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Plasma  Display

October 2002

SERVICE MANUAL

Be sure to read this manual before servicing. To assure safety from fire, electric shock, injury, 
harmful radiation and materials, various measures are provided in this Plasma display.   
Be sure to read cautionary items described in the manual to maintain safety before servicing. 

1. Since Panel Module and front Filter are made of glass, handling to the broken Module and 

Filter shall be taken care sufficiently in order not to be injured. 

2. Replacing work shall be started after the Panel Module and the AC/DC Power supply become 

sufficiently cool. 

3. Special care shall be taken to the display area in order not to damage its surface. 

4. The Panel Module shall not to be touched with bare hand to protect its surface from stains. 

5. It recommended using clean soft gloves during the replacing work in order to protect not only 

the display area of the Panel Module but also a serviceman himself. 

6. The Chip Tube of Panel Module (located upper left of the back) and flexible cables connecting 

Panel glasses to drive circuit PWBs are very weak, so shall be taken care 

    sufficiently not break. If you break Chip Tube, the Panel doesn’t display forever. 

1. Features

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2. Specifications

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3. Lead free solder

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4. Names of each part

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5. Trouble shooting

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6. Block diagram

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7. Disassembly Diagram

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8. Re-Adjustment 

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9. Wiring Drawing

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10. Replacement Parts list

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SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT. 

 No.0069E

Caution

Contents

Serviceman Warning

Mod. PD1    A 

(CMP4121HD

-

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(CMP420

)

(42PMA400

)

Summary of Contents for CMP4201

Page 1: ... It recommended using clean soft gloves during the replacing work in order to protect not only the display area of the Panel Module but also a serviceman himself 6 The Chip Tube of Panel Module located upper left of the back and flexible cables connecting Panel glasses to drive circuit PWBs are very weak so shall be taken care sufficiently not break If you break Chip Tube the Panel doesn t display...

Page 2: ...a D sub terminal Video 1 RCAx1 S terminalx1 Composite Video or S video forS1 S2 NTSC3 58 NTSC4 43 PAL M PAL N PAL PAL60 SECAM Video Composite 1 0 Vp p S video Y 1 0 Vp p C 0 29Vp p Sync Composite sync Video 2 RCAx3 Component Video Y PB PR or Y CB CR 480I 480P 576I 576P 720P 1080I 1035I Video Y 1 0 Vp p Pb Cb Pr Pr 0 7 Vp p Sync Superimposed with Y signals Input Signal SCART VIDEO1 VIDEO2 PAL NTSC ...

Page 3: ...der from soldered joints when replacing components If leaded solder should be added to existing lead free joints mix in the leaded solder thoroughly after the lead free solder has been completely melted do not apply the soldering iron without solder Servicing soldering iron A soldering iron with a temperature setting capability temperature control function is recommended The melting point of lead ...

Page 4: ...minals AC Inlet AC Switch z Input terminal D sub connector PinNo Signal 1 Red Video PR CR 2 Green Video Sync optional Y 3 Blue Video PB CB 4 No connection 5 No connection 6 Red Ground PR CR Ground 7 Green Ground Y Ground 8 Blue Ground PB CB Ground 9 No connection 10 Ground 11 No connection 12 SDA 13 H Sync or H V composite 14 V Sync V CLK 15 SCL Message table Onscreen display Indication Condition ...

Page 5: ... LED is not light Is the input voltage applied to the AC DC Power unit CN61 Ԙ Ԛ AC inlet Power switch AC Fuse F901 T6 3AH 250V No Yes Speaker Picture is displayed But no sound Are Voltage applied to pins Ԙ PVA of the Audio PWB No AC DC Power unit Yes Ԙ 22㨪28V ԛ GND No Are there signals on Speaker Terminals Yes Audio PWB Are Signal applied to pin Ԝԟ and ԠԢ PVA1 of the Audio PWB No Signal PWB Yes FI...

Page 6: ...s the LED red or green orange Picture is not displayed LED is lighting Do the Fans rotate red green orange Are Voltage applied to pins Ԟ PW01 of the Signal PWB No AC DC Power unit Yes Is pinԘ of CN304 and PFAN1 7V more No DC Fan Yes AC DC Power unit or Signal PWB Is Voltage of the pin ԝ CN68 on the AC DC Power unit 5V Yes AC DC Power unit Ԟ 6V Ԡ GND Yes Is it the power saving mode Signal PWB No Ye...

Page 7: ... chassis 5 Bar width of 1 7 of horizontal size or in multiples of 1 7 is displayed Abnormal display Panel chassis ABUSL ABUSR LOGIC Above boards are connected 6 Vertical bar Bar width of 3 7 or 4 7 of the screen width is displayed Abnormal display Vertical line of different color ABUSL ABUSR LOGIC Above boards are connected 7 Horizontal line Single horizontal line No light Or single horizontal lin...

Page 8: ...ed display contents are always displayed Panel chassis Perform all white heat run After judgment replace panel chassis 11 Stains Oval shaped points having abnormal luminance are scattered in the upper or lower part of screen Panel chassis Perform all white heat run After judgment replace panel chassis ABCDE 8 ...

Page 9: ...9 Page is intentionally left blank ...

Page 10: ...10 Page is intentionally left blank ...

Page 11: ...11 Page is intentionally left blank ...

Page 12: ...12 Page is intentionally left blank ...

Page 13: ...panel chassis has the structure as shown below Version No 01 99 Production week code 01 53 Product code P7A model 42 type Production year low digit 0 9 Lot No 001 999 A Z excluding I and O 51 H1 panel 71 75 H2 panel P7A 2 36 131D2 01 51 A Z excluding I and O 1 3 Label Panel Module 13 Model Panel H1 panel H2 panel Module Module Module The serial ID number is shown on the bar code label that is atta...

Page 14: ...NNECTOR CONNECTOR CONNECTOR CONNECTOR CIRCUIT BOARD CIRCUIT BOARD CIRCUIT BOARD CIRCUIT BOARD RGB RGB RGB RGB AUDIO L R AUDIO L R AUDIO L R AUDIO L R STB 5V Pk01 Pk01 Pk01 Pk01 PSC1 PSC1 PSC1 PSC1 P P P P L01 L01 L01 L01 PSC2 PSC2 PSC2 PSC2 VIDEO 1 VIDEO 1 VIDEO 1 VIDEO 1 AUDIO AUDIO AUDIO AUDIO INPUT INPUT INPUT INPUT RGB 2 RGB 2 RGB 2 RGB 2 AUDIO AUDIO AUDIO AUDIO INPUT INPUT INPUT INPUT L L L L...

Page 15: ...emove AC Power Switch 3 Remove Signal PWB with PWB MTL Signal PWB Disconnect PP01 LVDS PW01 EH 13P P001 FHR 50 PA01 PH 13P PL01 PH 6P PK01 PH 5P PW02 PH 7P PFAN1 PH 3P and P002 PH 12P connectors Be careful not to be damaged the PP01 and P001 connector holders Remove 4screws i then remove Signal P W B with SIG PWB MTL 4 1 Video Unit JOINT PWB and Audio PWB with PWB MTL JOINT PWB Disconnect PAV PH 7...

Page 16: ...remove Fan only H1 panel 8 Remove Main Frame Lay down the Plasma Display so that the face is down on the soft thick over 50mm cushion Be careful not to be damaged the face of Display Panel Disconnect CN61 EV 6P connector H1 panel Remove 8 screws q and 5screws r then disconnect CN1 LVDS connector which is attached Panel Module s Logic Board Remove Main Frame H2 panel Remove 8 screws q then disconne...

Page 17: ...9screws x then remove Panel X SUS P W B pulling out from CN24 and CN25 connectors 13 Remove Panel Y SUS P W B Disconnect CN31 CN32 and CN33 connectors Be careful not to be damaged the CN31 connector folder CN34 and CN35 connector Remove 9 screws y then remove Panel Y SUS P W B pulling out from CN34 and CN35 connectors 14 Remove Panel ABUS R P W B Disconnect CN41 CN42 CN43 CN44 CN45 and CN46 Connec...

Page 18: ...e sub power button or power button on the Remote Controller then turn on the SUB POWER button for more than 5 seconds while you Keep pushing VOLUMEٕ button located on the bottom of the set 8 1 Vs and Va voltage adjustment on Power Unit How to prepare 1 Connect the DC Voltmeter to the Vs test point and the GND point or the Va test point and the GND point on the Power Unit 2 Connect VGA 75 no setup ...

Page 19: ...t Signal How to adjust VIDEO input 1 Input 525p 480p adjustment signal into VIDEO2 input terminal 2 Change CONTRAST of the MENU screen from DYNAMIC to LINEAR 3 Service adjustment mode screen again 4 Select No 259 RGB ADJ 5 Press ENTER button more than 2 seconds Start the automatic adjustment 6 Complete the adjustment after disappear ADJUSTMENT indication 7 Change CONTRAST of the MENU screen from L...

Page 20: ...600 K 5 Adjust color temperature as follows by reducing one or two numbers of No 15 16 17 At least one of these datas should be 255 PC color temperature WARM x 0 314㫧 㫧 㫧 㫧0 005 y 0 327㫧 㫧 㫧 㫧0 005 at 6500 K Suggestion 1 Luminance of panel surface is less than 20 lux to arrange adjustment environment 2 Adjstment is reduce value adjustment only Impossible to increase value adjustment 3 Color select...

Page 21: ...ce of panel surface is less than 20 lux to arrange adjustment environment 2 Adjstment is reduce value adjustment only Impossible to increase value adjustment 3 Color select mode is automatically set to COOL while adjustment No 0 1 and 2 4 Color select mode is automatically set to NORMAL while adjustment No 3 4 and 5 5 Color select mode is automatically set to WARM while adjustment No 6 7 and 8 8 5...

Page 22: ...5 CN69 1 CN67 CN101 CN102 CN66 CN68 EJ204 CN65 CN64 CN22 CN32間コネクタ布線注意 電源基板1次側に接触しない様スタイルどりし CN22 側に出来るだけ手繰りよせ布線のこと EAP TO AUDIO P W B PVA ESP TO SIGNAL P W B PW01 EJ202 ECN1 NCN11 フェライト コア 中型 2 3 TO SIGNAL P W B PP01 CN6 EJ206 ECN7 8 EJ203 9 1 Panel Module and Power Unit section The lead must run onto the frame of a chassis 22 Ferrite Core 9 Wiring Drawing ...

Page 23: ...に固定のこと Z006 L 30mm PL01 PW02 PW01 PA01 EVA ECN1 P001 NVS2 フラット フェライト コア 4 NCN12 2 フェライト コア 小型 PP01 From Panel Logic CN1 EVS2 4 PSF NVS21 フェライト コア 中型 2 N017 パースロック φ8 EVP1 フェライト コア 中型 2 NCN11 EVS1 EF1 Z005 パースロック φ8 0 N020 N019 パースロック φ15 ESP From Power Unit CN101 From Power Unit CN102 Z007 パースロック φ15 N21 EVA EAS1 ヒートシンクに接触しないよう また フレームとバックカバーとで 挟み込まないようスタイルどりのこと EAP EFP E906 ネジ止め 安全アース E905 ネジ止め C...

Page 24: ...FPF42C128128UB 71 FPF16R LGC5007 LOGIC PWB FPF16R XSS5008 X SUS PWB FPF16R YSS5009 Y SUS PWB FPF16R ABL5010 ABUS L PWB FPF16R ABR5011 ABUS R PWB EV00152 AC CORD GS00691 60X15 DC FAN HA01132 PWR SUPPLY PWB HL01901 REMOTE JP05963 SIGNAL PWB JP05981 JOINT PWB JP06183 AUDIO PWB KS05364 FRONT FILTER X480278 LED RECEIVER PWB X480279 TACT SW PWB X480280 AC FILTER PWB CMP4203 FPF16R LGC5006 LOGIC PWB FPF1...

Page 25: ...PD1 9 O 069 12 568 0RINTED IN APAN J CMP4121HD CMP420 42PMA400 ...

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