Hisun HS294-2 Page 61 Owner'S/Operator'S Manual Download

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Troubleshooting

13-2

Diagnostic Trouble Code Table

Mt05 ECU Malf Code

Table:23

Malf code in MT05

Description

P0107

MAP Circuit Low Voltage or Open

P0108

MAP Circuit High Voltage

P0112

IAT Circuit Low Voltage

P0113

IAT Circuit High Voltage or Open

P0117

Coolant/Oil Temperature Sensor Circuit Low Voltage

P0118

Coolant/Oil Temperature Sensor Circuit High Voltage or Open

P0122

TPS Circuit Low Voltage or Open

P0123

TPS Circuit High Voltage

P0131

O2A Circuit Low Voltage

P0132

O2A Circuit High Voltage

P0031

O2A Heater Circuit High Voltage

P0032

O2A Heater Circuit Low Voltage

P0201

Injector 1 Circuit Malfunction

P0202

Injector 2 Circuit Malfunction

P0230

FPR Coil Circuit Low Voltage or Open

P0232

FPR Coil Circuit High Voltage

P0336

CKP Sensor Noisy Signal

P0337

CKP Sensor No Signal

P0351

Cylinder 1 Ignition Coil Malfunction

P0352

Cylinder 2 Ignition Coil Malfunction

P0505

Idle Speed Control Error

P0562

System Voltage Low

P0563

System Voltage High

P0650

MIL Circuit Malfunction

P1693

Tachometer Circuit Low Voltage

P1694

Tachometer Circuit High Voltage

P0137

O2S 2 Circuit Low Voltage

P0138

O2S 2 Circuit High Voltage

P0038

O2S Heater 2 Circuit High Voltage

P0037

O2S Heater 2 Circuit Low Voltage

Summary of Contents for HS294-2

Page 1: ...to have safe and enjoyable vehicle operation If you have any questions regarding the operation or maintenance of your UTV please call Monkija Trail Park Oy at 0086 23 61020546 or go to Pajalantie 6a 3...

Page 2: ...manual by the following notations The Safety Alert Symbol means ATTENTION YOUR SAFETY IS INVOLVED Failure to follow WARNING instructions could result in severe injury or death to the machine operator...

Page 3: ...ture is below 4 F 20 C park the vehicle in a place where the temperature is higher than 4 F 20 C Start the vehicle after the vehicle has warmed up Please see page 7 3 on the warming up process Follow...

Page 4: ...below with an indication of their meaning Safety Alert Symbol Lift Cylinder Retract Diesel Fuel Lift Cylinder Extend Engine coolant Temperature Lift Cylinder Float Parking Brake Hazard Warning Lights...

Page 5: ...new vehicle 8 1 Do not operate the vehicle at full speed for the first 50 hours 8 1 Changing lubricating oil for new vehicles 8 1 Subject Page Starting 8 1 Seat belt 8 1 Head light switch 8 2 Emergen...

Page 6: ...hours 10 18 Changing transmission fluid 10 18 Changing front and rear axle case oil 10 18 Every 500 hours 10 19 Replacing fuel filter 10 19 Every 600 hours 10 19 Adjusting engine valve clearance 10 19...

Page 7: ...Introduction HS 394 2 HS 294 2 1 7 LOCATION OF PARTS...

Page 8: ...Introduction HS 394 2 HS 294 2 1 8 ILLUSTRATED CONTENTS...

Page 9: ...Introduction HS 394 2 HS 294 2 1 9...

Page 10: ...use a severe injury to occur You should always wear protective equipment such as helmet boots eye protection ear protection and gloves etc 5 Only a qualified driver should operate this vehicle Never o...

Page 11: ...may turnover 10 Never drive over terrain such as a ditch a hole dams excessive mud or the vehicle can get stuck because of the vehicles weight 11 Always pay close attention to your surroundings and ch...

Page 12: ...Vehicle can be operated during the day or under good light conditions 2 Operate the vehicle in open smooth pavement 3 Under all conditions both operator and passengers should wear helmet and protecti...

Page 13: ...ing and cool down before checking the coolant level Otherwise you could be burned by hot fluid or steam blown out 3 No smoking when adding electrolyte or refueling Fuel tank and battery should be kept...

Page 14: ...Warning Labels 3 1 Warning and caution labels 1 2 3 4 5 6 7 8 9 10...

Page 15: ...Warning Labels 3 2 11 12 13 14...

Page 16: ...owever when in need of parts or major service be sure to see your dealer For service contact the dealership from which you purchased your vehicle or your local dealer When in need of parts be prepared...

Page 17: ...orque Nm 38 7 for HS294 2 49 7 for HS394 2 Maximum torque speed rpm 5000 Low idle speed rpm 1500 150 Spark plug DR8EA for HS294 2 DCPR7E for HS394 2 Throttle D46 5 for HS294 2 D46 3 for HS394 2 Fuel C...

Page 18: ...ty kg lbs 600 1323 Payload capacity kg lbs 150 331 Weight kg lbs 668 1472 69 Cargo bed Width mm in 1430 56 3 Length mm in 1060 41 73 Depth mm in 330 13 0 Cargo bed capacity kg lbs 150 331 Tire Front 2...

Page 19: ...ult in vehicle malfunction or failures with a possibility of the vehicle damage property damage and injury to the operator or others Any malfunctions or failures of the vehicle resulting from use with...

Page 20: ...y inspect the exterior of the vehicle Check engine oil level Check transmission oil level Check brake fluid level Check coolant level Clean radiator screen When used in a dusty place Check brake and p...

Page 21: ...it a rule to set gear shift lever to NEUTRAL position before starting the engine IMPORTANT Do not use starting fluid or ether To protect the battery and the starter make sure that the starter is not c...

Page 22: ...e is depressed Cold Starting When the ambient temperature is below 15 5 the engine is very cold If the engine fails to start after 5 seconds turn off the key for 30 seconds and start again STOPPING TH...

Page 23: ...eds faster than prescribed On rough roads slow down to suitable speeds Do not operate the vehicle at fast speed The above precautions are not limited to new vehicles However they should be especially...

Page 24: ...t in the coolant temperature gauge 3 Lamp built in the fuel gauge 4 Lamp built in the speedometer 5 Front left and right position lights Emergency Light Switch Press the top half of the emergency ligh...

Page 25: ...hicle is correctly loaded to avoid skidding or loss of steering control Reduce the speed The brake pedal is the left pedal on the foot board Depress the pedal to slow or stop the vehicle Brake pedal 4...

Page 26: ...h improper use of the gear shift lever 4WD Lever CAUTION To avoid personal injury when traveling at road speed Use only 2WD When driving on icy wet or loose surfaces make sure the vehicle is correctly...

Page 27: ...at place When the key switch is START the fuel gauge indicates the fuel level Be careful not to fully empty the fuel tank Otherwise air may enter the fuel system Fuel gauge Coolant Temperature Gauge C...

Page 28: ...le 8 6 Coolant temperature gauge The hour meter indicates in five digits the hours the vehicle has been used the last digit indicates 1 10 of an hour Hour meter The speedometer indicates the traveling...

Page 29: ...in the winch owner s manual before attempting to install or use a winch Winch mount plate Transporting Vehicle Pay attention to the following points when transporting the vehicle 1 Use a suitable truc...

Page 30: ...ur local dealer for this service 5 When the battery is used for less than 100 hours per year check the battery condition by reading the indicator annually The items listed below with a mark are regist...

Page 31: ...tor hose and clamp Check Every 200 hrs Replace Every 2 years 18 Intake air line Check Every 200 hrs Replace Every 1 years 19 Brake hose pipe Check Every 200 hrs Check Every 4years 20 Tire wear Check E...

Page 32: ...rs 32 Fuel system Bleed Service as required 33 Fuse Replace 34 Light bulb Replace NOTE Engine Oil 10W 40SL Oil used in the engine should have an American Petroleum Institute API service classification...

Page 33: ...t cover back to closed position and fasten the latches Turn switch Front hood cover Operator s Seat To open the seat raise the seat to the forward position Operator s seat WARNING POTENTIAL HAZARD Alo...

Page 34: ...W TO RAISE THE CARGO BED CAUTION To avoid personal injury When servicing under raised bed make sure safety support is properly mounted Do not touch muffler or exhaust pipes while they are hot Otherwis...

Page 35: ...ealer for any service The spring preload rebound damping and compression damping forces of the front and rear shock absorber assemblies can be adjusted to suit the operating conditions NOTE Never turn...

Page 36: ...d damping force and thereby soften the damping 1 Rebound damping force adjusting screw Compression damping force Turn the compression damping force adjusting screw use 3 0 Allen wrench in direction to...

Page 37: ...lacing a wooden block under the right and left frame tubes for securing the engine and then supporting it Do not apply jack pressure on the steel plate directly under the engine Jack Rear frame tube D...

Page 38: ...k to see if the level is too low add new oil to the prescribed level on the dipstick Oil Level Dipstick Checking Coolant Level CAUTION TO avoid personal injury Do not remove radiator cap while coolant...

Page 39: ...d from debris to prevent engine from overheating Checking brake fluid level CAUTION TO avoid personal injury Never operate the vehicle if the brake fluid is below the minimum mark Use only DOT3 from a...

Page 40: ...he key switch in the ON position and the parking brake indicator should come on To release the parking brake depress the parking pedal Make sure the parking brake warning lamp on the display goes off...

Page 41: ...ibed level it naturally drops slowly in the course of time thus check it every day and inflate as necessary tire sizes inflation pressure Front 225 65 14 100kPa 14psi Rear 275 55 14 100kPa 14psi EVERY...

Page 42: ...switch 1 Sit on the operator s seat 2 Shift the range gear shift lever to L H N or REVERSE position 3 Turn the key to START position 4 The engine must not crank 5 If it cranks consult your local deale...

Page 43: ...7 Re install the air filter element 8 Install the air filter case cover and be sure the crankcase breather hose is connected Air filter element Air filter element Locating pad Holder 6 Air filter cas...

Page 44: ...cted for maintenance or repair close both ends of the fuel line with a piece of clean cloth or paper to prevent dust and dirt from entering Particular care must be taken not to admit dust and dirt int...

Page 45: ...an old battery for a new one use battery of equal specification shown in table 1 Battery type Volts 12V32Ah 12 Direction for storage When storing the vehicle for a long period remove the battery from...

Page 46: ...icles out of the screen assembly and lightly clean the screen with wire brush Soak in solvent and again clean with wire brush if necessary 4 If any breaks in the screen or welds are discovered the ass...

Page 47: ...the new filter 4 Tighten the filter quickly until it contacts the mounting surface Tighten filter by hand an additional 1 2 turn only 5 After the new filter has been replaced the engine oil normally...

Page 48: ...de of the specifications contact your local dealer for adjusting the brake Checking the brake pedal stroke Pedal stroke Less than 120mm 4 7in On the pedal 1 Release the parking brake 2 Step on the ped...

Page 49: ...n the boiling point which is called Overheating 1 Stop the vehicle operation in a safe place and keep the engine unloaded idling 2 Don t stop the engine suddenly but stop it after about 5 minutes of u...

Page 50: ...draining reinstall the drain plug 4 After running the engine for a few minutes stop the engine and check the oil level again add oil to prescribed level Drain plug IMPORTANT Do not operate the vehicl...

Page 51: ...ing System and Changing Coolant CAUTION To avoid personal injury Do not remove the radiator cap while coolant is hot When cool slowly rotate cap to the first stop and allow sufficient time for excess...

Page 52: ...and explosive under certain conditions Keep fire and children away from antifreeze When draining fluids from the engine place some container underneath the engine body Do not pour waste onto the groun...

Page 53: ...parts 2 The vehicle s genuine long life coolant has a service life of 2 years Be sure to change the coolant every 2 years NOTE The above data represent industry standards that necessitate a minimum g...

Page 54: ...the danger of exhaust fume poisoning do not operate the engine in a closed building without proper ventilation When storing remove the key from the key switch to avoid unauthorized persons from operat...

Page 55: ...ehicle after the muffler and the engine have cooled down REMOVING THE VEHICLE FROM STORAGE 1 Check the tire air pressure and inflate the tires if they are low 2 Install battery before installing the b...

Page 56: ...ring system the hydraulic circuit has hydraulic hose and fittings inside the system so oil leaks may occur and hydraulic hoses are not recyclable This system type can produce pollution to the environm...

Page 57: ...ion of the EPS system Faults can be displayed by a fault indicator light and fault indicator of EPS system so the driver can acknowledge faults of the EPS in time and take some measures to keep himsel...

Page 58: ...weight of the trailer in t g acceleration due to gravity 9 81 m s2 Always observe the standard fixing points specified by the vehicle manufacturer Always observe national guidelines concerning officia...

Page 59: ...itch weight 600kg 2 Hitch heavy weight drive the vehicle cautiously and slowly 3 When using the trailer people should stay away from the hitch coupling device 4 When not using trailer must sperete the...

Page 60: ...ery from the vehicle charge and store it indoors install it on the vehicle only when the vehicle is going to be used Engine power is insufficient Insufficient fuel The injector is clogged Crankshaft p...

Page 61: ...0031 O2A Heater Circuit High Voltage P0032 O2A Heater Circuit Low Voltage P0201 Injector 1 Circuit Malfunction P0202 Injector 2 Circuit Malfunction P0230 FPR Coil Circuit Low Voltage or Open P0232 FPR...

Page 62: ...cription P0500 VSS No Signal P0850 Park Neutral Switch Error P0445 CCP short to high P0444 CCP short to low open P0171 BLM Max Adapt Kohler Special P0172 BLM Min Adapt Kohler Special P0174 PE System L...

Page 63: ...tes look whitish Refillable type battery only Battery was used with an insufficient amount of electrolyte Add distilled water and charge the battery Regularly check the electrolyte level Battery was u...

Page 64: ...ance for the inner and outside gears of transmission shaft Replace the gears Big clearance of transmission gears Replace the gears Non good connection of gear end face Replace the gears Less vehicle p...

Page 65: ...OPTIONS 14 1 Consult your local dealer for further details 1 Roof 2 Windscreen 3 Windlass 4 Motor Scan KF90121...

Page 66: ...2 Type HS394 2 1 2 1 Variant s HS294 2 1 2 2 Version s A 1 2 3 Commercial name s if available N A 1 2 4 Type approval number s of the previous stage s N A 1 3 Category subcategory and speed index of t...

Page 67: ...2 Type HS394 2 1 2 1 Variant s HS394 2 1 2 2 Version s A 1 2 3 Commercial name s if available N A 1 2 4 Type approval number s of the previous stage s N A 1 3 Category subcategory and speed index of t...

Page 68: ...ory subcategory and speed index of the vehicle T1 T1b The value of the vibration level measured according to Annex XIV to EU 1322 2014 is Driver mass awS m s 2 Requirement 59 1kg Test run 1 1 19 Devia...

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