Higher 4 digits displayed Position range Reverse 268435455 to 0 Higher 4 digits displ...

Page 202: ...FW or RV Note 3 For rotating coordinate system if is set in the rotation direction of shorter routing is selected In this case set the number of pulse for one rotation in position 0 This value must be positive number When is set in is to be set or Note 4 is cleared by inputting PCLR SPD ORG RS signal or turning on the power supply When is set in PCLR is effective only during the RUN command FW RV ...

Page 203: ...e reverse position when the value is negative The position at power up is home position Position data 0 If power is removed current position data is lost When the operation command is turned on with 0 specified as the position setting positioning is completed with DC braking without running the motor Specify only to reset a trip for reset mode selection If a value other than is specified to the cu...

Page 204: ...ultistage position 6 Multistage position 7 Note 1 If set the number of pulse for one rotation in Position setting CP3 CP2 CP1 Multistage position 0 0 0 0 Multistage position 1 0 0 1 Multistage position 2 0 1 0 Multistage position 3 0 1 1 Multistage position 4 1 0 0 Multistage position 5 1 0 1 Multistage position 6 1 1 0 Multistage position 7 1 1 1 To avoid misinput due to time lag of each input yo...

Page 205: ...mand data is 0 at SPD turning OFF the inverter start deceleration immediately Depending on DC braking setting motor could be hunting While SPD terminal is ON rotating direction depends on RUN command Be sure to check rotating direction after switching to positioning operation Parameter Item Data Description Input 1 7 function SPD Speed position change over Speed control ON Output Frequency SPD inp...

Page 206: ...erse rotation side Low speed homing freq 0 to 10Hz High speed homing freq 0 to 400Hz Input 1 7 function ORL Limit signal of homing ORG Trigger signal of homng 1 Low speed homing P068 00 2 High speed homing P068 01 ORG input ORL input ON ON 1 2 3 Low speed P070 Output Freq Home position 1 Acceleration up to the speed P070 2 Running at low speed P070 3 DC braking when ORL signal ON Position O R G OR...

Page 207: ...r Related Settings Please refer to chapter 4 for the detailed description of the function P Function Run Mode Edit Defaults Func Code Name Description Initialdata Units EzSQ user parameter U 00 U 31 Each set range is 0 65535 0 ...

Page 208: ...put Operation 90 Note Sections listed about Ver 2 Ver 3 0 and Ver 3 1 are added to this instruction manual If there is the description about the same item to the plural points the substance described in the Ver 3 1 section has priority most The substance described in the Ver 3 0 section takes first priority next The next priority is the substance described in the Ver 2 Please refer to the substanc...

Page 209: ...nput output terminals associated with PID loop operation 7 Multiple motors A single WJ200 inverter may be used with two or more motors in some types of applications This chapter shows the electrical connections and inverter parameters involved in multiple motor applications The topics in this chapter can help you decide the features that are important to your application and how to use them The ba...

Page 210: ...ay pose danger to personnel so be sure to use a lock out circuit so that it will not restart after power recovery Otherwise it may cause injury to personnel WARNING The Stop Key is effective only when the stop function is enabled Be sure to enable the Stop Key separately from the emergency stop Otherwise it may cause injury to personnel WARNING During a trip event if the alarm reset is applied and...

Page 211: ...ections between the inverter and other devices rely on the electrical input output characteristics at both ends of each connection shown in the diagram to the right The inverter s configurable inputs accept either a sourcing or sinking output from an external device such as PLC This chapter shows the inverter s internal electrical component s at each I O terminal In some cases you will need to ins...

Page 212: ... Output circuit GND for logic outputs 12 Load CM2 L O OI EA Apprx 10k 10Vdc Apprx 100 RS485 transceiver RJ45 port Optional operator port USB transceiver USB mini B port PC communication port USB power Self power L L Option port controller Option port connector L L L L L SP SN RS485 transceiver Termination resistor 200 Change by slide switch Serial communication port RS485 Modbus Forward Thermistor...

Page 213: ...S2 4 Safe stop input GS2 PTC 5 Motor thermistor input Connect motor thermistor between PTC and L terminal to detect the motor temperature Set in EB 7 Pulse train input B 2kHz max Common is PLC EA Pulse train input A 32kHz max Common is L L in upper row 1 GND for logic inputs Sum of input 1 7 currents return 11 EDM Discrete logic outputs 11 Terminal 11 has dual function See following description an...

Page 214: ...gether inside the inverter Note 2 We recommend using L logic GND to the right for logic input circuits and L analog GND to the left for analog I O circuits Note 3 Default relay N O N C configuration is reversed See page 4 60 Wiring sample of control logic terminal sink logic Note If relay is connected to intelligent output install a diode across the relay coil reverse biased in order to suppress t...

Page 215: ...below Wire size for control and relay terminals Use wires within the specifications listed below For safe wiring and reliability it is recommended to use ferrules but if solid or stranded wire is used stripping length should be 8mm Solid mm 2 AWG Stranded mm 2 AWG Ferrule mm 2 AWG Control logic terminal 0 2 to 1 5 AWG 24 to 16 0 2 to 1 0 AWG 24 to 17 0 25 to 0 75 AWG 24 to 18 Relay terminal 0 2 to...

Page 216: ...0 5 20 AI 0 5 8WH 14 1 1 2 5 0 75 18 AI 0 75 8GY 14 1 3 2 8 Supplier Phoenix contact Crimping pliers CRIPMFOX UD 6 4 or CRIMPFOX ZA 3 How to connect 1 Push down an orange actuating lever by a slotted screwdriver width 2 5mm max 2 Plug in the conductor 3 Pull out the screwdriver then the conductor is fixed 8 L Φd ΦD Push down an orange actuating lever 2 5mm Plug in the conductor Pull out the screwd...

Page 217: ...ble 4 32 PIDC 24 PID Reset 4 32 UP 27 Remote Control UP Function 4 34 DWN 28 Remote Control Down Function 4 34 UDC 29 Remote Control Data Clearing 4 34 OPE 31 Operator Control 4 35 SF1 SF7 32 38 Multi speed Select Bit operation Bit 1 7 4 36 OLR 39 Overload Restriction Source Changeover 4 37 TL 40 Torque Limit Selection 4 37 TRQ1 41 Torque limit switch 1 4 38 TRQ2 42 Torque limit switch 2 4 38 BOK ...

Page 218: ...4 67 DSE 22 Speed Deviation Excessive 4 68 POK 23 Positioning Completion 4 69 FA4 24 Frequency Arrival Type 4 Over frequency 4 55 FA5 25 Frequency Arrival Type 5 Set frequency 4 55 OL2 26 Overload Advance Notice Signal 2 4 57 ODc 27 Analog Voltage Input Disconnect Detection 4 70 OIDc 28 Analog Voltage Output Disconnect Detection 4 70 FBV 31 PID Second Stage Output 4 73 NDc 32 Network Disconnect De...

Page 219: ...located as source type logic If you need to change to the sink type connection remove the jumper wire and connect it as shown in the figure at the bottom right CAUTION Be sure to turn OFF power to the inverter before changing the jumper wire position Otherwise damage to the inverter circuitry may occur PLC Terminal Wiring The PLC terminal Programmable Logic Control terminal is named to include var...

Page 220: ...o use the correct connection of the jumper wire shown for each wiring diagram Sinking Inputs Internal Supply Jumper wire PLC P24 position GND 7 1 Field device Open collector outputs NPN transistors WJ200 P24 1 7 24V PLC Input circuits Logic GND Input common Jumper wire Input switches L Sourcing Inputs Internal Supply Jumper wire PLC L position Common to P24 7 1 Field device PNP transistor sousing ...

Page 221: ...Inputs External Supply please connect the jumper wire as drawn in the diagram below Sinking Inputs External Supply Jumper wire Removed GND 7 1 Field device Open collector outputs NPN transistors WJ200 P24 1 7 24V PLC Input circuits Logic GND Input common Input switches L 24V 24V Note If the external power supply to GND is optionally connected to L then install the above diode Sourcing Inputs Exter...

Page 222: ...ftware when powering the inverter in this way It will also not be possible to drive a motor By having ability inverter doesn t block the current flowing into itself when it is not powered This may cause the closed circuit when two or more inverters are connected to common I O wiring as shown below to result in unexpected turning the on the input To avoid this closed circuit please put the diode ra...

Page 223: ... default input configuration shown see page 3 85 See I O specs on page 4 6 Required settings Notes When the Forward Run and Reverse Run commands are active at the same time the inverter enters the Stop Mode When a terminal associated with either FW or RV function is configured for normally closed the motor starts rotation when that terminal is disconnected or otherwise has no input voltage NOTE Th...

Page 224: ... 1 logical 1 OFF Binary encoded speed select Bit 1 logical 0 CF3 Multi speed Select Bit 2 ON Binary encoded speed select Bit 2 logical 1 OFF Binary encoded speed select Bit 2 logical 0 CF4 Multi speed Select Bit 3 MSB ON Binary encoded speed select Bit 3 logical 1 OFF Binary encoded speed select Bit 3 logical 0 Valid for inputs Example some CF inputs require input configuration some are default in...

Page 225: ... key to view the parameter value c Use the and keys to edit the value d Use the SET key to save the data to memory 2 Programming using the CF switches Set the speed by following these steps a Turn the Run command OFF Stop Mode b Turn inputs ON to select desired Multi speed Display the value of on the digital operator c Set the desired output frequency by pressing the and keys d Press the SET key o...

Page 226: ...options are valid during operation Free run stop coasting valid during operation Deceleration normal level and stop valid during operation Use DC braking and stop invalid during operation Free run stop coasting invalid during operation Deceleration normal level and stop invalid during operation Use DC braking and stop Option Code Terminal Symbol Function Name State Description JG Jogging ON Invert...

Page 227: ...s applied after the delay time set by expires The motor is in a free running coasting condition When the DB terminal is OFF again the inverter output remains OFF Option Code Terminal Symbol Function Name State Description DB External DC Braking ON Applies DC injection braking during deceleration OFF Does not apply DC injection braking during deceleration Valid for inputs Example requires input con...

Page 228: ...put function returns to the original settings first set of motor parameters Refer to 2nd Motor Selection on page 4 85 for details Parameters SET Parameters SET Stop Run Stop Run Option Code Terminal Symbol Function Name State Description SET Set select 2nd Motor data ON causes the inverter to use the 2nd set of motor parameters for generating the frequency output to motor OFF causes the inverter t...

Page 229: ...g the initial acceleration This causes the inverter to switch from using acceleration 1 to acceleration 2 Option Code Terminal Symbol Function Name State Description 2CH Two stage Accelera tion and Deceleration ON Frequency output uses 2nd stage acceleration and deceleration values OFF Frequency output uses the initial acceleration 1 and deceleration 1 values Valid for inputs Example default input...

Page 230: ...tting Parameter specifies a delay time before resuming operation from a free run stop To disable this feature use a zero delay time Option Code Terminal Symbol Function Name State Description FRS Free run Stop ON Causes output to turn OFF allowing motor to free run coast to stop OFF Output operates normally so controlled deceleration and stops motor Valid for inputs Example requires input configur...

Page 231: ...is turned OFF the motor begins rotation since the Run command is already active Option Code Terminal Symbol Function Name State Description EXT External Trip ON When assigned input transitions OFF to ON inverter latches trip event and displays OFF No trip event for ON to OFF any recorded trip events remain in history until Reset Valid for inputs Example requires input configuration see page 3 85 S...

Page 232: ...l Symbol Function Name State Description USP Unattended Start Protection ON On powerup the inverter will not resume a Run command mostly used in the US OFF On powerup the inverter will resume a Run command that was active before power loss Valid for inputs Example default input configuration shown for FE and FU models F models require input configuration see page 3 85 See I O specs on page 4 6 Req...

Page 233: ...nd fault the commercial power will be disabled Therefore contact a backup power supply from the commercial power line circuit ELBC to your system if needed Use weak current type relays for FWY RVY and CSY The figures below show the sequence and timing of operations for reference If the inverter trips because of overcurrent when it starts the motor with frequency matching increase the retry wait ti...

Page 234: ... is locked as well Option Code Terminal Symbol Function Name State Description SFT Software Lock ON The keypad and remote programming devices are prevented from changing parameters OFF The parameters may be edited and stored Valid for inputs Example requires input configuration see page 3 85 See I O specs on page 4 6 Required settings excluded from lock Notes When the SFT terminal is turned ON onl...

Page 235: ...ode Terminal Symbol Function Name State Description AT Analog Input Voltage Current Select ON See the table down below OFF Valid for inputs Example default input configuration shown for FE and FU models F models require input configuration See I O specs on page 4 6 Required settings Notes If the AT option is not assigned to any intelligent input terminal then inverter recognizes AT OFF in followin...

Page 236: ... segments After RS turns OFF the display recovers automatically Pressing the Stop Reset key of the digital operator can generate a reset operation only when an alarm occurs A terminal configured with the RS function can only be configured for normally open operation The terminal cannot be used in the normally closed contact state When input power is turned ON the inverter performs the same reset o...

Page 237: ...on PTC Thermistor Thermal Protection ON When a thermistor is connected to terminals 5 and L the inverter checks for over temperature and will cause trip and turn OFF the output to the motor OFF An open circuit in the thermistor causes a trip and the inverter turns OFF the output Valid for inputs only Example requires input configuration see page 3 85 Required settings none Notes Be sure the thermi...

Page 238: ...eration STP Stop Motor ON No change to motor operation OFF Stop motor rotation on momentary contact use deceleration profile F R Forward Reverse ON Select reverse direction of rotation OFF Select forward direction of rotation Valid for inputs Example default input configuration shown See I O specs in chapter 4 Required settings Notes The STP logic is inverted Normally the switch will be closed so ...

Page 239: ...ing from manual control to PID loop control and the motor is stopped CAUTION Be careful not to turn PID Clear ON and reset the integrator sum when the inverter is in Run Mode output to motor is ON Otherwise this could cause the motor to decelerate rapidly resulting in a trip Option Code Terminal Symbol Function Name State Description PID PID Disable ON Disables PID loop execution OFF Allows PID lo...

Page 240: ... the UP contact is turned ON the output frequency accelerates from the current value When it is turned OFF the output frequency maintains its current value at that moment Deceleration When the DWN contact is turned ON the output frequency decelerates from the current value When it is turned OFF the output frequency maintains its current value at that moment In the graph below the UP and DWN termin...

Page 241: ...te Control DOWN Function motorized speed pot ON Decelerates increases output frequency motor from current frequency OFF Output to motor operates normally UDC Remote Control Data Clear ON Clears the Up Down frequency memory OFF No effect on Up Down memory Valid for inputs Example default input configuration shown see page 3 85 See I O specs on page 4 6 Required settings Notes This feature is availa...

Page 242: ...orce Operation from Digital Operator ON Forces the operator interface to override Frequency Source Setting and Run Command Source Setting OFF Parameters and are in effect again for the frequency source and the Run command source respectively Valid for inputs Example default input configuration shown see page 3 85 See I O specs on page 4 6 Required settings set not equal to set not equal to Notes W...

Page 243: ... multistage speed by combination of the inputs OFF Valid for inputs Example default input configuration shown see page 3 85 See I O specs on page 4 6 Required settings to Notes When programming the multi speed settings be sure to press the SET key each time and then set the next multi speed setting Note that when the key is not pressed no data will be set When a multi speed setting more than 50Hz ...

Page 244: ...alid for inputs Example default input configuration shown see page 3 85 See I O specs on page 4 6 Required settings Torque Limit Selection This function is to select the torque limit mode Please refer to chapter 3 for the detailed description of the function Option Code Terminal Symbol Function Name State Description TL Torque limit selection ON value is enabled as torque limit level OFF value is ...

Page 245: ...onfiguration shown see page 3 85 See I O specs on page 4 6 Required settings Brake Confirmation This function is for brake performance Please refer to chapter 3 for the detailed description of the function Option Code Terminal Symbol Function Name State Description BOK Brake confirmation ON Brake confirmation signal is being given OFF Brake confirmation signal is not given Valid for inputs Example...

Page 246: ... of the function Option Code Terminal Symbol Function Name State Description LAC LAD cancellation ON Disabling the set ramp time and inverter output immediately follows the speed command OFF Accelerates and decelerates according to the set ramp time Valid for inputs Example default input configuration shown see page 3 85 See I O specs on page 4 6 Required settings LAC 7 6 5 4 3 2 1 L P24 PLC ...

Page 247: ...detailed description of the function Option Code Terminal Symbol Function Name State Description PCLR Pulse counter clear ON Clears the accumulated pulse numbers OFF Does not clear the pulse numbers Valid for inputs Example default input configuration shown see page 3 85 See I O specs on page 4 6 Required settings PCLR 7 6 5 4 3 2 1 L P24 PLC ...

Page 248: ...nverter output frequency in real time Option Code Terminal Symbol Function Name State Description ADD ADD Frequency Enable ON Applies the Add Frequency value to the output frequency OFF Does not apply the Add frequency The output frequency retains its normal value Valid for inputs Example default input configuration shown see page 3 85 See I O specs on page 4 6 Required settings Notes may specify ...

Page 249: ...ion Name State Description F TM Force Terminal Mode ON Forces frequency source setting control terminal and Run command source setting control terminal OFF Inverter applies the user setting for and normally Valid for inputs Example default input configuration shown see page 3 85 See I O specs on page 4 6 Required settings Notes When changing the F TM state during Run Mode inverter is driving the m...

Page 250: ... Option Code Terminal Symbol Function Name State Description KHC Clear watt hour data ON Clear the cumulative power data OFF Does not clear the data Valid for inputs Example default input configuration shown see page 3 85 See I O specs on page 4 6 Required settings Notes KHC 7 6 5 4 3 2 1 L P24 PLC ...

Page 251: ...de Terminal Symbol Function Name State Description MI1 MI7 General purpose input 1 7 ON General purpose input is made ON OFF General purpose input is made OFF Valid for inputs Example default input configuration shown see page 3 85 See I O specs on page 4 6 Required settings Notes MI7 MI6 MI5 MI4 MI3 MI2 MI1 7 6 5 4 3 2 1 L P24 PLC ...

Page 252: ...nal left turned on the data held immediately before power on or turning off the RS terminal will be used Set frequency remains when the inverter is switched with SET terminal with AHD on Turn AHD terminal off to re hold the set frequency Frequent use of this function may result in a shorter in memory component of the inverter Option Code Terminal Symbol Function Name State Description AHD Analog c...

Page 253: ...vant terminal input is determined Use this specification to prevent the application of fluctuating terminal input before it is determined You can adjust the determination time with the multistage speed position determination time setting The input data is finally determined when the terminal input becomes stable after the delay set as Note that a long determination time deteriorates the input term...

Page 254: ...peed homing 2 High speed homing ORG ORL Output freq ON ON Origin Position 1 2 3 Low speed homing 1 The inverter accelerates the motor for the specified ramp time to the low speed homing 2 It runs the motor at the low speed homing 3 It performs positioning when the ORL signal is given ORG ORL Output freq ON ON Origin Position 1 2 3 High speed homing 1 The inverter accelerates the motor for the spec...

Page 255: ...g is 0 at this time the inverter stops the motor at that position Hunting may occur if a certain position loop gain value has been set While the SPD terminal is on the rotating direction depends on the operation command When switching from speed control to position control pay attention to the sign of the value set in the operation command Option Code Terminal Symbol Function Name State Descriptio...

Page 256: ... Stop section Executing EzSQ program Option Code Terminal Symbol Function Name State Description PRG Executing EzSQ program ON OFF Refer to EzSQ section Retain output frequency This function allows you to retain output frequency Option Code Terminal Symbol Function Name State Description HLD Retain output frequency ON OFF Valid for inputs Example default input configuration shown see page 3 85 See...

Page 257: ...tion Code Terminal Symbol Function Name State Description EB Rotation direction detection ON OFF Valid for inputs Example default input configuration shown see page 3 85 See I O specs on page 4 6 Required settings Notes EB input terminal is dedicated terminal 7 Maximum allowable input frequency is 2kHz Display limitation This function is to show only the contents of display Option Code Terminal Sy...

Page 258: ...tput uses Sinking Outputs Open Collector The open collector transistor output can handle up to 50mA We highly recommend that you use an external power source as shown at the right It must be capable of providing at least 50mA to drive the output at full load To drive loads that require more than 50mA use external relay circuits as shown below right Sinking Outputs Open Collector If you need output...

Page 259: ...lity to invert the relay coil s active state may not be obvious It allows you to determine whether or not an inverter power loss causes the relay to change state The default relay configuration is the Alarm Signal as shown to the right And sets the relay to normally closed relay coil normally energized The reason for this is that a typical system design will require an inverter power loss to asser...

Page 260: ...ay Pulse A is lengthened by the amount of the OFF delay time The separation between pulses B and C does not appear at the output because it is shorter than the OFF delay time with ON OFF delays Pulse A is delayed on both leading and trailing edges by the amounts of the ON and OFF delay times respectively Pulses B and C do not appear at the output because they are shorter than the ON delay time Fun...

Page 261: ...or terminal AL0 AL1 AL2 requires output configuration see page 4 51 and 3 91 See I O specs on page 4 6 Required settings none Notes The inverter outputs the RUN signal whenever the inverter output exceeds the start frequency specified by parameter The start frequency is the initial inverter output frequency when it turns ON The example circuit for terminal 11 drives a relay coil Note the use of a ...

Page 262: ...ut to motor is OFF or in any acceleration or deceleration ramp FA4 Frequency Arrival Type 4 Over frequency 2 ON when output to motor is at or above the set frequency thresholds for even if in acceleration or decel ramps OFF when output to motor is OFF or during accel or decel before the respective thresholds are crossed FA5 Frequency Arrival Type 5 Set frequency 2 ON when output to motor is at the...

Page 263: ... FA4 works the same way it just uses two separate thresholds as shown in the figure to the right These provide for separate acceleration and deceleration thresholds to provide more flexibility than for FA1 FA2 FA4 uses during acceleration for the ON threshold and during deceleration for the OFF threshold This signal also is active low Having different accel and decel thresholds provides an asymmet...

Page 264: ...Valid for inputs 11 12 AL0 AL2 Example for terminal 11 default output configuration shown see page 3 89 Example for terminal AL0 AL1 AL2 requires output configuration see page 4 51 and 3 91 See I O specs on page 4 6 Required settings Notes The default value is 100 To change the level from the default set overload level and or overload level 2 The accuracy of this function is the same as the functi...

Page 265: ...reshold for the deviation signal Valid for inputs 11 12 AL0 AL2 Example for terminal 11 default output configuration shown see page 3 89 Example for terminal AL0 AL1 AL2 requires output configuration see page 4 51 and 3 91 See I O specs on page 4 6 Required settings Notes The default difference value is set to 3 To change this value change parameter deviation level The example circuit for terminal...

Page 266: ... Example for terminal 11 default output configuration shown see page 3 89 Example for terminal AL0 AL1 AL2 requires output configuration see page 4 51 and 3 91 See I O specs on page 4 6 Required settings Notes By default the relay is configured as normally closed Refer to the next page for an explanation In the default relay configuration an inverter power loss turns ON the alarm output the alarm ...

Page 267: ...opening the alarm circuit However in this configuration an inverter power loss does not open the alarm circuit Be sure to use the relay configuration that is appropriate for your system design Note that the external circuits shown assume that a closed circuit no alarm condition so that a broken wire also causes an alarm However some systems may require a closed circuit alarm condition In that case...

Page 268: ...nfiguration see page 4 51 and 3 91 See I O specs on page 4 6 Required settings or Notes This function is effective only when the V F characteristic curve selection is set to SLV mode With any other V F characteristic curve selection the output of the OTQ signal is unpredictable When using the inverter for a lift use the OTQ signal as the trigger to stop braking Use the frequency arrival signal as ...

Page 269: ...ition Valid for inputs 11 12 AL0 AL2 Example for terminal 11 default output configuration shown see page 3 89 Example for terminal AL0 AL1 AL2 requires output configuration see page 4 51 and 3 91 See I O specs on page 4 6 Required settings Notes The example circuit for terminal 11 drives a relay coil Note the use of a diode to prevent the negative going turn off spike generated by the coil from da...

Page 270: ...t in torque limiting mode Valid for inputs 11 12 AL0 AL2 Example for terminal 11 default output configuration shown see page 3 89 Example for terminal AL0 AL1 AL2 requires output configuration see page 4 51 and 3 91 See I O specs on page 4 6 Required settings Notes The example circuit for terminal 11 drives a relay coil Note the use of a diode to prevent the negative going turn off spike generated...

Page 271: ...nal ON Accumulated power on time of the inverter exceeds the set value of OFF Accumulated power on time of the inverter does not exceed the set value of Valid for inputs 11 12 AL0 AL2 Example for terminal 11 default output configuration shown see page 3 89 Example for terminal AL0 AL1 AL2 requires output configuration see page 4 51 and 3 91 See I O specs on page 4 6 Required settings Notes The exa...

Page 272: ...rning signal output ON Accumulated thermal level exceeds the electronic thermal warning level OFF Accumulated thermal level does not exceed the electronic thermal warning level Valid for inputs 11 12 AL0 AL2 Example for terminal 11 default output configuration shown see page 3 89 Example for terminal AL0 AL1 AL2 requires output configuration see page 4 51 and 3 91 See I O specs on page 4 6 Require...

Page 273: ...to be released BER Brake error signal ON Brake error has occurred OFF Brake is working properly Valid for inputs 11 12 AL0 AL2 Example for terminal 11 default output configuration shown see page 3 89 Example for terminal AL0 AL1 AL2 requires output configuration see page 4 51 and 3 91 See I O specs on page 4 6 Required settings Notes The example circuit for terminal 11 drives a relay coil Note the...

Page 274: ...frequency is not less than Valid for inputs 11 12 AL0 AL2 Example for terminal 11 default output configuration shown see page 3 89 Example for terminal AL0 AL1 AL2 requires output configuration see page 4 51 and 3 91 See I O specs on page 4 6 Required settings Notes The example circuit for terminal 11 drives a relay coil Note the use of a diode to prevent the negative going turn off spike generate...

Page 275: ... speed command and motor speed is less than OFF Deviation between the speed command and motor speed exceeds Valid for inputs 11 12 AL0 AL2 Example for terminal 11 default output configuration shown see page 3 89 Example for terminal AL0 AL1 AL2 requires output configuration see page 4 51 and 3 91 See I O specs on page 4 6 Required settings Notes The example circuit for terminal 11 drives a relay c...

Page 276: ...ositioning performance is not completed Valid for inputs 11 12 AL0 AL2 Example for terminal 11 default output configuration shown see page 3 89 Example for terminal AL0 AL1 AL2 requires output configuration see page 4 51 and 3 91 See I O specs on page 4 6 Required settings Notes The example circuit for terminal 11 drives a relay coil Note the use of a diode to prevent the negative going turn off s...

Page 277: ...oss is not an inverter trip event When the analog input value is again above the value the Dc output turns OFF There is no error condition to clear Option Code Terminal Symbol Function Name State Description ODc Analog voltage Input Disconnect Detect ON when signal loss is detected on O input OFF when no signal loss is detected on O input OIDc Analog current Input Disconnect Detect ON when signal ...

Page 278: ...s an energy savings during normal conditions Since the second stage is simple ON OFF control it is less expensive to add than just duplicating the first stage At powerup the boost provided by the second stage helps the process variable reach the desired setpoint sooner than it would if the first stage acted alone Even though the second stage is simple ON OFF control when it is an inverter you can ...

Page 279: ...d eventually exceeds the PV high limit Stage 1 inverter then turns OFF the FBV output to Stage 2 since the boost is no longer needed 4 When the PV begins decreasing only Stage 1 is operating and it is in the linear control range This region is where a properly configured system will operate most often 5 The PV continues to decrease until it crosses under the PV low limit apparent external process ...

Page 280: ...see page 3 89 Example for terminal AL0 AL1 AL2 requires output configuration see page 4 51 and 3 91 See I O specs on page 4 6 Required settings Notes The FBV is designed for implementing two stage control The PV high limit and PV low limit parameters and do not function as process alarm thresholds Terminal FBV does not provide a PID alarm function The example circuit for terminal 11 drives a relay...

Page 281: ...tion OFF When there is no disconnection in communiciation Valid for inputs 11 12 AL0 AL2 Example for terminal 11 default output configuration shown see page 3 89 Example for terminal AL0 AL1 AL2 requires output configuration see page 4 51 and 3 91 See I O specs on page 4 6 Required settings Notes The example circuit for terminal 11 drives a relay coil Note the use of a diode to prevent the negativ...

Page 282: ... Logic Output Function ON when the Boolean operation specified by has a logical 1 result OFF when the Boolean operation specified by has a logical 0 result Valid for inputs 11 12 AL0 AL2 Example for terminal 11 default output configuration shown see page 3 89 Example for terminal AL0 AL1 AL2 requires output configuration see page 4 51 and 3 91 See I O specs on page 4 6 Required settings Notes Inte...

Page 283: ...will not give out the WAF signal even when the cooling fan is stopped If the signal is given out check the cooling fan cover for clogging You can also monitor the state of WAF signal in Option Code Terminal Symbol Function Name State Description WAC Capacitor life warning signal ON Calculated lifetime of the electrolytic capacitor is expired OFF Electrolytic capacitor is normal WAF Cooling fan war...

Page 284: ...tate Description FR Starting contact signal ON Either FW or RV is given or no operation command is given OFF Both FW and RV is given at the same time Valid for inputs 11 12 AL0 AL2 Example for terminal 11 default output configuration shown see page 3 89 Example for terminal AL0 AL1 AL2 requires output configuration see page 4 51 and 3 91 See I O specs on page 4 6 Required settings Notes Forward op...

Page 285: ...t sink overheat warning ON Heat sink temperature exceeds the set level OFF Heat sink temperature does not exceed the set level Valid for inputs 11 12 AL0 AL2 Example for terminal 11 default output configuration shown see page 3 89 Example for terminal AL0 AL1 AL2 requires output configuration see page 4 51 and 3 91 See I O specs on page 4 6 Required settings Notes RY Inverter output terminal circu...

Page 286: ...efault output configuration shown see page 3 89 Example for terminal AL0 AL1 AL2 requires output configuration see page 4 51 and 3 91 See I O specs on page 4 6 Required settings Notes General Input 1 3 The functions are for EzSQ Refer to a manual of EzSQ for detailed description Option Code Terminal Symbol Function Name State Description MO1 MO2 MO3 General input 1 General input 2 General input 3 ...

Page 287: ... 12 AL0 AL2 Example for terminal 11 default output configuration shown see page 3 89 Example for terminal AL0 AL1 AL2 requires output configuration see page 4 51 and 3 91 See I O specs on page 4 6 Required settings Notes The inverter can recognize only the operation command is given while the IRDY signal is given out If the IRDY signal is not given out check whether the input power supply voltage ...

Page 288: ...inal Symbol Function Name State Description FWR Forward rotation ON Inverter is driving the motor for forward operation OFF Inverter is driving the motor for reverse operation or the motor is stopped RVR Reverse rotation ON Inverter is driving the motor for reverse operation OFF Inverter is driving the motor for forward operation or the motor is stopped Valid for inputs 11 12 AL0 AL2 Example for t...

Page 289: ...e for terminal 11 default output configuration shown see page 3 89 Example for terminal AL0 AL1 AL2 requires output configuration see page 4 51 and 3 91 See I O specs on page 4 6 Required settings Notes The output applies to the tripping caused by hardware as shown below No Error code Description 1 EEPROM error 2 CT error 3 CPU error 4 Ground fault at power ON 5 CPU error 6 Main Circuit Error RY I...

Page 290: ...nput ON O input is inside of the window comparator OFF O input is outside of the window comparator WCOI Window comparator for analog current input ON OI input is inside of the window comparator OFF OI input is outside of the window comparator Valid for inputs 11 12 AL0 AL2 Example for terminal 11 default output configuration shown see page 3 89 Example for terminal AL0 AL1 AL2 requires output conf...

Page 291: ...ource ON OFF Valid for inputs 11 12 AL0 AL2 Example for terminal 11 default output configuration shown see page 3 89 Example for terminal AL0 AL1 AL2 requires output configuration see page 4 51 and 3 91 See I O specs on page 4 6 Required settings Notes RY Inverter output terminal circuit CM2 11 FREF AL1 Power supply Load AL0 AL2 Inverter logic circuit board FREF ...

Page 292: ...tant L Hitachi motor 12 V f gain 33 Motor constant I0 Hitachi motor 13 Voltage comp gain for automatic torque boost 34 Motor constant J Hitachi motor 14 Slip comp gain for automatic torque boost 35 Motor constant R1 Auto tuned data 15 Frequency upper limit 36 Motor constant R2 Hitachi motor 16 Frequency lower limit 37 Motor constant L Hitachi motor 17 AVR function select 38 Motor constant I0 Hitac...

Page 293: ...e Stop function Option Code Terminal Symbol Function Name State Description EDM STO Safe Torque Off Performance Monitor Output terminal 11 only ON OFF Valid for inputs 11 12 AL0 AL2 Dedicated to terminal 11 Required settings Notes RY Inverter output terminal circuit CM2 11 EDM ...

Page 294: ...r output frequency and a good way to learn how to use the analog inputs The potentiometer uses the built in 10V reference H and the analog ground L for excitation and the voltage input O for the signal By default the AT terminal selects the voltage input when it is OFF Take care to use the proper resistance for the potentiometer which is 1 2 k 2 Watts Voltage Input The voltage input circuit uses t...

Page 295: ...log inputs O and OI use terminal L as the reference signal return AT Input Analog Input Configuration ON O OFF OI ON O OFF Integrated POT on external panel ON OI OFF Integrated POT on external panel Other Analog Input related topics Analog Input Settings Additional Analog Input Settings Analog Signal Calibration Settings Analog Input Current Voltage Select ADD Frequency Enable Analog Input Disconn...

Page 296: ... Command by pulse train input When using this mode you should set to In this case the frequency is detected by input capture and calculated based on the ratio of designated max frequency under 32kHz Only an input terminal EA will be used in this case 2 Using for process variable of PID control You can use the pulse train input for process variable feedback of PID control In this case you need to s...

Page 297: ...erter provides an analog voltage output on terminal AM with terminal L as analog GND reference The AM can output inverter frequency or current output value Note that the voltage range is 0 to 10V positive going only regardless of forward or reverse motor rotation Use to configure terminal AM as indicated below Func Code Description Inverter output frequency Inverter output current Inverter output ...

Page 298: ...rst and then use to set the voltage for full scale output b If AM represents motor current adjust offset first and then use to set the voltage for full scale output Remember to leave room at the upper end of the range for increased current when the motor is under heavier loads NOTE As mentioned above first adjust the offset and then adjust the gain Otherwise the required performance cannot be obta...

Page 299: ......

Page 300: ...5 1 Inverter System Accessories In This Chapter page Introduction 2 Component Description 3 5 ...

Page 301: ...ng resistor JRB xxx x SRB xxx x JRB xxx x SRB xxx x 5 5 Braking resistor NEMA rated HRB x NSRBx00 x NJRB xxx 5 5 Braking unit BRD xxx BRD xxx 5 5 RF noise filter output side ZCL xxx ZCL xxx 5 4 AC reactor output side ACL x2 xxx HRL xxx 5 3 LCR filter Combination ACL x2 xxx LPF xxx R 2 xxx HRL xxC 5 3 NOTE The Hitachi part number series for accessories includes different sizes of each part type spe...

Page 302: ...apacitor opens and closes Where these conditions exist or when the connected equipment must be highly reliable you MUST install an input side AC reactor of 3 at a voltage drop at rated current with respect to the supply voltage on the power supply side Also where the effects of an indirect lightning strike are possible install a lightning conductor Example calculation VRS 205V VST 203V VTR 197V wh...

Page 303: ...inverter The example zero phase reactor shown to the right comes with a mounting bracket The wiring must go through the opening to reduce the RF component of the electrical noise Loop the wires three times four turns to attain the full RF filtering effect For larger wire sizes place multiple zero phase reactors up to four side by side for a greater filtering effect ...

Page 304: ...04 1 2 N A 50 100 200 10 317 100 007 1 N A 50 50 200 10 159 100 015 2 N A 50 50 150 10 159 50 022 3 N A 20 35 150 10 111 50 037 5 N A 20 35 100 10 111 30 055 7 5 N A 20 20 80 10 64 30 075 10 N A 20 17 80 10 54 30 110 15 N A 15 17 60 10 54 20 150 20 N A 15 10 60 10 32 20 400V Class Performance without resistor Performance at Minimum Resistance Min Resistance at 100 Braking Duty Cycle WJ200 Model Nu...

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Page 306: ...6 1 Troubleshooting and Maintenance In This Chapter page Troubleshooting 2 Monitoring Trip Events History Conditions 8 Restoring Factory Default Settings 14 Maintenance and Inspection 15 Warranty 22 6 ...

Page 307: ...ury to personnel WARNING Never remove connectors by pulling on its wire leads wires for cooling fan and logic P C board Otherwise there is a danger of fire due to wire breakage and or injury to personnel General Precautions and Notes Always keep the unit clean so that dust or other foreign matter does not enter the inverter Take special care in regard to breaking wires or making connection mistake...

Page 308: ...ommand is not set to input terminal If RUN command source is terminal A002 01 set forward 00 FW or reverse 01 RV to any input terminals In case of 3 wire control set 3 wire start 20 STA 3 wire stop 21 STP and 3 wire FW RV 22 F R to any input terminals Multi speed input s 02 to 05 CF1 to CF4 is are set to input terminal s and active Deactivate the input s Both FWD and REV input are active If RUN co...

Page 309: ... works Check the function level Max frequency A004 or upper limit A061 A261 is lower than as expected Check the value Acceleration time is excessive Change acceleration time F002 A092 A292 Multi speed input s 02 to 05 CF1 to CF4 is are set to input terminal s and active Deactivate the input s 06 JG is set to input terminal and the input is active Deactivate the input Excess load Remove excess load...

Page 310: ...ossible Cause s Corrective Action Acceleration time is short Change acceleration time F002 A092 A292 Enable acceleration hold function A069 A070 Excess load Remove excess load Enable torque boost function Set free V f in V F characteristic curve selection A044 A244 02 Overload restriction b021 is disabled 00 Enable overload restriction b021 01 02 03 When the inverter trips due to Overcurrent E03 d...

Page 311: ...proper overvoltage suppression propotional gain b134 or integral time 135 Check overvoltage suppression proportional gain b134 and integral time b135 Overvoltage suppression level b131 is high Set Overvoltage suppression level b131 lower Lower limit of parameter b131 must be input voltage 2 1 1 15 Thermistor error trip E35 Possible Cause s Corrective Action Thermistor is set to input 5 and DC24V i...

Page 312: ...heck communication stop bit A075 Incorrect wiring Check communication wiring at SP SN terminals 20 When inverter starts ECB Earth leakage Circuit Breaker trips Possible Cause s Corrective Action Leak current of inverter is excessive Reduce carrier frequency A083 Increase current sensor level of ECB or replace ECB with another one having higher current sensor level 21 DC braking doesn t work Possib...

Page 313: ...vy load These conditions cause excessive current for the inverter so the inverter output is turned OFF The dual voltage motor is wired incorrectly Over current event during deceleration Over current event during acceleration Over current event during other conditions Overload protection When a motor overload is detected by the electronic thermal function the inverter trips and turns OFF its output...

Page 314: ...rmal sensor in the inverter module detects the excessive temperature of the power devices and trips turning the inverter output OFF CPU communication error When communication between two CPU fails inverter trips and displays the error code Main circuit error 3 The inverter will trip if the power supply establishment is not recognized because of a malfunction due to noise or damage to the main circ...

Page 315: ... to 9 When user defined trip happens inverter trips and displays the error code to Option error The inverter detects errors in the option board mounted in the optional slot For details refer to the instruction manual for the mounted option board Encoder disconnection If the encoder wiring is disconnected an encoder connection error is detected the encoder fails or an encoder that does not support ...

Page 316: ...ails NOTE Reset is not allowed in 10 second after trip NOTE When error E08 E14 and E30 occur reset operation by RS terminal or STOP RESET key is not accepted In this case reset by cycling power If still same error occurs perform initialization Warning Codes If set parameter is conflicted to other parameters warning code is displayed as follows Warning Code Warning condition Frequency upper limit M...

Page 317: ...cy Output Frequency setting Multi speed freq 0 Max Frequency Output Frequency setting Multi speed freq 0 Frequency upper limit Frequency lower limit Output Frequency setting Multi speed freq 0 Start frequency Frequency upper limit Start frequency Frequency lower limit Start frequency Output Frequency setting Multi speed freq 0 Output Frequency setting Multi speed freq 0 Jump frequency Free setting...

Page 318: ...iew their details by first selecting the proper function is the most recent and is the oldest SET ESC Trip history 1 Latest Error code Hz A Hz A Hz A Hz A Hz A Hz A Trip history 6 Output frequency Output current DC bus voltage Elapsed RUN time Elapsed power ON time Trip cause Inverter status at trip point Note Indicated inverter status could be different from actual inverter behavior e g When PID ...

Page 319: ... Clears Trip history Initializes all Parameters Clears Trip history and initializes all parameters Clears Trip history and initializes all parameters and EzSQ program Initialization target data setting Select initialized parameters four option codes All parameters All parameters except in output terminals and communication Only registered parameters in xxx All parameters except registered paramete...

Page 320: ...g capacitors Leaking swelling Visual No abnormalities Relay s Chattering Aural Single click when switching ON or OFF Resistors Cracks or discoloring Visual Check Ohms of optional braking res Control circuit Function Voltage balance between phases Measure voltage between U V W Difference must be 2 or less Protection circuit e g Input Ex trip signal and check inverter behavior and alarm signal Funct...

Page 321: ...erter 4 Use a bare wire and short terminals R S T PD 1 P N U V and W together as shown in the diagram 5 Connect the megger to the inverter Earth GND and to the shorted power terminals as shown Then perform the megger test at 500 VDC and verify 5MΩ or greater resistance 6 After completing the test disconnect the megger from the inverter 7 Reconnect the original wires to terminals R S T PD 1 P N U V...

Page 322: ...ost zero resistance 0 Ω Part DVM Measured Value Part DVM Measured Value Part DVM Measured Value D1 R 1 Ω D5 S 0 Ω TR4 U 0 Ω 1 R 0 Ω S Ω U Ω D2 S 1 Ω D6 T 0 Ω TR5 V 0 Ω 1 S 0 Ω T Ω V Ω D3 T 1 Ω TR1 U Ω TR6 W 0 Ω 1 T 0 Ω U 0 Ω W Ω D4 R 0 Ω TR2 V Ω TR7 RB Ω R Ω V 0 Ω RB 0 Ω TR3 W Ω RB Ω W 0 Ω RB Ω NOTE The resistance values for the diodes or the transistors will not be exactly the same but they will ...

Page 323: ...hase W1 across L1 and N Supply power factor Pf1 100 3 1 1 1 1 I E W Pf Output voltage EO EU across U and V EV across V and W EW across W and U Rectifier type voltmeter Total effective value Output current IO IU U IV V IW W Moving coil type ammeter Total effective value Output power WO WO1 across U and V WO2 across V and W Electronic type wattmeter Total effective value Output power factor PfO Calc...

Page 324: ...ts listed in the table on the previous page The voltage to be measured is the fundamental wave effective voltage The power to be measured is the total effective power Single phase Measurement Diagram Three phase Measurement Diagram IU IV IW IR IS IT ER ES ET IU IV IW W1 W2 EU EV EW EU EV EW ...

Page 325: ... it is usually risky to connect high voltage signals to oscilloscopes The inverter output semiconductors have some leakage and no load measurements produce misleading results So we highly recommend using the following circuits to measure voltage for performing the equipment inspections HIGH VOLTAGE Be careful not to touch wiring or connector terminals when working with the inverters and taking mea...

Page 326: ...of average ambient temperature 40degC 80 load 24 hours operation the lifetime is 10years Be sure to keep the ambient temperature at acceptable levels and perform maintenance inspections on the fan heat sink and other components If the inverter is installed on a cabinet the ambient temperature is the temperature inside the cabinet Rectifier Motor Inverter Converter Internal DC Bus Power Input R L1 ...

Page 327: ...d shall be charged to the purchaser a Malfunction or damage caused by mis operation or modification or improper repair b Malfunction or damage caused by a drop after purchase and transportation c Malfunction or damage caused by fire earthquake flood lightening abnormal input voltage contamination or other natural disasters 2 When service is required for the product at your work site all expenses a...

Page 328: ...A 1 Glossary and Bibliography In This Appendix page Glossary 2 Bibliography 8 A ...

Page 329: ... so you must ensure that parameter matches the attached motor The term base frequency helps differentiate it from the carrier frequency See also Carrier Frequency and Frequency Setting Braking Resistor An energy absorbing resistor that dissipates energy from a decelerating load Load inertia causes the motor to act as a generator during deceleration For the X200 inverter models the braking unit and...

Page 330: ...verter models the braking unit and braking resistor are optional external components The dynamic braking feature shunts the motor generated EMF energy into a special braking resistor The added dissipation braking torque is effective at higher speeds having a reduced effect as the motor nears a stop EDM Functional Safety Related Term External Device Monitoring the output signal from inverter to ext...

Page 331: ...rmonics in an electrical system See also Choke Horsepower A unit of physical measure to quantify the amount of work done per unit of time You can directly convert between horsepower and Watts as measurements of power IGBT Insulated Gate Bipolar Transistor IGBT A semiconductor transistor capable of conducting very large currents when in saturation and capable of withstanding very high voltages when...

Page 332: ...n from guiding mechanisms See also Inertia NEC The National Electric Code is a regulatory document that governs electrical power and device wiring and installation in the United States NEMA The National Electric Manufacturer s Association NEMA Codes are a published series of device ratings standards Industry uses these to evaluate or compare the performance of devices made by various manufacturers...

Page 333: ...tion with capacitors to filter smooth the rectified waveform to closely approximate a pure DC voltage source Regenerative Braking A particular method of generating reverse torque to a motor an inverter will switch internally to allow the motor to become a generator and will either store the energy internally deliver the braking energy back to the main power input or dissipate it with a resistor Re...

Page 334: ...e motor 2 A speed monitoring test meter that may optically sense shaft rotation speed and display it on a readout Thermal Switch An electromechanical safety device that opens to stop current flow when the temperature at the device reaches a specific temperature threshold Thermal switches are sometimes installed in the motor in order to protect the windings from heat damage The inverter can use the...

Page 335: ...o IGBT and Saturation Voltage Trip Event An event that causes the inverter to stop operation is called a trip event as in tripping a circuit breaker The inverter keeps a history log of trip events They also require an action to clear Watt Loss A measure of the internal power loss of a component the difference between the power it consumes and what its output delivers An inverter s watt loss is the...

Page 336: ...instruction manual If there is the description about the same item to the plural points the substance described in the Ver 3 1 section has priority most The substance described in the Ver 3 0 section takes first priority next The next priority is the substance described in the Ver 2 Please refer to the substance described in other sections for the item that is not described in Ver 3 1 section Ver ...

Page 337: ...SB first Electrical interface RS 485 differential transceiver Data bits 8 bit Modbus RTU mode Parity None even odd Stop bits 1 or 2 bits Startup convention One way start from host device Wait time for response 0 to 1000 msec Connections Station address numbers from 1 to 32 Connector Terminal connector Error check Overrun Framing block check code CRC 16 or horizontal parity Cable length 500m maximu...

Page 338: ...p decrease transmission errors WJ200 has a built in 200 resistor activated by a dip switch Select termination resistors that match the characteristic impedance of the network cable The diagram above shows a network with the needed termination resistor at each end PLC P24 1 L 3 2 5 4 6 SN 7 12 11 AM CM2 OI L H O EA SP EO RS 485 Modbus SP SN SP SN SP SN SP SN External device Master WJ200 No 2 WJ200 ...

Page 339: ...on speed 03 2400 bps 04 4800 bps 05 9600 bps 06 19 2k bps 07 38 4k bps 08 57 6k bps 09 76 8k bps 10 115 2k bps C072 Modbus Address Network address range is 1 to 247 C074 Communication parity 00 No parity 01 Even parity 02 Odd parity C075 Communication stop bit Range is 1 or 2 C076 Communication error select 00 Trip Error code E60 01 Decelerate to a stop and trip 02 Disable 03 Free run stop coastin...

Page 340: ...pment to the inverter Response A frame returned from inverter to the external control equipment The inverter returns the response only after the inverter receives a query from the external control equipment and does not output the response positively Each frame is formatted with commands as follows Frame Format Header silent interval Slave address Function code Data Error check Trailer silent inte...

Page 341: ...In broadcasting you cannot call and loop back data Slave Address 1 247 in Modbus specification When master address the slave 250 254 broadcast toward specific slave address Slave doesn t answer back And this function is valid for the write command 05h 06h 0Fh 10h Slave address Broadcast to 250 FAh Broadcast to Slave address 01to 09 251 FBh Broadcast to Slave address 10 to 19 252 FCh Broadcast to S...

Page 342: ...bits 0 6 h Write in Holding Register 2 1 register in bytes 0 8 h Loopback Test 0 F h Write in Coils 4 32 coils in bits 1 0 h Write in Registers 32 16 registers in bytes 17ｈ Read Write Holding Registor 32 16 registers in bytes Error check Modbus RTU uses CRC Cyclic Redundancy Check for error checking The CRC code is 16 bit data that is generated for 8 bit blocks of arbitrary length The CRC code is ...

Page 343: ...error in a query except for a transmission error the inverter returns an exception response without executing anything You can check the error by the function code in the response The function code of the exception response is the sum of the function code of the query and 80h The content of the error is known from the exception code Field Configuration Slave address Function code Exception code CR...

Page 344: ...ss set in the query is not equal to the slave address of the inverter When a time interval between data elements constituting a message is shorter than 3 5 characters When the data length of the query is invalid When broadcast message received NOTE Provide a timer in the master and make the master retransmit the same query when no response is made within a preset time period after the preceding qu...

Page 345: ...ber of coils low order 2 05 6 CRC 16 low order 17 7 CRC 16 high order 1C 8 CRC 16 low order 91 Note 1 Broadcasting is disabled Note 2 When 0 or more than 31 is specified as a number of coils error code 03h is returned Note 3 Data is transferred by the specified number of data bytes data size Note 4 The PDU Coils are addressed starting at zero Therefore coils numbered 1 31 are addressed as 0 30 Coi...

Page 346: ...ow order 11 4 Register data 1 high order 00 5 Number of holding registers high order 00 5 Register data 1 high order 03 6 Number of holding registers low order 06 6 Register data 2 high order 00 7 CRC 16 high order 95 7 Register data 2 low order 00 8 CRC 16 low order CD 8 Register data 3 high order 00 9 Register data 3 low order 63 10 Register data 4 high order 00 11 Register data 4 low order 00 1...

Page 347: ...e data low order 00h 00h An example follows note that to command the inverter set A002 03 Sending a RUN command to an inverter having slave address 8 This example writes in coil number 1 Query Response No Field Name Example Hex No Field Name Example Hex 1 Slave address 1 08 1 Slave address 08 2 Function code 05 2 Function code 05 3 Coil start address 2 high order 00 3 Coil start address 2 high ord...

Page 348: ...ster start address 2 high order 10 3 Register start address 2 high order 10 4 Register start address 2 low order 28 4 Register start address 2 low order 28 5 Change data high order 01 5 Change data high order 01 6 Change data low order F4 6 Change data low order F4 7 CRC 16 high order 0D 7 CRC 16 high order 0D 8 CRC 16 low order 8C 8 CRC 16 low order 8C Note 1 No response is made for a broadcastin...

Page 349: ... Hex 1 Slave address 1 01 1 Slave address 1 01 2 Function code 08 2 Function code 08 3 Test subcode high order 00 3 Test subcode high order 00 4 Test subcode low order 00 4 Test subcode low order 00 5 Data high order Any 5 Data high order Any 6 Data low order Any 6 Data low order Any 7 CRC 16 high order CRC 7 CRC 16 high order CRC 8 CRC 16 low order CRC 8 CRC 16 low order CRC Note 1 Broadcasting i...

Page 350: ...er 00 4 Coil start address 3 low order 06 4 Coil start address 3 low order 06 5 Number of coils high order 00 5 Number of coils high order 00 6 Number of coils low order 05 6 Number of coils low order 05 7 Byte number 2 02 7 CRC 16 high order 75 8 Change data high order 17 8 CRC 16 low order 50 9 Change data low order 00 10 CRC 16 high order 83 11 CRC 16 low order EA Note 1 Broadcasting is disable...

Page 351: ...ddress 3 low order 13 5 Number of holding registers high order 00 5 Number of holding registers high order 00 6 Number of holding registers low order 02 6 Number of holding registers low order 02 7 Byte number 2 04 7 CRC 16 high order B4 8 Change data 1 high order 00 8 CRC 16 low order 54 9 Change data 1 low order 04 10 Change data 2 high order 93 11 Change data 2 low order E0 12 CRC 16 high order...

Page 352: ... read high order 00 5 Register Data 1 low order 00 6 Number of holding registers to read low order 02 6 Register Data 2 high order 13 7 Start address to write 3 high order 00 7 Register Data 2 low order 88 8 Start address to write 3 low order 00 8 CRC 16 high order F4 9 Number of holding registers to write high order 00 9 CRC 16 low order 71 10 Number of holding registers to write low order 02 11 ...

Page 353: ...y and 80h The exception code indicates the factor of the exception response Function Code Query Exception Response 0 1 h 8 1 h 0 3 h 8 3 h 0 5 h 8 5 h 0 6 h 8 6 h 0 F h 8 F h 1 0 h 9 0 h Exception Code Code Description 0 1 h The specified function is not supported 0 2 h The specified function is not found 0 3 h The format of the specified data is not acceptable 2 1 h The data to be written in a ho...

Page 354: ...rns The ENTER command is used to store this new data in the storage element of the inverter Follow the instructions below to submit the ENTER command Submitting an ENTER Command Write any data in all memory of a holding register at 0900h by the Write in Holding Register command 06h NOTE The ENTER command takes much time to run You can check its progress by monitoring the Data Writing signal of a c...

Page 355: ...verter can be a master or a slave A master inverter is able to write data to any holding register of designated slave inverter The max number of holding register is up to 5 After writing data completed a master inverter will be shift to the next inverter The max number of master inverter is 8 Note 1 The command to change a master is issued by an admin inverter automatically which users do not have...

Page 356: ...ent interval plus communication wait time C078 passed In case the data from master inverter cannot be received within the communication timeout C077 then the inverter timeouts and the behaves according to the communication error selection Note 4 Please set the communication timeout as it is valid C077 0 01 99 99 If it is disabled C077 0 0 EzCOM function is interrupted in case the data from master ...

Page 357: ...destination 3 address 1 to 247 M P148 EzCOM destination 3 register 0000 to FFFF M P149 EzCOM source 3 register 0000 to FFFF M P150 EzCOM destination 4 address 1 to 247 M P151 EzCOM destination 4 register 0000 to FFFF M P152 EzCOM source 4 register 0000 to FFFF M P153 EzCOM destination 5 address 1 to 247 M P154 EzCOM destination 5 register 0000 to FFFF M P155 EzCOM source 5 register 0000 to FFFF M ...

Page 358: ...a to another slave it will be ignored Note 10 As EzCOM source and destination register please set the number minus one from the value listed in the table in modbus data listing Note 11 Be sure to avoid to set 08FFh EEPROM writing and 0901h EEPROM Note 12 If above parameter is changed the inverter power must be rebooted in order to activate new parameters Instead of rebooting turning ON OFF of rese...

Page 359: ...R W 1 ON 0 OFF 1 000Dh Intelligent input terminal 7 R W 1 ON 0 OFF 1 000Eh Reserved 000Fh Operation status R 1 Run 0 Stop interlocked to d003 0010h Rotation direction R 1 Reverse rotation 0 Forward rotation interlocked to d003 0011h Inverter ready R 1 Ready 0 Not ready 0012h Reserved 0013h RUN running R 1 Tripping 0 Normal 0014h FA1 constant speed reached R 1 ON 0 OFF 0015h FA2 set frequency overr...

Page 360: ...progress 0 Normal status 004Ah CRC error R 1 Error detected 0 No error 2 004Bh Overrun R 1 Error detected 0 No error 2 004Ch Framing error R 1 Error detected 0 No error 2 004Dh Parity error R 1 Error detected 0 No error 2 004Eh Sum check error R 1 Error detected 0 No error 2 004Fh Reserved 0050h WCO window comparator O R 1 ON 0 OFF 0051h WCOI window comparator OI R 1 ON 0 OFF 0052h Reserved 0053h ...

Page 361: ...n order to establish the decimal point for internal use Likewise the network host computer must apply the same factor when it needs to work in engineering units However when sending data to the inverter the network host computer must scale values to the integer range listed for network communications Resolution This is the quantity represented by the LSB of the network value in engineering units W...

Page 362: ...time at tripping 1 h 002Dh Trip info 3 running time low 002Eh Trip info 3 power on time high Cumulative power on time at tripping 1 h 002Fh Trip info 3 power on time low 0030h Trip info 4 factor d084 R See the list of inverter trip factors below 0031h Trip info 4 inverter status See the list of inverter trip factors below 0032h Trip info 4 frequency high 0 to 100000 0 01 Hz 0033h Trip info 4 frequ...

Page 363: ...ave all data in EEPROM Other Motor constant recalculation and save all data in EEPROM 0901h Unused Inaccessible 0902h EEPROM write mode W 0 invalid 1 valid 0903h to 1000h Unused Inaccessible Note 1 Assume that the rated current of the inverter is 1000 Note 2 If a number not less than 1000 100 0 seconds is specified the second value after the decimal point will be ignored Note 3 0902h setting is re...

Page 364: ...ion 6 Starting 6 Overvoltage protection 7 DC braking 7 EEPROM error 8 Overload restricted 8 Undervoltage protection 9 Current detection error 10 CPU error 11 External trip 12 USP error 13 Ground fault protection 14 Input overvoltage protection 15 Inverter thermal trip 21 CPU error 22 Main circuit error 25 Driver error 30 Thermistor error 35 Braking error 36 Safe Stop 37 Low speed overload protecti...

Page 365: ...0 0 1 kW 1013h Watt hour monitor d015 high R 0 to 9999000 0 1 1014h d015 low 1015h Elapsed RUN time monitor d016 high R 0 to 999900 1 h 1016h d016 low 1017h Elapsed power on time monitor d017 high R 0 to 999900 1 h 1018h d017 low 1019h Heat sink temperature monitor d018 R 200 to 1500 0 1 101Ah to Reserved 101Ch 101Dh Life check monitor d022 R 2 0 Capacitor on main circuit board 2 1 cooling fan 1 b...

Page 366: ... 0 to 40000 100000 0 01 Hz 120Eh A012 low 120Fh O input active range start voltage A013 R W 0 to O L input active range end voltage 1 1210h O input active range end voltage A014 R W O L input active range start voltage to 100 1 1211h O input start frequency select A015 R W 0 external start frequency 1 0 Hz 1212h Analog input filter A016 R W 1 to 30 or 31 500 ms filter 0 1 Hz with hysteresis 1 1213...

Page 367: ...braking after jogging stops disabled during operation 3 free running after jogging stops enabled during operation 4 deceleration and stop after jogging stops enabled during operation 5 DC braking after jogging stops enabled during operation 123Ah Reserved 123Bh Torque boost method selection A041 R W 0 manual torque boost 1 automatic torque boost 123Ch Manual torque boost value A042 R W 0 to 200 0 ...

Page 368: ... 600 0 1 sec 125Fh PID Function Enable A071 R W 0 disabling 1 enabling 2 enabling inverted data output 1260h PID proportional gain A072 R W 0 to 2500 0 10 1261h PID integral time constant A073 R W 0 to 36000 0 1 sec 1262h PID derivative gain A074 R W 0 to 10000 0 01 sec 1263h PV scale conversion A075 R W 1 to 9999 0 01 1264h PV source A076 R W 0 input via OI 1 input via O 2 external communication ...

Page 369: ...linear 1 S curve 2 U curve 3 inverted U curve 4 EL S curve 127Fh Reserved 1280h Reserved 1281h OI input active range start frequency A101 high R W 0 to 40000 100000 0 01 Hz 1282h A101 low R W 1283h OI input active range end frequency A102 high R W 0 to 40000 100000 0 01 Hz 1284h A102 low R W 1285h OI input active range start current A103 R W 0 to OI L input active range end current 1 1286h OI inpu...

Page 370: ...leration deceleration ratio 2 A151 R W 0 to 50 1 12BBh EL S curve deceleration deceleration ratio 1 A152 R W 0 to 50 1 12BCh EL S curve deceleration deceleration ratio 2 A153 R W 0 to 50 1 12BDh Deceleration hold frequency A154 high R W 0 40000 100000 0 01 Hz 12BEh A154 low 12BFh Deceleration hold time A155 R W 0 600 0 1 sec 12C0h PID sleep function triggering level A156 high R W 0 40000 100000 0 ...

Page 371: ...ced torque characteristic 1 constant torque characteristic 2 free setting 130Fh Reserved Inaccessible 1310h Free setting electronic thermal frequency 1 b015 R W 0 to 400 1 Hz 1311h Free setting electronic thermal current 1 b016 R W 0 to Rated current 0 1 A 1312h Free setting electronic thermal frequency 2 b017 R W 0 to 400 1 Hz 1313h Free setting electronic thermal current 2 b018 R W 0 to Rated cu...

Page 372: ... quadrant mode b041 R W 0 to 200 255 no 1 132Ch Torque limit 2 rev regen in 4 quadrant mode b042 R W 0 to 200 255 no 1 132Dh Torque limit 3 rev power in 4 quadrant mode b043 R W 0 to 200 255 no 1 132Eh Torque limit 4 fwd regen in 4 quadrant mode b044 R W 0 to 200 255 no 1 132Fh Torque limit LADSTOP enable b045 R W 0 disabling 1 enabling 1330h Reverse Run protection enable b046 R W 0 disabling 1 en...

Page 373: ...0 to 1000 0 1 135Eh Stop mode selection b091 R W 0 deceleration until stop 1 free run stop 135Fh Cooling fan control b092 R W 0 always operating the fan 1 operating the fan only during inverter operation including 5 minutes after power on and power off 2 1360h Clear elapsed time of cooling fan b093 R W 0 count 1 clear 1361h Initialization target data b094 R W 0 to 3 1362h Dynamic braking control b...

Page 374: ...l overvolt suppress const b132 R W 10 to 3000 0 01 sec 1388h Decel overvolt suppress propotional gain b133 R W 0 to 500 0 01 1389h Decel overvolt suppress Integral time b134 R W 0 to 1500 0 1 sec 138Ah to 1393h Reserved 1394h GS input mode b145 R W 0 non Trip 1 Trip 1395h 1399h Reserved 139Ah Display ex operator connected b150 R W 001 to 060 139Bh 13A2h Reserved 13A3h 1st parameter of Dual Monitor...

Page 375: ...quency addition A145 51 F TM forcible terminal operation 52 ATR permission of torque command input 53 KHC cumulative power clearance 56 MI1 general purpose input 1 57 MI2 general purpose input 2 58 MI3 general purpose input 3 59 MI4 general purpose input 4 60 MI5 general purpose input 5 61 MI6 general purpose input 6 62 MI7 general purpose input 7 65 AHD analog command holding 66 CP1 multistage po...

Page 376: ...tor O 55 WCO window comparator OI 58 FREF 59 REF 60 SETM 62 EDM 63 OPO Opti on 1416h Output 12 function C022 R W 1421h to 1423h Reserved 141Ah Alarm relay function C026 R W 141Bh EO terminal selection C027 R W 0 output frequency 1 output current 2 output torque 3 digital output frequency 4 output voltage 5 input power 6 electronic thermal overload 7 LAD frequency 8 digital current monitoring 10 he...

Page 377: ... during acceleration deceleration and constant speed operation 01 output only during constant speed operation 1440h Reserved 1441h Electronic thermal warning level C061 R W 0 to 100 1 1442h Reserved 1443h Zero speed detection level C063 R W 0 to 10000 0 01 Hz 1444h Heat sink overheat warning level C064 R W 0 to 110 1 1445h to 144Ah Reserved 144Bh Communication speed C071 R W 03 2400bps 04 4800bps ...

Page 378: ...n delay time C140 R W 0 to 1000 0 1 sec 1491h Output RY off delay time C141 R W 0 to 1000 0 1 sec 1492h Logic output 1 operand A C142 R W Same as the settings of C021 to C026 except those of LOG1 to LOG6 OPO no 1493h Logic output 1 operand B C143 R W Same as the settings of C021 to C026 except those of LOG1 to LOG6 OPO no 1494h Logical output 1 operator C144 R W 0 AND 1 OR 2 XOR 1495h Logic output...

Page 379: ...Reserved 1518h Motor constant R2 1st motor H021 R W 1 to 65530 0 001 Ω 1519h Reserved 151Ah Motor constant L 1st motor H022 R W 1 to 65530 0 01 mH 151Bh Reserved 151Ch Motor constant Io H023 R W 1 to 65530 0 01 A 151Dh Motor constant J H024 high R W 1 to 9999000 0 001 151Eh H024 low R W 151Hf 1524h Reserved 1525h Auto constant R1 1st motor H030 R W 1 to 65530 0 001 Ω 1526h Reserved Inaccessible 15...

Page 380: ...ved 1621h Torque command input selection P033 R W 0 O terminal 1 OI terminal 3 digital operator 06 Option 1622h Torque command setting P034 R W 0 to 200 1 1623h Reserved 1624h Torque bias mode P036 R W 0 disabling the mode 1 digital operator 1625h Torque bias value P037 R W 200 to 200 1 1626h Torque bias polarity selection P038 R W 0 as indicated by the sign 1 depending on the operation direction ...

Page 381: ...tion 1 P061 HIGH R W 1 1641h P061 LOW R W 1642h Multistage position 2 P062 HIGH R W 1 1643h P062 LOW R W 1644h Multistage position 3 P063 HIGH R W 1 1645h P063 LOW R W 1646h Multistage position 4 P064 HIGH R W 1 1647h P064 LOW R W 1648h Multistage position 5 P065 HIGH R W 1 1649h P065 LOW R W 164Ah Multistage position 6 P066 HIGH R W 1 164Bh P066 LOW R W 164Ch Multistage position 7 P067 HIGH R W 1...

Page 382: ...121 R W 0 to 65530 1 167Ch EzSQ user parameter U 22 P122 R W 0 to 65530 1 167Dh EzSQ user parameter U 23 P123 R W 0 to 65530 1 167Eh EzSQ user parameter U 24 P124 R W 0 to 65530 1 167Fh EzSQ user parameter U 25 P125 R W 0 to 65530 1 1680h EzSQ user parameter U 26 P126 R W 0 to 65530 1681h EzSQ user parameter U 27 P127 R W 0 to 65530 1682h EzSQ user parameter U 28 P128 R W 0 to 65530 1 1683h EzSQ u...

Page 383: ...to read 7 P176 R W 0000 to FFFF 16B3h Option I F command register to read 8 P177 R W 0000 to FFFF 16B4h Option I F command register to read 9 P178 R W 0000 to FFFF 16B5h Option I F command register to read 10 P179 R W 0000 to FFFF 16B6h Profibus Node address P180 R W 0 to 125 16B7h Profibus Clear Node address P181 R W 0 clear 1 not clear 16B8h Profibus Map selection P182 R W 0 PPO 1 Comvertional 1...

Page 384: ...m frequency 2nd motor 0 01 Hz 2217h A220 low R W 2218h to 223Ah Reserved Inaccessible 223Bh Torque boost method selection 2nd motor A241 R W 0 manual torque boost 1 automatic torque boost 223Ch Manual torque boost value 2nd motor A242 R W 20 to 200 1 223Dh Manual torque boost frequency 2nd motor A243 R W 0 to 255 1 223Eh V F characteristic curve selection 2nd motor A244 R W 0 VC 1 VP 2 free V f 3 ...

Page 385: ...ronic thermal 2nd motor b212 R W 200 to 1000 0 1 230Dh Electronic thermal characteristic 2nd motor b213 R W 0 reduced torque characteristic 1 constant torque characteristic 2 free setting 230Eh to 2315h Reserved 2316h Overload restriction operation mode 2nd motor b221 R W 0 disabling 1 enabling during acceleration and constant speed operation 2 enabling during constant speed operation 3 enabling d...

Page 386: ...65535 0 001 Ω 2519h Reserved 251Ah Motor constant L 2nd motor H222 high R W 1 to 65535 0 01 mH 251Bh Reserved 251Ch Motor constant Io 2nd motor H223 high R W 1 to 65535 0 01 A 251Dh Motor constant J 2nd motor H224 high R W 1 to 9999000 0 001 251Eh H224 low R W 251Fh to 2524h Reserved 2525h Auto constant R1 2nd motor H230 high R W 1 to 65530 0 001 Ω 2526h Reserved 2527h Auto constant R2 2nd motor H...

Page 387: ......

Page 388: ...ere is the description about the same item to the plural points the substance described in the Ver 3 1 section has priority most The substance described in the Ver 3 0 section takes first priority next The next priority is the substance described in the Ver 2 Please refer to the substance described in other sections for the item that is not described in Ver 3 1 section Ver 3 0 section and Ver 2 se...

Page 389: ...many functions and parameters that can be configured by the user We recommend that you record all parameters that have been edited in order to help in troubleshooting or recovery from a loss of parameter data IMPORTANT Please be sure to set the motor nameplate data into the appropriate parameters to ensure proper operation and protection of the motor b012 is the motor overload protection value A08...

Page 390: ...layed F Function Run Mode Edit Defaults Func Code Name Description A B Initialdata Units F001 Output frequency setting Standard default target frequency that determines constant motor speed range is 0 0 start frequency to maximum frequency A004 0 0 Hz F002 Acceleration time 1 Standard default acceleration range is 0 01 to 3600 sec 10 0 sec F202 Acceleration time 1 2nd motor 10 0 sec F003 Decelerat...

Page 391: ...tor 01 A003 Base frequency Settable from 30 Hz to the maximum frequency A004 50 0 Hz A203 Base frequency 2nd motor Settable from 30 Hz to the 2nd maximum frequency A204 50 0 Hz A004 Maximum frequency Settable from the base frequency to 400 Hz 50 0 Hz A204 Maximum frequency 2nd motor Settable from the 2nd base frequency to 400 Hz 50 0 Hz A005 AT selection Three options select codes 00 Select betwee...

Page 392: ...i speed freq 0 Defines the first speed of a multi speed profile range is 0 0 start frequency to 400Hz A020 Speed 0 1st motor 6 00 Hz A220 Multi speed freq 0 2nd motor Defines the first speed of a multi speed profile or a 2nd motor range is 0 0 start frequency to 400Hz A220 Speed 0 2nd motor 6 00 Hz A021 to A035 Multi speed freq 1 to 15 for both motors Defines 15 more speeds range is 0 0 start freq...

Page 393: ...tic curve 2nd motor 00 A045 V f gain Sets voltage gain of the inverter range is 20 to 100 100 A245 V f gain 2nd motor 100 a046 Voltage compensation gain for automatic torque boost Sets voltage compensation gain under automatic torque boost range is 0 to 255 100 a246 Voltage compensation gain for automatic torque boost 2nd motor 100 a047 Slip compensation gain for automatic torque boost Sets slip c...

Page 394: ...quency less than the maximum frequency A004 Range is from frequency lower limit A062 to maximum frequency A004 0 0 setting is disabled 0 0 setting is enabled 0 00 Hz A261 Frequency upper limit 2nd motor Sets a limit on output frequency less than the maximum frequency A204 Range is from frequency lower limit A262 to maximum frequency A204 0 0 setting is disabled 0 0 setting is enabled 0 00 Hz A062 ...

Page 395: ...l time constant Integral time constant has a range of 0 0 to 3600 seconds 1 0 sec A074 PID derivative time constant Derivative time constant has a range of 0 0 to 100 seconds 0 00 sec A075 PV scale conversion Process Variable PV scale factor multiplier range of 0 01 to 99 99 1 00 A076 PV source Selects source of Process Variable PV option codes 00 OI terminal current in 01 O terminal voltage in 02...

Page 396: ... Range is 0 0 to 100 50 0 A092 Acceleration time 2 Duration of 2nd segment of acceleration range is 0 01 to 3600 sec 10 00 sec A292 Acceleration time 2 2nd motor 10 00 sec A093 Deceleration time 2 Duration of 2nd segment of deceleration range is 0 01 to 3600 sec 10 00 sec A293 Deceleration time 2 2nd motor 10 00 sec A094 Select method to switch to Acc2 Dec2 profile Three options for switching from...

Page 397: ...ut range ending point range is 0 0 to 400 0 Hz 0 00 Hz A103 OI input active range start current The starting point offset for the current input range range is 0 to 100 20 A104 OI input active range end current The ending point offset for the current input range range is 0 to 100 100 A105 OI input start frequency select Two options select codes 00 Use offset A101 value 01 Use 0Hz 00 a131 Accelerati...

Page 398: ...urve at the start of deceleration Range is 0 to 50 10 a153 Curvature of EL S curve at the end of deceleration Range is 0 to 50 10 a154 Deceleration hold frequency Sets the frequency to hold deceleration range is 0 0 to 400 0Hz 0 00 Hz a155 Deceleration hold time Sets the duration of deceleration hold range is 0 0 to 60 0 seconds 0 0 sec a156 PID sleep function action threshold Sets the threshold f...

Page 399: ...de Name Description A B Initialdata Units A164 VR input active range end The ending point offset for the current input range range is 0 to 100 100 A165 VR input start frequency select Two options select codes 00 Use offset A161 value 01 Use 0Hz 01 ...

Page 400: ...t time before motor restart Time delay after under voltage condition goes away before the inverter runs motor again Range is 0 3 to 100 seconds 1 0 sec B004 Instantaneous power failure under voltage trip alarm enable Three option codes 00 Disable 01 Enable 02 Disable during stop and decelerates to a stop 00 B005 Number of restarts on power failure under voltage trip events Two option codes 00 Rest...

Page 401: ...e setting electronic thermal current2 Range is 0 to inverter rated current Amps 0 00 Amps b019 Free setting electronic thermal freq 3 Range is 0 to 400Hz 0 0 Hz b020 Free setting electronic thermal current3 Range is 0 to inverter rated current Amps 0 00 Amps B021 Overload restriction operation mode Select the operation mode during overload conditions four options option codes 00 Disabled 01 Enable...

Page 402: ...es 00 Disabled 01 Enabled 00 B028 Current level of active freq matching Sets the current level of active freq matching restart range is 0 1 inverter rated current to 2 0 inverter rated current resolution 0 1 Rated current A B029 Deceleration rate of active freq matching Sets the deceleration rate when active freq matching restart range is 0 1 to 3000 0 resolution 0 1 0 5 sec B030 Start freq of act...

Page 403: ...isplay only 00 b038 Initial display selection 000 Func code that SET key pressed last displayed 001 030 d001 d030 displayed 201 F001 displayed 202 B display of LCD operator 001 B039 Automatic user parameter registration Two option codes 00 Disable 01 Enable 00 B040 Torque limit selection Three option codes 00 Quadrant specific setting mode 01 Terminal switching mode 02 Analog voltage input mode O ...

Page 404: ...req drop Range is 0 0 to 10 0 Hz 0 00 Hz B060 Maximum limit level of window comparator O Set range Min limit level b061 hysteresis width b062 x2 to 100 Minimum of 0 100 B061 Minimum limit level of window comparator O Set range 0 to Max limit level b060 hysteresis width b062 x2 Maximum of 0 0 B062 Hysteresis width of window comparator O Set range 0 to Max limit level b060 Min limit level b061 2 Max...

Page 405: ...es 00 area A 01 area B 00 B086 Frequency scaling conversion factor Specify a constant to scale the displayed frequency for D007 monitor range is 0 01 to 99 99 1 00 B087 STOP key enable Select whether the STOP key on the keypad is enabled three option codes 00 Enabled 01 Disabled always 02 Disabled for stop 00 B088 Restart mode after FRS Selects how the inverter resumes operation when free run stop...

Page 406: ...3 All parameters except registered parameters in Uxxx and b037 00 b095 Dynamic braking control BRD selection Three option codes 00 Disable 01 Enable during run only 02 Enable always 00 b096 BRD activation level Range is 330 to 380V 200V class 660 to 760V 400V class 360 720 V b097 BRD register Set the value of the register connected to the inverter By this setting b090 s upper limit as the inverter...

Page 407: ...Wait Time for Confirmation Set range 0 00 to 5 00 sec 0 00 Sec b125 Brake release freq Set range 0 to 400Hz 0 00 Sec b126 Brake release current Set range 0 200 of inverter rated current rated current A b127 Braking freq setting Set range 0 to 400Hz 0 00 Hz B130 Deceleration overvoltage suppression enable 00 Disabled 01 Enabled 02 Enabled with accel 00 B131 Decel overvolt suppress level DC bus volt...

Page 408: ...isable 01 Enable 00 b165 Ex operator com loss action Five option codes 00 Trip 01 Trip after deceleration to a stop 02 Ignore 03 Coasting FRS 04 Decelerates to a stop 02 b166 Data Read Write select 00 Read Write OK 01 Protected 00 b171 Inverter mode selection Three option codes 00 No function 01 Std IM Induction Motor 03 PM Permanent Magnet Motor 00 b180 Initialization trigger This is to perform i...

Page 409: ... next section 06 JG C011 Input 1 active state Select logic conversion two option codes 00 normally open NO 01 normally closed NC 00 C012 Input 2 active state 00 C013 Input 3 active state 00 C014 Input 4 active state 00 C015 Input 5 active state 00 C016 Input 6 active state 00 C017 Input 7 active state 00 C021 Output 11 function EDM assignable 48 programmable functions available for logic discrete ...

Page 410: ... Set the level of low load detection range is 0 0 to 2 0 inverter rated current INV rated current A C040 Output mode of overload warning Two option codes 00 During accel decel and constant speed 01 During constant speed only 01 C041 Overload warning level Sets the overload warning signal level between 0 and 200 from 0 to two time the rated current of the inverter Rated current x 1 15 A C241 Overlo...

Page 411: ... Forward powering mode Set range is 0 to 200 100 C056 Over under torque level Reverse regen mode Set range is 0 to 200 100 C057 Over under torque level Reverse powering mode Set range is 0 to 200 100 C058 Over under torque level Forward regen mode Set range is 0 to 200 100 C059 Signal output mode of Over under torque Two option codes 00 During accel decel and constant speed 01 During constant spee...

Page 412: ...mand on terminals L O voltage input and the frequency output range is 0 0 to 200 100 0 C082 OI input span calibration Scale factor between the external frequency command on terminals L OI voltage input and the frequency output range is 0 0 to 200 100 0 C085 Thermistor input PTC span calibration Scale factor of PTC input Range is 0 0 to 200 100 0 C091 Debug mode enable Displays debug parameters Two...

Page 413: ...nal is given to the input terminal two option codes 00 0 Hz 01 Original setting in the EEPROM memory at power on 00 C105 EO gain adjustment Set range is 50 to 200 100 C106 AM gain adjustment Set range is 50 to 200 100 C109 AM bias adjustment Set range is 0 to 100 0 C111 Overload warning level 2 Sets the overload warning signal level between 0 and 200 from 0 to two time the rated current of the inv...

Page 414: ... no 00 C149 Logic output 3 operand B 01 C150 Logic output 3 operator Applies a logic function to calculate LOG output state Three options 00 LOG A AND B 01 LOG A OR B 02 LOG A XOR B 00 C160 Input 1 response time Sets response time of each input terminal set range 0 x 2 ms to 200 x 2 ms 0 to 400 ms 1 C161 Input 2 response time 1 C162 Input 3 response time 1 C163 Input 4 response time 1 C164 Input 5...

Page 415: ...apacity of each inverter mode Ohm H220 Motor constant R1 2nd motor Hitachi motor Ohm H021 Motor constant R2 Hitachi motor 0 001 65 535 ohms Ohm H221 Motor constant R2 2nd motor Hitachi motor Ohm H022 Motor constant L Hitachi motor 0 01 655 35mH mH H222 Motor constant L 2nd motor Hitachi motor mH H023 Motor constant I0 Hitachi motor 0 01 655 35A A H223 Motor constant I0 2nd motor Hitachi motor A H0...

Page 416: ... continues operation 00 P003 EA terminal selection Three option codes 00 Speed reference incl PID 01 For control with encoder feedback 02 Extended terminal for EzSQ 00 P004 Pulse train input mode selection for feedback Four option codes 00 Single phase pulse EA 01 2 phase pulse 90 difference 1 EA and EB 02 2 phase pulse 90 difference 2 EA and EB 03 Single phase pulse EA and direction signal EB 00 ...

Page 417: ... ms P044 Communication watchdog timer for option Set range is 0 00 to 99 99s 1 00 s P045 Inverter action on communication error for option 00 tripping 01 tripping after decelerating and stopping the motor 02 ignoring errors 03 stopping the motor after free running 04 decelerating and stopping the motor 00 P046 DeviceNet polled I O Output instance number 0 to 20 01 P048 Inverter action on communica...

Page 418: ...Forward 0 to 268435455 Higher 4 digits displayed 268435 455 Pulses P073 Position range Reverse 268435455 to 0 Higher 4 digits displayed 268435 455 Pulses P075 Positioning mode selection 00 With limitation 01 No limitation shorter route P004 is to be set 00 or 01 00 P077 Encoder disconnection timeout 0 0 to 10 0 s 1 0 s p100 P131 EzSQ user parameter U 00 U 31 Each set range is 0 65535 0 P140 EzCOM ...

Page 419: ...P167 Option I F command register to write 8 0000 to FFFF 0000 P168 Option I F command register to write 9 0000 to FFFF 0000 P169 Option I F command register to write 10 0000 to FFFF 0000 P170 Option I F command register to read 1 0000 to FFFF 0000 P171 Option I F command register to read 2 0000 to FFFF 0000 P172 Option I F command register to read 3 0000 to FFFF 0000 P173 Option I F command regist...

Page 420: ...D 1 CE EMC Installation Guidelines In This Appendix page CE EMC Installation Guidelines 2 Hitachi EMC Recommendations 6 D ...

Page 421: ...lass WJ200 001LFU FS24829 8 07 WJ200 002LFU WJ200 004LFU WJ200 007LFU WJ200 015LFU FS24829 16 07 WJ200 022LFU WJ200 037LFU FS24829 25 07 WJ200 055LFU FS24829 50 07 WJ200 075LFU WJ200 110LFU FS24829 70 07 WJ200 150LFU FS24829 75 07 3 ph 400V class WJ200 004HFE FS24830 6 07 WJ200 007HFE WJ200 015HFE FS24830 12 07 WJ200 022HFE WJ200 030HFE WJ200 040HFE FS24830 15 07 WJ200 055HFE FS24830 29 07 WJ200 0...

Page 422: ...at both ends To achieve a large area contact between shield and ground PE potential use a PG screw with a metallic shell or use a metallic mounting clip Use only cable with braided tinned copper mesh shield type CY with 85 coverage The shielding continuity should not be broken at any point in the cable If the use of reactors contactors terminals or safety switches in the motor output is necessary ...

Page 423: ...not permitted as a protective conductor connection The filter must be solidly and permanently connected with the ground potential so as to preclude the danger of electric shock upon touching the filter if a fault occurs To achieve a protective ground connection for the filter Ground the filter with a conductor of at least 10 mm2 cross sectional area Connect a second grounding conductor using a sep...

Page 424: ...1000 3 4 from the harmonic current point of view even conducted emission and radiated emission passed without the input choke Shielded cable Power supply 1 ph 200V M U V W Metal plate earth Earth line is connected to the heatsink of the inverter or PE terminal for bigger models PE EMC filter Foot print Cable clamp The filter is a footprint type so it is located between the inverter and the metal p...

Page 425: ...filter designed for WJ200 inverter Refer to the instruction of the applicable external EMC filter 3 3 3 3 Wiring Shielded wire screened cable is required for motor wiring and the length must be 20 meter or less If the motor cable length exceeds the value shown above use output choke to avoid unexpected problem due to the leakage current from the motor cable The carrier frequency setting must be 2 ...

Page 426: ...E 1 Safety ISO13849 1 In This Appendix page Introduction 2 How it works 2 Installation 2 Components to be combined 3 Periodical check 3 Precautions 3 E ...

Page 427: ...g the link between either GS1 or GS2 and PLC or both GS1 GS2 and PLC disables the drive output i e the power supply to the motor is cut by stopping the switching of the output transistors in a safe way EDM output is activated when GS1 and GS2 are given to the drive Always use both inputs to disable the drive EDM output conducts when both GS1 and GS2 circuits are working properly If for any reason ...

Page 428: ...the wiring instructions in the Instruction manual Components to be combined Followings are the example of the safety devices to be combined Series Model Norms to comply reference certificate GS9A 301 ISO13849 2 cat4 SIL3 06 06 2007 G9SX GS226 T15 RC IEC61508 SIL1 3 04 11 2004 NE1A SCPU01 V1 IEC61508 SIL3 27 09 2006 In combination with the safety device complying with the class complying PL d PL d ...

Page 429: ...ements of the application a throughout risk assessment for the whole safety system has to be carried out 2 If EDM signal is not utilized in the system as a reconfirmation of redundancy between GS1 and GS2 PL of drive is downgraded to PL c 3 The Safe Disable function does not cut the power supply to the drive and does not provide electrical isolation Before any installation or maintenance work is d...

Page 430: ... about Ver 2 Ver 3 0 and Ver 3 1 are added to this instruction manual If there is the description about the same item to the plural points the substance described in the Ver 3 1 section has priority most The substance described in the Ver 3 0 section takes first priority next The next priority is the substance described in the Ver 2 Please refer to the substance described in other sections for the...

Page 431: ...acity of the inverter you may not be able to obtain adequate motor characteristics 10 Please adjust the motor constant settings to the motor to be driven by the inverter The motor constant data corresponding to the date of one phase of Y connection 11 When the motor cable for the long more than 20m as reference distance you may not be able to obtain adequate motor characteristics 12 Please do not ...

Page 432: ...8 ORL 69 ORG 70 SPD 73 EB 85 Intelligent output terminal DES 22 POK 23 Jog A038 A039 Intelligent input terminal JG 06 IM control A041 A044 A046 A047 b100 b113 H002 H006 H020 H024 H03 0 H034 V f gain A045 AVR A081 A083 A084 Automatic energy saving drive A085 A086 Restarting with active matching frequency b001 b008 04 Restarting with active matching frequency b088 C103 02 Restarting with active matc...

Page 433: ...4 b094 The settings of P100 to P131 running time data and power on time data cannot be cleared When display is restricted by the function code display restriction function b037 or software is locked by the software lock function b031 you cannot initialize because the function codes of initialization are no display If you forget password that restrict setting b031 and b037 you cannot cancel it So y...

Page 434: ...ut PTC span calibration C085 don t initialize Note 3 There is not any way to restore the previous parameter setting after initialize Japan Europe rotation The content of initialization and the operation mode after initialize blink alternately while initializing PM mode Content Operation mode Blink alternately Step 1 03 is selected by b171 and push SET key SET Step 2 01 is selected by b180 and push...

Page 435: ...r constants PM motor capacity 2 H103 0 1 18 5 kW The capacity of motor is set PM motor pole setting H104 2 4 6 8 48 pole The pole of motor is set PM Rated Current H105 0 00 1 00 Rated current of the inverter A The rated current of motor is set Motor constants of Hitachi standard motor Motor constants setting when auto tuning don t use The initial values are motor constants of Hitachi standard moto...

Page 436: ...ant Ke is the peak voltage of one phase of per electrical angle speed rad s 4 PM moment of inertia J is value kgm2 that added the moment of inertia of the load machine that converting the moment of inertia into the motor shaft data to the moment of inertia of the motor ...

Page 437: ...data may not be obtained In such cases the auto tuning operation may not be completed If the auto tuning operation is not completed press the STOP RESET key The operation will end with an error code displayed This function can properly apply to only the motors in the maximum applicable capacity class of your inverter or one class lower than the capacity class of your inverter If this function is u...

Page 438: ...setting H104 2 4 6 8 48 pole The pole of motor is set PM Rated Current H105 0 00 1 00 Rated current of the inverter A The rated current of motor is set Motor constants of Hitachi standard motor Motor constants setting when auto tuning don t use The initial values are motor constants of Hitachi standard motor PM const R Resistance H106 0 001 65 535 Ω PM const Ld d axis inductance H107 0 01 655 35 m...

Page 439: ...nt of inertia into the motor shaft data to the moment of inertia of the motor 5 Even if the auto tuning has ended normally you cannot operate the inverter with the tuning data left If you intend to operate the inverter with the tuning data left be sure to switch the setting of motor constant selection H102 to 01 6 If the auto tuning has ended abnormally you confirm the motor cable and the paramete...

Page 440: ...itation Motor don t revolution 4 Second AC excitation Motor don t revolution 5 Display of auto tuning result Step 1 Set to motor capacity motor pole and motor current according to the motor Step 2 Set to base frequency maximum frequency and motor voltage according to the motor Step 3 02 is set to Auto tuning Setting H001 SET Step 4 The operation command is input according to setting the run comman...

Page 441: ...ber of times of 0V waiting in initial magnet position estimation PM Initial Magnet Position Estimation Detect Wait Times H132 0 255 Number of times until current detecting in initial magnet position estimation PM Initial Magnet Position Estimation Detect Times H133 0 255 Number of times of current detecting in initial magnet position estimation PM Initial Magnet Position Estimation Voltage Gain H1...

Page 442: ...e to the initial magnet position estimation function and reduce the starting time H118 H12 3 Less than H121 PM minimum frequency setting Motor runs unsteadily Increase the starting current Note the electronic thermal protection function H117 Motor generate hunting Reduce the motor constant R step by step from the set value down to 0 7 times as high as the set value H106 H11 1 Increase the motor co...

Page 443: ... Detect Times When too small setting motor may rotate greatly or generate out of step H133 Motor rotates greatly Increase the PM Initial Magnet Position Estimation 0V Wait Times H131 Increase the PM Initial Magnet Position Estimation Detect Wait Times H132 Increase the PM Initial Magnet Position Estimation Detect Times H133 Increase the PM Initial Magnet Position Estimation Voltage Gain step by st...

Page 444: ...er 100 s intervals range is 0 0 to the value calcurated by the inverter with b097 If the connected register s allowable range is narrow than above range the register s range is prior 0 Function disabled 0 Enabled per value 0 0 Dynamic braking control BRD selection Three option codes Disable Enable during run only Enable always 00 BRD activation level As DC Voltage If DC Voltage b096 the register c...

Page 445: ... b180 to 01 after setting the inverter mode selection b171 to 03 and initialization is executed Oppositely it changes to the IM mode by setting the initialization trigger b180 to 01 after setting the inverter mode selection b171 to 01 and initialization is executed When changing inverter mode observe the following precautions The Factory default is IM mode When inverter mode changing b084 setting ...

Page 446: ...en b031 is set 10 high level access b Function Run Mode Edit Defaults Func Code Name Description A B Initialdata Units Inverter mode selection Not change inverter mode IM mode PM mode 00 Initialization trigger No action Initialize 00 Thermal detection system Error Error Code Name Cause s Inverter thermal detection system error When the thermal sensor in the inverter module is not connected ...

Page 447: ...6 R W 1 ON 0 OFF 1 000Dh Intelligent input terminal 7 R W 1 ON 0 OFF 1 000Eh Reserved 000Fh Operation status R 1 Run 0 Stop interlocked to d003 0010h Rotation direction R 1 Reverse rotation 0 Forward rotation interlocked to d003 0011h Inverter ready R 1 Ready 0 Not ready 0012h Reserved 0013h RUN running R 1 Tripping 0 Normal 0014h FA1 constant speed reached R 1 ON 0 OFF 0015h FA2 set frequency ove...

Page 448: ...n progress 0 Normal status 004Ah CRC error R 1 Error detected 0 No error 2 004Bh Overrun R 1 Error detected 0 No error 2 004Ch Framing error R 1 Error detected 0 No error 2 004Dh Parity error R 1 Error detected 0 No error 2 004Eh Sum check error R 1 Error detected 0 No error 2 004Fh Reserved 0050h WCO window comparator O R 1 ON 0 OFF 0051h WCOI window comparator OI R 1 ON 0 OFF 0052h Reserved 0053...

Page 449: ... in order to establish the decimal point for internal use Likewise the network host computer must apply the same factor when it needs to work in engineering units However when sending data to the inverter the network host computer must scale values to the integer range listed for network communications Resolution This is the quantity represented by the LSB of the network value in engineering units...

Page 450: ...g time at tripping 1 h 002Dh Trip info 3 running time low 002Eh Trip info 3 power on time high Cumulative power on time at tripping 1 h 002Fh Trip info 3 power on time low 0030h Trip info 4 factor d084 R See the list of inverter trip factors below 0031h Trip info 4 inverter status See the list of inverter trip factors below 0032h Trip info 4 frequency high 0 to 100000 0 01 Hz 0033h Trip info 4 fre...

Page 451: ... Save all data in EEPROM Other Motor constant recalculation and save all data in EEPROM 0901h Unused Inaccessible 0902h EEPROM write mode W 0 invalid 1 valid 0903h to 1000h Unused Inaccessible Note 1 Assume that the rated current of the inverter is 1000 Note 2 If a number not less than 1000 100 0 seconds is specified the second value after the decimal point will be ignored Note 3 0902h setting is ...

Page 452: ... 6 Overvoltage protection 7 DC braking 7 EEPROM error 8 Overload restricted 8 Undervoltage protection 9 Current detection error 10 CPU error 11 External trip 12 USP error 13 Ground fault protection 14 Input overvoltage protection 15 Thermistor thermal protection 19 Inverter thermal trip 21 CPU error 22 Main circuit error 25 Driver error 30 Thermistor error 35 Braking error 36 Safe Stop 37 Low spee...

Page 453: ...00 0 1 kW 1013h Watt hour monitor d015 high R 0 to 9999000 0 1 1014h d015 low 1015h Elapsed RUN time monitor d016 high R 0 to 999900 1 h 1016h d016 low 1017h Elapsed power on time monitor d017 high R 0 to 999900 1 h 1018h d017 low 1019h Heat sink temperature monitor d018 R 200 to 1500 0 1 c 101Ah to Reserved 101Ch 101Dh Life check monitor d022 R 2 0 Capacitor on main circuit board 2 1 cooling fan ...

Page 454: ... 0 to 40000 100000 0 01 Hz 120Eh A012 low 120Fh O input active range start voltage A013 R W 0 to O L input active range end voltage 1 1210h O input active range end voltage A014 R W O L input active range start voltage to 100 1 1211h O input start frequency select A015 R W 0 external start frequency 1 0 Hz 1212h Analog input filter A016 R W 1 to 30 or 31 500 ms filter 0 1 Hz with hysteresis 1 1213...

Page 455: ...2 DC braking after jogging stops disabled during operation 3 free running after jogging stops enabled during operation 4 deceleration and stop after jogging stops enabled during operation 5 DC braking after jogging stops enabled during operation 123Ah Reserved 123Bh Torque boost method selection A041 R W 0 manual torque boost 1 automatic torque boost 123Ch Manual torque boost value A042 R W 0 to 2...

Page 456: ...W 0 to 600 0 1 s 125Fh PID Function Enable A071 R W 0 disabling 1 enabling 2 enabling inverted data output 1260h PID proportional gain A072 R W 0 to 2500 0 10 1261h PID integral time constant A073 R W 0 to 36000 0 1 s 1262h PID derivative gain A074 R W 0 to 10000 0 01 s 1263h PV scale conversion A075 R W 1 to 9999 0 01 1264h PV source A076 R W 0 input via OI 1 input via O 2 external communication ...

Page 457: ...linear 1 S curve 2 U curve 3 inverted U curve 4 EL S curve 127Fh Reserved 1280h Reserved 1281h OI input active range start frequency A101 high R W 0 to 40000 100000 0 01 Hz 1282h A101 low R W 1283h OI input active range end frequency A102 high R W 0 to 40000 100000 0 01 Hz 1284h A102 low R W 1285h OI input active range start current A103 R W 0 to OI L input active range end current 1 1286h OI inpu...

Page 458: ...acceleration deceleration ratio 2 A151 R W 0 to 50 1 12BBh EL S curve deceleration deceleration ratio 1 A152 R W 0 to 50 1 12BCh EL S curve deceleration deceleration ratio 2 A153 R W 0 to 50 1 12BDh Deceleration hold frequency A154 high R W 0 40000 100000 0 01 Hz 12BEh A154 low 12BFh Deceleration hold time A155 R W 0 600 0 1 s 12C0h PID sleep function triggering level A156 high R W 0 40000 100000 ...

Page 459: ...ced torque characteristic 1 constant torque characteristic 2 free setting 130Fh Reserved Inaccessible 1310h Free setting electronic thermal frequency 1 b015 R W 0 to 400 1 Hz 1311h Free setting electronic thermal current 1 b016 R W 0 to Rated current 0 1 A 1312h Free setting electronic thermal frequency 2 b017 R W 0 to 400 1 Hz 1313h Free setting electronic thermal current 2 b018 R W 0 to Rated cu...

Page 460: ...in 4 quadrant mode b041 R W 0 to 200 255 no 1 132Ch Torque limit 2 rev regen in 4 quadrant mode b042 R W 0 to 200 255 no 1 132Dh Torque limit 3 rev power in 4 quadrant mode b043 R W 0 to 200 255 no 1 132Eh Torque limit 4 fwd regen in 4 quadrant mode b044 R W 0 to 200 255 no 1 132Fh Torque limit LADSTOP enable b045 R W 0 disabling 1 enabling 1330h Reverse Run protection enable b046 R W 0 disabling ...

Page 461: ... selection b091 R W 0 deceleration until stop 1 free run stop 135Fh Cooling fan control b092 R W 0 always operating the fan 1 operating the fan only during inverter operation including 5 minutes after power on and power off 2 1360h Clear elapsed time of cooling fan b093 R W 0 count 1 clear 1361h Initialization target data b094 R W 0 to 3 1362h Dynamic braking control b095 R W 0 disabling 1 enablin...

Page 462: ... 10 to 3000 0 01 s 1388h Decel overvolt suppress propotional gain b133 R W 0 to 500 0 01 1389h Decel overvolt suppress Integral time b134 R W 0 to 1500 0 1 s 138Ah to 1393h Reserved 1394h GS input mode b145 R W 0 non Trip 1 Trip 1395h 13 99h Reserved 139Ah Display ex operator connected b150 R W 001 to 060 139Bh 13 A2h Reserved 13A3h 1st parameter of Dual Monitor b160 R W 001 to 030 13A4h 2nd param...

Page 463: ...requency addition A145 51 F TM forcible terminal operation 52 ATR permission of torque command input 53 KHC cumulative power clearance 56 MI1 general purpose input 1 57 MI2 general purpose input 2 58 MI3 general purpose input 3 59 MI4 general purpose input 4 60 MI5 general purpose input 5 61 MI6 general purpose input 6 62 MI7 general purpose input 7 65 AHD analog command holding 66 CP1 multistage ...

Page 464: ...arator O 55 WCO window comparator OI 58 FREF 59 REF 60 SETM 62 EDM 63 OPO Option 1416h Output 12 function C022 R W 1421h to 1423h Reserved 141Ah Alarm relay function C026 R W 141Bh EO terminal selection C027 R W 0 output frequency 1 output current 2 output torque 3 digital output frequency 4 output voltage 5 input power 6 electronic thermal overload 7 LAD frequency 8 digital current monitoring 10 ...

Page 465: ...ation deceleration and constant speed operation 01 output only during constant speed operation 1440h Reserved 1441h Electronic thermal warning level C061 R W 0 to 100 1 1442h Reserved 1443h Zero speed detection level C063 R W 0 to 10000 0 01 Hz 1444h Heat sink overheat warning level C064 R W 0 to 110 1 c 1445h to 144Ah Reserved 144Bh Communication speed C071 R W 03 2400bps 04 4800bps 05 9600bps 06...

Page 466: ...Reserved 1490h Output RY on delay time C140 R W 0 to 1000 0 1 s 1491h Output RY off delay time C141 R W 0 to 1000 0 1 s 1492h Logic output 1 operand A C142 R W Same as the settings of C021 to C026 except those of LOG1 to LOG6 OPO no 1493h Logic output 1 operand B C143 R W Same as the settings of C021 to C026 except those of LOG1 to LOG6 OPO no 1494h Logical output 1 operator C144 R W 0 AND 1 OR 2 ...

Page 467: ...h Reserved 1518h Motor constant R2 1st motor H021 R W 1 to 65530 0 001 Ω 1519h Reserved 151Ah Motor constant L 1st motor H022 R W 1 to 65530 0 01 mH 151Bh Reserved 151Ch Motor constant Io H023 R W 1 to 65530 0 01 A 151Dh Motor constant J H024 high R W 1 to 9999000 0 001 151Eh H024 low R W 151Hf 152 4h Reserved 1525h Auto constant R1 1st motor H030 R W 1 to 65530 0 001 Ω 1526h Reserved Inaccessible...

Page 468: ...nst J Moment of inertia H110 R W 1 to 9999000 0 001 kgm 2 157Ah Reserved 157Bh PM const R Resistance H111 R W 1 to 65535 0 001 Ω 157Ch PM const Ld d axis inductance H112 R W 1 to 65535 0 01 mH 157Dh PM const Lq q axis inductance H113 R W 1 to 65535 0 01 mH 157Eh Reserved 157Fh Reserved 1580h Reserved 1581h PM Speed Response H116 R W 1 to 1000 1 1582h PM Starting Current H117 R W 2000 to 10000 0 01...

Page 469: ...served 1621h Torque command input selection P033 R W 0 O terminal 1 OI terminal 3 digital operator 06 Option 1622h Torque command setting P034 R W 0 to 200 1 1623h Reserved 1624h Torque bias mode P036 R W 0 disabling the mode 1 digital operator 1625h Torque bias value P037 R W 200 to 200 1 1626h Torque bias polarity selection P038 R W 0 as indicated by the sign 1 depending on the operation directi...

Page 470: ...0 LOW R W 1640h Multistage position 1 P061 HIGH R W 1 1641h P061 LOW R W 1642h Multistage position 2 P062 HIGH R W 1 1643h P062 LOW R W 1644h Multistage position 3 P063 HIGH R W 1 1645h P063 LOW R W 1646h Multistage position 4 P064 HIGH R W 1 1647h P064 LOW R W 1648h Multistage position 5 P065 HIGH R W 1 1649h P065 LOW R W 164Ah Multistage position 6 P066 HIGH R W 1 164Bh P066 LOW R W 164Ch Multis...

Page 471: ... P121 R W 0 to 65530 1 167Ch EzSQ user parameter U 22 P122 R W 0 to 65530 1 167Dh EzSQ user parameter U 23 P123 R W 0 to 65530 1 167Eh EzSQ user parameter U 24 P124 R W 0 to 65530 1 167Fh EzSQ user parameter U 25 P125 R W 0 to 65530 1 1680h EzSQ user parameter U 26 P126 R W 0 to 65530 1681h EzSQ user parameter U 27 P127 R W 0 to 65530 1682h EzSQ user parameter U 28 P128 R W 0 to 65530 1 1683h EzSQ...

Page 472: ...0000 to FFFF 16AFh Option I F command register to read 4 P173 R W 0000 to FFFF 16B0h Option I F command register to read 5 P174 R W 0000 to FFFF 16B1h Option I F command register to read 6 P175 R W 0000 to FFFF 16B2h Option I F command register to read 7 P176 R W 0000 to FFFF 16B3h Option I F command register to read 8 P177 R W 0000 to FFFF 16B4h Option I F command register to read 9 P178 R W 0000...

Page 473: ... data 5 R W 21 coil number 0040h 215 coil number 004Fh 1E06h to 1F18h reserved 1E19h to 1F00h Unused 1F01h Coil data 0 R W 21 coil number 0001h 215 coil number 000Fh 1F02h to 1F1Dh reserved note 2 1F1Eh to 2102h Unused Inaccessible Note 1 above register coil data 0 to 5 is consisted with 16 coil data EzCOM communication inverter to inverter doesn t support coil but only register is supporte in cas...

Page 474: ...m frequency 2nd motor 0 01 Hz 2217h A220 low R W 2218h to 223Ah Reserved Inaccessible 223Bh Torque boost method selection 2nd motor A241 R W 0 manual torque boost 1 automatic torque boost 223Ch Manual torque boost value 2nd motor A242 R W 20 to 200 1 223Dh Manual torque boost frequency 2nd motor A243 R W 0 to 255 1 223Eh V F characteristic curve selection 2nd motor A244 R W 0 VC 1 VP 2 free V f 3 ...

Page 475: ...onic thermal 2nd motor b212 R W 200 to 1000 0 1 230Dh Electronic thermal characteristic 2nd motor b213 R W 0 reduced torque characteristic 1 constant torque characteristic 2 free setting 230Eh to 2315h Reserved 2316h Overload restriction operation mode 2nd motor b221 R W 0 disabling 1 enabling during acceleration and constant speed operation 2 enabling during constant speed operation 3 enabling du...

Page 476: ...o 65535 0 001 Ω 2519h Reserved 251Ah Motor constant L 2nd motor H222 high R W 1 to 65535 0 01 mH 251Bh Reserved 251Ch Motor constant Io 2nd motor H223 high R W 1 to 65535 0 01 A 251Dh Motor constant J 2nd motor H224 high R W 1 to 9999000 0 001 251Eh H224 low R W 251Fh to 2524h Reserved 2525h Auto constant R1 2nd motor H230 high R W 1 to 65530 0 001 Ω 2526h Reserved 2527h Auto constant R2 2nd motor...

Page 477: ... parameter data Main Profile Parameters NOTE Mark in A line of Run Mode Edit shows the accessible parameters when b031 is not set 10 high level access NOTE Mark in B line of Run Mode Edit shows the accessible parameters when b031 is set 10 high level access F Function Run Mode Edit Defaults Func Code Name Description A B Initialdata Units Output frequency setting Standard default target frequency ...

Page 478: ...tor Settable from 30 Hz to the 2nd maximum frequency 50 0 Hz Maximum frequency Settable from the base frequency to 400 Hz 50 0 Hz Maximum frequency 2nd motor Settable from the 2nd base frequency to 400 Hz 50 0 Hz AT selection Three options select codes Select between O and OI at AT ON OI OFF O Select between O and external POT at AT ON POT OFF O Select between OI and external POT at AT ON POT OFF ...

Page 479: ...1 Speed15 See next row Hz 0 0 Hz Jog frequency Defines limited speed for jog range is from start frequency to 9 99 Hz 6 00 Hz Jog stop mode Define how end of jog stops the motor six options Free run stop invalid during run Controlled deceleration invalid during run DC braking to stop invalid during run Free run stop valid during run Controlled deceleration valid during run DC braking to stop valid...

Page 480: ...otor free runs until DC braking begins range is 0 0 to 5 0 seconds 0 0 s DC braking force for deceleration Level of DC braking force settable from 0 to 100 50 DC braking time for deceleration Sets the duration for DC braking range is from 0 0 to 60 0 seconds 0 5 s DC braking edge or level detection for DB input Two options select codes Edge detection Level detection 01 DC braking force at start Le...

Page 481: ...range is 0 0 to 400 0Hz 0 00 Hz Acceleration hold time Sets the duration of acceleration hold range is 0 0 to 60 0 seconds 0 0 s PID enable Enables PID function three option codes PID Disable PID Enable PID Enable with reverse output 00 PID proportional gain Proportional gain has a range of 0 00 to 25 00 1 00 PID integral time constant Integral time constant has a range of 0 0 to 3600 seconds 1 0 ...

Page 482: ...eleration range is 0 01 to 3600 seconds 10 00 s Acceleration time 2 2nd motor 10 00 s Deceleration time 2 Duration of 2nd segment of deceleration range is 0 01 to 3600 seconds 10 00 s Deceleration time 2 2nd motor 10 00 s Select method to switch to Acc2 Dec2 profile Three options for switching from 1st to 2nd accel decel 2CH input from terminal Transition frequency Forward and reverse 00 Select me...

Page 483: ...nstant Range is 01 to 10 02 A input select for calculate function Seven options Operator VR Terminal O input Terminal OI input RS485 Option Pulse train input 02 B input select for calculate function Seven options Operator VR Terminal O input Terminal OI input RS485 Option Pulse train input 03 Calculation symbol Calculates a value based on the A input source selects and B input source selects Three...

Page 484: ...function action delay time Sets the delay time for the action set range 0 0 to 25 5 seconds 0 0 s VR input active range start frequency The output frequency corresponding to the analog input range starting point range is 0 0 to 400 0 Hz 0 00 Hz VR input active range end frequency The output frequency corresponding to the current input range ending point range is 0 0 to 400 0 Hz 0 00 Hz VR input ac...

Page 485: ...ry wait time before motor restart Time delay after under voltage condition goes away before the inverter runs motor again Range is 0 3 to 100 seconds 1 0 s Instantaneous power failure under voltage trip alarm enable Three option codes Disable Enable Disable during stop and decelerates to a stop 00 Number of restarts on power failure under voltage trip events Two option codes Restart 16 times Alway...

Page 486: ... acceleration and constant speed increase speed at regen 01 Overload restriction operation mode 2nd motor 01 Overload restriction level Sets the level of overload restriction between 20 and 200 of the rated current of the inverter setting resolution is 1 of rated current Rated current x 1 5 A Overload restriction level 2nd motor Rated current x 1 5 A Deceleration rate at overload restriction Sets ...

Page 487: ...cessible parameters in this mode 01 Motor cable length parameter Set range is 5 to 20 10 Run power ON warning time Range is Warning disabled to 10 99 990 hrs unit 10 to 100 000 655 350 hrs unit 100 0 Hrs Rotation direction restriction Three option codes No restriction Reverse rotation is restricted Forward rotation is restricted 00 Reduced voltage start selection Set range disabling the function a...

Page 488: ... freq drop of ctrl decel Setting of initial freq drop Range is 0 0 to 10 0 Hz 0 00 Hz Maximum limit level of window comparator O Set range Min limit level hysteresis width x2 to 100 Minimum of 0 100 Minimum limit level of window comparator O Set range 0 to Max limit level hysteresis width x2 Maximum of 0 0 Hysteresis width of window comparator O Set range 0 to Max limit level Min limit level 2 Max...

Page 489: ...Restart from frequency detected from real speed of motor active freq matching 00 Automatic carrier frequency reduction Three option codes Disabled Enabled depending on the output current Enabled depending on the heat sink temperature 01 Dynamic braking usage ratio Selects the rate of use in of the regenerative braking resistor per 100 sec intervals range is 0 0 to the value calcurated by the inver...

Page 490: ... value of 0 Hz Free V F setting voltage 4 Set range 0 800V 0 0 V Free V F setting freq 5 Set range value of 0 Hz Free V F setting voltage 5 Set range 0 800V 0 0 V Free V F setting freq 6 Set range value of 0 Hz Free V F setting voltage 6 Set range 0 800V 0 0 V Free V F setting freq 7 Set range 400 0 Hz Free V F setting voltage 7 Set range 0 800V 0 0 V Brake control enable Two option codes Disable ...

Page 491: ...d by up down keys Set range 001 2nd parameter of Dual Monitor 002 Frequency set in monitoring Two option codes Freq set disabled Freq set enabled 00 Automatic return to the initial display 10 min after the last key operation display returns to the initial parameter set by Two option codes Disable Enable 00 Ex operator com loss action Five option codes Trip Trip after deceleration to a stop Ignore ...

Page 492: ...6 function Select input terminal 6 function 68 options see next section 03 CF1 Input 7 function Select input terminal 7 function 68 options see next section 06 JG Input 1 active state Select logic conversion two option codes normally open NO normally closed NC 00 Input 2 active state 00 Input 3 active state 00 Input 4 active state 00 Input 5 active state 00 Input 6 active state 00 Input 7 active s...

Page 493: ...rload warning level Sets the overload warning signal level between 0 and 200 from 0 to two time the rated current of the inverter Rated current x 1 15 A Overload warning level 2nd motor Sets the overload warning signal level between 0 and 200 from 0 to two time the rated current of the inverter Rated current x 1 15 A Frequency arrival setting for acceleration Sets the frequency arrival setting thr...

Page 494: ...ange is 0 0 to 100 0Hz 0 00 Hz Heat sink overheat warning Set range is 0 to 110 C 100 C Communication speed Eight option codes 2 400 bps 4 800 bps 9 600 bps 19 200 bps 38 400 bps 57 600 bps 76 800 bps 115 200 bps 05 bps Modbus address Set the address of the inverter on the network Range is 1 to 247 1 Communication parity Three option codes No parity Even parity Odd parity 00 Communication stop bit...

Page 495: ...to Reset input RS Four option codes Cancel trip state at input signal ON transition stops inverter if in Run Mode Cancel trip state at signal OFF transition stops inverter if in Run Mode Cancel trip state at input ON transition no effect if in Run Mode Clear the memories only related to trip status 00 Restart mode after reset Determines the restart mode after reset is given three option codes Star...

Page 496: ...and A All the programmable functions available for logic discrete outputs except LOG1 to LOG3 OPO no 00 Logic output 3 operand B 01 Logic output 3 operator Applies a logic function to calculate LOG output state Three options LOG A AND B LOG A OR B LOG A XOR B 00 Input 1 response time Sets response time of each input terminal set range x 2 ms to x 2 ms 0 to 400 ms 1 Input 2 response time 1 Input 3 ...

Page 497: ...EXT External Trip ON When assigned input transitions OFF to ON inverter latches trip event and displays OFF No trip event for ON to OFF any recorded trip events remain in history until reset USP Unattended Start Protection ON On power up the inverter will not resume a Run command mostly used in the US OFF On power up the inverter will resume a Run command that was active before power loss CS Comme...

Page 498: ...ed Select Bit operation Bit 2 ON Bit encoded speed select Bit 2 logical 1 OFF Bit encoded speed select Bit 2 logical 0 SF3 Multi speed Select Bit operation Bit 3 ON Bit encoded speed select Bit 3 logical 1 OFF Bit encoded speed select Bit 3 logical 0 SF4 Multi speed Select Bit operation Bit 4 ON Bit encoded speed select Bit 4 logical 1 OFF Bit encoded speed select Bit 4 logical 0 SF5 Multi speed S...

Page 499: ...under EzSQ OFF General purpose input 7 is made OFF under EzSQ AHD Analog command hold ON Analog command is held OFF Analog command is not held CP1 Multistage position switch 1 ON Multistage position commands are set according to the combination of these switches OFF CP2 Multistage position switch 2 ON OFF CP3 Multistage position switch 3 ON OFF ORL Limit signal of homing ON Limit signal of homing ...

Page 500: ...r than the specified level UV Undervoltage ON Inverter is in Undervoltage OFF Inverter is not in Undervoltage TRQ Torque Limited Signal ON Torque limit function is executing OFF Torque limit function is not executing RNT Run Time Expired ON Total running time of the inverter exceeds the specified value OFF Total running time of the inverter does not exceed the specified value ONT Power ON time Exp...

Page 501: ...al 1 result OFF When the Boolean operation specified by has a logical 0 result WAC Capacitor Life Warning Signal ON Lifetime of internal capacitor has expired OFF Lifetime of internal capacitor has not expired WAF Cooling Fan Warning Signal ON Lifetime of cooling fan has expired OFF Lifetime of cooling fan has not expired FR Starting Contact Signal ON Either FW or RV command is given to the invert...

Page 502: ...option card no Not used ON OFF Motor Constants Functions NOTE Mark in A line of Run Mode Edit shows the accessible parameters when b031 is not set 10 high level access NOTE Mark in B line of Run Mode Edit shows the accessible parameters when b031 is set 10 high level access H Function Run Mode Edit Defaults Func Code Name Description A B Initialdata Units Auto tuning selection Three option codes D...

Page 503: ...otor constant J Hitachi motor 0 001 9999 kgm2 kgm2 Motor constant J 2nd motor Hitachi motor kgm2 Motor constant R1 Auto tuned data 0 001 65 535Ω Specified by the capacity of each inverter mode Ω Motor constant R1 2nd motor Auto tuned data Ω Motor constant R2 Auto tuned data 0 001 65 535Ω Ω Motor constant R2 2nd motor Auto tuned data Ω Motor constant L Auto tuned data 0 01 655 35mH mH Motor constan...

Page 504: ... Poles PM Rated Current 0 00 1 00 Rated current of the inverter A kW dependent A PM const R Resistance 0 001 65 535 Ω kW dependent Ω PM const Ld d axis inductance 0 01 655 35 mH kW dependent mH PM const Lq q axis inductance 0 01 655 35 mH kW dependent mH PM const Ke Induction voltage constant 0 0001 6 5535 V rad s kW dependent V rad s PM const J Moment of inertia 0 001 9999 000 kgm2 kW dependent k...

Page 505: ...nc Code Name Description A B Initialdata Units Reaction when option card error occurs Two option codes Inverter trips Ignores the error Inverter continues operation 00 EA terminal selection Three option codes Speed reference incl PID For control with encoder feedback Extended terminal for EzSQ 00 Pulse train input mode selection for feedback Four option codes Single phase pulse EA 2 phase pulse 90...

Page 506: ...ing after decelerating and stopping the motor ignoring errors stopping the motor after free running decelerating and stopping the motor 00 DeviceNet polled I O Output instance number 0 to 20 01 Inverter action on communication idle mode tripping tripping after decelerating and stopping the motor ignoring errors stopping the motor after free running decelerating and stopping the motor 00 Motor pole...

Page 507: ... user parameter U 00 U 31 Each set range is 0 65535 0 EzCOM number of data 1 to 5 5 EzCOM destination 1 address 1 to 247 1 EzCOM destination 1 register 0000 to FFFF 0000 EzCOM source 1 register 0000 to FFFF 0000 EzCOM destination 2 address 1 to 247 2 EzCOM destination 2 register 0000 to FFFF 0000 EzCOM source 2 register 0000 to FFFF 0000 EzCOM destination 3 address 1 to 247 3 EzCOM destination 3 r...

Page 508: ...ress 00 clear 01 not clear 00 Profibus Map selection 00 PPO 01 Comvertional 02 Flexible Mode Format Selection 00 CANOpen Node address 0 to 127 0 CANOpen speed selection 00 to 08 06 CompoNet Node address 0 to 63 0 DeviceNet MAC ID 0 to 63 63 ML2 frame length 00 32bytes 01 17bytes 00 ML2 Node address 21h to 3Eh 21h h ...

Page 509: ......

Page 510: ...imple positioning current position store at shut down 16 Simple positioning preset function by PSET terminal 16 Electronic thermal improve 17 IRDY old new spec selection 21 Initial value change of the PM motor control relations parameter 22 Modbus Mapping function 23 Holding register big endian Little endian select 64 Electronic Thermal detection system Error 85 Modbus Data Listing 86 Drive Parame...

Page 511: ...triction function b037 or software is locked by the software lock function b031 you cannot initialize because the function codes of initialization are no display If you forget password that restrict setting b031 and b037 you cannot cancel it So you cannot initialize when software lock is active you note that the setting password See section 7 6 11 the password function NOTE NOTE NOTE NOTE Paramete...

Page 512: ... Name Name Frequency source Frequency source Frequency source Frequency source Front Panel Front Panel Front Panel Front Panel Display Display Display Display d d d d0 0 0 06 6 6 62 2 2 2 Frequency source monitor Operator 0 0 0 0 Multi speed freq 1 to 15 1 1 1 1 1 1 1 15 5 5 5 Jog frequency 1 1 1 16 6 6 6 Modbus network 1 1 1 18 8 8 8 Option 1 1 1 19 9 9 9 Potentiometer 2 2 2 21 1 1 1 Pulse train ...

Page 513: ...input O monitor display d130 newly added Its data range is 0 1023 and always active About Analog input OI monitor display d131 newly added Its data range is 0 1023 and always active Pulse train input monitor always active The monitor of the pulse train input to the terminal EA is always valid and is independent of any parameter setting That is displayed in the menu d133 newly installed That is the...

Page 514: ...e with reverse output A A A A0 0 0 07 7 7 75 5 5 5 PV scale conversion 0 01 99 99 PID output monitor It displays the scaled PID output It is enabled to monitor it only at PID function effective A071 01 or 02 Following are the related parameters for this function d155 PID output value PID output value is a value limited by frequency limit A061 A261 A062 A262 and PID output limit A078 d155 displays ...

Page 515: ... b b b b0 0 0 02 2 2 27 7 7 7 0 0 0 01 1 1 1 0 0 0 02 2 2 2 the actual acceleration may be longer than the value set by parameters F F F F00 00 00 002 2 2 2 F F F F2 2 2 20 0 0 02 2 2 2 in some cases The Over current Trip Suppression feature does not operate by maintaining a constant motor current so it does not prevent Over current Trip events completely Over current trip event may happen during ...

Page 516: ...led Support of multiple pole 3 Phase Induction motors Up to 48 pole motor Following are the related parameters for this function Func Func Func Func Code Code Code Code Name Name Name Name Description Description Description Description H H H H00 00 00 004 4 4 4 Motor poles setting 2 0 4 1 6 2 8 3 10 4 12 5 14 6 16 7 18 8 20 9 22 10 24 11 26 12 28 13 30 14 32 15 34 16 36 17 38 18 40 19 42 20 44 21...

Page 517: ...9 99 Hz Here P014 indicates the Internal special parameter for Creep pulse ratio that can be set by specifying the address with Debug Mode It is only one method Creep ratio adjustment The creep driving time is determined by counting the number of pulse during creep driving Creep pulse ratio is possible to set the number of creep pulse as the ratio of the encoder pulse setting The number of creep p...

Page 518: ...000 pulse T s 4 0 s 0 1000 pulse 250 750 Case1 M 250 500 750 Case2 2 0 s M 0 1000 pulse Case3 250 500 750 4 0 s 0 1000 pulse M Encoder pulse Encoder pulse Encoder pulse Creep speed Creep driving Deceleration 1 00Hz P015 Creep pulse ratio 0 0 400 0 100 0 Case1 Case2 Case3 Creep pulse ratio 200 0 50 0 T s Number of Encoder pulse 1000 Number of creep pulse N case2 500 1 0 s DC braking ...

Page 519: ...Description Description d d d d1 1 1 133 33 33 33 Pulse train input monitor 0 00 100 00 A A A A00 00 00 004 4 4 4 A A A A2 2 2 20 0 0 04 4 4 4 Maximum frequency 1st 2nd 30 0 400 0 Hz P0 P0 P0 P055 55 55 55 Pulse train input frequency scale setting 1 0 32 0 kHz P P P P0 0 0 05 5 5 56 6 6 6 Pulse train input frequency filter time constant setting 0 01 2 00 s P P P P0 0 0 05 5 5 57 7 7 7 Pulse train ...

Page 520: ...s TRUE the inverter stop position management and operate DB In this state as a result of a motor was turned in external force evenif the condition Position error P017 is TRUE the inverter maintain DB and does not restart position management The inverter handles both values of P017 P080 as 4 multiply value And the inverter directly compares these values with a position error inside level and judge ...

Page 521: ...Ver 3 12 f1 Hz ON t F001 Hz FW ON POK P015 DB Position ref Current position P017 Restarting simple positioning OFF P080 0 ...

Page 522: ...Ver 3 13 f1 Hz ON t F001 Hz FW ON POK P015 DB Position ref Current position P017 P080 Restarting simple positioning ON P080 0 ...

Page 523: ...verter automatically ignores b127 and applies Creep speed setting P015 as Brake on frequency And the inverter automatically ignores b125 and applies Creep speed setting P015 as Brake release frequency f1 Hz ON t F001 Hz FW ON POK P015 instead of b127 b120 01 DB valid b120 02 DB invalid Position ref Current position ON BRK P017 b121 Mechanical brake P015 instead of b125 Link operation of Simple pos...

Page 524: ...2 2 2 P012 00 Enable P012 02 Enable without DC breaking at positioning end P P P P0 0 0 01 1 1 12 2 2 2 Simple positioning selection Two option codes 00 00 00 00 simple positioning deactivated 0 0 0 02 2 2 2 simple positioning activated Mode of cooperation of the simple positioning and the braking control P P P P0 0 0 01 1 1 12 2 2 2 b b b b1 1 1 12 2 2 20 0 0 0 Simple positioning Simple positioni...

Page 525: ...t position inside level Please handle P082 as Read Only parameter Simple positioning preset function by PSET terminal When input terminal function PSET 91 which added newly as a set range of C001 C007 is ON the inverter set a value of P083 4 into a current position inside level Here P083 is the value that is not 4 multiply like a position command This function is effective about P075 Positioning M...

Page 526: ...mal protection subtraction function selection 00 00 00 00 01 01 01 01 02 02 02 02 03 03 03 03 Electronic Thermal protection for INV Characteristic s Before Ver 3 0 common to Motor Characteristics for inverter thermal protection is fixed Identical to the constant torque characteristics before Ver 3 0 with thermal level b012 of rated current b012 b020 valid invalid Time constant accumulation Dual Ra...

Page 527: ...ter ratio set in b912 b b b b9 9 9 911 11 11 11 Thermal subtraction time Out of warranty when setting less than initial value 600 s this function is valid when electronic thermal protection selection b910 02 0 10 to 100000 00 s upper four digits are shown b b b b9 9 9 91 1 1 12 2 2 2 Thermal subtraction time constant Out of warranty when setting less than initial value 120 s this function is valid...

Page 528: ...nvalid and identical to function before Ver 3 0 when b910 01 when output current is less than thermal count level subtracted constantly with fixed rate as max value thermal counter trip level down to 0 in 10 minutes Fig 1 Thermal Counter subtraction image when b910 01 Output Current Thermal Count llevel Thermal Counter 100 Trip Level Trip 10 min Output Current Thermal Counter Rate to subtract 100 ...

Page 529: ...ut Current Thermal Counter 100 b911 when b910 03 When output current is less than thermal count level subtracted with the value equal to thermal counter value multiplied with linear filter of time constant b912 and target as 0 when output current keeps to be less than thermal count level thermal counter becomes 0 within a time approximately 5 times b912 5 times of b912 b912 Subtraction rate Calc b...

Page 530: ...l protection for Motor is valid To be remarked that dual rating is considered it follows to CT VT time constant Error code for inverter s electronic thermal protection is E38 inverter thermal protection Error code for motor electronic thermal protection remains to be E05 E38 trip cannot be reset for 10 seconds identical to E05 Subtraction is invalid for inverter electronic thermal protection When ...

Page 531: ...c Func Func Func Code Code Code Code Name Name Name Name Initial data Initial data Initial data Initial data Before Ver 3 0 Before Ver 3 0 Before Ver 3 0 Before Ver 3 0 After Ver 3 0 After Ver 3 0 After Ver 3 0 After Ver 3 0 b b b b0 0 0 02 2 2 27 7 7 7 Overcurrent Suppression Selection 01 00 b b b b0 0 0 08 8 8 83 3 3 3 Carrier Frequency 2 0 kHz 10 0 kHz b b b b0 0 0 08 8 8 89 9 9 9 Automatic Car...

Page 532: ... to use by linking together the register numbers you are going to use external register number and Hitachi register numbers internal register numbers Scaling multiplication division and format with without sign can be designated when making a link with an external register and an internal register The following shows examples All the explanations use Big Endian Func Code Name Range Description P20...

Page 533: ...When you set internal registers and external registers from an operator please input the address as they are No need to minus 1 as you do in Query Changes related to register mapping setting requires either power cycle or reset when C102 is not 03 for the change to be reflected Enter command cannot validate the change When you choose Format selection please select the as Format of an internal regi...

Page 534: ...ernal register is multiplied by 1 2 because of inverse function Linking 4003h to 163Bh P057 together with 1 1 magnification Signed Register address you would like to use External register number 40001h 40002h 4003h Hitachi Register Address Internal Register Number 120Fh A013 1210h A014 163Bh P057 The conceptual diagram Scale 1 000 Data type Unsigned Scale 2 000 Data type Unsigned Scale 1 000 Data ...

Page 535: ... Ex 2 A case where you multiply an external register by n ex Multiply 2 written to an internal register Ex 3 Ex 3 Ex 3 Ex 3 A case where data range includes minus value Suppose the multiplication of external register and internal register is the same for simple explanation 2 Hitachi register address list include external register numbers Overlapping occurs ex4 ex6 Ex 4 Ex 4 Ex 4 Ex 4 A case where ...

Page 536: ...l register number you are going to use 1201 Hitachi register number internal register number 1210h A014 In the case above 1201h is share by both as an external register and as an internal register External register 50001h Internal register 1201h A001 1201h 1210h A014 First Pair OK Second pair OK 1201h used by both internal and external register Internal register as the first pair and external regi...

Page 537: ...ase one in which internal registers is invalid When trying to use internal register numbers that cannot be used E E E Ex x x x 9 9 9 9 Cases where external register is invalid Two or more different internal register are set for one external register ...

Page 538: ... Holding register 03h Target register External register Query Response No Field Name Example Hex 1 Slave address 01 2 Function code 03 3 Data size in bytes 02 4 Register data 1 high order 00 5 Register data 1 low order 10 6 CRC 16 high order B9 7 CRC 16 low order 88 No Field Name Example Hex 1 Slave address 01 2 Function code 03 3 Register start address high order 40 4 Register start address low o...

Page 539: ...ster start address low order 00 5 Change data high order 00 6 Change data low order 30 7 CRC 16 high order 9C 8 CRC 16 low order 1E No Field Name Example Hex 1 Slave address 01 2 Function code 06 3 Register start address high order 40 4 Register start address low order 00 5 Change data high order 00 6 Change data low order 30 7 CRC 16 high order 9C 8 CRC 16 low order 1E Register address value Regi...

Page 540: ...ex 1 Slave address 01 2 Function code 03 3 Data size in bytes 02 4 Register data 1 high order 00 5 Register data 1 low order 08 6 CRC 16 high order B9 7 CRC 16 low order 82 Since writing is doubled to internal register by scaling two half of value is read out 08h from internal register please refer to the conceptual figure No Field Name Example Hex 1 Slave address 01 2 Function code 03 3 Register ...

Page 541: ...ode 06 3 Register start address high order 40 4 Register start address low order 01 5 Change data high order 00 6 Change data low order 30 7 CRC 16 high order CD 8 CRC 16 low order DE No Field Name Example Hex 1 Slave address 01 2 Function code 06 3 Register start address high order 40 4 Register start address low order 01 5 Change data high order 00 6 Change data low order 30 7 CRC 16 high order ...

Page 542: ...Holding Register 03h Target Register External Register Query Response No Field Name Example Hex 1 Slave address 01 2 Function code 03 3 Register start address high order 40 4 Register start address low order 02 5 Number of holding registers high order 00 6 Number of holding registers low order 01 7 CRC 16 high order 30 8 CRC 16 low order 0A No Field Name Example Hex 1 Slave address 01 2 Function c...

Page 543: ... order 3C 8 CRC 16 low order 7A After the Modbus communication above 1 is observed by the Operator No Field Name Example Hex 1 Slave address 01 2 Function code 06 3 Register start address high order 40 4 Register start address low order 02 5 Change data high order FF 6 Change data low order FF 7 CRC 16 high order 3C 8 CRC 16 low order 7A FFFFh represents 1 in two s compliment Register address valu...

Page 544: ...a size in bytes 02 4 Register data 1 high order FF 5 Register data 1 low order F6 6 CRC 16 high order 79 7 CRC 16 low order F2 No exception occurs when reading out data The data read correctly No Field Name Example Hex 1 Slave address 01 2 Function code 03 3 Register start address high order 40 4 Register start address low order 02 5 Number of holding registers high order 00 6 Number of holding re...

Page 545: ...f designating unsigned conversion that exclude range of internal register data If you properly choose Signed format this Query can be executed without giving exception No Field Name Example Hex 1 Slave address 01 2 Function code 06 3 Register start address high order 40 4 Register start address low order 02 5 Change data high order FF 6 Change data low order FF 7 CRC 16 high order 3C 8 CRC 16 low ...

Page 546: ...ou can confirm P057 value as 1 by the operator No Field Name Example Hex 1 Slave address 01 2 Function code 06 3 Register start address high order 40 4 Register start address low order 02 5 Change data high order FF 6 Change data low order FF 7 CRC 16 high order 3C 8 CRC 16 low order 7A FFF6h represents 1 in two s compliment in signed conversion Register address value Register Number 1 FFFFh repre...

Page 547: ...rget register External Register Query Response The value of internal register 1210h A012 is read out No Field Name Example Hex 1 Slave address 01 2 Function code 03 3 Register start address high order 12 4 Register start address low order 00 5 Number of holding registers high order 00 6 Number of holding registers low order 01 7 CRC 16 high order 81 8 CRC 16 low order 72 No Field Name Example Hex ...

Page 548: ...6 high order 8C 8 CRC 16 low order 8E Response After Modbus communication above 80 is written as O input active range end voltage A014 No Field Name Example Hex 1 Slave address 01 2 Function code 06 3 Register start address high order 12 4 Register start address low order 00 5 Change data high order 00 6 Change data low order 50 7 CRC 16 high order 8C 8 CRC 16 low order 8E Register address value R...

Page 549: ...01h A001 1210h A014 The value of parameter A001 cannot be read directly by this mapping If you need to read A001 set aside any arbitrary external register e x 5001h and creating a mapping setting 1201h A001 as an internal register And then refer to the value of 5001h Please see Ex 7 on how to configure for details ...

Page 550: ... O input active range start voltage 33 21h 1 Reading Holding Register 03h target register External Register Query Response No Field Name Example Hex 1 Slave address 01 2 Function code 03 3 Data size in bytes 02 4 Register data 1 high order 00 5 Register data 1 low order 21 6 CRC 16 high order 78 7 CRC 16 low order 5C No Field Name Example Hex 1 Slave address 01 2 Function code 03 3 Register start ...

Page 551: ...rror occurs when reading out Query Response No Field Name Example Hex 1 Slave address 01 2 Function code 83 3 Exception code 32 4 CRC 16 high order C0 5 CRC 16 low order E5 Exception code 31 and 32 represent access error of overlapping register Mapping Error No Field Name Exam ple Hex 1 Slave address 01 2 Function code 03 3 Register start address high order 12 4 Register start address low order 18...

Page 552: ...Ver 3 43 External register number 1218h A021 HIGH 1219h A021 Low Internal register number 120Fh A013 Access Denied ...

Page 553: ...21 is forbidden Because if use of parameter A021 Low is allowed A012 High area might be overridden when very big number is entered in A021 Please refer to the example above No Field Name Example Hex 1 Slave address 01 2 Function code 06 3 Register start address high order 12 4 Register start address low order 18 5 Change data high order 10 6 Change data low order 00 7 CRC 16 high order 01 8 CRC 16...

Page 554: ...ange start voltage A013 1 Reading out Holding Register 03h Target Register External register Query Response No Field Name Example Hex 1 Slave address 01 2 Function code 03 3 Data size in bytes 02 4 Register data 1 high order 00 5 Register data 1 low order 21 6 CRC 16 high order 78 7 CRC 16 low order 5C No Field Name Example Hex 1 Slave address 01 2 Function code 03 3 Register start address high or...

Page 555: ...ess 01 2 Function code 83 3 Exception code 32 4 CRC 16 high order C0 5 CRC 16 low order E5 No Field Name Example Hex 1 Slave address 01 2 Function code 03 3 Register start address high order 12 4 Register start address low order 15 5 Number of holding registers high order 00 6 Number of holding registers low order 01 7 CRC 16 high order 90 8 CRC 16 low order B6 External register number 1216h A20 H...

Page 556: ... code 86 3 Exception code 32 4 CRC 16 high order C3 5 CRC 16 low order B5 No Field Name Example Hex 1 Slave address 01 2 Function code 06 3 Register start address high order 12 4 Register start address low order 15 5 Change data high order 10 6 Change data low order 00 7 CRC 16 high order 90 8 CRC 16 low order B6 ...

Page 557: ...ter number Scaling Format 1201ｈ A001 1210h A014 1 000 Unsigned In the case above 1201h is used for both external register number and internal register number When Frequency source A001 1 01h and O input active range end voltage A014 100 1 03h Reading out Holding register target register external register second pair Query No Field Name Example Hex 1 Slave address 01 2 Function code 03 3 Register s...

Page 558: ...ternal register 1210h A014 is read out No Field Name Example Hex 1 Slave address 01 2 Function code 03 3 Data size in bytes 02 4 Register data 1 high order 00 5 Register data 1 low order 64 6 CRC 16 high order B9 7 CRC 16 low order AF ...

Page 559: ... start address low order 0F 5 Number of holding registers high order 00 6 Number of holding registers low order 01 7 CRC 16 high order B1 8 CRC 16 low order 71 Ｎｏ Field Name Example Hex 1 Slave address 01 2 Function code 03 3 Data size in bytes 02 4 Register data 1 high order 00 5 Register data 1 low order 64 6 CRC 16 high order B9 7 CRC 16 low order AF The value of internal register is exactly re...

Page 560: ...Change data high order 00 6 Change data low order 50 7 CRC 16 high order 8C 8 CRC 16 low order 8E No Field Name Example Hex 1 Slave address 01 2 Function code 06 3 Register start address high order 12 4 Register start address low order 00 5 Change data high order 00 6 Change data low order 50 7 CRC 16 high order 8C 8 CRC 16 low order 8E Register address value Register Number 1 0050h 80d 80 Registe...

Page 561: ... 5 Register data 1 low order 50 6 CRC 16 high order B8 7 CRC 16 low order 78 No Field Name Example Hex 1 Slave address 01 2 Function code 03 3 Register start address high order 12 4 Register start address low order 0F 5 Number of holding registers high order 00 6 Number of holding registers low order 01 7 CRC 16 high order B1 8 CRC 16 low order 71 Register address value Register Number 1 One regis...

Page 562: ...start address low order 00 5 Number of holding registers high order 00 6 Number of holding registers low order 01 7 CRC 16 high order 95 8 CRC 16 low order 0A No Field Name Example Hex 1 Slave address 01 2 Function code 03 3 Data size in bytes 02 4 Register data 1 high order 00 5 Register data 1 low order 01 6 CRC 16 high order 79 7 CRC 16 low order 84 0001h 1d 1 Register address value Register Nu...

Page 563: ...001 which is directly linked with 1201h A001 is read out Although 1210h A014 is indirectly connected with 5001 indirect access is disabled and only the value with direct access is available External register number 5001h 1210h A014 1201h 1201h A001 First pair OK Second pair OK ...

Page 564: ...ecting 32 bit parameter for an internal register Please refer to the page 1 for setting range External register number Internal register number Scaling Format 6002h 1216h A20 HIGH 1 000 Unsigned Case 3 When selecting 32 bit parameter for an internal register Please refer to the page 1 for setting range External register number Internal register number Scaling Format 6003h 1217h A20 LOW 1 000 Unsig...

Page 565: ...CRC 16 high order 80 5 CRC 16 low order E4 An Exceptional response is given when 0000h is set as internal register because it is interpreted as not yet set No Field Name Example Hex 1 Slave address 01 2 Function code 03 3 Register start address high order 60 4 Register start address low order 00 5 Number of holding registers high order 00 6 Number of holding registers low order 01 7 CRC 16 high or...

Page 566: ...C 16 low order E4 Only 16 bit Holding register can be designated as an internal register So You will get an exception response if you choose 32 bit register for an internal register No Field Name Example Hex 1 Slave address 01 2 Function code 03 3 Register start address high order 60 4 Register start address low order 01 5 Number of holding registers high order 00 6 Number of holding registers low...

Page 567: ... 4 CRC 16 high order 80 5 CRC 16 low order E4 As same as case 2 an exceptional response is given because 32 bit register is designated as an internal register No Field Name Example Hex 1 Slave address 01 2 Function code 03 3 Register start address high order 60 4 Register start address low order 02 5 Number of holding registers high order 00 6 Number of holding registers low order 01 7 CRC 16 high...

Page 568: ...1 4 CRC 16 high order 80 5 CRC 16 low order E4 Exceptional response is given because corresponding internal parameter No Field Name Example Hex 1 Slave address 01 2 Function code 03 3 Register start address high order 60 4 Register start address low order 03 5 Number of holding registers high order 00 6 Number of holding registers low order 01 7 CRC 16 high order 6A 8 CRC 16 low order 0A Register ...

Page 569: ...01h 1210h A014 1 000 Unsigned 1 Reading Holding Register 03h Target register external register Query Response No Field Name Example Hex 1 Slave address 01 2 Function code 83 3 Exception code 31 4 CRC 16 high order 80 5 CRC 16 low order E4 No Field Name Example Hex 1 Slave address 01 2 Function code 03 3 Register start address high order 60 4 Register start address low order 00 5 Number of holding ...

Page 570: ...Ver 3 61 Exceptional response is given because two different internal parameters are set for the same external register number External register number 120Fh A013 1210h A014 ...

Page 571: ...0 655 35 Hz 0 01Hz 1F31h 1F30h Output frequency setting F001 R W start frequency to maximum frequency 0 01Hz 1F32h 1F31h 1st Acceleration time 1 F002 R W 0 01 655 35 sec 0 01s 1F33h 1F32h 1st Deceleration time 1 F003 R W 0 01 655 35 sec 0 01s 1F34h 1F33h 1st Multi step speed reference 0 A020 R W start frequency to 1st maximum frequency 0 01Hz 1F35h 1F34h Multi step speed reference 1 A021 R W start...

Page 572: ...Ah 1F39h Acceleration holding frequency A069 R W 0 00 400 00 655 35 Hz 0 01Hz 1F3Bh 1F3Ah Frequency addition amount A145 R W 0 00 400 00 655 35 Hz 0 01Hz 1F3Ch 1F3Bh Deceleration holding frequency A154 R W 0 00 400 00 655 35 Hz 0 01Hz 1F3Dh 1F3Ch PID sleep function operation level A156 R W 0 00 400 00 655 35 Hz 0 01Hz 1F3Eh 1F3Dh Frequency matching lower limit frequency setting b007 R W 0 00 400 0...

Page 573: ...dian Default 01 Little Endian 02 Special Endian Constraint Only data in Queries and Responses are subject to this Endian function Therefore Coils register addresses and function codes are not affected by this function When any Endian setting is changed either power cycle or reset is required for the change to become effective 1 Communication command that can be used by this function The list of th...

Page 574: ...n Little Endian Special endian 1 Byte data in the register High byte 01 02 01 2 Byte data in the register Low byte 02 01 02 In the case of Big Endian high order byte of 16 bit data is stored in the Holding register first followed by low order byte of the 16 bit data In the case of Little Endian low order byte of 16 bit data is stored in the Holding register first followed by the high order byte of...

Page 575: ...egister 03 02 01 4 Byte data Low byte of the low register 04 01 02 In the case of Big Endian the High byte of the high register is stored first Other data follow in the order of Number shown in the above table s each column so the Low byte of the low register is stored last In the case of Little Endian the Low byte of the low register is stored first Other data follow in reverse order of Number sh...

Page 576: ... examples are omitted in example 2 to 4 Example1 How arrangements of data in a query and its response change by changing the Endian setting Both the query and its response examples are provided Example 2 When writing 32 bit data Double Word Data Only query examples are provided Example 3 When writing 16 bit data Word Data Only query examples are provided Example 4 When writing several parameters a...

Page 577: ...tle Endian Example 1 3 Writing 16 bit data with Special Endian Example 1 4 Writing and reading out 32 bit data at the same time with Special Endian Since Special Endian works in the unit of two byte no change involves in the case of 16 bit data Therefore Example1 3 which uses 16 bit data cannot explain how Special Endian really works So Example 1 4 provides an explanation of how Special Endian wor...

Page 578: ...e above The arrangements of Change data are subject to the Endian Function The arrangements of the Write Data Change data in Query are kept in the Change data in the Response A value in high byte of Change data in Query is also written in high byte of Change data in Response As for the data arrangements of Big Endian please refer to 2 How data are arranged by each endian The arrangements of the Ch...

Page 579: ...ce the sixth and seventh data in the Query and its Response above Write data Change data are subject to the Endian function As for the data arrangements of Little Endian please refer to 2 How data are arranged by each endian The arrangements of write data Change data of the Query and its Response are both Little Endian No Field Name Example Hex 1 Slave address 01 2 Function code 06 3 Register star...

Page 580: ...byte 2D 8 CRC 16 low byte CC Notice the sixth and seventh data in the Query and its Response above Write data Change data are subject to the Endian function The arrangements of the write data Change data is kept in the write data Change data of the Response As for the data arrangements of Special Endian please refer to 2 How data are arranged by each endian Note Since Special Endian works in the u...

Page 581: ...e data arrangements of Special Endian please refer to 2 How data are arranged by each endian No Field Name Example Hex 1 Slave address 01 2 Function code 17 3 Start address to read high byte 12 4 Start address to read low byte 73 5 Number of holding registers to read high byte 00 6 Number of holding registers to read low byte 02 7 Start address to write high byte 12 8 Start address to write low by...

Page 582: ...an function is applied not only to the data in Query but also to the data in Response Therefore aside from when necessary Response examples will be left out henceforth No Field Name Example Hex 1 Slave address 01 2 Function code 17 3 Byte number n 04 4 Register Data 1 high byte FB 5 Register Data 1 low byte DE 6 Register Data 2 high byte 00 7 Register Data 2 low byte 01 8 CRC 16 high byte 69 9 CRC...

Page 583: ...o the Endian function As for the data arrangements of Big Endian please refer to 2 How data are arranged by each endian No Field Name Example Hex 1 Slave address 01 2 Function code 10 3 Start address high byte 11 4 Start address low byte 02 5 Number of holding registers high byte 00 6 Number of holding registers low byte 02 7 Byte number 04 8 Change data 1 high byte 00 9 Change data 1 low byte 04 ...

Page 584: ...1 2 Function code 10 3 Start address high byte 11 4 Start address low byte 02 5 Number of holding registers high byte 00 6 Number of holding registers low byte 02 7 Byte number 04 8 Change data 1 high byte E0 9 Change data 1 low byte 93 10 Change data 2 high byte 04 11 Change data 2 low byte 00 12 CRC 16 high byte 77 13 CRC 16 low byte 0B Notice the data from eighth to eleventh Write data Change d...

Page 585: ...ata Change data 1 2 are subject to the Endian function As for the data arrangements of Special Endian please refer to 2 How data are arranged by each endian No Field Name Example Hex 1 Slave address 01 2 Function code 10 3 Start address high byte 11 4 Start address low byte 02 5 Number of holding registers high byte 00 6 Number of holding registers low byte 02 7 Byte number 04 8 Change data 1 high...

Page 586: ...xth Write data Change data are subject to the Endian function As for the data arrangements of Little Endian please refer to 2 How data are arranged by each endian No Field Name Example Hex 1 Slave address 01 2 Function code 06 3 Register start address high byte 12 4 Register start address low byte 16 5 Change data high byte 13 6 Change data low byte 88 7 CRC 16 high byte 60 8 CRC 16 low byte 20 No...

Page 587: ... Special Endian please refer to 2 How data are arranged by each endian No Field Name Example Hex 1 Slave address 01 2 Function code 06 3 Register start address high byte 12 4 Register start address low byte 16 5 Change data high byte 13 6 Change data low byte 88 7 CRC 16 high byte 60 8 CRC 16 low byte 20 A020 Write Data 1388h Register address value Register Number 1 ...

Page 588: ...ghth to thirteenth Write data Change data are subject to the Endian function As for the data arrangements of Big Endian please refer to 2 How data are arranged by each endian Note When several parameters are involved the order of parameter does not change The Endian function is applied to data in each parameter No Field Name Example Hex 1 Slave address 01 2 Function code 10 3 Start address high by...

Page 589: ...eld Name Example Hex 1 Slave address 01 2 Function code 10 3 Start address high byte 11 4 Start address low byte 04 5 Number of holding registers high byte 00 6 Number of holding registers low byte 03 7 Byte number 06 8 Change data 1 high byte E0 9 Change data 1 low byte 93 10 Change data 2 high byte 04 11 Change data 2 low byte 00 12 Change data 3 high byte 01 13 Change data 3 low byte 00 14 CRC ...

Page 590: ...ield Name Example Hex 1 Slave address 01 2 Function code 10 3 Start address high byte 11 4 Start address low byte 04 5 Number of holding registers high byte 00 6 Number of holding registers low byte 03 7 Byte number 06 8 Change data 1 high byte 93 9 Change data 1 low byte E0 10 Change data 2 high byte 00 11 Change data 2 low byte 04 12 Change data 3 high byte 00 13 Change data 3 low byte 01 14 CRC...

Page 591: ...tting affects only the arrangement of data in each parameter With slave address one inverter read out Deceleration time 1 F003 register numbers are 1105 and 1106 whose original value is 000493E0h and Keypad Run key routing F004 register number is 1107 whose original value is 01h Query No Field Name Example Hex 1 Slave address 01 2 Function code 03 3 Register start address high byte 11 4 Register s...

Page 592: ...ple 5 2 Read out with Little Endian Response No Field Name Example Hex 1 Slave address 01 2 Function code 03 3 Data size in bytes 06 4 Register data 1 high byte E0 5 Register data 1 low byte 93 6 Register data 2 high byte 04 7 Register data 2 low byte 00 8 Register data 3 high byte 01 9 Register data 3 low byte 00 10 CRC 16 high byte B3 11 CRC 16 low byte A8 F003 Read data 000493E0h F004 Read data...

Page 593: ...tes 06 4 Register data 1 high byte 93 5 Register data 1 low byte E0 6 Register data 2 high byte 00 7 Register data 2 low byte 04 8 Register data 3 high byte 00 9 Register data 3 low byte 01 10 CRC 16 high byte 3D 11 CRC 16 low byte C1 F003 Read data 000493E0h F004 Read data 0001h The order of parameters is not affected by the Endian setting ...

Page 594: ...utput Same as before Ver 3 0 Note About these trip reset is not allowed in 10 second after trip Case of b910 01 to 03 E E E Error rror rror rror Code Code Code Code N N N Name ame ame ame C C C Cause s ause s ause s ause s E E E E0 0 0 05 5 5 5 Motor Motor Motor Motor Electronic Thermal Protection When a motor motor motor motor overload is detected by the electronic thermal function the inverter t...

Page 595: ... R W 1 ON 0 OFF 1 000Ch Intelligent input terminal 6 R W 1 ON 0 OFF 1 000Dh Intelligent input terminal 7 R W 1 ON 0 OFF 1 000Eh Reserved 000Fh Operation status R 1 Run 0 Stop interlocked to d003 0010h Rotation direction R 1 Reverse rotation 0 Forward rotation interlocked to d003 0011h Inverter ready R 1 Ready 0 Not ready 0012h Reserved 0013h RUN running R 1 Tripping 0 Normal 0014h FA1 constant spe...

Page 596: ...n progress 0 Normal status 004Ah CRC error R 1 Error detected 0 No error 2 004Bh Overrun R 1 Error detected 0 No error 2 004Ch Framing error R 1 Error detected 0 No error 2 004Dh Parity error R 1 Error detected 0 No error 2 004Eh Sum check error R 1 Error detected 0 No error 2 004Fh Reserved 0050h WCO window comparator O R 1 ON 0 OFF 0051h WCOI window comparator OI R 1 ON 0 OFF 0052h Reserved 0053...

Page 597: ...tically divides received values by the appropriate factor in order to establish the decimal point for internal use Likewise the network host computer must apply the same factor when it needs to work in engineering units However when sending data to the inverter the network host computer must scale values to the integer range listed for network communications Resolution Resolution Resolution Resolu...

Page 598: ...g time at tripping 1 h 002Dh Trip info 3 running time low 002Eh Trip info 3 power on time high Cumulative power on time at tripping 1 h 002Fh Trip info 3 power on time low 0030h Trip info 4 factor d084 R See the list of inverter trip factors below 0031h Trip info 4 inverter status See the list of inverter trip factors below 0032h Trip info 4 frequency high 0 to 100000 0 01 Hz 0033h Trip info 4 fre...

Page 599: ... Save all data in EEPROM Other Motor constant recalculation and save all data in EEPROM 0901h Unused Inaccessible 0902h EEPROM write mode W 0 invalid 1 valid 0903h to 1000h Unused Inaccessible Note 1 Assume that the rated current of the inverter is 1000 Note 2 If a number not less than 1000 100 0 seconds is specified the second value after the decimal point will be ignored Note 3 0902h setting is ...

Page 600: ... 6 Overvoltage protection 7 DC braking 7 EEPROM error 8 Overload restricted 8 Undervoltage protection 9 Current detection error 10 CPU error 11 External trip 12 USP error 13 Ground fault protection 14 Input overvoltage protection 15 Thermistor thermal protection 19 Inverter thermal trip 21 CPU error 22 Main circuit error 25 Driver error 30 Thermistor error 35 Braking error 36 Safe Stop 37 Low spee...

Page 601: ...r d014 R 0 to 1000 0 1 kW 1013h Watt hour monitor d015 high R 0 to 9999000 0 1 1014h d015 low 1015h Elapsed RUN time monitor d016 high R 0 to 999900 1 h 1016h d016 low 1017h Elapsed power on time monitor d017 high R 0 to 999900 1 h 1018h d017 low 1019h Heat sink temperature monitor d018 R 200 to 1500 0 1 c 101Ah to Reserved 101Ch 101Dh Life check monitor d022 R 2 0 Capacitor on main circuit board ...

Page 602: ...SQ 25 O input 26 OI input 27 O OI input 105Ah Run command source monitor 2 d063 R 1 Control terminal 2 Operator 3 Modbus network 4 Option 105Bh to 108Dh unused Inaccessible 108Eh Analog input O monitor 2 d130 R 0 to 1023 1 108Fh Analog input OI monitor 2 d131 R 0 to 1023 1 1090h unused Inaccessible 1091h Pulse train input monitor 2 d133 R 0 to 10000 0 01 1092h to 10ADh unused Inaccessible 10AEh PI...

Page 603: ...uency A012 high R W 0 to 40000 100000 0 01 Hz 120Eh A012 low 120Fh O input active range start voltage A013 R W 0 to O L input active range end voltage 1 1210h O input active range end voltage A014 R W O L input active range start voltage to 100 1 1211h O input start frequency select A015 R W 0 external start frequency 1 0 Hz 1212h Analog input filter A016 R W 1 to 30 or 31 500 ms filter 0 1 Hz wit...

Page 604: ...2 DC braking after jogging stops disabled during operation 3 free running after jogging stops enabled during operation 4 deceleration and stop after jogging stops enabled during operation 5 DC braking after jogging stops enabled during operation 123Ah Reserved 123Bh Torque boost method selection A041 R W 0 manual torque boost 1 automatic torque boost 123Ch Manual torque boost value A042 R W 0 to 2...

Page 605: ...W 0 to 600 0 1 s 125Fh PID Function Enable A071 R W 0 disabling 1 enabling 2 enabling inverted data output 1260h PID proportional gain A072 R W 0 to 2500 0 10 1261h PID integral time constant A073 R W 0 to 36000 0 1 s 1262h PID derivative gain A074 R W 0 to 10000 0 01 s 1263h PV scale conversion A075 R W 1 to 9999 0 01 1264h PV source A076 R W 0 input via OI 1 input via O 2 external communication ...

Page 606: ...e 2 U curve 3 inverted U curve 4 EL S curve 127Fh Reserved 1280h Reserved 1281h OI input active range start frequency A101 high R W 0 to 40000 100000 0 01 Hz 1282h A101 low R W 1283h OI input active range end frequency A102 high R W 0 to 40000 100000 0 01 Hz 1284h A102 low R W 1285h OI input active range start current A103 R W 0 to OI L input active range end current 1 1286h OI input active range ...

Page 607: ...acceleration deceleration ratio 2 A151 R W 0 to 50 1 12BBh EL S curve deceleration deceleration ratio 1 A152 R W 0 to 50 1 12BCh EL S curve deceleration deceleration ratio 2 A153 R W 0 to 50 1 12BDh Deceleration hold frequency A154 high R W 0 40000 100000 0 01 Hz 12BEh A154 low 12BFh Deceleration hold time A155 R W 0 600 0 1 s 12C0h PID sleep function triggering level A156 high R W 0 40000 100000 ...

Page 608: ...aracteristic 2 free setting 130Fh Reserved Inaccessible 1310h Free setting electronic thermal frequency 1 b015 R W 0 to 400 1 Hz 1311h Free setting electronic thermal current 1 b016 R W 0 to Rated current 0 1 A 1312h Free setting electronic thermal frequency 2 b017 R W 0 to 400 1 Hz 1313h Free setting electronic thermal current 2 b018 R W 0 to Rated current 0 1 A 1314h Free setting electronic ther...

Page 609: ...in 4 quadrant mode b041 R W 0 to 200 255 no 1 132Ch Torque limit 2 rev regen in 4 quadrant mode b042 R W 0 to 200 255 no 1 132Dh Torque limit 3 rev power in 4 quadrant mode b043 R W 0 to 200 255 no 1 132Eh Torque limit 4 fwd regen in 4 quadrant mode b044 R W 0 to 200 255 no 1 132Fh Torque limit LADSTOP enable b045 R W 0 disabling 1 enabling 1330h Reverse Run protection enable b046 R W 0 disabling ...

Page 610: ...R W 0 deceleration until stop 1 free run stop 135Fh Cooling fan control b092 R W 0 always operating the fan 1 operating the fan only during inverter operation including 5 minutes after power on and power off 2 1360h Clear elapsed time of cooling fan b093 R W 0 count 1 clear 1361h Initialization target data b094 R W 0 to 3 1362h Dynamic braking control b095 R W 0 disabling 1 enabling disabling whil...

Page 611: ... input mode b145 R W 0 non Trip 1 Trip 1395h 13 99h Reserved 139Ah Display ex operator connected b150 R W 001 to 060 139Bh 13 A2h Reserved 13A3h 1st parameter of Dual Monitor b160 R W 001 to 030 13A4h 2nd parameter of Dual Monitor b161 R W 001 to 030 13A5h Reserved 13A6h Freq set in monitoring b163 R W 0 disabling 1 enabling 13A7h Automatic return to the initial display b164 R W 0 disabling 1 enab...

Page 612: ...eration 52 ATR permission of torque command input 53 KHC cumulative power clearance 56 MI1 general purpose input 1 57 MI2 general purpose input 2 58 MI3 general purpose input 3 59 MI4 general purpose input 4 60 MI5 general purpose input 5 61 MI6 general purpose input 6 62 MI7 general purpose input 7 65 AHD analog command holding 66 CP1 multistage position settings selection 1 67 CP2 multistage pos...

Page 613: ...arator O 55 WCO window comparator OI 58 FREF 59 REF 60 SETM 62 EDM 63 OPO Option 1416h Output 12 function C022 R W 1421h to 1423h Reserved 141Ah Alarm relay function C026 R W 141Bh EO terminal selection C027 R W 0 output frequency 1 output current 2 output torque 3 digital output frequency 4 output voltage 5 input power 6 electronic thermal overload 7 LAD frequency 8 digital current monitoring 10 ...

Page 614: ...ration deceleration and constant speed operation 01 output only during constant speed operation 1440h Reserved 1441h Electronic thermal warning level C061 R W 0 to 100 1 1442h Reserved 1443h Zero speed detection level C063 R W 0 to 10000 0 01 Hz 1444h Heat sink overheat warning level C064 R W 0 to 110 1 c 1445h to 144Ah Reserved 144Bh Communication speed C071 R W 03 2400bps 04 4800bps 05 9600bps 0...

Page 615: ... Output RY off delay time C141 R W 0 to 1000 0 1 s 1492h Logic output 1 operand A C142 R W Same as the settings of C021 to C026 except those of LOG1 to LOG6 OPO no 1493h Logic output 1 operand B C143 R W Same as the settings of C021 to C026 except those of LOG1 to LOG6 OPO no 1494h Logical output 1 operator C144 R W 0 AND 1 OR 2 XOR 1495h Logic output 2 operand A C145 R W Same as the settings of C...

Page 616: ...R W 0 to 255 1 1517h Reserved 1516h Motor constant R1 1st motor H020 R W 1 to 65530 0 001 Ω 1517h Reserved 1518h Motor constant R2 1st motor H021 R W 1 to 65530 0 001 Ω 1519h Reserved 151Ah Motor constant L 1st motor H022 R W 1 to 65530 0 01 mH 151Bh Reserved 151Ch Motor constant Io H023 R W 1 to 65530 0 01 A 151Dh Motor constant J H024 high R W 1 to 9999000 0 001 151Eh H024 low R W 151Hf 152 4h R...

Page 617: ...nst J Moment of inertia H110 R W 1 to 9999000 0 001 kgm 2 157Ah Reserved 157Bh PM const R Resistance H111 R W 1 to 65535 0 001 Ω 157Ch PM const Ld d axis inductance H112 R W 1 to 65535 0 01 mH 157Dh PM const Lq q axis inductance H113 R W 1 to 65535 0 01 mH 157Eh Reserved 157Fh Reserved 1580h Reserved 1581h PM Speed Response H116 R W 1 to 1000 1 1582h PM Starting Current H117 R W 2000 to 10000 0 01...

Page 618: ... W 0 digital operator 3 easy sequence 1620h Reserved 1621h Torque command input selection P033 R W 0 O terminal 1 OI terminal 3 digital operator 06 Option 1622h Torque command setting P034 R W 0 to 200 1 1623h Reserved 1624h Torque bias mode P036 R W 0 disabling the mode 1 digital operator 1625h Torque bias value P037 R W 200 to 200 1 1626h Torque bias polarity selection P038 R W 0 as indicated by...

Page 619: ...W 1644h Multistage position 3 P063 HIGH R W 1 1645h P063 LOW R W 1646h Multistage position 4 P064 HIGH R W 1 1647h P064 LOW R W 1648h Multistage position 5 P065 HIGH R W 1 1649h P065 LOW R W 164Ah Multistage position 6 P066 HIGH R W 1 164Bh P066 LOW R W 164Ch Multistage position 7 P067 HIGH R W 1 164Dh P067 LOW R W 164Eh Homing mode selection P068 R W 0 Low 1 High 164Fh Homing direction P069 R W 0...

Page 620: ... P121 R W 0 to 65530 1 167Ch EzSQ user parameter U 22 P122 R W 0 to 65530 1 167Dh EzSQ user parameter U 23 P123 R W 0 to 65530 1 167Eh EzSQ user parameter U 24 P124 R W 0 to 65530 1 167Fh EzSQ user parameter U 25 P125 R W 0 to 65530 1 1680h EzSQ user parameter U 26 P126 R W 0 to 65530 1681h EzSQ user parameter U 27 P127 R W 0 to 65530 1682h EzSQ user parameter U 28 P128 R W 0 to 65530 1 1683h EzSQ...

Page 621: ... 0000 to FFFF 16AFh Option I F command register to read 4 P173 R W 0000 to FFFF 16B0h Option I F command register to read 5 P174 R W 0000 to FFFF 16B1h Option I F command register to read 6 P175 R W 0000 to FFFF 16B2h Option I F command register to read 7 P176 R W 0000 to FFFF 16B3h Option I F command register to read 8 P177 R W 0000 to FFFF 16B4h Option I F command register to read 9 P178 R W 000...

Page 622: ... data 5 R W 21 coil number 0040h 215 coil number 004Fh 1E06h to 1F18h reserved 1E19h to 1F00h Unused 1F01h Coil data 0 R W 21 coil number 0001h 215 coil number 000Fh 1F02h to 1F1Dh reserved note 2 1F1Eh to 2102h Unused Inaccessible Note 1 above register coil data 0 to 5 is consisted with 16 coil data EzCOM communication inverter to inverter doesn t support coil but only register is supporte in cas...

Page 623: ...frequency to maximum frequency 2nd motor 0 01 Hz 2217h A220 low R W 2218h to 223Ah Reserved Inaccessible 223Bh Torque boost method selection 2nd motor A241 R W 0 manual torque boost 1 automatic torque boost 223Ch Manual torque boost value 2nd motor A242 R W 20 to 200 1 223Dh Manual torque boost frequency 2nd motor A243 R W 0 to 255 1 223Eh V F characteristic curve selection 2nd motor A244 R W 0 VC...

Page 624: ...nd motor b212 R W 200 to 1000 0 1 230Dh Electronic thermal characteristic 2nd motor b213 R W 0 reduced torque characteristic 1 constant torque characteristic 2 free setting 230Eh to 2315h Reserved 2316h Overload restriction operation mode 2nd motor b221 R W 0 disabling 1 enabling during acceleration and constant speed operation 2 enabling during constant speed operation 3 enabling during accelerat...

Page 625: ...0 high R W 1 to 65535 0 001 Ω 2517h Reserved 2518h Motor constant R2 2nd motor H221 high R W 1 to 65535 0 001 Ω 2519h Reserved 251Ah Motor constant L 2nd motor H222 high R W 1 to 65535 0 01 mH 251Bh Reserved 251Ch Motor constant Io 2nd motor H223 high R W 1 to 65535 0 01 A 251Dh Motor constant J 2nd motor H224 high R W 1 to 9999000 0 001 251Eh H224 low R W 251Fh to 2524h Reserved 2525h Auto consta...

Page 626: ...ease refer to the appropriate pages in this guide and the Instruction Manual for further details d d d d Function Function Function Function A A A A B B B B U U U Units nits nits nits Func Func Func Func Code Code Code Code N N N Name ame ame ame D D D Description escription escription escription d d d d00 00 00 001 1 1 1 Output frequency monitor Real time display of output frequency to motor from...

Page 627: ...me monitor Displays total time the inverter has been in RUN mode in hours Range is 0 to 9999 1000 to 9999 100 to 999 10 000 to 99 900 hours d d d d0 0 0 01 1 1 17 7 7 7 Elapsed power on time monitor Displays total time the inverter has been powered up in hours Range is 0 to 9999 1000 to 9999 100 to 999 10 000 to 99 900 hours d d d d0 0 0 01 1 1 18 8 8 8 Heat sink temperature monitor Temperature of...

Page 628: ... Displays trip event information Error code Output frequency at trip point Motor current at trip point DC bus voltage at trip point Cumulative inverter operation time at trip point Cumulative power ON time at trip point d d d d0 0 0 08 8 8 82 2 2 2 Trip monitor 2 d d d d0 0 0 08 8 8 83 3 3 3 Trip monitor 3 d d d d0 0 0 08 8 8 84 4 4 4 Trip monitor 4 d d d d0 0 0 08 8 8 85 5 5 5 Trip monitor 5 d d ...

Page 629: ...with cannot set in inverter running when in the high level access mode which means that b031 is set to 10 Parameter marked with in A and B column cannot be set because that menu is a monitor function F F F F Function Function Function Function A A A A B B B B D D D Defaults efaults efaults efaults Func Func Func Func Code Code Code Code N N N Name ame ame ame D D D Description escription escriptio...

Page 630: ...2 2 2 2 Run key on keypad or digital operator 0 0 0 03 3 3 3 Modbus network input 0 0 0 04 4 4 4 Option 01 A A A A2 2 2 20 0 0 02 2 2 2 Run command source 2nd motor 01 A A A A00 00 00 003 3 3 3 Base frequency Settable from 30 Hz to the maximum frequency A A A A00 00 00 004 4 4 4 50 0 Hz A A A A2 2 2 20 0 0 03 3 3 3 Base frequency 2nd motor Settable from 30 Hz to the 2nd maximum frequency A A A A2 ...

Page 631: ... start frequency to 400 580 1Hz A A A A22 22 22 220 0 0 0 Speed 0 2nd motor 6 0 Hz A A A A0 0 0 02 2 2 21 1 1 1 to A A A A0 0 0 035 35 35 35 Multi speed freq 1 to 15 for both motors Defines 15 more speeds range is 0 00 start frequency to 400 580 1Hz A A A A0 0 0 02 2 2 21 1 1 1 Speed 1 to A A A A0 0 0 035 35 35 35 Speed15 0 0 Hz A A A A0 0 0 03 3 3 38 8 8 8 Jog frequency Defines limited speed for ...

Page 632: ...nable during stop 0 0 0 02 2 2 2 Frequency detection 00 A A A A0 0 0 052 52 52 52 DC braking frequency The frequency at which DC braking begins range is from the start frequency b b b b0 0 0 08 8 8 82 2 2 2 to 60Hz 0 5 Hz A A A A0 0 0 053 53 53 53 DC braking wait time The delay from the end of controlled deceleration to start of DC braking motor free runs until DC braking begins range is 0 0 to 5 ...

Page 633: ...6 6 64 4 4 4 A A A A0 0 0 066 66 66 66 A A A A0 0 0 068 68 68 68 Jump freq width hysteresis 1 to 3 Defines the distance from the center frequency at which the jump around occurs Range is 0 00 to 10 0 Hz 0 50 0 50 0 50 Hz A A A A0 0 0 069 69 69 69 Acceleration hold frequency Sets the frequency to hold acceleration range is 0 0 to 400 0 580 0 1Hz 0 00 Hz A A A A0 0 0 07 7 7 70 0 0 0 Acceleration hol...

Page 634: ...0 Normal operation 0 0 0 01 1 1 1 Energy saving operation 00 A A A A0 0 0 086 86 86 86 Energy saving mode tuning Range is 0 0 to 100 0 50 0 A A A A0 0 0 09 9 9 92 2 2 2 Acceleration time 2 Duration of 2nd segment of acceleration range is 0 00 to 3600 sec 10 00 s A A A A2 2 2 29 9 9 92 2 2 2 Acceleration time 2 2nd motor 10 00 s A A A A0 0 0 09 9 9 93 3 3 3 Deceleration time 2 Duration of 2nd segme...

Page 635: ...s 01 to 10 2 A A A A1 1 1 132 32 32 32 Deceleration curve constant Range is 01 to 10 2 A A A A1 1 1 14 4 4 41 1 1 1 A input select for calculate function Seven options 00 00 00 00 Operator 0 0 0 01 1 1 1 POT on ext Operator Valid when connecting OPE SR SRmini 0 0 0 02 2 2 2 Terminal O input 0 0 0 03 3 3 3 Terminal OI input 0 0 0 04 4 4 4 RS485 0 0 0 05 5 5 5 Option 0 0 0 07 7 7 7 Pulse train input...

Page 636: ...on threshold Sets the threshold for the action set range 0 00 to 400 0 580 0 1Hz 0 00 Hz A A A A1 1 1 15 5 5 57 7 7 7 PID sleep function action delay time Sets the delay time for the action set range 0 0 to 25 5 sec 0 0 s A A A A1 1 1 16 6 6 61 1 1 1 VR input active range start frequency The output frequency corresponding to the analog input range starting point range is 0 00 to 400 0 580 0 1 Hz 0...

Page 637: ...ble 0 0 0 02 2 2 2 Disable during stop and decelerates to a stop 00 b b b b00 00 00 005 5 5 5 Number of restarts on power failure under voltage trip events Two option codes 00 00 00 00 Restart 16 times 0 0 0 01 1 1 1 Always restart 00 b b b b00 00 00 007 7 7 7 Restart frequency threshold Restart the motor from 0Hz if the frequency becomes less than this set value during the motor is coasting range...

Page 638: ...ets the level of overload restriction between 20 and 200 of the rated current of the inverter setting resolution is 1 of rated current Rated current x 1 5 Amps b b b b222 222 222 222 Overload restriction level 2nd motor Rated current x 1 5 Amps b b b b0 0 0 023 23 23 23 Deceleration rate at overload restriction Sets the deceleration rate when inverter detects overload range is 0 1 to 3000 0 resolu...

Page 639: ...n restriction Three option codes 00 00 00 00 No restriction 0 0 0 01 1 1 1 Reverse rotation is restricted 0 0 0 02 2 2 2 Forward rotation is restricted 00 b b b b0 0 0 03 3 3 36 6 6 6 Reduced voltage start selection Set range 0 0 0 0 disabling the function 1 1 1 1 approx 6ms to 255 255 255 255 approx 1 5s 2 b b b b0 0 0 03 3 3 37 7 7 7 Function code display restriction Six option codes 00 00 00 00...

Page 640: ...0 06 6 6 62 2 2 2 Hysteresis width of window comparator O Set range 0 to Max limit level b b b b0 0 0 06 6 6 60 0 0 0 Min limit level b b b b0 0 0 06 6 6 61 1 1 1 2 Maximum of 10 0 b b b b0 0 0 06 6 6 63 3 3 3 Maximum limit level of window comparator OI Set range Min limit level b b b b0 0 0 06 6 6 64 4 4 4 hysteresis width b b b b0 0 0 06 6 6 65 5 5 5 x2 to 100 Minimum of 0 100 b b b b0 0 0 06 6 ...

Page 641: ... 0 01 1 1 1 FRS free run to stop 00 b b b b0 0 0 09 9 9 92 2 2 2 Cooling fan control Selects when the fan is ON during inverter operation three options 00 00 00 00 Fan is always ON 0 0 0 01 1 1 1 Fan is ON during run OFF during stop 5 minute delay from ON to OFF 0 0 0 02 2 2 2 Fan is temperature controlled 01 b b b b0 0 0 09 9 9 93 3 3 3 Clear elapsed time of cooling fan Two option codes 00 00 00 ...

Page 642: ...Time for Stopping Set range 0 00 to 5 00 sec 0 00 s b b b b1 1 1 124 24 24 24 Brake Wait Time for Confirmation Set range 0 00 to 5 00 sec 0 00 s b b b b1 1 1 125 25 25 25 Brake release freq Set range 0 00 to 400 0 580 0 1Hz 0 00 Hz b b b b1 1 1 12 2 2 26 6 6 6 Brake release current Set range 0 00 to 200 of inverter rated current Rated current A b b b b1 1 1 12 2 2 27 7 7 7 Braking freq setting Set...

Page 643: ...0 0 0 02 2 2 2 Reserved 0 0 0 03 3 3 3 PM Permanent Magnet Motor 00 b b b b1 1 1 18 8 8 80 0 0 0 Initialization trigger This is to perform initialization by parameter input with b b b b0 0 0 08 8 8 84 4 4 4 b b b b0 0 0 08 8 8 85 5 5 5 and b b b b0 0 0 09 9 9 94 4 4 4 Two option codes 00 00 00 00 Initialization disable 0 0 0 01 1 1 1 Perform initialization 00 b b b b1 1 1 19 9 9 90 0 0 0 Password ...

Page 644: ...put 7 function Select input terminal 7 function 68 options see next section 06 JG C C C C0 0 0 011 11 11 11 Input 1 active state Select logic conversion two option codes 00 00 00 00 normally open NO 0 0 0 01 1 1 1 normally closed NC 00 C C C C0 0 0 01 1 1 12 2 2 2 Input 2 active state 00 C C C C0 0 0 01 1 1 13 3 3 3 Input 3 active state 00 C C C C0 0 0 01 1 1 14 4 4 4 Input 4 active state 00 C C C...

Page 645: ...rning level Sets the overload warning signal level between 0 and 200 from 0 to two time the rated current of the inverter Rated current x 1 15 A C C C C24 24 24 241 1 1 1 Overload warning level 2nd motor Rated current x 1 15 A C C C C0 0 0 042 42 42 42 Frequency arrival setting for acceleration Sets the frequency arrival setting threshold for the output frequency during acceleration range is 0 0 t...

Page 646: ... C C C0 0 0 07 7 7 75 5 5 5 3 Communication stop bit Two option codes 1 1 1 1 1 bit 2 2 2 2 2 bit 1 bit C C C C0 0 0 076 76 76 76 Communication error select Selects inverter response to communications error Five options 00 00 00 00 Trip 0 0 0 01 1 1 1 Decelerate to a stop and trip 0 0 0 02 2 2 2 Disable 0 0 0 03 3 3 3 Free run stop coasting 0 0 0 04 4 4 4 Decelerates to a stop 02 C C C C0 0 0 077 ...

Page 647: ...50 to 200 100 C C C C1 1 1 10 0 0 06 6 6 6 AM gain adjustment Set range is 50 to 200 100 C C C C1 1 1 10 0 0 09 9 9 9 AM bias adjustment Set range is 0 to 100 0 C C C C111 111 111 111 Overload warning level 2 Sets the overload warning signal level between 0 and 200 from 0 to two time the rated current of the inverter Rated current x 1 15 A C C C C1 1 1 13 3 3 30 0 0 0 Output 11 on delay Set range ...

Page 648: ...escription escription escription escription In In In Initial itial itial itial data data data data Units Units Units Units C C C C1 1 1 14 4 4 49 9 9 9 Logic output 3 operand B 00 C C C C1 1 1 15 5 5 50 0 0 0 Logic output 3 operator Applies a logic function to calculate LOG output state Three options 00 00 00 00 LOG A AND B 0 0 0 01 1 1 1 LOG A OR B 0 0 0 02 2 2 2 LOG A XOR B 00 ...

Page 649: ... 00 00 x 2 ms 0 to 400 ms 1 C C C C1 1 1 16 6 6 61 1 1 1 Input 2 response time 1 C C C C1 1 1 16 6 6 62 2 2 2 Input 3 response time 1 C C C C1 1 1 16 6 6 63 3 3 3 Input 4 response time 1 C C C C1 1 1 16 6 6 64 4 4 4 Input 5 response time 1 C C C C1 1 1 16 6 6 65 5 5 5 Input 6 response time 1 C C C C1 1 1 166 66 66 66 Input 7 response time 1 C C C C1 1 1 169 69 69 69 Multistage speed position deter...

Page 650: ...eration OFF DC braking will not be applied 0 0 0 08 8 8 8 SET Set select 2nd Motor Data ON The inverter uses 2nd motor parameters for generating frequency output to motor OFF The inverter uses 1st main motor parameters for generating frequency output to motor 0 0 0 09 9 9 9 2CH 2 stage Acceleration and Deceleration ON Frequency output uses 2nd stage acceleration and deceleration values OFF Frequen...

Page 651: ...lerates decreases output frequency motor from current frequency OFF Output to motor operates normally 2 2 2 29 9 9 9 UDC Remote Control Data Clearing ON Clears the UP DWN frequency memory by forcing it to equal the set frequency parameter F001 Setting C C C C1 1 1 10 0 0 01 1 1 1 must be set 00 00 00 00 to enable this function to work OFF UP DWN frequency memory is not changed 3 3 3 31 1 1 1 OPE O...

Page 652: ...45 45 45 45 value to the output frequency 5 5 5 51 1 1 1 F TM Force Terminal Mode ON Force inverter to use input terminals for output frequency and Run command sources OFF Source of output frequency set by A A A A00 00 00 001 1 1 1 and source of Run command set by A A A A00 00 00 002 2 2 2 is used 52 52 52 52 ATR Enable torque command input ON Torque control command input is enabled OFF Torque con...

Page 653: ...oming operation OFF No action 7 7 7 73 3 3 3 SPD Speed position changeover ON Speed control mode OFF Position control mode 77 77 77 77 GS1 GS1 input ON EN60204 1 related signals Signal input of Safe torque off function OFF 78 78 78 78 GS2 GS2 input ON OFF 8 8 8 81 1 1 1 485 Start EzCOM ON Starts EzCOM OFF No execution 8 8 8 82 2 2 2 PRG Executing EzSQ program ON Executing EzSQ program OFF No execu...

Page 654: ...alarm has occurred since the last cleaning of alarm s 0 0 0 06 6 6 6 FA3 Frequency Arrival Type 3 Set frequency ON When output to motor is at the set frequency during accel C C C C0 0 0 042 42 42 42 and decel C C C C0 0 0 043 43 43 43 OFF When output to motor is OFF or is not at a level of the set frequency 0 0 0 07 7 7 7 OTQ Over under Torque Signal ON Estimated motor torque exceeds the specified...

Page 655: ...inverter goes from Run Mode to Stop Mode 32 32 32 32 NDc Network Disconnect Detection ON When the communications watchdog timer period specified by C C C C0 0 0 077 77 77 77 has time out OFF When the communications watchdog timer is satisfied by regular communications activity 33 33 33 33 LOG1 Logic Output Function 1 ON When the Boolean operation specified by C C C C1 1 1 143 43 43 43 has a logica...

Page 656: ...ping with major failure OFF Inverter is normal or is not tripping with major failure 54 54 54 54 WCO Window Comparator for Analog Voltage Input ON Analog voltage input value is inside of the window comparator OFF Analog voltage input value is outside of the window comparator 55 55 55 55 WCOI Window Comparator for Analog Current Input ON Analog current input value is inside of the window comparator...

Page 657: ...ant R1 Hitachi motor 0 001 to 65 535 ohms Specified by the capacity of each inverter mode Ohm H H H H22 22 22 220 0 0 0 Motor constant R1 2nd motor Hitachi motor Ohm H H H H0 0 0 02 2 2 21 1 1 1 Motor constant R2 Hitachi motor Hitachi motor Hitachi motor Hitachi motor 0 001 to 65 535 ohms Ohm H H H H22 22 22 221 1 1 1 Motor constant R2 2nd motor Hitachi motor Hitachi motor Hitachi motor Hitachi mo...

Page 658: ...tion Initial data Initial data Initial data Initial data Units Units Units Units H H H H1 1 1 10 0 0 02 2 2 2 PM motor code setting 00 00 00 00 Hitachi standard Use H106 H110 for motor constants 0 0 0 01 1 1 1 Auto Tuning Use H109 H110 H111 H113 for motor constants 00 H H H H1 1 1 10 0 0 03 3 3 3 PM motor capacity 0 1 0 2 0 4 0 55 0 75 1 1 1 5 2 2 3 0 3 7 4 0 5 5 7 5 11 0 15 0 18 5 Specified by th...

Page 659: ... PM Minimum Frequency 0 0 to 25 5 8 0 H H H H1 1 1 122 22 22 22 PM No Load Current 0 00 to 100 00 10 00 H H H H1 1 1 123 23 23 23 PM Starting Method Select 00 00 00 00 Normal 0 0 0 01 1 1 1 Initial Magnet Position Estimation 00 H H H H1 1 1 13 3 3 31 1 1 1 PM Initial Magnet Position Estimation 0V Wait Times 0 to 255 10 H H H H1 1 1 132 32 32 32 PM Initial Magnet Position Estimation Detect Wait Tim...

Page 660: ...ated 00 P P P P0 0 0 01 1 1 14 4 4 4 2 Creep pulse ratio 0 0 to 400 0 125 0 P0 P0 P0 P01 1 1 15 5 5 5 Creep Speed Set range is start frequency b b b b0 0 0 08 8 8 82 2 2 2 to 10 00 Hz 5 00 Hz P P P P0 0 0 01 1 1 17 7 7 7 2 Positioning completion range 0 to 9999 1000 10000 pulse 50 Pulses P P P P0 0 0 02 2 2 26 6 6 6 Over speed error detection level Set range is 0 to150 115 0 P P P P0 0 0 02 2 2 27...

Page 661: ...es P0 P0 P0 P055 55 55 55 Pulse train input frequency scale setting Sets the pulse numbers at max frequency set range is 1 0 32 0 kHz 1 5 kHz P0 P0 P0 P05 5 5 56 6 6 6 Pulse train input frequency filter time constant setting Set range is 0 01 to 2 00 sec 0 10 s P0 P0 P0 P05 5 5 57 7 7 7 Pulse train input bias setting Set range is 100 to 100 0 P0 P0 P0 P05 5 5 58 8 8 8 Limitation of the pulse train...

Page 662: ...t position at power off P073 to P072 upper four digits are shown 0 Pulse s P P P P0 0 0 08 8 8 83 3 3 3 2 Preset position data P073 to P072 upper four digits are shown 0 Pulse s P P P P1 1 1 100 00 00 00 to P P P P1 1 1 13 3 3 31 1 1 1 EzSQ user parameter U 00 U 31 Each set range is 0 to 65535 0 P P P P1 1 1 14 4 4 40 0 0 0 EzCOM number of data 1 to 5 5 P P P P1 1 1 14 4 4 41 1 1 1 EzCOM destinati...

Page 663: ...79 2 Option I F command register to read 1 to 10 0000h to FFFFh 0000 P P P P1 1 1 18 8 8 80 0 0 0 2 Profibus Node address 0 to 125 0 P P P P1 1 1 18 8 8 81 1 1 1 2 Profibus Clear Node address 00 00 00 00 Clear 0 0 0 01 1 1 1 Hold previous time value 00 P P P P1 1 1 18 8 8 82 2 2 2 2 Profibus Map selection 00 00 00 00 PPO type 0 0 0 01 1 1 1 Conventional 0 0 0 02 2 2 2 Flexible Mode Format Selectio...

Page 664: ...P P P22 22 22 221 1 1 1 to P P P P23 23 23 230 0 0 0 2 3 Modbus register scaling 1 to 10 0 001 to 65 535 1 000 P P P P3 3 3 30 0 0 01 1 1 1 to P P P P3 3 3 31 1 1 10 0 0 0 2 3 Modbus internal register 1 to 10 0000h to FFFFh 0000 P P P P4 4 4 400 00 00 00 2 3 Modbus endian setting 00 00 00 00 Big endian 0 0 0 01 1 1 1 Little endian 0 0 0 02 2 2 2 Special endian 3 00 2 Available from version 3 0 3 P...

Page 665: ......

Page 666: ...on Level 9 Note Sections listed about Ver 2 Ver 3 0 and Ver 3 1 are added to this instruction manual If there is the description about the same item to the plural points the substance described in the Ver 3 1 section has priority most The substance described in the Ver 3 0 section takes first priority next The next priority is the substance described in the Ver 2 Please refer to the substance desc...

Page 667: ...rter running and marked with cannot set in inverter running when in the high level access mode which means that b031 is set to 10 Table Ver 3 1 1 Func Func Func Func Code Code Code Code Name Name Name Name Description Description Description Description A A A A B B B B Initialdata Initialdata Initialdata Initialdata Modbu Modbu Modbu Modbus s s sregister register register register number number nu...

Page 668: ...nds on P901 value please be careful Table Ver 3 1 2 Func Func Func Func Code Code Code Code Name Name Name Name Description Description Description Description A A A A B B B B Initialdata Initialdata Initialdata Initialdata Modbus Modbus Modbus Modbusregister register register register number number number number Resolution Resolution Resolution Resolution P900 P900 P900 P900 Single phase encoder ...

Page 669: ...rder to return to normal operation state 1 Table Ver 3 1 3 Func Func Func Func Code Code Code Code Name Name Name Name Description Description Description Description A A A A B B B B Initialdata Initialdata Initialdata Initialdata Modbus Modbus Modbus Modbusregister register register register number number number number Resolution Resolution Resolution Resolution b1 b1 b1 b145 45 45 45 GS input mo...

Page 670: ...n from Normal operation state 1 S state 2 3 No trip F20 Inconsistency of signal states of GS1 and GS2 Delay of GS2 during transition from Normal operation state 1 S state 2 3 No trip E37 1 At least either GS1 or GS2 is opened Trip E98 2 States of GS1 and GS2 are inconsistent Trip E99 2 States of GS1 GS2 and EDM are inconsistent Trip Note 1 This trip is canceled by terminal RS reset and cycling pow...

Page 671: ...r e3 Signal state becomes either to This event does not occur when b145 06 e4 Signal state becomes e5 Signal state is held more than T b146 This event does not occur when b145 06 4 Safe stop Display F01or F02 1 Normal operation 2 Safe stop Display S 3 Safe stop Display F10or F20 7 Safe stop Display F01or F02 6 Trip Display E99 e1 e3 e4 e5 e2 e2 Change display Power on Cannot reset by RS or operato...

Page 672: ... last key operation Table Ver 3 1 6 Func Func Func Func Code Code Code Code Name Name Name Name Description Description Description Description A A A A B B B B Initialdata Initialdata Initialdata Initialdata Modbus Modbus Modbus Modbusregister register register register number number number number Resolution Resolution Resolution Resolution b147 b147 b147 b147 Special monitor display cancellation ...

Page 673: ......

Page 674: ...Index 1 Index Index page A B C 2 D E F G H 3 I J K L M 4 N O P 5 Q R S 6 T U V W X Y Z 7 Index ...

Page 675: ...ltage regulation 2 31 3 35 Auto tuning function 3 108 A 2 B B Group functions 3 44 Base frequency 2 31 A 2 setting 3 15 Bibliography A 8 Braking 1 21 dynamic 5 5 settings 3 26 resistor A 2 Ver 3 1 9 Brake away torque A 2 Brake control function related 3 75 confirmation 4 38 error signal 4 66 release signal 4 66 C C Group function 3 83 Calcurate function 3 41 Capacitor life curve 6 21 warning signa...

Page 676: ...of function codes B 10 External frequence filter time constant 3 17 DC braking 4 20 trip 4 24 EzCOM peer to peer communication B 20 EzSQ related settings 3 18 EzSQ related parameter related settings 3 122 F F Group functions 3 11 Factory default settings restoring 6 14 Fan control 3 70 Fan outlet 2 8 FAQ 1 23 Features 1 2 2 2 Feedback value cheack 4 73 Filters nois suppressions 5 2 Fine tuning fun...

Page 677: ...p events 6 8 L LAD cancellation 4 39 Ver 3 4 LEDs 2 25 2 26 3 3 Line reactor A 5 Linear accel deccel 3 38 Logic output function 3 102 4 75 terminals 3 83 4 6 Low load detection 4 79 parameters 3 94 M Main profile parameters 3 11 Maintenance procedures 6 15 Major failure signal 4 82 Manual torque boost 3 24 Massage configuration query B 6 response B 8 Maximum frequency settings 3 15 Megger test 6 1...

Page 678: ...setting 1 21 2 26 listing C 2 Password function 3 81 Periodical check E 3 Permission Of run command 4 50 for torque command input 4 42 PID loop 1 25 A 5 clear 4 32 configuration 3 33 control 3 31 deviation monitor Ver 3 5 deviation output 3 34 disable 4 32 error 4 58 A 3 error inversion 3 33 feedback comparison output 3 34 output limit 3 33 output monitor Ver 3 5 process variable definition A 6 se...

Page 679: ...er 3 1 4 Saturation voltagel A 6 Scaling 3 70 S curve accel deccel 3 38 Second accel and deccel 3 37 motor 4 21 stage output 4 71 ２ nd motor selection 4 85 Sensorless vector control 3 22 3 107 A 6 Service warranty 6 22 Set select 2nd motor data 4 21 Setpoint A 7 Simple positioning 3 114 current position store Ver 3 16 preset function by PSET Ver 3 16 settings 3 116 Brake control co operation Ver 3...

Page 680: ...edure B 5 Two stage acceletion and decceldtion 4 22 U UL instructions xiii Unattended start protection 4 25 error cod 6 8 Uncover the inverter vents 2 23 Undervoltage signal 4 62 Under voltage trip 3 44 error code 6 8 Unpacking 2 2 Up down function 4 33 Unattended start protection 4 56 V V f control 3 22 Variable torque 3 22 Variable frequency drives introdution 1 18 velocity profile 1 22 Ventilat...

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