Hindon BL 03-0.5/4 Manual Download Page 1

TABLE OF CONTENTS

SECTIONS

DESCRIPTION

PAGE

1.0

INTRODUCTION

........................................................................................................   1

2.0

RECEIPT AND STORAGE

........................................................................................   1

3.0

INSTALLATION

.........................................................................................................   2

3.1 Mechanical ............................................................................................................   2

3.1.1 Vibrator Mounting.....................................................................................   3

3.2 Electrical ...............................................................................................................   4

3.2.1 Cable Connection  ..............................................................................   4 & 5
3.2.2 Twin Vibrator Applications ......................................................................   5
3.2.3 Thermistor Wiring....................................................................................... 5

4.0

OPERATION

................................................................................................................   5

4.1 Electrical................................................................................................................   5
4.2 Mechanical ............................................................................................................   6
4.3 Start-up..................................................................................................................   6

5.0

MAINTENANCE

..........................................................................................................  7

5.1 Routine Maintenance ............................................................................................   7
5.2 Bearing Lubrication................................................................................................  7

5.2.1  Models BL 03- BL 20, BL 24/25-8/2, -7.5/4, and -4/6  .............................. 7
5.2.2 Models BL 24 - 30 (except BL 24/25-8/2, -7.5/4, and -4/6)  .....................  7
5.2.3 Models BL 40 to BL 75..............................................................................  8

5.3 Vibrator Overhaul ..................................................................................................  8

6.0

TROUBLESHOOTING

.............................................................................................  10

6.1 Vibrator Is Not Running.......................................................................................  10

6.1.1 Verify Correct Voltage .............................................................................  10
6.1.2 Verify Terminal Connections...................................................................  10

6.2 Vibrator starts but will not continue to run .................................................  10 & 11
6.3 Vibrator current consumption is in excess of Table A-1 ratings..........................  11
6.4 Vibrator surface temperature is excessive............................................................  11
6.5 Noisy vibrator..............................................................................................  11 & 12
6.6 Vibrator runs too slowly (does not reach synchronous speed) ............................  12
6.7 Twin vibrators not synchronizing.........................................................................  12

FIGURES

DESCRIPTION

PAGE

Figure 1  Illustration of Vibrator Out of Balance Weight .............................................................   2
Figure 2  Terminal box connections for 460 Volt, 3 Phase, 60 Hz operation...............................   5
Figure 3  Terminal box connections for 230 Volt, 3 Phase, 60 Hz operation...............................   5
Figure 4  Proper Thermistor Winding........................................... .................................................  6

     i

Summary of Contents for BL 03-0.5/4

Page 1: ...BL 75 8 5 3 Vibrator Overhaul 8 6 0 TROUBLESHOOTING 10 6 1 Vibrator Is Not Running 10 6 1 1 Verify Correct Voltage 10 6 1 2 Verify Terminal Connections 10 6 2 Vibrator starts but will not continue to run 10 11 6 3 Vibrator current consumption is in excess of Table A 1 ratings 11 6 4 Vibrator surface temperature is excessive 11 6 5 Noisy vibrator 11 12 6 6 Vibrator runs too slowly does not reach sy...

Page 2: ...hreads 4 Table 3 Bearing Relubrication Intervals and Amounts 9 Table A 1 Vibrator No Load Full Load Starting Currents for 3 Phase 60 Hz A 1 Table A 2 Vibrator Normal Resistance Readings A 2 Table A 3 Vibrator Parts List For Models BL 03 to BL 25 A 3 Table A 4 Vibrator Parts List For Models BL 30 to BL 75 A 4 Table A 5 Factory Specified Vibrator Bearings A 5 ii ...

Page 3: ...ufacturer O E M parts including specified bearings Use only personnel trained in the repair of Invicta Vibrators As a point of interest the L Series model designation includes an indication of maximum centrifugal force output Actual force is 100 times the centrifugal force figure stated Example Model B L 20 5 4 Pole Speed i e 4 1800 RPM Centrifugal Force kg 100 Frame Size Series Base Mounted 2 0 R...

Page 4: ... the vibrator The scale on the inner O B weights is stated as a percentage of the maximum rated centrifugal force CF output Example BL 30 25 4 is factory set at a maximum 5500 lbs CF i e 100 percent O B weight scale Assume you need to achieve a 3575 lbs CF output Adjust the O B weights on each side to 65 percent 0 65 5500 3575 The percentage scale attached to the inner O B weights allows for an in...

Page 5: ...her at the washer seatings or on the vibrator foot or vibrator mounting beams 3 For all vibrator models the mounting bolts must be provided with hardened flat washers under the bolt heads and under the nuts Ensure that entire outside diameter of washer seats within the spot facing of the mounting hole 4 The nuts must be pre tightened until all the mating surfaces are brought into contact The nuts ...

Page 6: ...ptable megger reading the stator winding must be thoroughly dried and re meggered and a satisfactory reading obtained prior to vibrator installation In the event of an unacceptable megger reading please contact Hindon Corporation directly and advise reading along with vibrator model and serial number Most vibrators are dual voltage 230 460 verify electrical data by reviewing the vibrator nameplate...

Page 7: ...d both must shut off at the same time One push button should control both starters 3 2 3 Thermistor Wiring Invicta vibrators models BL 24 BL 75 are equipped with PTC Positive Temperature Coefficient sensors i e thermistors installed in each winding phase Utilizing this feature is highly recommended These sensors to be used in conjunction with an electronic control module will provide motor protect...

Page 8: ...s after initial operation to ensure a secure mounting 4 3 Start up Upon completion of sections 4 1 and 4 2 the vibrator can now be started After initial start up verification of proper thermal overload heater selection should be performed by measuring actual running current of the vibrator Re size heater elements if necessary for proper protection Periodically re torque mounting bolts during routi...

Page 9: ...2 Remove both end covers 3 Remove the O B weights from each side of the shaft extension taking care to first remove shaft snap rings Also be sure to mark the current weight setting positions prior to removal to ensure proper centrifugal force upon reassembly 4 Remove both bearing housings which contain the bearing outer races The inner races remain on the rotor shaft 5 Bearing rollers and cages wi...

Page 10: ...ne third of their capacity It is essential that periodically old grease is removed and the bearings thoroughly cleaned and repacked with new grease 5 3 Vibrator Overhaul Vibrator overhaul is dependent on actual use and operating conditions It is recommended that the vibrator be disassembled and thoroughly cleaned every 9 18 months If the vibrator has been re lubricated more than 6 times or is oper...

Page 11: ...6 3800 1 1 3 2 BL 50 75 6 3400 1 3 3 9 BL 60 ALL 2600 1 9 5 6 BL 75 ALL 1800 2 3 7 1 8 Pole BL 30 ALL 7000 0 5 1 1 BL 40 17 8 6500 0 7 1 4 BL 45 ALL 6000 0 9 2 1 BL 50 45 8 5500 1 1 3 2 BL 50 57 8 5000 1 1 3 9 BL 60 ALL 4500 2 1 5 6 BL 75 150 8 3000 2 3 7 1 Relubrication intervals are based on continuous operation in ambient temperatures up to 68 F 20 C and should be reduced for increases in ambie...

Page 12: ...2 and 3 if not NOTE Vibrators are normally supplied with dual voltage 230 460 Volt 3 Phase 60 Hz windings and must be field connected for a specific voltage Units are normally connected for high voltage 460 Volt from the factory Check vibrator nameplate data to verify voltage some special vibrators are supplied with single voltage windings 2 Verify that the stator windings are not open or 3 Test w...

Page 13: ... not correct 2 Verify that vibrator centrifugal force output is adequate for the application This is particularly important on bin vibrator applications 3 Reduce vibrator centrifugal force setting to reduce current consumption 4 Has vibrator been over lubricated See SECTION 5 2 Bearing Lubrication for the proper lubrication procedure 6 4 Vibrator surface temperature is excessive Important Please n...

Page 14: ...ures 2 and 3 2 Verify that line voltage is not too low 3 Verify that line frequency is as vibrator nameplate specifies this normally applies to field generator operated equipment only 4 Verify that rotor shaft turns freely CAUTION Always ensure electrical power is de energized prior to handling rotor shaft with hands 6 7 Twin vibrators not synchronizing 1 Verify that both units are energized 2 Ver...

Page 15: ...APPENDIX A Additional Vibrator Specification Tables and Parts Lists ...

Page 16: ...2 1 3 9 42 1 5 2 2 21 1 3 1 9 17 BL 40 35 4 1800 2 6 6 0 56 1 9 3 3 28 1 7 2 7 22 BL 45 45 4 2685 4 0 8 5 99 2 9 4 8 50 2 7 4 0 40 BL 50 55 4 3350 4 4 10 3 129 3 2 5 7 64 2 9 4 7 51 BL 50 65 4 75 4 4800 5 1 14 2 153 3 7 7 6 76 3 4 6 3 61 BL 60 ALL 7750 5 6 21 8 330 4 1 11 3 165 3 5 9 1 132 BL 75 130 4 10250 6 6 28 3 388 4 8 14 6 194 4 2 11 8 155 6 Pole 1152 RPM 60 Hz BL 24 25 ALL 510 1 56 2 43 12 ...

Page 17: ...5 ALL 53 5 160 4 BL 15 3 4 36 108 BL 20 5 4 21 7 65 2 BL 24 25 ALL 7 5 22 6 BL 30 ALL 2 72 8 2 BL 40 35 4 1 60 4 8 BL 45 45 4 0 75 2 24 BL 50 55 4 0 47 1 40 BL 50 65 4 75 4 0 35 1 04 BL 60 ALL 0 13 0 40 BL 75 130 4 0 11 0 32 6 Pole BL 24 25 ALL 11 4 34 2 BL 30 ALL 3 87 11 6 BL 40 ALL 1 80 5 40 BL 45 ALL 0 89 2 68 BL 50 ALL 0 49 1 46 BL 60 ALL 0 19 0 58 BL 75 ALL 0 15 0 44 8 Pole BL 30 ALL 5 53 16 ...

Page 18: ...aling Ring Models BL 05 BL 25 1 6 Terminal Box Gasket Model BL 03 1 7 Sealing Ring End Cover 2 8 Stator Frame 1 9 Stator Unit 3 Phase 1 10 Terminal Block 1 11 Terminal Box Lid 1 12 Terminal Box Packing 1 13 Tolerance Ring Model BL 24 ONLY 2 11 6 12 10 5 8 13 9 1 7 4 2 3 ADVISE VIBRATOR MODEL SERIAL NUMBER PART NUMBER AND DESCRIPTION OF PART WHEN ORDERING REPLACEMENT PARTS EXPLODED VIEW BL 03 TO BL...

Page 19: ... Assembly 1 8 Sealing Ring Terminal Box BL 30 thru 50 1 8 Gasket Terminal Box BL 60 75 1 9 Sealing Ring End Cover 2 10 Sealing Ring Bearing Housing 2 11 Stator Frame 1 12 Stator Unit 3 Phase 1 13 Terminal Block 1 14 Terminal Box Lid 2 15 Terminal Box Packing 1 ADVISE VIBRATOR MODEL SERIAL NUMBER PART NUMBER AND DESCRIPTION OF PART WHEN ORDERING REPLACEMENT PARTS EXPLODED VIEW BL 30 TO BL 75 NOTE E...

Page 20: ... 5 4 4 6 PSN 364 10 1 87 BL 24 BL 25 10 2 11 4 8 6 PSN 843 1 1 17 BL 24 BL 25 13 2 14 4 11 6 PSN 843 2 1 58 BL 30 ALL PSN 843 3 2 84 BL 40 30 2 35 4 27 6 35 6 17 8 PSN 843 4 4 91 BL 45 ALL BL 40 40 2 PSN 843 5 7 28 BL 50 50 2 55 4 60 6 45 8 PSN 843 6 10 89 BL 50 65 4 75 4 PSN 755 5 16 79 BL 50 75 6 57 8 PSN 843 7 15 07 BL 60 ALL PSN 755 6 29 26 BL 75 ALL PSN 755 9 40 92 Table A 5 Factory Specified...

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