Hitachi PDA-100K Handling Instructions Manual Download Page 1 | Manualshive

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角向磨光机

Disc Grinder

PDA-100K

使用说明书

Handling instructions

保留备用

Keep for future reference

中文

English

000Book_PDA-100K_ChS.indb 1

000Book_PDA-100K_ChS.indb 1

2015/7/3 14:02:25

2015/7/3 14:02:25

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Summary of Contents for PDA-100K

Page 1: ...角向磨光机 Disc Grinder PDA 100K 使用说明书 Handling instructions 保留备用 Keep for future reference 中文 English 000Book_PDA 100K_ChS indb 1 000Book_PDA 100K_ChS indb 1 2015 7 3 14 02 25 2015 7 3 14 02 25 ...

Page 2: ...动工具插头必须与插座相配绝不能以任何方式改装插头需接地的电动工具不能使用任何转换插头未经改装的插头和相配的插座将减少电击危险 b 避免人体接触接地表面如管道散热片和冰箱如果你身体接地会增加电击危险 c 不得将电动工具暴露在雨中或潮湿环境中水进入电动工具将增加电击危险目次电动工具通用安全警告 2 砂磨砂光或切割操作的通用安全警告 4 反弹和相关警告 5 对磨削和金刚石砂轮切割操作的专用安全警告 6 对金刚石砂轮切割操作的附加专用安全警告 6 砂光操作的专用安全警告 7 使用角向磨光机时的注意事项 7 符号 7 规格 8 标准附件 8 选购附件分开销售 8 用途 9 作业之前 9 实用手提角向磨光机的应用 10 砂轮的装卸 11 安装配选部件的方法 11 维护和检查 13 维修零部件一览表 14 000Book_PDA 100K_ChS indb 2 000Boo...

Page 3: ...放在已接通电源的开关上或开关处于接通时插入插头可能会导致危险 d 在电动工具接通之前拿掉所有调节钥匙或扳手遗留在电动工具旋转零件上的扳手或钥匙会导致人身伤害 e 手不要伸展得太长时刻注意立足点和身体平衡这样在意外情况下能很好地控制电动工具 f 着装适当不要穿宽松衣服或佩戴饰品让衣服手套和头发远离运动部件宽松衣服佩饰或长发可能会卷入运动部件中 g 如果提供了与排屑集尘设备连接用的装置要确保它们连接完好且使用得当使用这些装置可减少尘屑引起的危险 4 电动工具使用和注意事项 a 不要滥用电动工具根据用途使用适当的电动工具选用适当设计的电动工具会使你工作更有效更安全 b 如果开关不能接通或关断工具电源则不能使用该电动工具不能用开关来控制的电动工具是危险的且必须进行修理 c 在进行任何调节更换附件或贮存电动工具之前必须从电源上拔掉插头和或使电池盒与工具...

Page 4: ...说明图解和规定不了解以下所列所有说明将导致电击着火和或严重伤害 b 不推荐用该电动工具进行诸如刷光抛光或切断等操作电动工具不按指定的功能去操作可能会发生危险和引起人身伤害 c 不使用非工具制造商推荐和专门设计的附件否则该附件可能被装到你的电动工具上而它不能保证安全操作 d 附件的额定速度必须至少等于电动工具上标出的最大速度附件以比其额定速度大的速度运转会发生爆裂和飞溅 e 附件的外径和厚度必须在电动工具额定能力范围之内不正确的附件尺寸不能得到充分防护或控制 f 砂轮法兰盘靠背垫或任何其他附件的轴孔尺寸必须适合于安装到电动工具的主轴上带轴孔的与电动工具安装件不配的附件将会失稳过度振动并会引起失控 g 不要使用损坏的附件在每次使用前要检查附件例如砂轮是否有碎片和裂缝靠背垫是否有的裂缝撕裂或过度磨损钢丝刷是否松动或金属丝是否断裂如果电动工具或附件...

Page 5: ...动工具而让你失去对工具的控制 m 当携带电动工具时不要开动它意外地触及旋转附件可能会缠绕你的衣服而使附件伤害身体 n 经常清理电动工具的通风口电动机风扇会将灰尘吸进机壳过多的金属粉末沈积会导致电气危险 o 不要在易燃材料附件操作电动工具火星可能会点燃这些材料 p 不要使用需用冷却液的附件用水或其他冷却液可能会导致电腐蚀或电击反弹和相关警告反弹是因卡住或缠绕住的旋转砂轮靠背垫钢丝刷或其他附件而产生的突然反作用力卡住或缠绕会引起旋转附件的迅速堵转随之使失控的电动工具在卡住点产生与附件旋转方向相反的运动例如如果砂轮被工件缠绕或卡住伸入卡住点的砂轮边缘可能会进入材料表面而引起砂轮爬出或反弹砂轮可能飞向或飞离操作者这取决于砂轮在卡住点的运动方向在此条件下砂轮也可能碎裂反弹是电动工具误用和或不正确操作工序或条件的结果可以通过采取以下给出的适当预防措施得...

Page 6: ...法兰盘支承砂轮可以减小砂轮破裂的可能性切割砂轮的法兰盘可以不同于砂轮法兰盘 e 不要使用从大规格电动工具上用剩的磨损砂轮用于大规格电动工具上的砂轮不适于较小规格工具的高速工况并可能会爆裂对金刚石砂轮切割操作的附加专用安全警告 a 不要夹住切割砂轮或施加过大的压力不要试图做过深的切割给砂轮施加过应力增加了砂轮在切割时的负载容易缠绕或卡住增加了反弹或砂轮爆裂的可能性 b 身体不要对着旋转砂轮也不要站在其后当把砂轮从操作者身边的操作点移开时可能的反弹会使旋转砂轮和电动工具朝你推来 c 当砂轮被卡住或无论任何原因而中断切割时关掉电动工具并握住工具不要动直到砂轮完全停止决不要试图当砂轮仍然运转时使切割砂轮脱离切割否则会发生反弹调查并采取校正措施以消除砂轮卡住的原因 d 不能在工件上重新起动切割操作让砂轮达到全速后再小心地重新进入切割如果电动工具在工件上...

Page 7: ...事项 1 没有砂轮防护装置时千万不要使用本角向磨光机 2 只能使用容许外缘速度为 72 m s 4300 m min 以上的砂轮 3 正确使用确保操作安全 4 安上标准磨轮 5 研磨开始之前应试车 6 应远离旋转的磨轮 7 严密注意打火花 8 不要将旋转的角向磨光机放在地板上在无人照管的情况下离去 9 遵守使用说明书规定的磨轮更换步骤 10 防止过载操作 11 当主轴转动时不要揿下锁定销 12 操作时当心周围的人符号警告如下所示的符号用于本机使用前请务必理解其含意阅读所有安全警告和所有指示始终戴好护目镜 000Book_PDA 100K_ChS indb 7 000Book_PDA 100K_ChS indb 7 2015 7 3 14 02 26 2015 7 3 14 02 26 ...

Page 8: ...砂轮人造的树脂黏结的砂轮外径 100 mm 厚度 4 mm 穴径 16 mm 1 扳手 1 选购附件分开销售注意一定要在有砂轮防护件时操作角向磨光机 1 装 100mm 的砂盘垫片螺帽橡胶垫圈沙盘衬垫在对相当小的金属表面区抛光并期望得到特别细的抛光时常用这种砂盘作相应突端的预抛光以便去掉铁锈以及去除添增新制费的端点有 11 种砂盘它们分别具有的粒度是 16 20 24 30 36 40 50 60 80 100 120 当你提出要求时请详细说明所希望的砂盘的粒度 000Book_PDA 100K_ChS indb 8 000Book_PDA 100K_ChS indb 8 2015 7 3 14 02 26 2015 7 3 14 02 26 ...

Page 9: ...场所移到离开电源的地点应使用厚度足够额定电容的延伸线缆并且要尽可能地短些 4 确认环境条件确认工作场地安排在符合规定措施的条件下当研磨薄钢板时因工作台的状态会产生很大的噪音它是因为研磨钢板引起的为了消除这种有害的噪音可在被研磨的材料下放一块橡皮垫 5 砂轮保护的安装务请以一个角度安装轮保护装置它将保护操作者的身体免受碎轮片的损伤 6 检查锁定销在打开电源开关之前掀两三下锁定销检查锁定销是否被释放 7 砂轮的检查和安装仔细检查所安装的砂轮确无破损和裂缝确认所安装的砂轮在规定的条件下牢固地被夹持 8 试行运转不检查砂轮上是否存在着破损和裂缝就开始研磨将非常危险所以在开始正式研磨之前使该角向磨光机在无人的情况下试行运转如果没有问题就表明此角向磨光机没有异常 000Book_PDA 100K_ChS indb 9 000Book_PDA 100K_...

Page 10: ...尺寸是 36 因此它的应用范围涉及面很广事实证明它最适合于普通钢材的重研磨因为这类钢材的粒度大小相当粗糙要产生一个细的表面抛光是很困难的在本例中轻轻地握住角向磨光机提起它慢慢地用一恒定的低速进行研磨借此可以得到与用细粒度砂轮时得到的细研磨相类似 5 角向磨光机的开关开关是积杆手柄式的按它的开启 ON 端开关就被接通按它的关闭 OFF 端开关就会断开 6 使用后的注意事项使用后但在完全停止转动前不要把角向磨光机立刻放在有许多细屑和污物和灰尘的地方注意本机受到冲击时会导致砂轮的破裂或发生裂痕因此在使用本机时请留意勿使它受到冲击在使用本机前不小心碰到或掉下本机时请充分地检查一下砂轮是否有破裂或裂痕本机在旋转时请勿按下锁定销如锁定销被按下的话则请勿按下开关 A B 15 30 图 1 000Book_PDA 100K_ChS indb...

Page 11: ...装配相反安装配选部件的方法注意确认电源开关已断开并且电源插头没有接在电源插座上以避免严重事故当使用配选附件时要保证装上砂轮保护罩并且戴上眼镜不得使用其外径超过记载在选购附件上的外径的砂盘 1 安装 100 mm 的砂盘参看图 3 注不得利用砂轮的轮垫圈和轮螺帽 1 配上垫图橡皮衬垫及砂盘到主轴上 2 旋垫圈螺帽到主轴 3 如图 3 所示揿下锁定销防止主轴转动用扳手拧紧砂轮螺帽卡紧砂盘 2 安装金刚石轮注意利用金刚石轮时要特别注意以下几点扳手旋紧凸面锁定销砂轮螺帽砂轮轮垫圈槽口部分砂轮保护装置主轴图 2 扳手旋紧凸面砂盘橡胶垫圈锁定销垫片螺帽衬垫主轴图 3 000Book_PDA 100K_ChS indb 11 000Book_PDA 100K_ChS indb 11 2015 7 3 14 02 27 2015 ...

Page 12: ...螺丝钉中的一个保证导轨将不会运动 3 以一角度把砂轮导轨放到适合于操作的位置并安全地拧紧另一个留下的小螺丝钉把砂轮保护固定在所定的位置安装金刚石轮图 5 注如图 5 所示在主轴上安装金刚石轮要注意轮垫圈和砂轮螺帽它与砂轮的普通用法相反 1 把轮垫圈和金刚石砂轮安装到主轴 2 把轮螺帽的凸面安装到金刚石轮上并把轮螺帽旋进主轴 3 如图 5 所示揿下锁定销防止主轴转动用扳手拧紧砂轮螺帽卡紧金刚石轮蝶型螺栓利用放松蝶型螺栓来调节切削深度图 6 图 7 导轨基座螺丝刀螺丝钉支架板 A 导轨片砂轮保护装置图 4 扳手旋紧锁定销砂轮螺帽金刚砂轮轮垫圈主轴图 5 000Book_PDA 100K_ChS indb 12 000Book_PDA 100K_ChS indb 12 2015 7 3 14 02 27 2015 7 3 1...

Page 13: ...旦超出了磨耗极限电动机将发生障碍因此磨耗了的炭刷应即更换新件此外炭刷必需常保干净状态这样才能在刷握里自由滑动 5 炭刷的更换用一字形头螺丝刀拆卸刷盖炭刷就可简单地取下 6 如果此电动工具的电源线破损务必用维修部提供的专用电源线更换 7 维修零部件一览表注意日立牌电动工具的维修改造和检查须由经日立公司授权的维修中心进行当要求维修或其他保养服务时若将此零部件一览表与电动工具一起呈交给经日立公司授权的维修中心将有助于维修或保养工作在操作和维修电动工具时必须遵守贵国制定的安全的有关规则和标准磨损极限 21 5 mm 12 mm 炭刷号图 8 000Book_PDA 100K_ChS indb 13 000Book_PDA 100K_ChS indb 13 2015 7 3 14 02 28 2015 7 3 14 02 28 ...

Page 14: ...1 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 000Book_PDA 100K_ChS indb 14 000Book_PDA 100K_ChS indb 14 2015 7 3 14 02 28 2015 7 3 14 02 28 ...

Page 15: ...3 301 946 1 24 316 489 1 25 307 127 4 M4 12 26 302 047 1 27 316 485 1 28 301 945 1 29 308 386 2 M5 16 30 301 949 1 31 301 948 1 29 30 32 320 497 1 33 316 820 1 100MM 4T A36Q 34 314 437 1 35 317 819 1 16 19 36 1 37 320 675 1 15 38 1 项目号代码号使用数备注 39 1 40 302 086 1 D4 20 41 306 664 1 D4 40 42 936 551 2 43 999 021 2 44 313 777 2 45 314 354 1 46 980 063 1 47 938 307 1 48 959 140 1 49 994 273 1 50 1 5...

Page 16: ...y while operating a power tool Distractions can cause you to lose control CONTENTS GENERAL POWER TOOL SAFETY WARNINGS 16 SAFETY WARNINGS COMMON FOR GRINDING SANDING OR CUTTING OFF OPERATIONS 18 KICKBACK AND RELATED WARNINGS 20 SAFETY WARNINGS SPECIFIC FOR GRINDING AND DIAMOND WHEEL CUTTING OFF OPERATIONS 21 ADDITIONAL SAFETY WARNINGS SPECIFIC FOR DIAMOND WHEEL CUTTING OFF OPERATIONS 21 SAFETY WARN...

Page 17: ...ot use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use personal protective equipment Always wear eye protection Protective equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries...

Page 18: ...have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be perf...

Page 19: ...l an undamaged accessory After inspecting and installing an accessory position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no load speed for one minute Damaged accessories will normally break apart during this test time h Wear personal protective equipment Depending on application use face shield safety goggles or safety glasses As approp...

Page 20: ...he surface of the material causing the wheel to climb out or kick out The wheel may either jump toward or away from the operator depending on direction of the wheel s movement at the point of pinching Abrasive wheels may also break under these conditions Kickback is the result of power tool misuse and or incorrect operating procedures or conditions and can be avoided by taking proper precautions a...

Page 21: ...EEL CUTTING OFF OPERATIONS a Do not jam the cut oﬀ wheel or apply excessive pressure Do not attempt to make an excessive depth of cut Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback or wheel breakage b Do not position your body in line with and behind the rotating wheel When the wheel at the point of op...

Page 22: ... permissible peripheral speed 72 m s 4300 m min or more 3 Correct use for safe operation 4 Mounting the standard depressed center wheel 5 Have a trial run before grinding commence 6 Keep away from a revolving depressed center wheel 7 Pay strict attention to sparks 8 Do not leave the revolving Grinder unattended on the floor 9 Follow the procedures of these Handling Instructions on depressed center...

Page 23: ...te the grinder with the wheel guard attached 1 100 mm Sanding Disc Set Washer Nut Sanding Disc Rubber Pad Washer In case when only a relatively small metal surface area is to be polished and it is desired to give it a particularly fine finish this is used for preliminary polishing of the metal surface before applying point for removing rust and for removing point when a new test is to be applied T...

Page 24: ...ickness and rated capacity The extension cord should be kept as short as practicable 4 Confirming condition of the environment Confirm that the work site is placed under appropriate conditions conforming to prescribed precautions When grinding a thin steel plate depending upon the state of the workbench a loud noise will be created due to resounding noise from the steel plate being ground To elimi...

Page 25: ...irection A the wheel edge may occasionally cut into the material to be ground Always pull it backward direction B in this instance However once the depressed center wheel angle has been adequately abraded both forward and backward operations are permissible 4 The provided depressed center wheel resinoid wheel is rated as Class A grain and 36 grain size Accordingly its range of applications cover a...

Page 26: ...n Fig 2 push in the lock pin to prevent rotation of the spindle Then secure the depressed center wheel by tightening the wheel nut with the wrench CAUTION Confirm that the depressed center wheel is mounted firmly Confirm that the lock pin is disengaged by pushing lock pin two or three times before switching the power tool on Disassembling of the depressed center wheel is the reverse of assembling ...

Page 27: ...rol the tendency of the tool to be repelled by the material during cutting operation 4 Ensure that the cutting depth is kept within 2 5 mm to prevent over heating damage to the motor Use with moderate cutting speed and do not apply excessive pressure on the workpiece Mounting the Guide Base Assembly Fig 4 1 Loosen the two small screws on the wheel guard 2 Insert the guide piece between the wheel g...

Page 28: ...NCE AND INSPECTION 1 Inspecting the depressed center wheel Ensure that the depressed center wheel is free of cracks and surface defects Replace the depressed center wheel when it has been worn out to about 60 mm in external diameter 2 Inspecting the mounting screws Regularly inspect all mounting screws and ensure that they are properly tightened Should any of the screws be loose retighten them imm...

Page 29: ... can then be easily removed 6 If the supply cord of this tool damaged it must be replaced by a specially prepared cord available through the service organization 7 Service parts list CAUTION Repair modification and inspection of Hitachi Power Tools must be carried out by a Hitachi Authorized Service Center This Parts List will be helpful if presented with the tool to the Hitachi Authorized Service...

Page 30: ... 7 8 9 11 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 000Book_PDA 100K_ChS indb 30 000Book_PDA 100K_ChS indb 30 2015 7 3 14 02 28 2015 7 3 14 02 28 ...

Page 31: ...L 23 301 946 1 24 316 489 1 25 307 127 4 M4 12 26 302 047 1 27 316 485 1 28 301 945 1 29 308 386 2 M5 16 30 301 949 1 31 301 948 1 29 30 32 320 497 1 33 316 820 1 100MM 4T A36Q 34 314 437 1 35 317 819 1 16 19 36 1 37 320 675 1 15 38 1 39 1 Item No Code No No Used Remarks 40 302 086 1 D4 20 41 306 664 1 D4 40 42 936 551 2 43 999 021 2 44 313 777 2 45 314 354 1 46 980 063 1 47 938 307 1 48 959 140 1...

Page 32: ...编号 C99126824 M 发行日期 2015年9月马来西亚印刷服务中心日立工机商业中国有限公司上海市长宁区遵义南路88号协泰中心19B C 制造商日立工机马来西亚有限公司马来西亚柔佛州士乃第二工业区 000Book_PDA 100K_ChS indb 32 000Book_PDA 100K_ChS indb 32 2015 7 3 14 02 29 2015 7 3 14 02 29 ...

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