HIMA HIMax X-MIO 6 01 Manual Download Page 17 | Manualshive

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HIMA HIMax X-MIO 6 01 Manual Download Page 17

X-MIO 7/6 01

3 Product Description

HI 801 305 E Rev. 5.00

Page 17 of 72

3.4.6

Block Diagram

The following block diagram shows the structure of the overspeed trip module:

  Field Zone: Signaling Device
  Field Zone: Actuators, e.g., Solenoid Valves
  Field Zone: Control Circuit Devices of Type 3
  Field Zone: Reset
  Field Zone: Sensors on Measuring Input 3

Field Zone: Sensors on Measuring Input 1
Interface
Safety-Related Processor System
System Busses

Figure 2: Block Diagram

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Summary of Contents for HIMax X-MIO 6 01

Page 1: ...d X MIO 7 6 01 HIMax Overspeed Trip Module Manual...

Page 2: ...ectly HIMA appreciates any suggestion on which information should be included in the manual Equipment subject to change without notice HIMA also reserves the right to modify the written material witho...

Page 3: ...13 3 3 Type Label 14 3 4 Structure 15 3 4 1 Measuring Inputs and Rotation Sense Inputs 15 3 4 2 Digital Inputs 15 3 4 3 Reset Input 16 3 4 4 Digital Outputs 16 3 4 5 Relay output 16 3 4 6 Block Diagr...

Page 4: ...4 5 1 The Module Tab in the Detail View for the Redundancy Group 45 4 5 2 The Module Tab in the Detail View for the Individual Modules 46 4 5 3 Tab I O Submodule DO 02 49 4 5 4 Tab I O Submodule DO 0...

Page 5: ...X MIO 7 6 01 Table of Contents HI 801 305 E Rev 5 00 Page 5 of 72 7 Decommissioning 63 8 Transport 64 9 Disposal 65 Appendix 67 Glossary 67 Index of Figures 68 Index of Tables 69 Index 70...

Page 6: ...Table of Contents X MIO 7 6 01 Page 6 of 72 HI 801 305 E Rev 5 00...

Page 7: ...HIMax System Manual Hardware description of the HIMax system HI 801 001 E HIMax Safety Manual Safety functions of the HIMax systems HI 801 003 E HIMax Communication Manual Description of communicatio...

Page 8: ...ed 1 3 1 Safety Notes The safety notes are represented as described below These notes must absolutely be observed to reduce the risk to a minimum The content is structured as follows Signal word dange...

Page 9: ...ge 9 of 72 1 3 2 Operating Tips Additional information is structured as presented in the following example i The text corresponding to the additional information is located here Useful tips and tricks...

Page 10: ...ent type Range of values Protection class Protection class III in accordance with IEC EN 61131 2 Ambient temperature 0 60 C Storage temperature 40 85 C Pollution Pollution degree II in accordance with...

Page 11: ...he user program Faults in the wiring 2 3 Safety Precautions Observe all local safety requirements and use the protective equipment required on site 2 4 Emergency Information A HIMax controller is a pa...

Page 12: ...thresholds It also shuts down the turbine through the trip function when the thresholds are violated see Chapter 4 4 2 and Chapter 4 4 3 The trip function is implemented in the module s operating sys...

Page 13: ...on watchdog The safety function is performed for the inputs and outputs in accordance with SIL 3 with the exception of the relay output which is processed as a potential free signaling contact changeo...

Page 14: ...label specifies the following important details Product name Mark of conformity Bar code 2D or 1D code Part number Part No Hardware revision index HW Rev Software revision index SW Rev Operating volt...

Page 15: ...are inserted in the base plates and configured in SILworX 3 4 1 Measuring Inputs and Rotation Sense Inputs The overspeed trip module is equipped with three measuring inputs and three rotation sense i...

Page 16: ...cted the corresponding output is switched off and switched on again after one second If the overload is still present the output is switched off again for one second This process is repeated as long a...

Page 17: ...structure of the overspeed trip module Field Zone Signaling Device Field Zone Actuators e g Solenoid Valves Field Zone Control Circuit Devices of Type 3 Field Zone Reset Field Zone Sensors on Measurin...

Page 18: ...3 Product Description X MIO 7 6 01 Page 18 of 72 HI 801 305 E Rev 5 00 3 4 7 Indicators The following figure shows the LED indicators for the module Figure 3 Indicators...

Page 19: ...h data transfer Table 4 Blinking Frequencies of LEDs 3 4 8 Module Status Indicators These LEDs are located on the front plate on the upper part of the module LED Color Status Description On Module in...

Page 20: ...and slot 2 Table 6 System Bus Indicators 3 4 10 I O Indicators The LEDs of the I O indicators are labeled Channel LEDs CI 1 CI 2 CI 3 CI 4 and CI 5 CI 6 belong together The LED with odd number outputs...

Page 21: ...15 20 rP 5 SELV PELV Current input min 0 5 A at 24 VDC without load max 12 A at 24 VDC Operating temperature 0 60 C Storage temperature 40 85 C Humidity max 95 relative humidity non condensing Type of...

Page 22: ...wires Switch on threshold Low High 10 V Switch off threshold High Low 8 V Table 9 Specifications for the Measuring Inputs Supply for inputs for measuring the frequency Number of sources 3 short circui...

Page 23: ...Refresh of measured values in the user program Cycle time of the user program Table 11 Specifications for Digital Inputs Supply for digital inputs Number of sources 4 Output voltage Supply voltage 2...

Page 24: ...3 3 A for t 6 ms 2 1 A for t 2 5 s Overload protection of the outputs transient 33 V max 43 V Switching time of the channels with ohmic load 100 s Test pulse with ohmic load typ 250 s Behavior upon o...

Page 25: ...redundant connector board with cable plug 3 Table 15 Available Connector Boards 3 6 1 Mechanical Coding of Connector Boards I O module and connector boards are mechanically coded to prevent them from...

Page 26: ...Recess Coding Wedge Guideway for Coding Wedge Figure 5 Coding Example Coded I O modules can be plugged in to uncoded connector boards Uncoded I O modules cannot be plugged in to coded connector board...

Page 27: ...5 E Rev 5 00 Page 27 of 72 3 6 3 Connector Boards with Screw Terminals Redundant Triple redundant X CB 018 02 X CB 018 06 I O Module Plug Connection to the Field Zone Screw Terminal Connector Block Fi...

Page 28: ...ignal Designation Signal 08a DO01 09a DO02 08b DO01 09b DO02 Designation Signal Designation Signal 10a DO03 11a DO04 10b DO03 11b DO04 Designation Signal Designation Signal 12a DO05 13a C 12b DO05 13b...

Page 29: ...X CB 018 07 X1 X2 X1 X2 1 2 3 4 5 6 I O Module Plug Connection to the Field Zone Left Cable Plug X1 in Row 1 Connection to the Field Zone Right Cable Plug X2 in Row 2 Connection to the Field Zone Left...

Page 30: ...U 1 2 GYBN 1 WHGY 1 Reserved GNBU 1 3 YEBN 1 WHYE 1 Reserved YEPK 1 4 BNGN 1 WHGN 1 Reserved PKGN 1 5 RDBU 1 GYPK 1 6 VT 1 BK 1 7 RD 1 BU 1 8 PK 1 GY 1 9 SDI04 YE 1 GN 1 10 SDI03 BN 1 WH 1 11 SDI02 RD...

Page 31: ...plug X2 Pin assignment e c a Row Signal Number Signal Number Signal Color 2 Reserved YE 4 Reserved GN 6 Reserved BN 8 Reserved WH 10 DO1 1 DO1 2 12 DO2 3 DO2 4 14 DO3 5 DO3 6 16 DO4 7 DO4 8 18 DO5 9...

Page 32: ...system cable is used to wire the X CB 018 04 07 connector boards cable plug X1 to the field termination assemblies General Cable LIYCY TP 38 x 2 x 0 25 mm Wire Finely stranded Average outer diameter...

Page 33: ...008 system cable is used to wire the X CB 018 04 07 connector boards cable plug X2 to the field termination assemblies General Cable LIYY 24 x 1 5 mm 2 x 2 x 0 14 mm Wire Finely stranded Average outer...

Page 34: ...System cable Description Length X CA 008 01 8 8 m X CA 008 01 15 15 m X CA 008 01 30 Coded cable plugs on both sides 30 m Table 25 Available System Cables X CA 008 01 3 7 3 Cable Plug Coding The cable...

Page 35: ...ith these instructions can damage the electronic components Observe the points specified below Plugs and terminals connected to the field zone Take the appropriate earthing measures when connecting th...

Page 36: ...ss PH 1 or slotted 0 8 x 4 0 mm Matching connector board To install the connector board 1 Insert the connector board into the guiding rail with the groove facing upwards see following figure Fit the g...

Page 37: ...ample of how to Secure the Mono Connector Board with Captive Screws i These instructions also apply for redundant connector boards The number of slots used varies in accordance with the connector boar...

Page 38: ...rack Move the locks to the open position Lift the cover plate and insert into the fan rack 2 Insert the top of the module into the hook in rail see 3 Swivel the lower edge of the module towards the ba...

Page 39: ...Removing a Module Swiveling a Module in and out Securing and Releasing a Module Figure 12 Mounting and Removing a Module i If the HIMax system is operating do not open the cover plate of the fan rack...

Page 40: ...values results in a channel fault Channel OK FALSE If the supplies are not used the Supply used parameter must be deactivated In doing so overrunning or underrunning the load current does not result...

Page 41: ...ed to the safety related processor system For each channel the values for the rotation speed and direction sampled by the measuring devices are output to the parameters Rotation Speed mHz DINT and Rot...

Page 42: ...which define the turbine s rotation speed range Using the Activation Threshold mHz parameter lower limit monitoring is only activated when the rotation speed overruns the activation threshold Afterwar...

Page 43: ...are signals that are read at the digital inputs DI 02 DI 04 and generated by external devices e g machine monitoring systems If the trip signal provides a trip condition a shut down is triggered trip...

Page 44: ...er is activated a supply error results in a channel fault Channel OK FALSE The faulty channel is not used for the 2oo3 evaluation If the supplies are not used the Sup used parameter must be deactivate...

Page 45: ...ption The following statuses and parameters can be assigned global variables and used in the user program SC Limit mA W Value at which the supply for the measuring inputs should signal an short circui...

Page 46: ...st a diagnostic value the appropriate ID must be sent to the module using the parameter Diagnostic Request see Chapter 4 5 12 for coding details Diagnostic Response DINT R As soon as Diagnostic Respon...

Page 47: ...mHz Peak Hold Min DINT R Min value sampled for the rotation speed in mHz Peak Hold Reset BOOL W TRUE Reset Peak Hold Max and Min FALSE Do not reset Peak Hold Max and Min Default setting FALSE Restart...

Page 48: ...E Do not trigger trip through user program Default setting FALSE Trip Existing BOOL R TRUE Trip function triggered FALSE Trip function not triggered Trip State DWORD R Status of the Trip State paramet...

Page 49: ...e fault Channel fault external faults included Submodule Status DWORD R Bit coded submodule status see Chapter 4 5 9 for coding details Table 28 Tab I O Submodule DO 02 in the Hardware Editor 4 5 4 Ta...

Page 50: ...global variables and used in the user program Submodule OK BOOL R TRUE No submodule fault no channel faults FALSE Submodule fault Channel fault external faults included Submodule Status DWORD R Bit c...

Page 51: ...e redundancy group tab T off s UDINT W Time off delay Default setting 0 It is only displayed in the redundancy group tab Sup used BOOL W Activated DI supply errors affect the Channel OK parameter Deac...

Page 52: ...is only displayed in the redundancy group tab Name Data type R W Description The following statuses and parameters can be assigned global variables and used in the user program Submodule OK BOOL R TRU...

Page 53: ...ing 0 Rot Speed scaled REAL REAL R Rotation Speed scaled Scaling Factor x Rotation Speed in mHz Gradient Raw mHz s DINT DINT R Acceleration or deceleration value positive or negative respectively in m...

Page 54: ...voltage defective 0x20000000 Error while reading back the relay voltage 0x40000000 Error while reading back the outputs safety switch triggered 0x80000000 Error while reading back the outputs watchdog...

Page 55: ...l error 0x00040000 Internal error 0x00080000 Internal error 0x00200000 Internal error the supply is being checked 0x00400000 Internal error the supply voltage is being checked 0x00800000 Internal erro...

Page 56: ...VDC power supply is below 24 V BOOL 1001 1003 Channel status of the measuring inputs 1 3 I O unit 0 Coding Description 0x0001 Fault occurred in hardware unit submodule 0x0100 Channel fault defective s...

Page 57: ...Description 0x0001 Fault occurred in hardware unit submodule 0x8000 Low or overvoltage supply 1401 1406 Channel status of digital outputs 1 5 relay output I O unit 4 Coding Description 0x0001 Fault o...

Page 58: ...the proper wiring of the module in safety related applications The connection variants specified here are permitted The module is wired via connector boards NOTE Damage to the module Reverse polarity...

Page 59: ...of the redundant modules are connected in parallel via the connector board to the sensors and actuators Warning Signal Device Actuators DO 01 5 e g Solenoid Valves Control Circuit Devices of Type 3 D...

Page 60: ...nected in parallel via connector boards to the sensors and actuators Warning Signal Device Actuators DO 01 05 e g Solenoid Valves Control Circuit Devices of Type 3 DI 02 04 Reset Input Sensors CI 01 0...

Page 61: ...orX documentation 5 2 Diagnosis LEDs on the front side of the module indicate the module state see Chapter 3 4 7 The diagnostic history of the module can also be read using SILworX Chapter 4 5 9 throu...

Page 62: ...ously improving the operating system of the module HIMA recommends to use system downtimes to load the current version of the operating system into the module For detailed instructions on how to load...

Page 63: ...X MIO 7 6 01 7 Decommissioning HI 801 305 E Rev 5 00 Page 63 of 72 7 Decommissioning To decommission the module remove it from the base plate For more information see Mounting and Removing the Module...

Page 64: ...oid mechanical damage HIMax components must be transported in packaging Always store HIMax components in their original product packaging This packaging also provides protection against electrostatic...

Page 65: ...Page 65 of 72 9 Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMax hardware Upon request a disposal agreement can be arranged with HIMA All materials must b...

Page 66: ...9 Disposal X MIO 7 6 01 Page 66 of 72 HI 801 305 E Rev 5 00...

Page 67: ...Protective Extra Low Voltage PES Programmable Electronic System PFD Probability of Failure on Demand probability of failure on demand of a safety func tion PFH Probability of Failure per Hour probabi...

Page 68: ...ew Terminals 27 Figure 7 Connector Boards with Cable Plug 29 Figure 8 System Cable X CA 005 01 n 32 Figure 9 System Cable X CA 008 01 n 33 Figure 10 Example of how to Insert the Mono Connector Board 3...

Page 69: ...28 Table 18 Cable Plug Properties 28 Table 19 Pin Assignment for the System Cable Plug X1 30 Table 20 Pin Assignment for the System Cable Plug X2 31 Table 21 Necessary System Cables 32 Table 22 Cable...

Page 70: ...305 E Rev 5 00 Index connector board 25 with cable plug 29 with screw terminals 27 diagnosis I O indicators 20 system bus indicators 20 digital outputs 24 module status indicators 19 specficiations su...

Page 71: ......

Page 72: ...aul Hildebrandt GmbH Co KG HIMax and SILworX are registered trademark of HIMA Paul Hildebrandt GmbH Co KG Albert Bassermann Str 28 68782 Br hl Germany Phone 49 6202 709 0 Fax 49 6202 709 107 HIMax inf...

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