Hitachi PXR-D Page 291 Instruction Manual Download

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Remedial Action to Be Taken in the Event of a Printing Failure

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8.4 Remedial Action to Be Taken in the Event

of a Printing Failure

If a printing failure occurs, perform the associated remedial procedures suggested below.

If the remedial procedures below do not achieve recovery, it is conceivable that the

problem is attributable to a PC board or circulation system failure. In such an instance,

contact your nearest local distributor.

Printing failure Refe-

No. description

Probable cause Solution rence

(phenomenon) page

Clean the gutter.

Replace the recovery

filter.

Clean the charge and

deflection electrodes.

Remove the ink and

foreign matter.

Adjust the ink

stream.

Adjust the ink

pressure for the
standard value.

Replace the ink.

Clean the charge

and deflection
electrodes.

Remove the ink and

foreign matter.

Backwash the

nozzle.

Decrease the

character height
setting.

Adjust the ink

pressure for the
standard value.

Replace the ink.

Adjust the clearance

between the print
head and print target.

Clean the charge

and deflection
electrodes.

Remove the ink and

foreign matter.

Ink and foreign matter
are stuck to the gutter.

Ink and foreign matter are
stuck to the charge and
deflection electrodes.

Ink and foreign matter are
stuck to the ink ejection
port.

The ink stream is
improperly positioned.

The ink pressure is too
high.

The ink has deteriorated.

Ink and foreign matter
are stuck to the charge
and deflection
electrodes.
Ink and foreign matter
are stuck to the ink
ejection port.

The flow within the
nozzle is restricted.

The character height
setting is too great.

The ink pressure is too

low.

The ink has deteriorated.

The clearance between
the print head and print
target has changed.

Ink and foreign matter
are stuck to the charge
and deflection
electrodes.
Ink and foreign matter
are stuck to the ink
ejection port.

Varying character

height

Chipped print

(plus deflection

electrode side)

Chipped print

(minus deflection

electrode side)

←

Chipped

(lost)

Direction of
deflection

←

Chipped

(lost)

Direction of
deflection

Summary of Contents for PXR-D

Page 1: ...r Model PXR D If the printer is improperly handled or maintained it may not operate smoothly and may become defective or cause an accident It is therefore essential that you read this manual to gain a complete understanding of the printer and use it correctly After thoroughly reading the manual properly store it for future reference Model PXR D HITACHI Printer IF you changed the language of screen...

Page 2: ...arning in the CAUTION category is ignored serious results may occur depending on the situation After the manual has been read it must be stored in such a location that all printer operation personnel can refer to it at all times All the instructions set forth in this manual are important and must therefore be observed without fail The symbols are used to indicate precautions including those relate...

Page 3: ...print head When the printer is ready to print a high voltage approximately 6 kV is applied to the deflection electrode section in the print head Exercise caution to avoid electric shock injury and fire Do not remove the outer covering A high voltage is applied to some sections of the printer Exercise caution to avoid electric shock and injury Use an AC voltage of 100 to120 V or 200 to 240 V 10 onl...

Page 4: ...cold water and consult a physician If an earthquake fire or other emergency occurs while the printer is engaged in printing or just turned on press the ON OFF power switch to turn off the power The printer must be managed in compliance with all appropriate regulations Read and understand the appropriate Material Safety Data Sheet MSDS before using any ink or makeup ink Only use Hitachi approved co...

Page 5: ...an it when energized will cause makeup ink or vapors of makeup ink to enter the printer possibly catching on or causing a fire When the cleaning is over open the maintenance cover and make sure that no makeup ink has entered and no vapors stay inside Should you find a leak of ink or makeup ink inside the printer while the printer is running or being maintained wipe it off promptly with wiping pape...

Page 6: ...st be provided per print head Ensure that adequate ventilation is provided When handling the ink or makeup ink wear protective gloves and safety goggles to avoid direct skin contact If the ink or makeup ink comes into contact with skin wash thoroughly with soap and warm or cold water When transferring the ink or makeup ink to or from a bottle exercise caution to prevent it coming into contact with...

Page 7: ... wiring is not bundled together with other power supply cables Safety Precautions Continued CAUTION Ensure that all electrical wiring connections and grounding comply with applicable codes Properly connect the printer to its dedicated ground Complete the above procedure to avoid electrical shock hazards 3 2 1 4 FCC Notice This equipment has been tested and found to comply with the limits for a Cla...

Page 8: ...arious signal 1 28 1 5 4 Using the Ready Output Selector Switch 1 44 2 Basic Operating Procedures 2 1 2 1 Startup 2 1 2 1 1 Starting an operation 2 1 2 1 2 If a fault occurs at the beginning of an operation 2 4 2 1 3 Operations for Modifying the Setting Contents 2 7 2 2 Shutdown 2 10 2 3 Operating Scheme 2 12 2 3 1 Operating Scheme 2 12 2 3 2 Status 2 13 3 Editing Print Data and Printing 3 1 3 1 S...

Page 9: ...liary Function 5 1 5 1 Managing Created Print Data 5 1 5 1 1 Changing the message number 5 1 5 1 2 Deleting stored data 5 4 5 1 3 Changing a message name 5 6 5 2 Creating a User Pattern 5 8 5 2 1 Saving a user pattern 5 8 5 2 2 Recalling a user pattern 5 13 5 3 Copying User Data on a Memory Card 5 16 5 4 Calibrating the Touch Screen Coordinates 5 20 5 5 Selecting Languages 5 22 5 6 Editing Standar...

Page 10: ... 6 Communication Monitor Function 6 50 6 7 Warning Messages 6 51 6 8 Precautions 6 53 6 8 1 Notes on product speed matching Feature Use 6 53 6 8 2 Notes on Print Condition Transmission 6 53 7 Circulation System Operating and Adjustment Procedures 7 1 7 1 Using the Circulation Control Screen 7 2 7 2 Details of Circulation Control 7 5 7 3 Ink Replenishment 7 6 7 4 Makeup ink Replenishment 7 7 7 5 In...

Page 11: ... and Fault Occurrences 8 9 8 4 Remedial Action to Be Taken in the Event of a Printing Failure 8 10 9 Troubleshooting Guide 9 1 10 Emergency Procedures 10 1 11 Specifications 11 1 11 1 Printer Specifications 11 1 11 2 Ink Specifications 11 2 12 Maintenance 12 1 13 Schematic Diagrams 13 1 13 1 Outside Dimensions 13 1 13 2 Electrical Connection Diagram 13 5 13 3 Circulation System Diagram 13 6 14 App...

Page 12: ...ed Parts No No 451274 451412 451058 451410 451126 451037 450214 451589 1 1 1 1 1 1 1 1 1 1 1 1 Used for ink particle shape confirmation ink beam position confirmation and other purposes Used for orifice plate removal and other purposes Filled with the makeup ink and used for print head cleaning Used for print head cleaning ink replacement and other purposes To be used as a waste solution tank Used...

Page 13: ...ntity Parts No No 451676 3 1 1 1 For external communication cable sealing Cable clamp Nozzle rubber seal One page sheet Used for storage of One page sheet and nozzle rubber seal If you order items that attached with the main body tell up their item name and parts No Used for ink replacement and filter replacement ...

Page 14: ... 1 Notes on ink and makeup ink Ink type JP K26 Replacement intervals operating hours or elapsed days whichever comes earlier Approximate operating hours 600 to 1200 hours 6 months 600 to 1200 hours 6 months JP K27 600 to 1200 hours 6 months JP K31A 600 to 1200 hours 6 months 600 to 1200 hours 6 months What is makeup ink The makeup ink serves as the replenisher that makes up for a constituent loss ...

Page 15: ...ms or elsewhere Waste disposal must comply with all apropriate regulations Consult the appropriate regulatory agency for further information WARNING 4 Ink differences and handling precautions Differences 1 For the part code numbers for the above inks and makeup ink see Section 12 Maintenance Ink type Applicable makeup ink Operating temperature range 65μm 40μm JP K26 TH TYPE B 0 to 35 Inapplicable ...

Page 16: ... at intervals of about 2400 operating hours When it needs replacement contact your local service personnel d If the dye of the JP K60 comes into contact with the human body it cannot easily be removed Exercise utmost caution to avoid skin contact with it e The JP K65 JP R65 hardens if it is exposed to ultraviolet rays after printing Its hardenability varies with the printed matter material and sur...

Page 17: ...k yellow substance at the bottom of tank can be judged as sediment If sediment is found and 7 16 Draining the Ink from the Main Ink Tank is not possible the flow from drain tube cannot be confirmed execute the long term shutdown process referring to 7 15 Long term Shutdown and remove the sediment If the sediment cannot be removed replace the main ink tank When replacing the main ink tank contact y...

Page 18: ...es not change always indicate that heating has not been performed 6 Change of color tone will vary depending on material of printed matter shape surface condition and hue Especially when printing is done with dark color change may not be clearly indicated 1 Change of color is caused by seeping of dye So in cause before change of color the elution test standard for appliance and container specified...

Page 19: ...at the time necessary for operating it once is different according to the ink to be used and ambient temperature of the place for the operation It is different depending on major components of a solvent of the ink 1 2 2 IJ printer long term shutdown Storage temperature Estimated term of 1 3 Operating time possible shutdown per operation 2 0 T 35 C 3 weeks 10 days 1 to 4 hours 35 T 40 C 2 weeks 7 d...

Page 20: ...makeup ink should be limited to the end of the print head To clean the end of the print head with the makeup ink orient the end of the print head downward 1 1 2 3 Print head cleaning Nozzle Do not pour the makeup ink over this section Cleaning range Deflecting electrode Gutter Do not pour the makeup ink over this section Charging electrode Wipe the print head clean with wiping paper dampened with ...

Page 21: ...s completed sprinkle the makeup ink on the orifice plate the charging electrode the deflecting electrodes the gutter and the mounting base and then clean them using the cleaning pin Clean carbon black and makeup ink off the parts including the mounting base using paper wipers and let the parts dry themselves in the ambient temperature In the case where an abnormality arises in the operation after ...

Page 22: ... ink to eject once again Press OK 3 The ink stop confirmation message appears Shut down Process Confirmation Shutdown will stop the ink jet Solution To stop the ink jet press OK OK Cancel When you press the Shut down key on the upper right hand corner of a screen the printer stops after completing its automatic nozzle cleaning sequence If you repeatedly activate the Shut down key to stop an operat...

Page 23: ... ink enters the printer therby thinning the ink For the stable using you must keep terms of the graphs 0 10 20 30 40 50 1 2 3 4 5 Ambient temperature C hours The ink contais MEK and aceton JP K27 K28 K26 R27 B27 G27 K33 Y37 K31A K61 K62 F63 T64 K65 R65 K67 K69 K70 T71 K72 T75 R76 K84 K77 F80 K81 B82 K86 K87 0 necessary condition of operating hours 0 10 20 30 40 50 1 2 3 4 5 The ink contains Ethano...

Page 24: ... into clean dry air with an air filter micro mist separator or the like before introducing it into the printer main body NOTICE Pressure gauge Pressure reducing valve Print head air purge connection port Rear of main body Air source clean dry air Since this is a plastic type use care to avoid overtightening when using a metal joint to establish a connection The maximum tightening torque value is 1...

Page 25: ...s not allow ink temperature corrections to be made Solution Call your nearest distributor Close 1 2 8 Ink concentration control No Ink Concentration Control The current setting have made ink concentration control unavailable Solution Press Close Close 1 Ink is automatically controlled to maintain optimum concentration for print 2 If fault occurs in the viscosity meter which is used to control ink ...

Page 26: ...ent and clean it for about 10 minutes with an ultrasonic cleaner The dirt can then be removed 1 Installation of Protection Sheet Clean up stains dirt ink spots on the surface of the touch panel Sweep the touch panel using wiping paper steeped by water or make up ink Make sure the surface of the touch panel dry Tear off the back coat film of the Protection Sheet Keep the back of sheet clean As in t...

Page 27: ...ement and other maintenance purposes Handle Print head This section performs printing Operating status indicator lamps Displays Ready Fault and Warning Connection tube 4m Power lamp Various signals intakes See 1 5 Connection of signals Handle Turn it by 90 degrees to open and close it Air purge connection port See Section 1 2 6 Print head air purge Exhaust duct connection port ...

Page 28: ...nent Names and Functions 1 17 1 3 2 Main body internal parts arrangement Ink reservoir Ink filter Makeup ink reservoir Maintenance cover Various signals connecting portion Operation panel cover Main ink tank ...

Page 29: ...1 18 Component Names and Functions 1 3 3 Print head Print head cover lock thumbscrew Nozzle Minus deflection electrode Plus deflection electrode Gutter Charge electrode ...

Page 30: ...nstall the printer at a location where adequate ventilation air exhaust is provided 1 Never install the printer in an enclosed space 2 Connect the printer to exhaust equipment in order to prevent the organic solvent vapor from being retained WARNING CAUTION 1 4 Installing Precautions The employed ink and makeup ink contain organic solvents Furnish an adequate space for the ink makeup ink handling ...

Page 31: ...inting Downward printing Print head cable included 1m 1 5m Print head Print head cable Main body installation surface IJ printer main body 10 When using the printer for upward or lateral printing ensure that the rising print head cable upper end is positioned not more than 0 5 m above the print head Print head Print head cable Bend R 0 5m 11 If you fixed the print head ensure that the minimum bend...

Page 32: ...ubstance such as iron the cover switch will malfunction resulting in an Cover Open error This you must only use nonmagnetic resins or metals for fixing the print head 15 In the case of carrying the printer proper put in your hands from the direction of the arrow in the drawing below ...

Page 33: ... print target detector print head stand and printer main body from the other mechanical devices conveyors etc 4 Ensure that the print target detector wiring is positioned away from the other motive power supply lines 5 Ensure that all electrical wiring connections and grounding comply with applicable codes A dedicated ground should be provided if erratic operations are caused by noise or the like ...

Page 34: ...round terminal only When this method is employed welding operations can be conducted even while the IJ printer is running Method Primary power supply cable Print head unit Stand optional To be insulated by an insulation IJ printer main body frame Welding precautions E Ink drops are charged when a voltage is applied between the charge electrode and ink column as indicated at left Therefore the ink ...

Page 35: ...pleted φ4 5 to 10 M16 stop printing online and remote signals For ready fault φ4 5 to 10 M16 warning For external communication φ3 5 to 10 indicates a tightening nut Power switch Caution Use the cables of the outer diameter range specified above Securely tighten the tightening nuts of the ports In addition do not bundle weak current and heavy current signals together inside and outside the equipme...

Page 36: ...r ground 10 Deflection voltage ON OFF Input 11 Reverse direction printing signal Input 12 Printing in progress Output Make a choice with an operating key printing complete signal 13 Signal ground 14 Run Input 15 Reset Clear Input 16 Stop Input 17 Online Output Use either one Applicable cable size AWG26 to 14 φ0 4 to 1 6 Wire covering to be stripped 9mm Terminal block TB1 Wire Push 1 2 Insert UL No...

Page 37: ...nal connection terminal block TB2 NOTE NC Normally closed NO Normally open COM Common Terminal specification M4 Pin number Name Input Output Remarks 1 NC Unconnected 2 RD Input 3 SD Output 4 NC Unconnected 5 SG Ground 6 NC Unconnected 7 NC Unconnected 8 NC Unconnected 9 NC Unconnected Connection to the external communication RS 232C connector ...

Page 38: ...and divide it Tie the seal around the outside of the cable as in the drawing Tie the seal so that there will be no clearance between it and the cable seal block Mount it on the printer proper by using a reversed procedure 1 2 3 4 Remove the tightening nut Put the cable through as in the drawing Tighten the tightening nut Tighten the tightening nut securely by using a tool 1 2 3 Notices on connecti...

Page 39: ...parate relay in between Further if a motor relay or other inductive load is employed a counter electromotive force may be generated to reduce the useful contact life Therefore be sure to provide contact protection Typical contact protection methods are indicated below 1 Applicable to CR system AC DC The suggested values for capacitor C and resistor R are as follows C 0 5 to 1μF no polarity R 0 5 t...

Page 40: ...g describes the wiring of the signal that is outputted to the outside for the purpose of indicating that the IJ printer is in the fault mode a When using the NO contact make contact b When using the NC contact break contact Inductive load TB2 1 2 3 Diode 4 5 6 NC NO COM Power supply Status indicator lamp or the like TB2 5 6 contact Fault state Closed Normal state Open 4 5 6 NC NO COM Power supply ...

Page 41: ...puts are 30 VAC 0 5A or 30 VDC 1 A If any load having a greater capacity is used furnish a separate relay in between Further if a motor relay or other inductive load is employed a counter electromotive force may be generated to reduce the useful contact life Therefore be sure to provide contact protection as suggested for the ready output signal wiring 7 8 9 NC NO COM Power supply Status indicator...

Page 42: ... current steered load for the print target detector output circuit so that the printing start signal is entered when the print target detector output transistor Tr turns ON Ensure that the employed output transistor Tr complies with the following specifications Withstanding voltage 12 VDC or more Maximum drive current 12 mA or more IL 10mA Residual voltage 2 V or less Leak current 0 1 mA or less b...

Page 43: ...e table below One scan time vertical dot count character width x ink drop use percentage excitation frequency kHz N Integer that satisfies the equation one scan time x N a K 3 ms Excitation frequency 68 9 In the case of 65 μm nozzle JP K67 90 9 In the case of 40 μm nozzle JP K67 28 1 In the case of 100 μm nozzle JP K67 ms Nozzle size a 65μｍ 7 40μｍ 7 100μｍ 10 The required time is precisely calculat...

Page 44: ... the ready state it starts making prints upon print target detector ON No voltage contact A current of about 12 mA flows TB1 Signal GND 4 5 Print stop signal ON OFF 50 ms or more 0 ms or more OFF OFF Printing ON ON 50 ms or more 20 ms or more 50 ms or more Printing No printing Print start signal Printing in progress signal Printing operation The signal level is Low in the ON state or High in the O...

Page 45: ...rent 0 1 mA or less Supply voltage 12 VDC Current consumption 80 mA or less 6 7 8 9 TB1 12V Signal GND 12V Signal GND Rotary encoder 12V Signal GND 1 2 3 4 b Setup i From the print specifications screen specify whether or not to enable the product speed matching feature See Section 3 4 Setting Character Height and Character Orientation ii See the table below and set up switch SW2 on the EZJ95 boar...

Page 46: ...ut and open collector output Switch 2 is inside the cover Do not operate it unless you have finished the service education 1 2 3 4 SW2 Supply voltage DC12V OFF ON ON OFF DC24V OFF OFF ON OFF DC12V 12345678 ON OFF DC24V 12345678 ON OFF Switch is black Character width setting 002 001 000 Ink drop use percentage setting 1 1 1 2 1 3 1 16 NOTE For the 40μm nozzle version an ink drop use percentage of 1...

Page 47: ...sing Equation 2 check whether the printing scan count maximum value determined by Equation 1 can be followed by the IJ printer printing speed Excitation frequency f Vertical dot count character width setting 1 x ink drop use percentage kHz The excitation frequency f value varies with the ink type employed 65μm Nozzle Machine 40μm Nozzle Machine 100μm Nozzle Machine 28 1kHz 28 1kHz 28 1kHz JP K60 J...

Page 48: ... l n must be set up from the print specifications screen See Section 3 4 Setting Character Height and Character Orientation If the calculation result derived from Equation 2 is smaller than the printing scan count maximum value Equation 1 the product speed matching feature does not work normally so that the character width is increased In such an instance lower the conveyor maximum speed as needed...

Page 49: ... 2 3 The arrow indicates the sequence of printing OFF state ON state Input specifications A no voltage contact must be used for input In the case of noncontact the following requirements must be met Withstanding voltage 12 VDC or more Maximum drive current 12 mA or more Residual voltage 2 V or less Leak current 0 1 mA or less Drive method Open collector No voltage contact A current of about 12 mA ...

Page 50: ... No voltage contact The current applied to the system is about 12 mA Signal ground High voltage ON OFF Run Reset Clear Stop 12V GND The same holds true for the other signals When all input contacts are ON the system runs in the same manner as when the Run Clear Stop or Deflection Voltage Control key is pressed The voltage and current used by the external device must meet the following specificatio...

Page 51: ...tandby status For prevention against a print error input a signal in the status where printing is not in progress 4 If you want to change the contents of print when the product speed matching function is used and the transfer is stopped during printing this signal permits switching the status over to the standby status to allow you to change the contents of print t4 is 100ms or less Print Enable S...

Page 52: ... input is invalidated After displaying a different screen input each signal once again 4 When the conveyor is stopped during printing by using the rotary encoder the remote operation signal is valid 5 In the case of inputting a stop signal while the fault window is open the ink stops with the window remaining open b 3 Fault clear signal 1 Input this signal when the fault signal is ON After inputti...

Page 53: ...prevention diode in parallel with the load The load circuit is for DC only It cannot be used with an AC load Output specifications GND Vd IL VCE 12V Tr GND IJ printer External device TB1 17 13 The output transistor Tr is of an open collector type It operates as indicated below Online Tr ON Offline Tr OFF The voltage and current used by the external device must meet the following specifications IL ...

Page 54: ...le length maximum 5m Caution Do not connect any signal other than 2 3 and 5 since it is not used Do not bundle it together with heavy current signals inside and outside the equipment so that it will not be influenced by noise from a heavy current signals a connection signal to the power supply and the terminal block 2 Use a cable which is as short as possible Pin number Name Input Output Remarks 1...

Page 55: ... contact Closed 2 3 contact Closed 2 3 contact Open TB 2 Ready state Not ready state 1 3 contact Open 1 3 contact Open TB 2 Ready state Not ready state 2 3 contact Closed 2 3 contact Closed TB 2 When the NO contact make contact is used the ready output signal is disabled The path between TB2 terminals 1 and 3 opens and the path between TB2 terminals 2 and 3 closes as shown in the table at right re...

Page 56: ...p Com 0 Column 1 Column 2 Column 3 U S E B Y YY MM DD YY MM DD M F G D A T E ＡＢＣＣＣＣＣ USE BY MFG DATE ＡＢＣ１１０７０７０００１１１０７０７ The current operating status is indicated see Section 2 3 2 Status for details The printings are described The print layout is indicated Print description 2011 07 07 12 45 Message name AAAAAAAAAAAA Start up Shut down Manual Prev col Next col Select message Save message M...

Page 57: ...er inactivity e g starting a day s operation after a holiday complete the print head cleaning procedure in the same manner as for shutdown see Section 2 2 Shutdown and Section 1 2 Usage Precautions Wiping paper or the like Print head The ink jet will be turned ON Solution To turn the ink jet ON press Ready Ready Cancel Ink Jet Startup Confirmation Start up Shut down Manual Prev col Next col Press ...

Page 58: ...nk No cleaning stop Cancel Press the No cleaning stop key Comm On Off If the ink jets out continuously a fault exists Press the Manual key to display the control menu Press the No cleaning stop and OK keys in sequence to stop the ink ejection operation Wait until the status changes from Starting to Ready If any startup fault occurs see Section 2 1 2 If a fault occurs at the beginning of an operati...

Page 59: ...n will stop the ink jet Solution To stop the ink jet press OK OK Cancel Shutdown Process Confirmation Start up Shut down Manual Prev col Next col Press the Manual key Eject ink Ejects ink while applying no deflection voltage No cleaning stop Stops ink ejection without cleaning Eject ink No cleaning stop Cancel Press the No cleaning stop key Comm On Off Remove the print head cover This requires loo...

Page 60: ...them to dry Perform cleaning by pouring the intensifier over the area to be cleaned With the print head cover left removed press the Start up and Ready keys in sequence The ink jets out of the nozzle The status changes from Stop to Starting Perform an operation while the end of the print head is placed in a beaker The ink jet will be turned ON Solution To turn the ink jet ON press Ready Ready Canc...

Page 61: ... in Section 7 6 Correcting a Bent Ink Stream and Clogged Nozzle When checking the ink stream position wear protectors goggles and mask If the ink or makeup ink should enter your eyes or mouth immediately flush with warm or cold water and see a physician Before ejecting the ink ensure that there is no person in the direction of ejection The end of the print head must be placed in a beaker or the li...

Page 62: ...cted on printing by pressing the Apply key At this point the Apply key disappears 2 3 Manual Show cursor Manual Apply Back Back Back Start up Shut down Comm On Off Start up Shut down Comm On Off Manual Comm On Off Classification Screen name Data editing Print line setup Edit message Calendar condition substitution rule setup Count condition Print format Printing specifications Select message Save ...

Page 63: ...r printing state and standby state Eject ink No cleaning stop Standby Cancel Manual Control Menu Eject ink Ejects ink while applying no deflection voltage No cleaning stop Stops ink ejection without cleaning Ready Switches between the ready for printing state and standby state Eject ink No cleaning stop Cancel Press the Standby key Press the Ready key Comm On Off Ready You can abort the operation ...

Page 64: ...t quality varies with the employed printing method particularly when the ink drop use percentage is 1 1 or 1 2 To determine which printing method is currently selected view the printing specifications screen 1 When differing print formats are designated for some or all setup items 2 When differing line count settings are employed for some or all columns 3 The ink drop use percentage is changed to ...

Page 65: ...g Com 0 Status Stop Com 0 Start up Shut down Maunal Maunal Comm On Off Start up Shut down Comm On Off Orifice plate Charge electrode Deflection electrode Mounting base Beaker Area to be cleaned Cleaning bottle Gutter 1 With wiping paper thoroughly wipe the makeup ink away from the parts mounting base included surfaces and allow them to dry 2 The nozzle rubber seal is effective in assuring orifice ...

Page 66: ... the nozzle rubber seal between the orifice plate and charge electrode to assure smoothness in the next printer startup Usage precautions 1 When storing the nozzle rubber seal place it in a vinyl bag or the like to prevent it from collecting dirt and dust 2 Before setting the nozzle rubber seal in position be sure to clean it with the makeup ink 3 When installing the nozzle rubber seal exercise ca...

Page 67: ...format Print specifications Menu Power ON Power OFF Print line setup Select message Select message Save message Print line setup Count conditions Calendar conditions Count conditions Back Edit message Print format Print specifications Back Maintenance Auxiliary function Maintenance Back Menu OK OK or OK Back Input key Screen name 2 3 1 Operating Scheme ...

Page 68: ...gnal 5 Starting State in which the printer changes from the inactive state to the standby state 6 Ink heating Start up in process with the ink being heated 7 Drop adjust Period during which ink particles are not properly charged in the standby state 8 Cover open Period during which the nozzle head cover is open in the standby state 9 Service Circulation control process for maintenance task executi...

Page 69: ...message Message name Start up Shut down Manual Menu Print line setup Edit message Print format Print spec Comm On Off Print layout Status Stop Com 0 Prev col Next col Print description setting area Print layout indication area Save message At the system startup the data that was printed last time is indicated Typical print description screen at the system startup ＵＳＥＢＹＭＦＧＤＡＴＥ０５０７０７０５０９０７ ...

Page 70: ...propriate lines and columns to match the print descriptions The lines can be set up to 4 Column 1 Column 2 Column 3 Column Up to 4 Line 3rd line 2nd line 1st line Depending on the print description set the Print lines Character size Print description for each print item with up to 10 characters Print spec is common for all print items Select the Print line setup Print format Edit message and Print...

Page 71: ...lumn can be set in two ways one is to set it for all columns at a time and the other is to set it by each column 3 1 Setting Print Lines Performing setup on an individual column basis The entered number of lines is set for designated columns When the number of lines is increased new lines are added to the lowermost line position When the number of lines is decreased the lowermost lines are deleted...

Page 72: ...the Print description screen press Print line setup Menu Select message Print line setup Edit message Print format Print spec Save message Press Overall column setup The Overall column setup screen then opens Print line setup type Print line setup 2011 07 07 12 45 Manual OK 1 line 2 lines 3 lines 4 lines Individual column setup Overall column setup Cancel Overall column setup Sets same number of l...

Page 73: ...t message Print line setup Edit message Print format Print spec Save message The Print line setup screen then opens Press 2 lines Print line setup type Print line setup 2011 07 07 12 45 Manual OK 1 line 2 lines 3 lines 4 lines Individual column setup Overall column setup Cancel Insert column Delete column Overall column setup Sets same number of lines for all columns Individual column setup Sets n...

Page 74: ... dots 0 3 Increased width １ times 1 9 Bar code ０ 0 none 1 C39 2 ITF 3 NW 7 4 EAN 13 5 DM 6 C128 4 0 to 2 Line spacing The clearance to the upper line can be adjusted Setup can be performed variously for all columns The setting ranges are as indicated below Character size The character size can be set The following character sizes are selectable Type Dedicated character Applicable character size 5 ...

Page 75: ...e barcodes are to be set insert print item to which no barcode has been set between them For Code 39 ITF NW 7 EAN 13 DM and Code 128 barcode can be set to print items to which calendar or count has been set However barcode cannot be set if replacement of calendar zero suppression or characters which cannot be used have been set In these cases the characters will be replaced with invalid characters...

Page 76: ...r of lines 1 line ii Character size 5x8 12x16 18x24 Set barcode type to DM on the print format screen and select the size Data matrix Type of size and maximum character number Input characters within the specified digit number for print item to which barcode has been set If characters exceed ten digits input across multiple items When alphabet letters and numerals occur together the number of char...

Page 77: ...5x5 2 5x8 3 7x10 4 12x16 5 18x24 6 24x32 Inter char space １ dots 0 3 Increased width １ times 1 9 Bar code ０ 0 none 1 C39 2 ITF 3 NW 7 4 EAN 13 5 DM 6 C128 From the Print description screen press Print format The Print format screen then opens The on screen cursor is positioned in the line spacing input field 2 Operating procedure Setting the line spacing to 1 character size to 5 8 inter character ...

Page 78: ...arcode using Print format screen input contents to be printed Character spacing has already been specified by the type of barcode It cannot be changed Setting the line spacing to 0 character size to 12 16 character width increase to 1 and barcode to code 39 Set contents to be printed to 1234567890 3 2 Press Previous item or Next item to select an item whose print format is to be changed Press or t...

Page 79: ...Space Blank Back space Edit message Column 1 Column 2 Column 3 2011 07 07 12 45 Back Calendar conditions Count conditions 1 2 3 4 5 6 7 8 9 0 ABC 123 Manual Show cursor Prev col Next col Status Ready Com 0 Message name Start up Shut down Comm On Off 8 Press 1 2 3 4 5 6 7 8 9 0 9 Press Apply 10 Press Back You are then returned to the Print description screen Input numeric characters will be display...

Page 80: ...nct Insert Delete ＫＵＡ Shift ＬＶＢＭＷＣＮＸＤＯＹＥＰＺＦＱＧＲＨＳＩＴＪ Space Blank Back space Edit message Column 1 Column 2 Column 3 2011 07 07 12 45 Back Calendar conditions Count conditions 1 2 3 4 5 6 7 8 9 0 ABC 123 Manual Show cursor Prev col Next col Status Ready Com 0 Message name Start up Shut down Comm On Off Shift Touch first column and first line The cursor then moves to the first...

Page 81: ...umn 1 Column 2 Column 3 ＡＢＣ Print description 2011 07 07 12 45 Manual Menu Status Ready Com 0 Prev col Next col Select message Message name Start up Shut down Print line setup Edit message Print format Print spec Comm On Off Print layout Save message 4 Press Apply Type of alphameric character standard character Refer to 6 4 6 Code tables Notice Part of shows no input status blank Any blank part an...

Page 82: ...er input keyboard then appears 製造消費賞味出荷使用出庫有効包装保証平成期限以内年期間円迄月ｇ日番号個品質保持 Calendar count Kana Arabic Dedi cated User pat tern Punct Insert Delete Space Blank Back space ABC 123 It is presumed that the internal calendar date is July 7 2011 This chapter is only for the user of chinese characters If you don t use chinese characters please skip this chapter If the cursor is not disp...

Page 83: ...he third line of the first row then reads 保証期間 7 Press Apply 1 Overview Enter them from the special character keyboard The characters which can be set up as special characters are as follows 3 3 2 Printing special characters when special characters can be input Spe cial User pat tern Calendar count Punct Insert Delete Space Blank Back space ABC 123 Spe cial User pat tern Spe cial2 Spe cial2 Calen...

Page 84: ...tern Spe cial2 Spe cial2 Calendar count Punct Insert Delete Space Blank Back space ABC 123 Arabic Arabic Spe cial User pat tern Calendar count Punct Insert Delete Space Blank Back space ABC 123 Spe cial User pat tern Spe cial2 Spe cial2 Calendar count Punct Insert Delete Space Blank Back space ABC 123 Arabic Arabic Shift Shift Shift Shift Shift Shift Shift Shift Shift Shift The special characters ...

Page 85: ... characters From the Print description screen press Edit message The Edit message screen then opens Menu Select message Print line setup Edit message Print format Print spec Save message Kana Arabic Dedi cated User pat tern Calendar count Punct Insert Delete Edit message Column 1 Column 2 Column 3 ＵＳＥＢＹＹＹＭＭＤＤ M F G D A T E ＡＢＣ 2011 07 07 12 45 ABC 123 Manual Show cursor Prev col Next col Statu...

Page 86: ...gits of the year AD the yyyy indication is given The subsequent explanation applies to cases where Year is pressed twice Edit message Column 1 Column 2 Column 3 ＵＳＥＢＹＹＹＹＹＭＭＤＤ M F G D A T E ＡＢＣ 2011 07 07 12 45 Manual Apply Status Ready Com 0 Message name Start up Shut down Comm On Off 9 Press Day twice The display then reads YY MM DD If you press Day only once only the one last digit of the d...

Page 87: ...inting will be changed in accordance with the calendar time and the current number of elapsed days The table below shows the difference between a common year and leap year 3 3 4 Printing the characters indicating the number of elapsed days 2 Operating procedure Making a 3 digit entry in the second line of the second column to set the elapsed number of days From the Print description screen press E...

Page 88: ...ng twice Total days prints the second lowest digit of the number of elapsed days TT appears on the display Pressing three times Total days prints the third lowest digit of the number of elapsed days TTT appears on the display 6 Press Back You are returned to the Print description screen The print image area reads 188 8 USE BY １８８１３０２０４ＡＢＣＸＹＺ 7 Press Apply Keybord display has been set to one of t...

Page 89: ...ering offset If month is to be printed in languages other than English it will be defined on the Substitution rule setup screen for month with 3 alphabet characters Indication with English 3 3 5 Printing month with 3 alphabet characters 2 Operating procedure Setting month with 3 characters in Italian From the Print description screen press Edit message Menu Select message Print line setup Edit mes...

Page 90: ...w cursor Prev item Next item Status Ready Com 0 Substitution rules Message name Start up Shut down Comm On Off JAN FEB 01 ＪＡＮ 02 ＦＥＢ 03 ＭＡＲ 04 ＡＰＲ 05 ＭＡＹ 06 ＪＵＮ 07 ＪＵＬ 08 ＡＵＧ 09 ＳＥＰ 10 ＯＣＴ 11 ＮＯＶ 12 ＤＥＣ Subst rule setup 2011 07 07 12 45 JAN FEB Manual Deci sion Status Ready Com 0 Start up Shut down Comm On Off Press G E N 4 01 ＧＥＮ 02 ＦＥＢ 03 ＭＡＲ 04 ＡＰＲ 05 ＭＡＹ 06 ＪＵＮ 07 ＪＵＬ 08 ＡＵＧ 09 ＳＥＰ 10 ＯＣＴ 11 Ｎ...

Page 91: ...image area reads 07LUG 2011 7 ０７ＬＵＧ２０１１ＡＢＣＤＥＸＸＸＸ Column 1 Column 2 Column 3 ＤＤＭＭＭＹＹＹＹＡＢＣＤＥＸＸＸＸ Print description 2011 07 07 12 45 Message name Manual Menu Print format Print spec Status Ready Com 0 Prev col Next col Print layout Select message Start up Shut down Print line setup Edit message Comm On Off Save message ...

Page 92: ...7 02 Example of counting week numbers at the end and beginning of year The Edit message screen opens Kana Arabic Dedi cated User pat tern Calendar count Punct Insert Delete Edit message Column 1 Column 2 Column 3 ＵＳＥＢＹＹＹＭＭＤＤＷＥＥＫ 2011 07 07 12 45 ABC 123 Manual Show cursor Prev col Next col Status Ready Com 0 Message name Start up Shut down Comm On Off Press Next column The cursor moves to the...

Page 93: ... The print image area reads 27 7 ＵＳＥＢＹ２７ＷＥＥＫ１３０２０４ Column 1 Column 2 Column 3 ＵＳＥＢＹＹＹＭＭＤＤＷＥＥＫＷＷ Print description 2011 07 07 12 45 Message name Manual Menu Print format Print spec Status Ready Com 0 Prev col Next col Print layout Select message Start up Shut down Print line setup Edit message Comm On Off Save message Keybord display has been set to one of the follwing settings When KAN...

Page 94: ...message screen opens Type of character for printing calendar day of the week The last 7 characters are used for registered characters Menu Select message Print line setup Edit message Print format Print spec Save message Kana Arabic Dedi cated User pat tern Calendar count Punct Insert Delete Edit message Column 1 Column 2 Column 3 ＵＳＥＢＹＹＹＭＭＤＤＷＥＥＫ 2011 07 07 12 45 ABC 123 Manual Show cursor Pr...

Page 95: ...The print image area reads 4 7 ＵＳＥＢＹ４ＷＥＥＫ１３０２０４ Column 1 Column 2 Column 3 ＵＳＥＢＹＹＹＭＭＤＤＷＥＥＫ７ Print description 2011 07 07 12 45 Message name Manual Menu Print format Print spec Status Ready Com 0 Prev col Next col Print layout Select message Start up Shut down Print line setup Edit message Comm On Off Save message Keybord display has been set to one of the follwing settings When KANA an...

Page 96: ...3 ＵＳＥＢＹＹＹＭＭＤＤＹＹＭＭＤＤ M F G D A T E ＡＢＣ 2011 07 07 12 45 Back Calendar conditions Count conditions 1 2 3 4 5 6 7 8 9 0 ABC 123 Manual Show cursor Prev col Next col Status Ready Com 0 Message name Start up Shut down Comm On Off Shift Shift The Edit message screen then opens 1 If the cursor is not displayed press Show cursor Press Count six times The display then reads CCCCCC 2 Press Next colum...

Page 97: ...tainable values in whole digits for count range Example In case when value is to be updated in the following sequence 001 002 998 999 001 Correct setting Wrong setting Value ００１ Value ００１ Range ０００ Range ００１９９９９９９ Jump from ９９９ Jump from ９９９ to ００１ to ００１ Keying procedures Key Function Increment Decrement Moves the cursor one position up When this key is pressed while the cursor is positioned at...

Page 98: ...rformed are shown ＡＡ０００１ＡＡ０００２ＡＡ０９９８ＡＡ０９９９ＡＢ１０００ＡＣ０００１ＺＹ０９９８ＺＹ０９９９ＡＡ１０００ＡＢ０００１ＡＢ０９９８ＡＢ０９９９ＺＹ１０００ＺＺ０００１ＺＺ０９９９ＺＺ１０００ 1 Procedure for printing numbers in increments of 5 from AA0001 through AA9986 in the first line of the second row 3 1 Perform steps through in operating example 7 1 2 Change the settings as indicated below Value ＡＡ０００１ Range ＡＡ００００ Increment ０５ＡＡ９９９９ Direction １ Updat...

Page 99: ... follows Outward Homeward 1 2 3 4 1 2 3 4 The registered characters usable for the count are 48 types up to the code 47 Be sure to start with the lead 00 The registered characters can be combined with numbers ex Range ００００９９0909 Registered character code 00 01 02 03 04 05 06 07 Defined pattern 1 2 3 4 4 3 2 1 When printing outward and homeward four times respectively in reciprocating printing the...

Page 100: ... Back Reset ABC abc Blank 123 Manual Show cursor Prev item Next item Status Ready Com 0 Message name Start up Shut down Comm On Off User pat tern Previous conditions 2 Press 0 0 0 1 Reset character string is thus defined 1 2 3 4 5 6 7 8 9 0 Incre ment Decre ment Count conditions Column 1 Column 2 Column 3 ＣＣＣＣＣＣＡＢＣＤ 2011 07 07 12 45 Back Reset ０００１ ABC abc Blank 123 Manual Apply Prev item Next it...

Page 101: ...dit message Comm On Off Save message Count reset 5 From the Print description screen press Count reset Count Reset Confirmation message will be displayed Count Reset Confirmation The count value will be reset OK Cancel 6 Press OK Count characters will change from 0123 to 0001 ０００１ＡＢＣＤ Column 1 Column 2 Column 3 ＣＣＣＣＡＢＣＤ Print description 2011 07 07 12 45 Message name Manual Menu Print format Pri...

Page 102: ...the Arabic character keyboard The Arabic characters cannot be entered in character size 5 5 9 8 and 7 10 Entering an Arabic character will move the cursor to the left 3 3 9 Printing Arabic characters The Arabic input be unable to do in Simple Chinese ...

Page 103: ... unit SC ＡＢＣＡＢＣ Manual Show cursor Status Ready Com 0 Message name Start up Shut down Comm On Off Prev set tings Next set tings Character height The character height can be specified The character height setting range is from 0 to 99 1 Character width The character width can be specified The character width setting range is from 0 to 199 When the product speed matching feature is incorporated whe...

Page 104: ... with the print format setup When making interlaced prints perform the following setup i Ensure that the same print format is employed for all items ii Ensure that the same line count setting is employed for all columns iii The ink drop use percentage is 1 1 to 1 4 Perform overall column setup The format for the first item is then applied to all the other items so as to provide interlaced setup Wh...

Page 105: ...o be recognized The selectable setting ranges from 1 1 to 1 999 When a setting of 1 1 is selected no pulse rate division Factor is effected This feature cannot be activated if the product speed matching feature is disabled 10 Ink drop use percentage A setting between 1 1 and 1 16 can be selected 11 High speed printing Set the high speed printing format See 3 10 Setting high speed printing for deta...

Page 106: ...or the print start delay varies with the character size Print specifications 2011 07 07 12 45 Back 1 2 3 4 5 6 7 8 9 0 Incre ment Decre ment Character unit CH Scanning unit SC Manual Show cursor Status Ready Com 0 Message name Start up Shut down Comm On Off Character height ８５０９９ Character width ００００１９９ Character orientation ００ＡＢＣ１ＡＢＣ２３ Arrow Printing direction Printing method ２ 1 single...

Page 107: ...sis 6 64 25 15 36 15 Round off the calculation results to the nearest whole number 1 1 digit character width horizontal character size inter character space x character width increase setting Trailing character correction value inter character space x character width increase setting 1 Repeat count You can preset the number of repeat printing sequences to be performed while the sensor light is blo...

Page 108: ... ＡＢＣ２３ Arrow Printing direction Printing method ２ 1 single scan 2 Interlaced Repeat intervals ０３００ scanning unit SC 0 9999 ＡＢＣＡＢＣ Manual Apply Status Ready Com 0 Message name Start up Shut down Prev set Next set Comm On Off Press The cursor then moves to the repeat count input field Print specifications 2011 07 07 12 45 Character height ９００９９ Character width ０１００１９９ Character orientation １ ...

Page 109: ...02 07 03 01 07 03 02 07 03 02 07 03 03 07 02 27 07 03 26 07 03 27 07 03 27 07 03 28 07 02 28 07 03 27 07 03 28 07 03 28 07 03 29 07 03 01 07 03 31 07 04 01 07 04 01 07 04 02 08 01 28 08 02 27 08 02 28 08 02 28 08 02 29 08 01 29 08 02 28 08 02 29 08 02 29 08 03 01 08 01 30 08 02 29 08 02 29 08 02 29 08 03 01 08 01 31 08 02 29 08 02 29 08 02 29 08 03 01 08 02 01 08 02 29 08 03 01 08 03 01 08 03 02 0...

Page 110: ...ith the cursor positioned in the year input field 1 2 3 4 5 6 7 8 9 0 Incre ment Decre ment Calendar conditions Column 1 Column 2 Column 3 ＵＳＥＢＹＹＹＭＭＤＤＹＹＭＭＤＤＭＦＧＤＡＴＥＡＢＣＣＣＣＣ 2011 07 07 12 45 Back Offset Substitution rules Zero suppression Year ０００００ 0 Disable 1 Enable ０ 0 Disable 1 Enable Month ０００００ 0 Disable 1 Enable ０ 0 Disable 1 Enable Day ０００００ 0 Disable 1 Enable ０ 0 Disable 1 Enab...

Page 111: ...h field Offset Substitution rules Zero suppression Year ０００００ 0 Disable 1 Enable ０ 0 Disable 1 Enable Month ０００００ 0 Disable 1 Enable ０ 0 Disable 1 Enable Day ０００００ 0 Disable 1 Enable ０ 0 Disable 1 Enable Hour ００００ Minute ００００ Substitution rules No ０１ Prev item Next item 6 Press Apply To continue to perform offset setup for another item press Next item or Previous item and repeat steps 4 and 5 C...

Page 112: ... designated characters The characters to be used for this substitution must be set from the Substitution rule setup screen You can make up to 99 substitution rules You are to specify one substitution rule number for the print items Katakana alphanumeric user pattern characters and Arabic numeral can be designated as substitute characters The available year substitution characters are adequate for ...

Page 113: ... Previous display or Next display If the cursor is not displayed press Show cursor 7 Press Substitution rules 2 Press Calendar conditions The Calendar conditions screen then opens with the cursor positioned in the year input field 1 2 3 4 5 6 7 8 9 0 Incre ment Decre ment Calendar conditions Column 1 Column 2 Column 3 ＵＳＥＢＹＹＹＭＭＤＤＹＹＭＭＤＤｈｈＭＦＧＤＡＴＥＡＢＣＣＣＣＣ 2011 07 07 12 45 Back Offset Substi...

Page 114: ...lt is obtained by pressing A and M in sequence ００ A M ０１ A M ０２０３０４０５０６０７０８０９１０１１１２１３１４１５１６１７１８１９２０２１２２２３ Subst rule setup 2011 07 07 12 45 No ０１ Type Hour Manual Apply Status Ready Com 0 Start up Shut down Comm On Off Press A and M in sequence The cursor then moves to the next field Repeat step 9 until the 11 field is covered ００ A M ０１ A M ０２ A M ０３ A M ０４ A M ０５ A M ０６ A M ０...

Page 115: ...t The system then returns you to the Save message screen Press A B and C in sequence The message name field then reads ABC Save message 2011 07 07 12 45 Save message as name ABC Message number 01 Manual Status Ready Com 0 Message name Start up Shut down Comm On Off Press OK The system then saves the data and returns you to the Print description screen Pressing Cancel causes the system to return to...

Page 116: ...o the Select message screen Press down on FFFFFFFFFFFF The cursor then moves to the No 6 position Press OK The Select Message Confirmation message then appears １ＡＡＡＡＡＡＡＡＡＡＡＡ２３４５６１６１７１８１９２０２１ＢＢＢＢＢＢＢＢＢＢＢＢＣＣＣＣＣＣＣＣＣＣＣＣＤＤＤＤＤＤＤＤＤＤＤＤＥＥＥＥＥＥＥＥＥＥＥＥＦＦＦＦＦＦＦＦＦＦＦＦ No Message name No Message name Select message 2011 07 07 12 45 Message name ＡＡＡＡＡＡＡＡＡＡＡＡ Manual Prev list Next list Status Ready Co...

Page 117: ...rop use percentage of 1 1 5 If the line speed remains the same print width in the NM mode will widen by 1 5 times with respect to HM mode Ink drop use rate Type No of vertical dots No of vertical dots used used in 2 line printing 3 line printing HM 14 21 1 1 NM 21 28 QM 21 35 1 2 28 42 Note When 2 line printing is set settings of NM and QM will be the same When nozzle diameter is 40 μm with charac...

Page 118: ...environment setup See Section 4 2 Setting the user environment 2 Set Char size 1 to 2 5 x 7 1 2 3 4 5 6 7 8 9 0 User environment setup 2011 07 07 12 45 Back Incre ment Decre ment Manual Show cursor Status Ready Com 0 Start up Shut down Comm On Off Prev set tings Next set tings Repeat print sensor mode １ 1 signal ON 2 ON Off trransition Reverse direction printing ０ 0 Disable 1 OFF ABC 2 OFF CBA Rev...

Page 119: ...１２３４５６７８９０１２３４５６７８９０ Status Ready Com 0 Prev col Next col Message name SAMPLE 1 Manual Start up Shut down Comm On Off 3 Set Character size to 2 5 x 7 Barcode to 0 none on the Print format screen 1 2 3 4 5 6 7 8 9 0 Incre ment Decre ment Print format 2011 07 07 12 45 Back Column 1 Column 2 Column 3 ０１２３４５６７８９０１２３４５６７８９０１２３４５６７８９ Line spacing ０ dots 0 2 Character size ２ 1 5x5 2 5x7 3 7x10 4 12x16...

Page 120: ...99 Back 1 2 3 4 5 6 7 8 9 0 Incre ment Decre ment Character unit CH Scanning unit SC ＡＢＣＡＢＣ Manual Show cursor Status Ready Com 0 Message name SAMPLE 1 Start up Shut down Comm On Off Prev set tings Next set tings 6 Press Next settings The second page of Print specifications screen will appear Print specifications 2011 07 07 12 45 Back 1 2 3 4 5 6 7 8 9 0 Incre ment Decre ment Manual Show cursor S...

Page 121: ... use ０１ 1 1 1 16 Enter denominator High speed print １０ HM 1 NM ２ QM Calendar offset １ 1 offset from yesterday ２ from today Day of week char １ 1 1 7 ２ A G ３ User pattern 7 Set Ink drop use to 01 on the Print specifications screen Print specifications 2011 07 07 12 45 Back 1 2 3 4 5 6 7 8 9 0 Incre ment Decre ment Manual Show cursor Status Ready Com 0 Message name SAMPLE 1 Start up Shut down Comm O...

Page 122: ...s specified by hour and minute units A maximum of 10 divisions can be specified The rule of shift code is commonly used with each item of print data which has been saved This is linked with Calendar time considering offset Shift code characters cannot be input in the same print item of any other calendar 2 Operating procedure Setting contents shown above example 1 Press Edit message on the print d...

Page 123: ...ond JAN FEB Week number Day of week 3 Press Shift code twice Shift code character E will be input 4 Press Apply 5 Press calendar conditions Calendar conditions screen will appear 1 2 3 4 5 6 7 8 9 0 Incre ment Decre ment Calendar conditions Column 1 Column 2 Column 3 ＥＥ 2011 07 07 12 45 Back Offset Year ００００ Month ００００ Day ００００ Hour ００００ Minute ００００ Manual Show corsor Prev item Next item Status Re...

Page 124: ... 9 0 ABC 123 Manual Show cursor Prev dis play Next dis play Status Ready Com 0 Input time in ascending order Start up Shut down Comm On Off Shift Shift 7 Press A and 3 A3 will be displayed in the shift code column on the 1st line Shift code setup ００００２３５９Ａ３００００００００ 2011 07 07 12 45 Manual Apply Status Ready Com 0 Input time in ascending order Start up Shut down Comm On Off 8 Press Cursor w...

Page 125: ... 45 Manual Apply Status Ready Com 0 Input time in ascending order Start up Shut down Comm On Off If the shift division straddles 00 00 divide into 2 at 00 00 11 Press Apply 12 Press Back Calendar conditions screen will return 13 Press Back Edit message screen will return 14 Press Back Print description screen will return with A2 displayed in the print layout area ...

Page 126: ... input in the same print item of any other calendar Example Range AA GG renewal period 30 minutes reset time 00 00 reset value AA Time and count value Time Value 00 00 FD 00 30 FE 01 00 FF 01 30 FG 02 00 GA 02 30 GB 03 00 GC 03 30 GD Time Value 04 00 GE 04 30 GF 05 00 AA 05 30 AB 06 00 AC 06 30 AD 07 00 AE 07 30 AF Time Value 08 00 AG 08 30 BA 09 00 BB 09 30 BC 10 00 BD 10 30 BE 11 00 BF 11 30 BG ...

Page 127: ...ABC 123 Second JAN FEB Week number Day of week 3 Press Time count twice Time count character F will be input 4 Press Apply 5 Press calendar conditions Calendar conditions screen will appear 1 2 3 4 5 6 7 8 9 0 Incre ment Decre ment Calendar conditions Column 1 Column 2 Column 3 ＦＦ 2011 07 07 12 45 Back Offset Year ００００ Month ００００ Day ００００ Hour ００００ Minute ００００ Manual Show corsor Prev item Next ite...

Page 128: ...Renewal period minute ４１５２６３１０４１５５２０６３０ Manual Show corsor Status Ready Com 0 Message name Start up Shut down Comm On Off 123 User pat tern 7 Input range Reset character Reset time and Renewal period minute 1 2 3 4 5 6 7 8 9 0 Incre ment Decre ment ABC abc Time count conditions Column 1 Column 2 Column 3 ＦＦ 2011 07 07 12 45 Back Range ＡＡＧＧ Reset ＡＡ Reset time ０５ hour 0 0minute Renewal...

Page 129: ...nts at a fixed period 8 Press Apply 9 Press Back Calendar conditions screen will return 10 Press Back Edit message screen will return 11 Press Back Print description screen will return with CB displayed in the print layout area ...

Page 130: ...is 100 The nozzle excitation frequency is displayed Excitation frequency The cumulative operating time is displayed This value cannot be changed The displayed value is incremented up to 999 999 hours Ink name Print count Cumulative operating time Ink alarm time Ink operating time The operating time elapsed since last ink replacement is displayed This value can be changed The value 0 is to be set u...

Page 131: ...anagement Ink operating time ００００ hours 2011 07 07 12 45 Status Ready Com 0 Strat up Shut down 1 Maintenance Auxiliary function Operation management Show fault Menu Environment setup menu From the Print description screen press Menu The maintenance selection menu then appears If the cursor is not displayed press Show cursor Operations for modifying the setting contents See Section 2 1 3 Operations...

Page 132: ...rsor is placed in the ink operating time ink alarm time print count or cumulative operating time field Cancel changes Back Causes the setting in the current cursor position to revert to the value prevailing before the change Returns you to the Maintenance menu screen Keying procedures ...

Page 133: ...When character orientation is normal 0 1 Prints in reverse direction when the reverse direction printing signal is OFF and forward when it is ON Prints in forward direction when the reverse direction printing signal is OFF and in reverse when it is ON OFF ABC OFF CBA OFF ABC Reverse direction printing signal OFF ON 123 When OFF When ON 123 The arrow shows the order of printing Print target detecto...

Page 134: ...verlap Fault error may occur Take care Print signal type Printing complete Performs timing setup for IJ printer status signal output Generates an output for a fixed period of time upon completion of printing Printing complete Generates an output during printing Printing in progress For details about print output signals see Section 1 5 3 8 Print output signal Set the print start position when char...

Page 135: ...occur Method 1 When print contents are changed and determined during printing changed contents will be reflected in printing about one second later Print data changeover in progress M error does not occur Method 2 Character size menu Excitation V ref warning Character size 1 5 8 Character size 2 7 10 Depends on the ink type Specifies the character size to be employed The following sizes can be sel...

Page 136: ...ce menu screen then appears Maintenance menu 2011 07 07 12 45 Environment setup menu Operation management Test Print Excitation V update Nozzle test View software version View alarm history Circulation control Password protection Comm monitor Back Manual Status Ready Com 0 Start up Shut down Comm On Off Operations for modifying the setting contents See Section 2 1 3 Operations for modifying the se...

Page 137: ...sor Start up Shut down Comm On Off Prev set tings Next set tings Status Ready Com 0 Char Size menu 1 １ 1 5 8 2 5 7 Char Size menu 2 １ 1 7 10 2 9 8 3 9 7 Excitation V ref warning １ 0 Disable 1 Enable If the cursor is not displayed press Show cursor 7 6 Press Apply 3 Press User environment setup The User environment setup screen then opens 5 4 Press three times consecutively The cursor then moves to...

Page 138: ...e year 2079 comes When the password is set up the current time cannot be changed 2 Operating procedure Performing date time setup so that 23 00 July 7 2011 will be constantly printed Choose Environment setup menu from the maintenance menu Environment setup menu 2011 07 07 23 45 User environment setup Date time setup Communication environment setup Touch screen setup Password setup update Back Manu...

Page 139: ... clock stop to permit calendar time input Calendar time control ２ 1 same as current time 2 clock stop Calendar time ２０１１ year ０７ month ０７ day ２３ hour ４５ minute １２ second Press 2 and 3 in sequence The display reads 23 hour 45 minute 12 second with the cursor positioned in the minute input field Press two times The cursor moves to the hour input field Press 0 and 0 in sequence The display reads 23 h...

Page 140: ...2 to CZB05 Choose Environment setup menu from the maintenance menu Environment setup menu 2011 07 07 12 45 User environment setup Date time setup Communication environment setup Touch screen setup Password setup update Back Manual Status Stop Com 0 Start up Shut down Comm On Off The Environment setup menu screen then opens 2 Old password New password New password reentry 1 2 3 4 5 6 7 8 9 0 Back s...

Page 141: ...in the new password input field Pressing ABC displays an upper case alphabetical keyboard Pressing abc displays a lower casealphabetical keyboard 7 Old password New password New password reentry Password setup update 2011 07 07 12 45 Status Stop Com 0 Press C Z B 0 and 5 in sequence 8 Press OK The password is then updated and you are returned to the Environment setup menu screen If either of the f...

Page 142: ...Save message is restricted Save message When Print specifications are restricted Print specifications When Print format is restricted Print line setup Print format When Maintenance is restricted User environment setup Date time setup Communication environment setup Touch screen setup Operation management Excitation V update Circulation control Manage message Create user pattern Touch screen setup ...

Page 143: ... history Circulation control Password protection Comm monitor Back Manual Status Stop Com 0 Start up Shut down Comm On Off Press Password protection The Password protection screen then opens ００ access １ protect ００ access １ protect ００ access １ protect ００ access １ protect ００ access １ protect Password protection Password Edit message Select message Save message Print specifications Print format ...

Page 144: ...other items press as needed to place the cursor in the target field and then press 1 Press Enter password The cursor will move to the Edit message Select message field The Edit message Select message Save message Print specifications Print format and Maintenance can be input Press 1 The use of Edit message Select message will be restricted Press C Z B 0 and 5 in sequence The password is then enter...

Page 145: ...ew hidden ones by pressing Next list or Previous list Press Back You are then returned to the Maintenance menu screen Maintenance menu 2011 07 07 12 45 Environment setup menu Operation management Test Print Excitation V update Nozzle test View software version View alarm history Circulation control Password protection Comm monitor Back Manual Status Ready Com 0 Start up Shut down Comm On Off The M...

Page 146: ... Punct Insert Delete ＫＵＡＬＶＢＭＷＣＮＸＤＯＹＥＰＺＦＱＧＲＨＳＩＴＪ Space Blank Back space 1 2 3 4 5 6 7 8 9 0 ABC 123 ABC allocations Kana Arabic Arabic User pat tern Calendar count Punct Insert Delete ＡＺＱＳＸＷＤＣＥＦＶＲＧＢＴＨＮＹＪＭＵＫＩＬＯＰ Space Blank Back space 1 2 3 4 5 6 7 8 9 0 ABC 123 QWERTY allocations Dedi cated Shift Shift Shift Shift Keybord display has been set to one...

Page 147: ...djust the system 1 2 Operating procedure Verify that the printer is in Stop or Standby state Choose Environment setup menu from the Maintenance menu The Environment setup menu screen appears Environment setup menu 2011 07 07 12 45 User environment setup Date time setup Communication environment setup Touch screen setup Password setup update Back Manual Status Stop Cm 0 Start up Shut down Comm On O...

Page 148: ...The Maintenance menu screen then opens Maintenance menu 2011 07 07 12 45 Environment setup menu Operation management Test print Excitation V update Nozzle test View software version View alarm history Circulation control Password protection Comm monitor Back Manual Status Standby Com 0 Start up Shut down Comm On Off Test print 2011 07 07 12 45 Back Status Ready Com 0 Start printing Printing starts...

Page 149: ...ed Print Data You can manage created print data and create or update user patterns The associated functions can be selected from the auxiliary function menu screen 5 1 1 Changing the message number Verify that the printer is in Stop or Standby state Choose Auxiliary function from the menu The Auxiliary function menu screen then opens Press Manage message The Message management menu screen then ope...

Page 150: ...e 1 2 3 Change message num 2011 07 07 12 45 16 17 18 ＢＢＢＢＢＢＢＢＢＢＢＢＣＣＣＣＣＣＣＣＣＣＣＣ Select the message name for the message number change Status Stop Com 0 Manual Start up Shut down Comm On Off Press Select deselect The No 3 line is then shaded with the cursor positioned over the No 4 line ＡＡＡＡＡＡＡＡＡＡＡＡＢＢＢＢＢＢＢＢＢＢＢＢＣＣＣＣＣＣＣＣＣＣＣＣＤＤＤＤＤＤＤＤＤＤＤＤＥＥＥＥＥＥＥＥＥＥＥＥＦＦＦＦＦＦＦＦＦＦＦＦＧＧＧＧＧＧＧＧＧＧＧＧＨＨＨＨＨＨＨＨＨＨＨＨ No Message...

Page 151: ...7 18 19 20 21 22 23 24 25 26 27 28 29 30 ＢＢＢＢＢＢＢＢＢＢＢＢＣＣＣＣＣＣＣＣＣＣＣＣＤＤＤＤＤＤＤＤＤＤＤＤＥＥＥＥＥＥＥＥＥＥＥＥＦＦＦＦＦＦＦＦＦＦＦＦＧＧＧＧＧＧＧＧＧＧＧＧＨＨＨＨＨＨＨＨＨＨＨＨ Two message numbers will be swapped Cancel Manual Prev list Next list Status Stop Com 0 Start up Shut down Comm On Off Press OK The registration numbers for print data CCCCCCCCCC and GGGGGGGGGG are then interchanged ＡＡＡＡＡＡＡＡＡＡＡＡＢＢＢＢＢＢＢＢＢＢＢＢＧＧＧＧＧＧＧＧＧＧＧＧＤＤＤＤＤＤＤＤＤＤＤＤ ...

Page 152: ...tatus Stop Com 0 Start up Shut down Comm On Off Copy data Select Languages Edit Standard pattern Create Messages Verify that the printer is in Stop or Standby state Choose Auxiliary function from the menu The Auxiliary function menu screen then opens Press Manage message The Message management menu screen then opens Message mgmt menu 2011 07 07 12 45 Change message number Change message name Delet...

Page 153: ... Status Stop Com 0 Start up Shut down Comm On Off Delete Stored Message Confirmation Print data BBBBBBBBBBBB will be deleted OK Cancel No Message name ＡＡＡＡＡＡＡＡＡＡＡＡ No Message name Delete stored message 2011 07 07 12 45 Select the message to be deleted 1 2 3 16 17 18 ＣＣＣＣＣＣＣＣＣＣＣＣ Manual Status Stop Com 0 Start up Shut down Comm On Off Press Cancel You are then returned to the Message management men...

Page 154: ...saved print data 2 Operating procedure Changing the message name of saved data from AAAAAAAAAAAA to ABC9701 5 1 3 Changing a message name Verify that the printer is in Stop or Standby state Choose Auxiliary function from the menu The Auxiliary function menu screen then opens Press Manage message The Manage message menu screen then opens Message mgmt menu 2011 07 07 12 45 Change message number Chan...

Page 155: ...e 2011 07 07 12 45 1 2 3 4 5 6 7 8 9 0 ABC 123 Current message name ＡＡＡＡＡＡＡＡＡＡＡＡ New message name ＡＡＡＡＡＡＡＡＡＡＡＡ Space Back space Cancel OK Manual Status Stop Com 0 Start up Shut down Comm On Off Shift Shift If there are 31 or more registrations press Next list or Previous list as needed to switch to a desired listing screen Change message name 2011 07 07 12 45 Current message name ＡＡＡＡＡＡＡＡＡＡＡＡ New ...

Page 156: ...n be saved for each character size 7 different character sizes can be generated 5 5 5 8 5 7 7 10 9 8 9 7 12 16 18 24 and 24 32 An inter character space setting between 0 and 8 can be selected However the acceptable setting range varies with the character size The relationship between character sizes and acceptable inter character space setting ranges is as indicated below 5 2 1 Saving a user patte...

Page 157: ...opens Invert next Invert dot Create user pattern 2011 07 07 12 45 Char size ２ 1 5 5 2 5 8 3 7 10 4 12 16 5 18 24 6 24 32 Inter char space ２ dots 0 3 Pattern Select Clear Back Save Manual Incre ment Decre ment Status Stop Com 0 Start up Shut down Comm On Off Press Decrement The character size is set to 5 x 5 The matrix size is set to 5 x 5 Invert dot Create user pattern 2011 07 07 12 45 Char size １...

Page 158: ...procedures for moving the cursor are indicated below key key key key key key key key Press on the right hand side The cursor then moves to the inter character space input field Press Decrement two times consecutively The inter character space is then set to 0 The cursor is set at the upper left hand corner of the pattern creation area ...

Page 159: ...oved to a dot setup position Reversal mode Displayed The dots at positions where the cursor has passed are reversed To change the cursor type press Invert next Locate within the matrix which is displayed beside the pattern creation area Press this key four times consecutively The cursor then moves toward the lower left hand corner of the matrix Press two times consecutively The cursor then moves t...

Page 160: ...0 Start up Shut down Comm On Off Shift Shift Previous char set Displays the previous screen When you press the key from the first screen the last screen appears Next char set Up to 128 save destinations on screen indications 00 C7 can be designated for each character size To switch to a different screen press Next char set or Previous char set On pages other than the first one the Shift keys backg...

Page 161: ...ttern can be recalled and displayed on the Create user pattern screen 2 Operating procedure Recalling a pattern that has a character size of 5 5 and is registered in the No 3 position 5 2 2 Recalling a user pattern 2011 07 07 12 45 Manage messages Create user pattern Calibrate touch screen coordinates Aux function menu Back Manual Status Stop Com 0 Start up Shut down Comm On Off Copy data Select L...

Page 162: ...lect Clear Back Save Manual Incre ment Decre ment Status Stop Com 0 Start up Shut down Comm On Off Press Select The Select pattern screen then opens Select pattern 2011 07 07 12 45 Char size １ 1 5 5 2 5 8 3 7 10 4 12 16 5 18 24 6 24 32 Inter char space ０ dots 0 3 Pattern 00 OK User pat tern Cancel Manual Prev char set Next char set Status Stop Com 0 Start up Shut down Comm On Off ABC 123 Shift Shi...

Page 163: ... up Shut down Comm On Off ABC 123 6 Press OK The system then returns you to the Create user pattern screen and displays the designated pattern in the editing area If you press Cancel the system brings you back to the Create user pattern screen without recalling the designated pattern The procedure for modifying and saving a recalled pattern is the same as for creating and saving a pattern To switc...

Page 164: ...will copy the backup data as is User data which have been registered will be deleted ii Copy to open space will copy data to any free space in IJ printer from the memory card User data which have been registered will be held iii With Copy to open space substitution rules can not be copied The data which used substitution rules will be changed to a setting with no substitution rules and copied Mess...

Page 165: ...board In inserting it into a slot do not overstrain it 6 After the copying is over press the ejector button and take the Memory card out of the slot To copy data stored on a Memory card on an IJ printer press the Memory card Printer key 2011 07 07 12 45 Copy data Start copy Status Stop Com 0 Copy direction Printer Mem card Mem card Printer Cancel Select the copy direction and then press Start copy...

Page 166: ... Create user pattern Calibrate touch screen coordinates Aux function menu Back Manual Status Stop Com 0 Start up Shut down Comm On Off Copy data Edit Standard pattern Select Languages Create Messages Copy user pattern from a Memory card onto an IJ printer 2 2011 07 07 12 45 Copy data Start copy Copy direction Printer Mem card Mem card Printer Cancel Select the copy direction and then press Start c...

Page 167: ... copy The copying is executed 8 After the copying is over press the ejector button and take the Memory card out of the slot 2011 07 07 12 45 Copy data Start copy Copy direction Printer Mem card Mem card Printer Data type Folder to be copied ９９９９９９９９ Serial number ９９９９９９９９ User pattern User pattern Print data Copy method Overwrite copy Copy to open space Cancel Status Stop Com 0 ...

Page 168: ...ol Next col Start up Shut down Comm On Off Select message Print line setup Edit message Print format Print spec Save message From the print description screen press Menu The menu then opens Maintenance Auxiliary function Show fault Menu Operation management Environment setup menu 2011 07 07 12 45 Manage messages Create user pattern Calibrate touch screen coordinates Aux function menu Back Manual S...

Page 169: ...e intersection of the crosshairs Touch screen coord 2011 07 07 12 45 5 Press the mark at the bottom right 6 Hold down the mark at the top left and bottom right until the system displays a confirmation message for Touch Screen Coordinate Correction The touch screen coordinate correction confirmation message then appears 7 Touch Screen Coordinate Correction Touch screen coordinate correction will be...

Page 170: ...screen coordinates Aux function menu Back Manual Status Stop Com 0 Start up Shut down Comm On Off Copy data Select Languages Edit Standard pattern Create Messages Select language Status Stop Com 0 Back OK 2011 07 07 12 45 Current language English 01 00 Registered language Language1 English 01 00 Language2 French 01 00 Press OK to change the language of screen Incre ment Decre ment 1 Verify that th...

Page 171: ...English to another language 4 2011 07 07 12 45 Manage messages Create user pattern Calibrate touch screen coordinates Aux function menu Back Manual Status Stop Com 0 Start up Shut down Comm On Off Copy data Select Languages Edit Standard pattern Create Messages 5 Press Back 6 Press Back The Print description screen then opens ...

Page 172: ...re A pattern of character size 7 x 10 character 7 is edited 5 6 Editing Standard Character Patterns Maintenance Auxiliary function Show fault Menu Operation management Environment setup menu 1 Verify that the printer is in Stop state Choose Auxiliary function from the menu The Auxiliary function menu screen then opens 2011 07 07 12 45 Manage messages Create user pattern Calibrate touch screen coor...

Page 173: ...Ｂ 3 ＭＷＣ 4 ＮＸＤ 5 ＯＹＥ 6 ＰＺＦ 7 ＱＧ 8 ＲＨ 9 ＳＩ 0 ＴＪ Shift Shift 4 Press Select The Select pattern screen then opens 5 Press 7 The 7 is highlighted in black and white 6 Press OK It returns to the Edit Standard pattern screen and the specified pattern appears in the editing area Edit standard pattern 2011 07 07 12 45 Char size ３ 1 5 5 2 5 8 3 7 10 4 12 16 5 18 24 6 24 32 Pattern 7 Select Back ...

Page 174: ...atterns 5 26 7 Edit the pattern 8 Press Save The pattern changing confirmation message appears Pattern Changing Confirmation The pattern will be changed OK Cancel 9 Press OK The pattern of the character selected earlier is updated ...

Page 175: ...dit message Count conditions Calendar conditions Substitution rules Month 3 digit Shift code Time count Print format Print specication Select message Save message Create user pattern New creation only Back Configuration of Create messages function Function name is displayed in red during operation of Create messages function Create messages screen Back Create user pattern screen will apper Create ...

Page 176: ...a maximum of 30 types of print data can be handled separately from normal control In the Select message screen message name of these data will be displayed in blue However if the data is restored so that the same control of print data created by print description screen is applied the above limitation is released When the Create messages function is finished by pressing Back key without registerin...

Page 177: ...ack Manual Status Ready Com 0 Start up Shut down Comm On Off 1 Status is assumed as Ready and Off line 2 Press maintenance in Print description screen Maintenance menu screen will appear 3 Press Password protection Password protection screen will appear ００ access １ protect ００ access １ protect ００ access １ protect ００ access １ protect ００ access １ protect Password protection Password Edit message...

Page 178: ...de １ 1 signal ON 2 OFF ON transition Reverse direction printing ０ 0 Disable 1 OFF ABC 2 OFF CBA Reverse print １ 1 method1 2 method2 Speed compensation ０ 0 Disable 1 Enable Print signal type １ 1 print complete 2 print in progress Method to apply print data １ 1 method1 2 method2 Create message ０ 0 access 1 protect 2011 07 07 12 45 Back Incre ment Decre ment Manual Show cursor Start up Shut down Comm...

Page 179: ...age messages Create user pattern Calibrate touch screen coordinates Aux function menu Back Manual Status Ready Com 0 Start up Shut down Comm On Off Copy data Select Languages Edit Standard pattern Create Messages 13 Press Create messages Create messages screen will appear Column 1 Column 2 Column 3 Create messages 2011 07 07 12 45 Select message Message name XXXXXXXXXXX Start up Shut down Manual P...

Page 180: ...Shut down Manual Show cursor 15 Select print data and press OK Select message confirmation message will appear 16 Press Enter Selected print data will be recalled and Create messages screen will return Column 1 Column 2 Column 3 ＹＹＭＭＤＤＡＢＣＤＥ Create messages 2011 07 07 12 45 Select message Message name AAAAAAAAAAAA Start up Shut down Manual Print line setup Edit message Print format Print spec Pr...

Page 181: ...23 Manual Show cursor Prev col Next col Status Ready Com 0 Message name AAAAAAAAAAAA Start up Shut down Shift Shift ＹＹＭＭＤＤＡＢＣＤＥ 18 Press character key on keyboard 19 Press Apply 20 Press Back Create messages screen will return Column 1 Column 2 Column 3 ＹＹＭＭＤＤＦＧＨＪＫ Create messages 2011 07 07 12 45 Select message Message name AAAAAAAAAAAA Start up Shut down Manual Print line setup Edit messag...

Page 182: ... Confirm message name and press OK Confirmation message Same print data found will be displayed 23 Press Enter Print data is temporarily stored and Create messages screen will return Column 1 Column 2 Column 3 ＹＹＭＭＤＤＦＧＨＪＫ Create messages 2011 07 07 12 45 Select message Message name AAAAAAAAAAAA Start up Shut down Manual Print line setup Edit message Print format Print spec Print layout Status R...

Page 183: ... 1 Column 2 Column 3 ＵＳＥＢＹＹＹＭＭＤＤＭＦＧＤＡＴＥＹＹＭＭＤＤ Print description 2011 07 07 12 45 Select message Message name BBBBBBBBBBBB Start up Shut down Manual Print line setup Edit message Print format Print spec Print layout Status Ready Com 0 Prev col Next col Save message Back ＵＳＥＢＹ１１１００６ＭＦＧＤＡＴＥ１１０７０７ Count reset Comm On Off ...

Page 184: ...t format and overall column setup to the IJ printer The IJ printer receives the printing specifications print format and overall column setup and prepares for making prints under the specified conditions 4 User registration character transmission This function is used to transmit a user pattern and enter it into the IJ printer A transmitted user pattern can be edited using the Create user pattern ...

Page 185: ...e outside A setting of 1 byte or 2 bytes can be selected 1 byte BCC code handling Setup can be performed so that no communication error occurs even if BCC code attached data is received Disable 1 2 3 Communica tion mode Overwrite protected No new data will be received until the previously received data is printed Overwrite enabled New data is received even if the previously received data has not b...

Page 186: ... 1 byte 2 2 bytes BCC code handling 0 0 Disable 1 Enable Communication mode 1 1 overwrite protected 2 overwrite enabled 1 2 3 4 5 6 7 8 9 0 Back Incre ment Decre ment Manual Show cursor Prev set tings Next set tings Status Ready Com 0 Start up Shut down Comm On Off 2 Press Next settings The second screen appears Comm env setup 2011 07 07 12 45 Print message transfer ACK 2 1 t fixed 2 t async Print...

Page 187: ... format table A 1 7 1 even 2 B 1 7 1 odd 2 C 1 7 1 even 1 D 1 7 1 odd 1 E 1 8 None 2 F default 1 8 None 1 G 1 8 1 even 1 H 1 8 1 odd 1 Item Format Selecting a data length of 7 bits allows you to transmit alphanumerical characters and symbols but inhibits you from transmitting punctuation characters and using 2 byte codes to send dedicated characters and user pattern characters 8 Bit configuration ...

Page 188: ...ce Auxiliary function Show fault Menu Prev col Next col Com 1 Print layout Status Ready Start up Shut down Comm On Off Operation management Environment setup menu 6 3 1 Printings Transmission In the example below the manufacturing equipment symbol is changed from XXXXX to ABCDE 1 Let us suppose that the printer is ready for printing 2 The USE BY date and Manufacturing Equipment Symbol are already ...

Page 189: ... management Environment setup menu Printings setup Item 1 Calendar character Item 2 Fixed character ABCDE 11 07 10 Column1 Column 2 Column 3 ＹＹＭＭＤＤＡＢＣＤＥ Print description Message name VVVVVVVVVVVV 2011 07 07 12 45 Manual Maintenance Auxiliary function Show fault Menu Prev col Next col Com 1 Print layout Status Ready Start up Shut down Comm On Off Operation management Environment setup menu 2 Pr...

Page 190: ...Printing direction Printing method ２ 1 signal scan 2 Interlaced Repeat intervals ００００ scanning unit SC 0 9999 Repeat count ００００ 0 none 1 9998 9999 continuous Print start delay ００００ character unit CH 1 1234 Target sensor timer ０００ 1 10sec 0 none 1 999 Target sensor filter １ 1 time setup 2 until end of print Setup value ００００ msec 0 9999 Manual Show cursor Start up Shut down Prev set tings Next set t...

Page 191: ...irection Printing method ２ 1 signal scan 2 Interlaced Repeat intervals ００００ scanning unit SC 0 9999 Repeat count ００００ 0 none 1 9998 9999 continuous Print start delay ００００ scanning unit SC 0 9999 Target sensor timer ０００ 1 10sec 0 none 1 999 Target sensor filter １ 1 time setup 2 until end of print Setup value ００００ msec 0 9999 Start up Shut down Comm On Off Prev set tings Next set tings 6 The charact...

Page 192: ...saving a user pattern as No 00 for a character size of 5 x 5 is shown in the example below １ Assume that the printer is ready for printing 2 You can see that a registration No 00 user pattern for a character size of 5 x 5 spaces only is entered in the first digit position of the first row 4 Transmit character size registration number and user pattern data from the external device to the IJ printer...

Page 193: ...er With the above transmission code the setting on the number of transfer bytes will be described in the 2 byte mode XXXXXX ABCDE Column 1 Column 2 Column 3 ＡＢＣＤＥｘｘｘｘｘｘ Print description Massage name 2011 07 07 12 45 Manual Maintenance Auxiliary function Show fault Menu Prev col Next col Print layout Status Ready Com 0 Start up Shut down Comm On Off Operation management Environment setup menu 6 3...

Page 194: ...2 Press the Calender conditions in the Edit message screen 3 The offset of day 0000 has already been entered 1 2 3 4 5 6 7 8 9 0 Incre ment Decre ment Calendar conditions Column 1 Column 2 Column 3 ＵＳＥＢＹＹＹＭＭＤＤＹＹＭＭＤＤｈｈＭＦＧＤＡＴＥＡＢＣＣＣＣＣ 2011 07 07 12 45 Back Offset Substitution rules Zero suppression Year ０００００ 0 Disable 1 Enable ０ 0 Disable 1 Enable Month ０００００ 0 Disable 1 Enable ０ 0 Disa...

Page 195: ...The offset of the day will change The calendar conditions can be transmitted only for items in which the calendar characters have been previously set To transmit items without calendar characters transmit the calendar characters first 6 3 7 On line Off line Transmission The following shows how to change the setting online offline １ Assume that the printer is ready for printing 2 Assume the printer...

Page 196: ...n The current time on IJ printer internal calendar will be output １ Assume that the printer is ready for printing 2 Assume the printer is on line Column 1 Column 2 Column 3 Print description Message name 2011 07 07 12 45 Manual Status Ready Com 1 Start up Shut down Comm On Off Shows text data between STX and ETX ESC Header 2 0 1 1 0 7 0 7 Year Month Day 1 2 4 5 3 8 Hour Minute Second 1BH 7BH ESC H...

Page 197: ...sion code the setting on the number of transfer bytes will be described in the 2 byte mode Column 1 Column 2 Column 3 ＵＳＥＢＹＹＹＭＭＤＤＡＢＣＤＥＦＸＸＸＸ Print description 2011 07 07 12 45 Select message Message name XXXXXXXXXXXX Start up Shut down Manual Print line setup Edit message Print format Print spec Print layout Status Ready Com 0 Prev col Next col Save message Back ＵＳＥＢＹ１１０８０６ＡＢＣＤＥＦＸＸＸＸ Co...

Page 198: ...description 2011 07 07 12 45 Select message Message name XXXXXXXXXXXX Start up Shut down Manual Print line setup Edit message Print format Print spec Print layout Prev col Next col Save message Back ＵＳＥＢＹ１１０８０６ＡＢＣＤＥＦ００００ Comm On Off Status Ready Com 1 If count characters are transmitted the count condition of the transmitted count will be initialized ...

Page 199: ...ytes will be described in the 2 byte mode 1 2 3 4 5 6 7 8 9 0 Incre ment Decre ment Count conditions Column 1 Column 2 Column 3 ＵＳＥＢＹＹＹＭＭＤＤＡＢＣＤＥＦＣＣＣＣ 2011 07 07 12 45 Back Value ００００ Range ００００ Increment ０１９９９９ Direction １ 1 up 2 down Update ００００００ in progress Jump from ０００００１ unit to ABC abc Blank 123 Manual Show cursor Prev item Next item Status Ready Com 0 Message name XXXXXXXXXXXX Start...

Page 200: ... ＡＡＡＡ Increment ０１ＦＦＦＦ Direction １ 1 up 2 down Update ００００００ in progress Jump from ０００００１ unit to Prev item Next item Status Ready Com 1 Message name XXXXXXXXXXXX Manual Start up Shut down Comm On Off Next conditions If count conditions can be transmitted only to items for which count characters have been previously set To transmit items without count characters transmit the count characters firs...

Page 201: ...e switched External device IJ printer ACK ACK ACK DC2 ENQ STX Text ETX 3 When the IJ printer is incapable of receiving data or is off line External device IJ printer ENQ NAK 4 Abnormal transmission operation when the text contains an erroneous message No response will be returned for any code transmission from the external device 5 When BCC code is included 6 When the IJ printer power is OFF Exter...

Page 202: ...ecall takes precedence rendering the other data invalid 8 Up to 1500 bytes of data can be transmitted at a time including STX and ETX If the 1500 byte limit is exceeded a communication error NAK response occurs 9 Any data transmitted by communication print contents print specifications print format and user pattern is not stored except in the following cases Conditions for storing the data When th...

Page 203: ...he item numbers The item numbers need not be sorted 6 4 2 2 Item number Item number 1 2 10 24 25 100 Code 31 H 32 H 3A H 48 H 49 H 94 H The parenthesized value positioned to the left of H is a hexadecimal number Enabled when the print item count addition option is employed 6 4 2 3 Printings An array of character codes which consist of 10 or fewer digits When the number of digits is less than 10 th...

Page 204: ...ired 6 4 2 4 Character codes 1 2 byte code number of communication bytes 1 byte mode One character Two or more characters 2 2 byte code number of communication bytes 2 byte mode Print data message number SI High order byte Low order byte SO SI High order Low order High order Low order High order Low order SO byte byte byte byte byte byte ASCII ASCII SI High order Low order High order Low order SO ...

Page 205: ...width 000 to 199 ESC Header 32H Units position Character orientation 0 to 3 ESC Header 34H Thousands Hundreds Tens position Units position position position Repeat intervals 0000 to 9999 ESC Header 35H Thousands Hundreds Tens position Units position position position Repeat count 0000 to 9999 ESC Header 33H Thousands Hundreds Tens position Units position position position Print start delay 0000 to...

Page 206: ...s position position position Target sensor filter 0000 to 9999 b Setup items Line count and Line spacing ESC Header 21H Character Inter character size space Character size 0 to 5 Inter character space 0 to 8 ESC Header 2AH Type Bar code type 30H to 3CH Character size 0 5 5 1 5 8 5 7 2 7 10 9 8 9 7 3 12 16 4 18 24 5 24 32 Bar code types 30H Code39 31H ITF 32H NW 7 33H EAN 13 34H DM16 16 35H DM8 32 ...

Page 207: ...ng items 7 and 8 to one line 1 3 5 7 2 4 6 8 1 3 5 2 4 6 7 8 When you change the line count for a print item you must also set the line count for the other print items that belong to the same column as the former one Example Setting items 7 and 8 to two lines 1 3 5 7 2 4 6 8 1 3 5 2 4 6 7 8 Transmit the line count consecutively to items 7 and 8 If you transmit the line count to only one of them a ...

Page 208: ...Bar code use and bar code type Two or more bar code types cannot coexist When a bar code is set up for a certain print item the same bar code is set up for the other print items for which bar code setup was completed For a print item for which bar code setup is not completed you cannot set a bar code type only while omitting a bar code use message When bar code setup is completed for a print item ...

Page 209: ...er print items 1 FNC1 is a control code used for Code128 2 byte code of 81A6 indicated as on print layout screen When the bar code type is ITF or code128 code set C you have to observe the following input rules If you violate the rules the contents of an illegal print item will be changed to a null character ITF or code128 code set C input rules Input example Correct 0123 456789 Incorrect 0123 456...

Page 210: ...acter size The character size is represented by the codes shown in the following table Character size code table Type 5 5 5 8 5 7 7 10 9 8 9 7 12 16 18 24 24 32 Character size code 30H 31H 32H 32H 33H 34H 35H Remarks 1 1 1 Sizes No 3 7 x 10 and No 4 9 x 8 use the same character size code However either of them may be automatically selected in accordance with the Character size menu 2 setting in th...

Page 211: ... x 5 7 x 10 5 x 7 and 9 x 7 some portions of 8 bit data are unavailable Set such portions to 0 Even if you set them to 1 processing will be performed with their settings changed to 0 5 5 7 10 5 7 9 7 Unavailable area Inter character space data area Inter character space data area Inter character space data area Inter character space data area Note Note While the inter character space of character ...

Page 212: ...and from left to right b Pattern data example a For a character size of 5 x 5 Rotated 90 degrees counterclockwise Inter character space data area First byte Second byte Third byte 4 byte 5 byte 6 byte 7 byte 8 byte Unusable area Removal of the first byte 0 0 0 0 0 1 1 1 07H 27 20 Composition order 1 2 3 4 5 6 7 8 Pattern data 07H 0AH 12H 0AH 07H 00H 00H 00H ...

Page 213: ... 13 byte 16 byte 19 byte 22 byte 27 byte 30 byte 33 byte 36 byte 39 byte 42 byte 45 byte 48 byte 51 byte 54 byte 57 byte 60 byte 63 byte 66 byte 69 byte 72 byte 26 byte 29 byte 32 byte 35 byte 38 byte 41 byte 44 byte 47 byte 50 byte 53 byte 56 byte 59 byte 62 byte 65 byte 68 byte 71 byte 25 byte 28 byte 31 byte 34 byte 37 byte 40 byte 43 byte 46 byte 49 byte 52 byte 55 byte 58 byte 61 byte 64 byte...

Page 214: ...3 44 45 46 47 character 2 byte codeF160 F161 F162 F163 F164 F165 F166 F167 F168 F169 F16A F16BF16C F16DF16E F16F User pattern 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 characte 2 byte codeF170 F171 F172 F173 F174 F175 F176 F177 F178 F179 F17A F17BF17C F17DF17E F17F User pattern 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 character 2 byte codeF180 F181 F182 F183 F184 F185 F186 F187 F188 F...

Page 215: ...r pattern character number 6 4 6 Code Tables 6 4 6 1 ASCII codes Low order High order NOTICE As regards a dedicated character e g 賞味 3 code consisting of two or more codes the text must be created so that it can be contained within a single print item As regards a print item for which a bar code is set up the text must be created in such a manner that the employed character codes are within the ra...

Page 216: ...on purposes This code is transmitted if the printings need to be changed before the printing of the contents transmitted to the IJ printer while the overwrite protected mode prevails After receipt of this code the IJ printer transmits the ACK code and becomes ready for reception However if the IJ printer is off line the NAK code is transmitted The same as DC2 However when receiving DC3 the IJ prin...

Page 217: ... 品質 characters 2 byte code F060 F061 F062 F063 F064 F065 F066 F067 F068 F069 F06A F06BF06C F06DF06E F06F Dedicated 保持消費平成 character 2 byte code F070 F071 F072 F073 F074 F075 F076 F077 F078 Punctuation character Space 2 byte code F240 F241 F242 F243 F244 F245 F246 6 4 6 3 Punctuation characters 2 byte codes 6 4 6 4 Dedicated characters 2 byte codes When KANA and dedicated characters can be input ...

Page 218: ...s Communication F3B0 F3B1F3B2F3B3F3B4F3B5F3B6F3B7F3B8F3B9F3BAF3BB code Characters Communication F29F code Characters Communication F2AC code Characters Communication F3C0F3C1F3C2F3C3F3C4F3C5F3C6F3C7F3C8F3C9F3CAF3CBF3CCF3CDF3CEF3CF code Characters Communication F3D0F3D1F3D2F3D3F3D4F3D5F3D6 F3DF code Characters Communication F3E0F3E1F3E2F3E3F3E4F3E5F3E6F3E7F3E8F3E9F3EAF3EBF3ECF3EDF3EEF3EF code Chara...

Page 219: ...s 2 byte code F180 F181 F182 F183 F184 F185 F186 F187 F188 F189 F18A F18B F18C F18DF18E F18F User pattern 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 characters 2 byte code F190 F191 F192 F193 F194 F195 F196 F197 F198 F199 F19A F19B F19C F19DF19E F19F User pattern 96 97 98 99 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 B0 B1 characters 2 byte code F1A0 F1A1F1A2 F1A3 F1A4 F1A5 F1A6F1A7 F1A8 F1A9 F1AAF1ABF1AC...

Page 220: ...4F F44E code Characters Communication F465 F464F463 F462 F461 F460F45F F45BF45D F45C code Characters Communication F475 F474 F473 F472 F471F470 F46FF46EF46DF46CF46BF46AF469 F468F467 F466 code Characters Communication F485 F484F483 F482 F481F480F47FF47EF47DF47CF47BF47AF479 F478F477 F476 code Characters Communication F495F494 F493 F492 F491F490 F48FF48EF48DF48CF48BF48AF489 F488F487 F486 code Charact...

Page 221: ...call transmission User pattern character transmission Character height Character width Character orientation Repeat intervals Repeat count Print start delay Print start delay reverse Target sensor timer Target sensor filter Target sensor filter Division High speed printing Product speed matching Pulse rate division Factor Ink drop use percentage Line count Line spacing Character size inter charact...

Page 222: ...1 to 3 3 1 to 2 1 Calendar character Year Month Day Hour Minute Second Accumulated number of days Month 3 digit Weeks Day of week DLE Item No Calendar character 6 4 9 Calendar Character Transmission Procedure Text 1 To specify the calendar characters for print description DLE Item No Calendar character DLE Item No Calendar character 2 To specify the calendar characters for multiple items Calendar ...

Page 223: ...Minute ASCII 30 31 32 33 34 ASCII is hexadecimal Disable or Enable 0 Disable 1 Enable ESC Header 77H Item No Type Disable or Enable 6 4 11 Online Offline Transmission Procedure Text 1 Change to online 2 Change to offline ESC Header 79H ESC Header 7AH In the following cases Online Offline transmission cannot be performed If it is attempted NAK code will be the reply Apply key is displayed while inp...

Page 224: ...unt characters for multiple items DLE Item No Count character DLE Item No Count character DLE Item No Count character Count character code Count character C 2 byte code F25A The code of count character is a 2 byte code regardless of the mode specified with Number of Communication bytes in communication environment setup screen 6 4 14 Count Conditions Transmission Procedure 1 Initial value Range Ju...

Page 225: ...0000 to 999998 Unit 000001 to 999999 3 Direction External signal count Reset signal ESC Header 82H Item No Type 0 1 Direction 0 up 1 down External signal count 0 Disable 1 Enable Reset signal 0 Signal1 1 Signal2 Code of type Direction External signal count Reset signal ASCII 30 31 32 ASCII is hexadecimal number ASCII is hexadecimal number 4 Increment ESC Header 83H Item No Tens position Unit posit...

Page 226: ... 2 When transmitting print conditions user pattern characters and print data recall When the data received from the external device is not in error the ACK code is transmitted In this instance the ready for reception state is maintained 3 When transmitting printing print conditions user pattern characters and print data recall When transmitting printing print conditions user pattern characters and...

Page 227: ...inter If the data transmitted from the external device is in error the IJ printer printings remain unchanged In such an instance retransmit the data beginning with the ENQ code as explained in b The retransmission count setup must be determined from the device side e When a data transmission is aborted the transmission of up to the ETX code is not completed The IJ printer printings remain unchange...

Page 228: ...error the NAK code is transmitted after receipt of the ETX code In this instance retransmit the data beginning with the ENQ code c Data retransmission Transmission data is received from the external device and subsequent transmission data is accepted In this case the received data is accepted even if the DC2 retransmission code is not attached d Printing during reception While data is being receiv...

Page 229: ...rt signal Print start signal DEF 1 The IJ printer receives contents DEF in communication while printing contents ABC 2 After approx 50 ms the IJ printer switches printing to the received contents It will print the previous data during switching Condition Make sure that none of the following software options are provided Addition of print columns SOP 02 External Signal Function A SOP 05 Communicati...

Page 230: ...cifications Print format Overall column setup Transmission type Print description Print data recall Print conditions User pattern character No 1 2 3 4 5 6 Remarks 1 1 6 5 2 Response Time 1 Time interval T1 between external device communication and IJ printer response External device IJ printer ENQ ACK STX ETX ACK T0 T1 Baud rate bps 150 to 1200 2400 to 38400 T0 Maximum T0 time ms 5 1 1 For t fixed...

Page 231: ...start signal is input with shorter timing than T2 the fault Print data changeover in progress M occurs 2 If the communication time interval is not sufficiently secured it may not operate normally T2 Maximum time ms N 15 N Number of communication items 0 400 40 400 400 200 25 Conditions The print message transfer ACK condition is t fixed The print message transfer ACK condition is t async When the ...

Page 232: ...ion 4 Current time output Transmission External device ESC 79H ESC 7AH ACK ACK T T On line Off line Off line IJ printer External device IJ printer ESC 7BH ACK STX Text ETX T Baud rate bps 150 to 1200 2400 to 38400 T Maximum time ms 15 5 T Maximum time ms 50 ...

Page 233: ...ill not detect error ridden locations The system will memorize up to Error detection bytes 1 500 of data transmitted and received Enable The system will display error ridden locations in ed The system will memorize up to transmitted and received data up to the location where an error was detected Previous list Used to switch to another screen when the amount of Next list information to be displaye...

Page 234: ...he transmission timing 008 Print specifications code error The maximum value was exceeded by the print specifications data Check the print specifications communication text 009 ETX code error The ETX code position was illegal Check the transmission procedure and ETX code 010 DLE code error The DLE code position was illegal Check the transmission procedure and DLE code 011 STX code error The STX co...

Page 235: ...M or QM mode was transmitted When High speed printing NM or QM mode was set a setting which did not satisfy necessary conditions for high speed printing was transmitted Check the print specifications communication text 024 Calendar count conditions error Transmitted to print item where calendar count characters were not present Set value was outside specifications Zero suppression transmission was...

Page 236: ... 1 The number of digits for character height data is 2 by default However the preceding IJ printer models GX and HX use 3 digits by default for print condition transmission optional function If the new model of the IJ printer is used as a replacement for such a predecessor open the following screen from the communication environment setup screen and change the number of digits for character height...

Page 237: ...n Should you find a leak of ink or makeup ink inside the printer while the printer is running or being maintained wipe it off promptly with wiping paper or something similar Then with the maintenance cover open stop the printer power it down and repair the leak A continued run with a leak of ink or makeup ink will cause an anomaly resulting in abnormal printing Ink and makeup ink are flammable The...

Page 238: ...Message name Start up Shut down Manual Comm On Off Print layout Status Stop Com 0 Prev col Next col Maintenance Auxiliary function Show fault Menu Operation management Environment setup menu Press the Maintenance key The Maintenance menu screen then opens Maintenance menu 2011 07 07 12 45 Environment setup menu Operation management Test Print Excitation V update Nozzle test View software version V...

Page 239: ...us Stop Ink filter replacement Prev menu Next menu Circulation control 2011 07 07 12 45 Cancel Circulation system environment setup Pressure relief Parts usage time management Ink stream alignment Ink drainage Ink refill Start Continue Select option press Start Cont Proc status Status Stop Prev menu Next menu Second menu Press the key for an execution target item and the Start Continue key in sequ...

Page 240: ...lected function then appears on the display Perform an operation in accordance with the displayed operating guidance To abort the operation press the Abort key Circulation control 20011 07 07 12 45 Proc status In progress Function Nozzle backwash Proc time Approx 1 minute Status Service Abort ...

Page 241: ...inter Used at the time of maintenance Makeup ink refill Used to fill the cleaning path with the makeup ink at the time of printer installation 7 2 Details of Circulation Control Stop Ready or Standby Ready or Standby Stop Standby Process prior to long term shutdown Used for shutting down the printer for a long time Performs the ink drainage to cleaning of the circulation system by one operation St...

Page 242: ... been dispersed Also make sure that there is no sedimentation in ink reservoir or main ink tank see Usage Precautions on page 1 6 2 Operating procedure Open the maintenance cover and then pull out the reservoir Hold the reservoir and pull it forward Uncap the ink reservoir and then add ink Adjust the amount of replenishment in accordance with the ink consumption Exercise care to avoid excessive re...

Page 243: ...l position Close the maintenance cover 1 Overview While the printer is operated the makeup ink is automatically transferred at fixed intervals from the makeup ink reservoir to the main ink tank for replenishment purposes If the makeup ink low warning is issued add makeup ink to the makeup ink reservoir within 60 minutes If such a replenishment procedure is not completed within 60 minutes the print...

Page 244: ...1 07 07 12 45 Cancel Process after long term shutdown Ink replacement Nozzle backwash Process prior to long term shutdown Ink circulation Gutter cleaning Makeup ink refill Eject ink Goes to standby Cleaning stop No cleaning stop Start Continue Select option press Start Cont Proc status Status Stop Ink filter replacement Prev menu Next menu Open the Circulation control screen and sequentially press...

Page 245: ... drainage tube and put it into the beaker If ink is accidentally spilt wipe it up promptly with wiping paper or something similar In addition do not close the maintenance cover until you are sure that the wiped portion has completely dried CAUTION Keep the drain tube clean with makeup ink after it is used Otherwise the pressure in the recovery line rises by the clogged ink and it may cause a damag...

Page 246: ... position and press the Start Continue key You are then returned to the Circulation control screen When you have aborted the sequence perform the procedure from 1 again When aborting the operation be sure to return the recovery tube to its original position Circulation control 2011 07 07 12 45 Proc status Function Ink replacement Operating guide Connect a recovery tube to the main ink tank as befo...

Page 247: ...ide Empty the ink reservoir and then fill it Cap it and return it to the storage posi tion Press Start Continue Status Service Start Continue Abort Ink drainage Ink rep Ink refill 7 Press the Start Continue key The following operating guidance appears If ink is accidentally spilt wipe it up promptly with wiping paper or something similar In addition do not close the maintenance cover until you are...

Page 248: ...rainage Ink rep Ink refill 15 Set the ink filter as follows piping D is the upside Piping D Ink filter 11 Fasten the cap of the ink reservoir Fasten it securely Solvent components may evaporate 10 Add the new ink to the ink reservoir Fill the reservoir at least 2 3 full of the ink Be careful of overfilling Ink reservoir Cap If ink is accidentally spilt wipe it up promptly with wiping paper or some...

Page 249: ... the sequence select the Ink refill from the Circulation control screen and perform it When aborting the operation be sure to return the ink filter to its original state If the following message is output during ink refill the system will automatically stop Failure was detected in level sensor pump or solenoid valve When ready press Start Continue Press Start Continue key select Ink refill on Circ...

Page 250: ...fill Eject ink Goes to standby Cleaning stop No cleaning stop Start Continue Select option press Start Cont Proc status ended Status Standby Ink filter replacement Prev menu Next menu The ink replacement is now completed When you install the print head cover the IJ printer goes into the Standby state ink ejection and deflection voltage OFF To initiate printing open the Manual Control menu and sequ...

Page 251: ...m position wear protectors safety goggles and mask If the ink or makeup ink should enter your eyes or mouth immediately flush with warm or cold water and see a physician Before ejecting the ink ensure that there is no person in the direction of ejection The end of the print head must be placed in a beaker or the like WARNING The makeup ink is sucked via the nozzle for the purpose of removing depos...

Page 252: ...you to the Circulation control screen Press the Next menu key and display the second time of the Circulation control screen With the print head cover left removed sequentially Press the Ink stream alignment key and then the Start Continue key to eject the makeup ink Perform this step with the end of the print head placed in the beaker Make sure that the makeup ink is positioned at the center of th...

Page 253: ...3 Use the tweezers to remove the orifice plate from the nozzle body Tweezers O ring The O ring may detach from the orifice plate at this time If it does put the O ring in a beaker with makeup ink and take care not to lose it 4 Immerse the removed orifice plate in a beaker with makeup ink to clean it Ink ejection hole Notice Do not touch the ink ejection hole on orifice plate Cleaning bottle Beaker...

Page 254: ...late once and make sure that the O ring has been installed 5 Reinsert the orifice plate and use the four screws to secure it Use the four screws to secure the orifice plate so that the characters on it face up Tighten the four screws little by little alternately 6 Reinstall the charge electrode and deflection electrode Orifice plate Charge electrode Upper Lower Ink ejection hole Notice Do not touc...

Page 255: ...er and see a physician Before ejecting the ink ensure that there is no person in the direction of ejection The end of the print head must be placed in a beaker or the like WARNING Open the Circulation Control screen Sequentially press the Ink stream alignment key and Start Continue key Perform this step with the end of the print head positioned in a beaker Pull out Loosen the screw Print head cove...

Page 256: ...irection lock screws 2 places Approximately a half turn Rotate the vertical direction adjustment screw to properly position the solvent To shift the ink stream toward the lower end of the gutter rotate counterclockwise To shift the ink stream toward the upper end of the gutter rotate clockwise The adjustment must be made so that the solvent is positioned approximately at the center of the gutter H...

Page 257: ... a situation occurs you would be obliged to replace the ink after achieving recovery To avoid such a problem do not repeat the gutter cleaning procedure more than two times Open the Circulation control screen and then sequentially press the Gutter cleaning key and Start Continue key Circulation control 2011 07 07 12 45 Proc status in progress Function Gutter cleaning Processing time Approx 1 minut...

Page 258: ...pen the Circulation control screen and sequentially press the Ink filter replacement and Start Continue keys 2 Circulation control 2011 07 07 12 45 Proc status Function Ink filter replacement Proc time Approx 4 minutes Operating guide Disconnect the recovery tube and put the end in a beaker Press Start Continue Status Service Start Continue Abort Ink drainage Filter rep Ink refill The operating gu...

Page 259: ...y tube Ink filter Recovery tube Drainage tube If ink is accidentally spilt wipe it up promptly with wiping paper or something similar In addition do not close the maintenance cover until you are sure that the wiped portion has completely dried CAUTION Keep the drain tube clean with makeup ink after it is used Otherwise the pressure in the recovery line rises by the clogged ink and it may cause a d...

Page 260: ...shown below then opens and the ink in the printer is drained from the drainage tube Circulation control 2011 07 07 12 45 Proc status In progress Function Ink filter replacement Proc time Approx 4 minutes Status Service Abort Ink drainage Filter rep Ink refill Circulation control 2011 07 07 12 45 Proc status Function Ink filter replacement Operating guide Connect the recovery tube to the main ink t...

Page 261: ...ntrol 2011 07 07 12 45 Proc status Function Ink filter replacement Operating guide Replace ink filter with a new one Put ink into the ink reservoir When ready press Start Continue Status Service Start Continue Abort Ink drainage Filter rep Ink refill 8 Pull out the ink filter 7 Press the Start Continue key The following operating guidance appears ...

Page 262: ...ilter Watch out for ink spillage when replacing it Caution 1 2 3 Piping C Piping D 10 Press the Start Continue key The following operating guidance appears on the display Circulation control 2011 07 07 12 45 Proc status Function Ink filter replacement Proc time Approx 4 minutes Operating guide Change the direction of the ink filter so that tube D is at the top of the filter Press Start Continue St...

Page 263: ... 45 Proc status In progress Function Ink filter replacement Proc time Approx 4 minutes Status Service Abort Ink drainage Filter rep Ink refill To abort the sequence press the Abort key and follow the on screen instructions After aborting you are returned to the Circulation control screen When you have aborted the sequence select the Ink refill from the Circulation control screen and perform it Whe...

Page 264: ...ilter 1 2 3 4 5 6 7 8 9 0 Incre ment Decre ment Parts usage time mgmt Ink filter ０００００ Circulation f ０００００ Makeup ink f ０００００ Air filter ０００００ Recovery filter ０００００ Consumption Ink ００００００ ml Makeup ink ００００００ ml Print count ０００００００００ 2011 07 07 12 45 Back Cancel changes Reset Status XXXXXXXXXX hours Pump ０００００ Heating unit ０００００ＭＶ１０００００ＭＶ２０００００ＭＶ３０００００ＭＶ４０００００ＭＶ５０００００ＭＶ６０００００ＭＶ７０００００...

Page 265: ... Nut 3 Remove the O ring and filter with tweezers and mount new ones 4 Return it to its original state and check to see that there is no leak of the ink in operation Tighten the nut securely by hand O ring Filter O ring Filter If ink is accidentally spilt wipe it up promptly with wiping paper or something similar In addition do not close the maintenance cover until you are sure that the wiped port...

Page 267: ...acement for the replacement procedure Open the Parts usage time management screen the page following the Circulation control screen and set the used time of the circulation filter to 0 3 1 2 3 4 5 6 7 8 9 0 Incre ment Decre ment Parts usage time mgmt Ink filter ０００００ Circulation f ０００００ Makeup ink f ０００００ Air filter ０００００ Recovery filter ０００００ Consumption Ink ００００００ ml Makeup ink ００００００ ml Print c...

Page 268: ...e 0 0 k V Excitation V ref 00 0 19 Excitation frequency 68 9 kHz 2011 07 07 12 45 Cancel changes Reset Incre ment Decre ment Back Manual Show cursor Status Stop Com 0 Start up Shut down Comm On Off 7 12 Pressure Adjustment Press Operation management The Operation management screen then opens Check the pressure at regular intervals of about one week The standard pressure value varies with the ink t...

Page 269: ...e pressure rotate counterclockwise Note the ink pressure reading If it is outside the standard value range open the maintenance cover and rotate the shaft at the center of the pressure reducing valve with a flat blade screwdriver Make adjustments so that the pressure reading is the standard value 0 002 ...

Page 270: ... between the ambient temperature and the reference ambient temperature exceeds a certain value a warning Excitation V ref Review arises Update the excitation V ref in that case 2 Operation Maintenance Auxiliary function Show fault Menu Operation management Environment setup menu The Maintenance screen then opens Maintenance menu 2011 07 07 12 45 Environment setup menu Operation management Test Pri...

Page 271: ...ensor Print on a sensor signal 4 Verify that the printer is in Standby state Press Nozzle test The Nozzle property test screen then opens Nozzle property test 2011 07 07 12 45 Excitation V ref １１０１９ Ref ambient tempereture ２３ Automatic update ２ 0 disable 1 Decrement 2 Increment Incremental change １ 1 9 Print trigger source ２ 1 Button input 2 Sensor Print data ２ 1 For test 2 Data to be displayed ...

Page 272: ... 2 Increment The excitation V ref automatically counts up on printing each time Set up Incremental change Enter a range of change in the excitation V ref on auto update 1 2 3 6 Perform printing and check printing results In the case where the Print trigger source is 1 Button input press Start printing Excitation V ref is printed on the print target ｎｎ Printing starts at the press of Start printing...

Page 273: ...ptimum set value is the center value in the good printing range Summarize the printing results as in the following table and check excitation voltage capable of printing Excitation V ref ex Good printing range 5 to 15 optimum value 10 Date Ambient tempe rature 22 06 1 1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 1415 16 17 18 19 10 11 Input the optimum value in the Excitation V ref The optimum set value is t...

Page 274: ...efore ejecting the ink ensure that there is no person in the direction of ejection The end of the print head must be placed in a beaker or the like WARNING The procedure set forth below must be performed during ink ejection 1 Sequentially press the Start up key and Ready key to enter the Ready state 2 Loosen the screws and then remove the print head cover 3 With a magnifying glass check how the in...

Page 275: ...nstant speed small diameter mode Low speed small diameter mode Good Superior Adequate Poor Poor 4 After the checkout mount the print head cover Ink drop generation status checkout table In the case where the ink drop shape is poor update the set value with an optimum set value as in 7 13 Excitation Setting Adjustment and check it again or contact your local distributor ...

Page 276: ... during the term indicated in Table 1 Follow 1 2 5 Cautions on operating time when printer is in service as to the operating time in that case Notice 2 Operating procedure Table 1 Storage temperature and Term Storage temperature Term 1 0 to 35 3 weeks 10 days 35 to 40 2 weeks 7 days 40 to 45 1 weeks 5 days Circulation control 2011 07 07 12 45 Cancel Process after long term shutdown Ink replacement...

Page 277: ...he circulation system starts Circulation control 2011 07 07 12 45 Proc status In progress Function Process prior to long term shutdown Proc time Approx 6 minutes Status Service Abort Ink drainage Ink drainage System clean System clean Next the following guidance appears 3 Drain the ink ejected into the beaker clean the beaker and then put 50ml of the makeup ink and a tube connection block into the...

Page 278: ... to break the tube when mounting it into the printer 8 Repeat the operations of 2 to 7 Perform the ink drainage to cleaning of the circulation system twice in total 9 Mount the nozzle rubber seal Mount the nozzle rubber seal between the charge electrode and the orifice plate 1 Before installing the nozzle rubber seal be sure to thoroughly clean it with the makeup ink 2 When installing the nozzle r...

Page 279: ...e that the makeup ink is ejecting from the nozzle If not ejecting repair it according to Table 1 Repairing the printer after the long term shutdown 2 If it is ejecting check the stream position See 7 7 Adjusting the Ink Stream Position for the method Notice Circulation control 2011 07 07 12 45 Cancel Process after long term shutdown Ink replacement Nozzle backwash Process prior to long term shutdo...

Page 280: ...cted to pipe N and press the body of the cleaning bottle to let the makeup ink flow into the pipe 4 If the makeup ink flow into the pipe N repairing is completed Makeup ink reservoir Tube connecting block Cleaning bottle Pipe Pipe N The ink cannot be disposed of or filled up 1 Empty the main ink tank See Section 7 16 Draining the Ink from the Main Ink Tank 2 Execute the Ink refill step 3 While thi...

Page 281: ...term Shutdown to remove any accumulated sediment If the sediment cannot be removed replace the main ink tank When replacing the main ink tank contact your local distributor Drain tube Beaker Drain tube Clamp Stop plug After the plug is returned to its original position upon completion of ink drainage perform ink recharging as directed in Section 7 5 Ink replacement If you start operation without r...

Page 284: ...replenishment is not effected within 60 minutes after warning output Add the makeup ink to the makeup ink reservoir Makeup Ink Low Fault The ink drops are not electrically charged Check if the ink stream is at about the center of the gutter Clean the gutter deflection electrode and its surroundings Adjust the excitation V ref to make sure that the ink drops are well made Check the ink pressure No ...

Page 285: ...ur nearest local distributor Contact your nearest local distributor F memory Fault M The engine section hardware is faulty Contact your nearest local distributor 15 F memory Fault 9 The engine section hardware is faulty Contact your nearest local distributor F memory Fault S The engine section hardware is faulty Contact your nearest local distributor The ink heating section is faulty Contact your ...

Page 286: ... it If the print start signal chatters perform sensor filter setup Print Overlap Fault Meaning of message Remedy The print head cover is open Remove the cover and then hit the Clear key If a magnetic substance is used to fix the cover it must be replaced with nonmagnetic resin metal Cover Open 3 While the signal ON period mode was selected for continuous printing the print start signal turned OFF ...

Page 287: ...just the excitation V ref to make sure that the ink drops are well made Adjust the ink pressure Check that the ink stream is correctly retracted Ink Drop Charge Too High Data processing within the engine section is faulty Internal Communication Error C Turn the power OFF and then back ON 15 Data processing within the engine section is faulty Internal Communication Error M Turn the power OFF and th...

Page 288: ...tion is not normally exercised Note the error code and see that no more errors occur External Communication Error nnn Next speed synchro nization signal is entered while printing is turned on by the previous speed synchronization signal Expand the interval between the speed synchronization signals or decrease the dividing ratio Product Speed Matching Error 10 Ink pressure value is not at the prope...

Page 289: ...cal distributor Ink Temperature Correction Notice 3 The current settings have made ink concentration control unavailable Contact your nearest local distributor No Ink Concentration Control 4 Recent changes to print data and printer settings may have been lost In the previous session power was cut OFF suddenly Check print contents and each setting value Print Data Settings Notice 5 An error occurre...

Page 290: ... Password protection Comm monitor Back Manual Start up Shut down Comm On Off While the Maintenance menu screen is displayed press View alarm history The following screen then opens to list warning condition fault occurrences If there are sixteen or more occurrences press Next list to view the hidden listings Pressing Previous list returns you to the initial screen No Date time Name of alarm 01 02 ...

Page 291: ...he ink pressure for the standard value Replace the ink Adjust the clearance between the print head and print target Clean the charge and deflection electrodes Remove the ink and foreign matter Ink and foreign matter are stuck to the gutter Ink and foreign matter are stuck to the charge and deflection electrodes Ink and foreign matter are stuck to the ink ejection port The ink stream is improperly ...

Page 292: ...ge and deflection electrodes Backwash the nozzle Replace the ink Adjust the excitation V ref The flow within the nozzle is restricted The ink pressure has changed The ink has deteriorated There are water oil or other deposits on the print target surface The ink pressure has changed Ink and foreign matter are stuck to the charge and deflection electrodes The flow within the nozzle is restricted The...

Page 293: ...quence by pressing the Shut down key See Section 7 6 Correcting a Bent Ink Stream and Clogged Nozzle and correct the problem CAUTION If the above remedies do not restore the printer to normal stop using the printer disconnect the power plug from the power outlet and contact your Hitachi distributor Report the following to your local source or service company 1 TYPE FORM model number IJ printer Mod...

Page 294: ...er is making prints or otherwise energized turn OFF the power by pressing the power ON OFF switch Never perform this procedure except in case of emergency Immediately after the emergency is cleared press the power ON OFF switch to turn the power back ON and press the Start up key to initiate ink ejection If the emergency seems to persist for a period of 5 minutes or longer open the print head cove...

Page 295: ...s general symbols 27 types and space 171 types in total Dedicated characters 24 types in total 7 10 and 5 7 only Manufacturer Year Month Day Best Term etc Punctuation characters 7 types in total including general symbols and space User pattern characters 128 characters for each dot matrix Speed compensation control Count item 8 items Calendar items and elapsed number of days items total 8 items Ba...

Page 296: ...rs Period 6 months 1 The ink must be replaced every 600 to 1200 hours of operation or six months whichever occurs first 2 Use the above values as a replacement guide only The replacement periods vary with the operating environment temperature humidity dust etc 9 Other Inks contain organic solvents So they must be managed in compliance with all appropriate regulations Inks must be stored as flammab...

Page 297: ...placement parts including consumable parts are 7 years after closing manufacturing When you order consumable parts inform the parts name and the parts code No Consumable Parts name Parts code Note 1 Ink filter 3 Recovery filter Nozzle flat 451037 filter 75 4 Air filter Air filter parts 451594 3 pieces 1 pack 2 Circulation filter PTFE filter 451487 2 pieces 1 pack 20 pack 2 Ink filter parts 451590 ...

Page 298: ...er 2 Remove the air filter and place a new filter making sure the orientation is correct Air filter Red Mark The red mark side is the inside of the printer Air filter cover Air filter Knob Air filter Air filter Guide 1 First insert the top of air filter 2 Place the bottom of air filter on the guide ...

Page 300: ...18 451022 JP F63 451513 TH 63 451514 JP T64 451515 TH 18 451022 JP K65 451516 TH 65 451517 JP R65 451562 TH 65 451517 JP K67 451533 TH TYPE A 451174 JP K68 451539 TH TYPE F 451540 JP K69 451596 TH 69 451597 JP K70 451650 TH 70 451651 JP T71 451652 TH 71 451653 JP K72 451666 TH 18 451022 JP T75 451678 TH 75 451679 JP R76 TH 76 JP K77 TH 77 JP E78 TH 78 JP F80 TH 80 JP K81 TH 81 JP B82 TH 82 JP K84 ...

Page 301: ...der improper operating conditions 6 Failures caused by fires floods or other disasters Hitachi will not be liable for any manufacturing loss due to a hangup of the ink jet printer and product damages product or facility loss due to a trouble or malfunction of the ink jet printer However in the event of a printer hangup Hitachi will send service engineers as immediately as possible to repair the pr...

Page 302: ... Outside Dimensions 13 1 13 Schematic Diagrams 13 1 Outside Dimensions Fig 13 1 Model PXR IJ printer outside dimensions ...

Page 303: ...tion of ink deflection Direction of ink ejection Lowest dot position Printing distance Print head cover Nozzle center Print head cover retaining thumb screw φ10 91 16 91 16 6 M3 91 8 M4 16 2 M3 Overall weight of print head 2 5kg cable 1 8kg print head tip portion 0 7kg 40 2 26 47 40 105 5 228 13 18 24 2 M4 31 31 6 L H L H 10 20 16 5 17 ...

Page 304: ...Direction of ink deflection Direction of ink ejection Lowest dot position Printing distance Print head cover Nozzle center Print head cover retaining thumb screw φ10 91 16 91 16 6 M3 91 16 2 M3 Overall weight of print head 2 5kg cable 1 8kg print head tip portion 0 7kg 2 40 26 47 40 90 5 213 8 M4 18 13 2 M4 31 31 24 6 L H L H 5 15 5 ...

Page 305: ...ead 2 5kg cable 1 8kg print head tip portion 0 7kg 2 40 26 47 40 110 5 233 24 8 M4 18 13 31 31 2 M4 L H L H 30 50 18 4 19 8 Direction of ink deflection Direction of ink ejection Printed surface Theoretical lowest dot position Lowest dot position Printing distance Print head cover Nozzle center Print head cover retaining thumb screw φ10 6 ...

Page 306: ... Electrical Connection Diagram 13 5 13 2 Electrical Connection Diagram Fig 13 5 Electrical connection diagram ...

Page 307: ...13 6 Circulation System Diagram 13 3 Circulation System Diagram Fig 13 6 Circulation system diagram ...

Page 308: ...is a character that means that no character exists as the print content Characters positioned subsequently to this no character will not be printed When the print contents are displayed by the print content creation screen this no character character is represented by the mark C Calendar characters Characters for defining the year month day hour minute and second of date time values They are shade...

Page 309: ... head cover is installed and the auto phase is not established Change message number This function effects message number changes by interchanging two print data Charge voltage Voltage to be applied to the charge electrode for the purpose of charging ink particles Circulation control This is a feature that institutes procedures in relation to the ink circulation system The procedures are for ink d...

Page 310: ... of print items that comprise a column The lowermost line is line 1 Duplicate key While the substitution rule setup screen is displayed this key copies the data at the preceding position to the item position over which the cursor is currently positioned E Edit message This function is used to enter characters as print contents It is called up from the print description screen In addition to fixed ...

Page 311: ...Character strings to be printed The print description screen has an area for displaying printings Print item Unit of printings Up to 10 characters digits can be entered for each print item As a standard feature up to 8 print items can be set up for each print data M Maintenance This function provides the management and maintenance of various operating environment factors Maintenance menu The maint...

Page 312: ...tate Stop process This process is performed to stop an ink ejection operation and switch to the inactive state Stop state State in which the ink is stopped Print layout This is a feature that provides a means of positioning rectangular frames with reference to the images to be printed The print layout appears on the print description screen Print line setup This is a feature that defines the numbe...

Page 313: ...their substitutes Substitution rule setup This is a feature that allows you to define the substitution rules Use this feature to enter substitution characters into the correspondence table This feature is called up from the calendar condition screen T Test print This function is for printing by key operation without using a sensor It is used for test printing Start this function when you are in th...

Page 314: ...te user pattern 5 9 14 2 Creating a user pattern 5 8 Cumulative operating time 4 1 Current time output transmission 6 13 6 40 D Data format 6 2 Date time setup 3 41 4 9 14 2 Day of the week 3 26 3 37 A Abort key 14 1 Adjusting the ink stream position 7 5 7 19 Air filter replacement procedure 12 2 Air purging procedure 1 13 Ambient temperature 1 8 1 12 4 1 Ambient temperature sensor fault 8 4 Appen...

Page 315: ...Ink viscosity 4 1 Insert key 14 3 Installing precautions 1 19 Inter character space 3 7 5 8 Internal communication error C 8 6 Internal communication error M 8 6 Internal communication error S 8 4 DC power supply fan fault 8 4 Deflection voltage 1 11 14 2 Deflection voltage fault 8 3 Deflection voltage leakage 8 3 Delete key 14 2 Delete stored message 5 4 14 2 Deleting stored data 5 4 Details of c...

Page 316: ...characters 3 17 Printing characters 3 12 Printing completed 1 38 Printing count 3 28 Printing count characters 3 28 Printing day of the week 3 26 Printing dedicated characters 3 14 Printing fixed characters 3 12 Printing future date and time 3 41 Invert dot key 14 3 Item delivered 1 1 L Line 14 3 Line spacing 3 6 Long term shutdown 1 8 7 5 7 40 Low ink concentration 8 7 M Main body internal parts ...

Page 317: ...3 58 14 6 Total days 3 20 Touch screen setup 4 17 14 2 Printing in progress 1 39 Printing method 2 9 3 36 Printing the characters indicating the number of elapsed days 3 19 Printing week number 3 24 Printing with date time changed to other characters 3 44 Printing without entering sensor signals 4 19 Printings 14 5 Printings transmission 6 1 Process after long term shutdown 7 43 Process prior to l...

Page 318: ... key 14 6 User pattern character transmission 6 1 6 8 6 27 Using the circulation control screen 7 2 Using the ready output selector switch 1 28 1 44 V View alarm history 8 9 14 6 View software version 4 16 14 6 Viscometer temperature sensor fault 8 4 Viscosity reading instability 8 7 Viscosity readings out of range 8 7 W Warning 14 6 Warning messages 6 51 8 7 Warning signal output 1 30 Warranty pe...

Page 319: ...3S23L1307 3B PXR D E7 HEC ...

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