Hitachi M 8SA2 Technical Data And Service Manual Download Page 1

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TECHNICAL DATA

AND

SERVICE MANUAL

ROUTER
M 8V2
M 8SA2

SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT

LIST Nos. M 8V2: 0671
M 8SA2: 0672

Mar. 2006

MODELS

M 8V2
M 8SA2

Hitachi

Power Tools

Summary of Contents for M 8SA2

Page 1: ...TECHNICAL DATA AND SERVICE MANUAL ROUTER M 8V2 M 8SA2 SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT LIST Nos M 8V2 0671 M 8SA2 0672 Mar 2006 M MODELS M 8V2 M 8SA2 Hitachi Power Tools ...

Page 2: ...me REMARK Throughout this TECHNICAL DATA AND SERVICE MANUAL a symbol s is are used in the place of company name s and model name s of our competitor s The symbol s utilized here is are as follows MAKITA RP0910 C1 DEWALT D1 DW620 DW621K D2 C2 RP1110C ...

Page 3: ...N SALES PROMOTION 4 7 1 Handling Instructions 4 7 2 Name Plate 5 8 REFERENCE MATTERS 5 8 1 Collet Chuck 5 9 PRECAUTIONS IN DISASSEMBLY AND REASSEMBLY 5 9 1 Disassembly 6 9 2 Reassembly 9 9 3 Insulation Tests 11 9 4 Cleaning the Cover 11 9 5 No load Current Value 11 9 6 Product Accuracy 11 10 STANDARD REPAIR TIME UNIT SCHEDULES 12 Assembly Diagram for Model M 8V2 Assembly Diagram for Model M 8SA2 ...

Page 4: ...follows 1 Variable speed dial on the handle for easy speed adjustment Model M 8V2 only 2 Powerful motor Model M 8V2 1 150 W Model M 8SA2 900 W With the new Models M 8V2 and M 8SA2 please expand the sales of our router series 3 APPLICATIONS Groove cutting chamfering window cutting trimming shaping and pattern cutting 4 SELLING POINTS Model M 8V2 Powerful motor to rout smoothly through hardwoods Eas...

Page 5: ...rator can adjust the rotation speed finely while checking the cutting condition Ring shaped junction Dial 1 Powerful motor to rout smoothly through hardwoods A powerful and fast motor was developed for the Models M 8V2 and M 8SA2 The fan is made of aluminum and it has a ring shaped junction at the outer circumference as shown in Fig 1 Thanks to the unique structure the moment of inertia of the arm...

Page 6: ...input Voltage V M 8SA2 Current A Input W 110 120 230 240 11 10 1 5 3 5 1 1 150 1 150 1 150 1 150 Voltage V Current A Input W 4 1 3 9 900 900 Head cover Housing End bracket Base 8 mm or 1 4 collet chuck Template guide Straight guide Dust collector Except for the U S A AUS NZ South Africa Chuck sleeve West Europe except for U K North Europe only 23 mm wrench Case Model M 8V2 only except for the U S ...

Page 7: ... very important that at the time of sale the salesperson carefully ensures that the buyer seriously recognizes the importance of the contents of the Handling Instructions and fully understands the meaning of the precautions listed on the Caution Plate attached to each tool 7 1 Handling Instructions Although every effort is made in each step of design manufacture and inspection to provide protectio...

Page 8: ... S A and Canada 2 For Australia New Zealand and South Africa 9 PRECAUTIONS IN DISASSEMBLY AND REASSEMBLY The Bold numbers in the descriptions below correspond to the item numbers in the Parts Lists and exploded assembly diagram for the Model M 8V2 The Bold numbers in the descriptions below correspond to the item numbers in the Parts Lists and exploded assembly diagram for the Model M 8SA2 The disa...

Page 9: ...ve the Screw M8 62 61 d Release Lever A 49 48 and disassemble the Base 76 75 from the main body As the Springs 41 42 40 41 are installed within the columns of the Base 76 75 be sure to support the main body by firmly gripping the handle during disassembly Screw M8 62 61 Lever A 49 48 Spring 41 40 Spring 42 41 Base 76 75 Fig 3 3 Removal of the Head Cover 9 7 Fig 4 Loosen and remove the three Tappin...

Page 10: ...areful not to damage the magnet component fit a 14 mm wrench onto the hexagonal portion of the Magnet 4 and loosen and remove it from the Armature 34 33 Model M 8V2 only h Loosen and remove the three Machine Screws W Washers M4 x 12 Black 43 42 remove the Bearing Cover 57 56 Pushing Button 59 58 and Lock Spring A 58 57 i Being very careful not to damage the outer surface of its core secure the Arm...

Page 11: ...wires of the Stator Ass y 31 30 are connected and remove the screw on the terminal of the switch f Loosen and remove the two Hex Hd Tapping Screws D5 x 65 33 32 g With a plastic hammer gently tap on the lower end of the Housing Ass y 27 26 the end where the End Bracket 46 45 is connected to loosen and separate the Stator Ass y 31 30 from the Housing Ass y 27 26 Stator Ass y 31 30 Switch 1P Solder ...

Page 12: ...owing the disassembly procedures in reverse Fig 7 1 Wiring procedure During installation be careful not to pinch the lead wires between the housing and the head cover Connector Controller Switch 1 1 Model M 8V2 Fig 8 1 2 Model M 8SA2 Noise suppressor Switch ...

Page 13: ...ine screw M4 x 12 1 8 0 4 N m 18 4 kgf cm Machine screw M6 x 10 4 9 1 0 N m 50 10 kgf cm Machine screw M6 x 30 4 9 1 0 N m 50 10 kgf cm Flat screw M5 x 14 3 4 0 7 N m 35 7 kgf cm Hex socket set screw M5 x 8 0 75 0 25 N m 7 2 5 kgf cm Nut M5 3 4 0 7 N m 35 7 kgf cm Nut M8 9 8 2 0 N m 100 20 kgf cm Thrust nut 17 2 2 5 N m 50 10 kgf cm 2 Wiring diagram 2 1 Model M 8V2 2 2 Model M 8SA2 Fig 9 Fig 10 No...

Page 14: ... 4 Cleaning the Cover Clean the exterior of the tool with a soft cloth moistened with soapy water and dry thoroughly 9 5 No load Current Value After no load operation for 30 minutes the no load current value should be as specified below at a frequency of 50 60 Hz Voltage V 5 5 Current A max Model M 8V2 110 Note For the Model M 8V2 check the no load current value by setting the dial to 6 Current A ...

Page 15: ... R A Handle L B Handle R B Collet Chuck Marker End Bracket Sub Base Snap Switch Controller Package Cord Cord Armor Cord A General Assembly Armature Ass y Rubber Ring Bearing Bushing Ball Bearing 608VV Ball Bearing 6004VV Bearing Cover Magnet Head Cover M 8SA2 Stopper Block Lever C Lever A Base Housing Ass y Stator Ass y ...

Page 16: ...ls 73 76 74 78 1 2 9 10 3 4 6 7 8 11 12 5 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 3 52 53 54 55 56 57 58 59 60 61 62 63 64 65 67 68 69 68 66 75 77 71 40 37 36 43 61 72 79 28 501 502 503 509 508 505 507 506 504 70 80 ...

Page 17: ...X8 2 16 307 028 TAPPING SCREW W FLANGE D4X25 BLACK 3 17 NAME PLATE 1 18 937 631 CORD CLIP 1 19 984 750 TAPPING SCREW W FLANGE D4X16 2 20 938 307 PILLAR TERMINAL 1 20 958 308Z PILLAR TERMINAL A 1 FOR FIN NOR SWE DEN AUT 21 326 177 INTERNAL WIRE BLUE 1 21 326 178 INTERNAL WIRE WHITE 1 FOR USA CAN 21 326 180 INTERNAL WIRE BLUE 1 FOR GBR 110V 22 307 887 MACHINE SCREW W WASHER M3 5X6 2 23 314 603 SWITC...

Page 18: ...ING COVER 1 58 325 183 LOCK SPRING A 1 59 325 182 PUSHING BUTTON 1 60 325 212 COLLET CHUCK 8MM 1 60 323 293 COLLET CHUCK 1 4 1 FOR NZL AUS GBR USA CAN 61 325 207 BELLOWS A 2 62 302 315 SCREW M8 1 63 317 200 MACHINE SCREW W WASHERS M4X8 BLACK 1 64 962 569 WASHER B 1 65 971 858 SPRING A 1 66 326 081 STOPPER BLOCK 1 67 302 316 MACHINE SCREW M5X25 BLACK 1 68 302 012 NUT M5 BLACK 2 69 302 317 MACHINE S...

Page 19: ...6 609 606 318 350 SQUARE NUT 1 607 317 300 SLEEVE 1 608 956 046 WASHER B 1 609 971 858 SPRING A 1 610 956 808 STRAIGHT BIT TCT D8X8 1 610 971 878 STRAIGHT BIT TCT D1 4 X1 4 1 FOR NZL AUS GBR USA CAN 611 956 756 TEMPLATE GUIDE ADAPTER 1 FOR USA CAN 612 323 298 TEMPLATE GUIDE D7 9 1 FOR USA CAN 613 323 299 TEMPLATE GUIDE D9 5 1 FOR USA CAN 614 323 300 TEMPLATE GUIDE D11 1 1 FOR USA CAN 615 323 301 T...

Page 20: ...r Tools 77 72 73 1 2 7 8 4 5 6 9 10 3 11 12 25 14 15 16 17 18 19 20 21 22 23 24 26 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 52 53 54 55 56 57 58 59 60 61 62 63 64 66 67 68 67 65 75 76 70 39 36 35 42 60 13 51 71 74 78 27 501 502 503 508 507 505 506 504 69 79 ...

Page 21: ... 308Z PILLAR TERMINAL A 1 FOR AUT FIN DEN SWE NOR SUI 19 326 177 INTERNAL WIRE BLUE 1 20 307 887 MACHINE SCREW W WASHER M3 5X6 2 21 314 603 SWITCH 1P SOLDER TYPE 1 22 981 586 BRUSH HOLDER 2 23 999 043 CARBON BRUSH 1 PAIR 2 24 961 781 BRUSH CAP 2 25 938 477 HEX SOCKET SET SCREW M5X8 2 26 326 093 HOUSING ASS Y 1 INCLUD 22 25 27 326 090 SCALE 1 FOR EUROPE 27 326 094 SCALE 1 FOR NZL AUS SAF 28 326 084...

Page 22: ... COLLET CHUCK 8MM 1 59 323 293 COLLET CHUCK 1 4 1 FOR AUS NZL SAF 60 323 426 FELT 2 61 302 315 SCREW M8 1 62 317 200 MACHINE SCREW W WASHERS M4X8 BLACK 1 63 962 569 WASHER B 1 64 971 858 SPRING A 1 65 326 081 STOPPER BLOCK 1 66 302 316 MACHINE SCREW M5X25 BLACK 1 67 302 012 NUT M5 BLACK 2 68 302 317 MACHINE SCREW M5X16 BLACK 1 69 997 467 KNOB NUT 2 70 992 013 SEAL LOCK FLAT HD SCREW M5X14 4 71 949...

Page 23: ...AIGHT BIT TCT D8X8 1 EXCEPT FOR AUS NZL SAF 603 323 293 COLLET CHUCK 1 4 1 EXCEPT FOR AUS NZL SAF 604 956 794 TRIMMER GUIDE 1 605 997 466 DUST COLLECTION ADAPTER SET 1 INCLUD 606 607 606 997 467 KNOB NUT 2 607 949 237 MACHINE SCREW M5X12 10 PCS 2 608 318 304 ADJUSTING KNOB SET 1 INCLUD 609 612 609 318 350 SQUARE NUT 1 610 317 300 SLEEVE 1 611 956 046 WASHER B 1 612 971 858 SPRING A 1 613 303 347 T...

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