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HIMA HIMax X-DO 12 01 Manual Download Page 28

4 Start-up 

X-DO 12 01 

Page 28 of 52 

HI 801 023 E Rev. 5.00 

4.2 

Mounting and Removing the Module 

When replacing an existing module or mounting a new one, follow the instructions given in this 
chapter. 

When removing the module, the connector board remains in the HIMax base plate. This saves 
additional wiring effort since all field terminals are connected via the connector board of the 
module. 

4.2.1 

Mounting a Connector Board 

Tools and utilities 

  Screwdriver, cross PH 1 or slotted 0.8 x 4.0 mm 

  Matching connector board 

To install the connector board 

1.  Insert the connector board into the guiding rail with the groove facing upwards (see following 

figure). Fit the groove into the guiding rail pin. 

2.  Place the connector board on the cable shield rail. 

3.  Secure the captive screws to the base plate. First screw in the lower screws than the upper 

ones. 

To remove the connector board 

1.  Release the captive screws from the base plate. 

2.  Carefully lift the lower section of the connector board from the cable shield rail. 

3.  Remove the connector board from the guiding rail. 

 

 

Figure 8:  Example of how to Insert the Mono Connector Board 

 

Summary of Contents for HIMax X-DO 12 01

Page 1: ...d X DO 12 01 HIMax Relay Output Module Manual...

Page 2: ...ppreciates any suggestion on which information should be included in the manual Equipment subject to change without notice HIMA also reserves the right to modify the written material without prior not...

Page 3: ...iption 10 3 1 Safety Function 10 3 1 1 Reaction in the Event of a Fault 10 3 2 Scope of Delivery 10 3 3 Type Label 11 3 4 Structure 12 3 4 1 Block Diagram 13 3 4 2 Indicators 14 3 4 3 Module Status In...

Page 4: ...1 Channels 35 4 3 4 Submodule State DWORD 35 4 3 5 Diagnostic Status DWORD 36 4 4 Connection Variants 37 4 4 1 Wiring Actuators with Ohmic Load 37 4 4 2 Wiring Actuators with Inductive Load 38 4 4 3 W...

Page 5: ...o HIMax System Manual Hardware description of the HIMax system HI 801 001 E HIMax Safety Manual Safety functions of the HIMax systems HI 801 003 E HIMax Communication Manual Description of communicati...

Page 6: ...d 1 3 1 Safety Notes The safety notes are represented as described below These notes must absolutely be observed to reduce the risk to a minimum The content is structured as follows Signal word danger...

Page 7: ...e 7 of 52 1 3 2 Operating Tips Additional information is structured as presented in the following example i The text corresponding to the additional information is located here Useful tips and tricks...

Page 8: ...in accordance with IEC EN 61131 2 Ambient temperature 0 60 C Storage temperature 40 85 C Pollution Pollution degree II in accordance with IEC EN 61131 2 Altitude 2000 m Housing Standard IP20 Supply v...

Page 9: ...e user program Faults in the wiring 2 3 Safety Precautions Observe all local safety requirements and use the protective equipment required on site 2 4 Emergency Information A HIMax controller is a par...

Page 10: ...ction The module performs its safety function using two safety relays that are connected in series and continuously monitored by the safety related processor submodule The safety function is performed...

Page 11: ...label specifies the following important details Product name Mark of conformity Bar code 2D or 1D code Part number Part No Hardware revision index HW Rev Software revision index SW Rev Operating volta...

Page 12: ...t must be limited to 60 of the maximum allowed value using an external fuse in accordance with EN 298 and EN 50256 VDE 0116 At least two monitored relays must be used to shut down the entire fuel supp...

Page 13: ...escription HI 801 023 E Rev 5 00 Page 13 of 52 3 4 1 Block Diagram The following block diagram illustrates the structure of the module System Busses Safety Related Processor System Interface Watchdog...

Page 14: ...3 Product Description X DO 12 01 Page 14 of 52 HI 801 023 E Rev 5 00 3 4 2 Indicators The following figure shows the LED indicators for the module Figure 3 Indicators...

Page 15: ...ransfer Table 3 Blinking Frequencies of LEDs 3 4 3 Module Status Indicators These LEDs are located on the front plate on the upper part of the module LED Color Status Description Run Green On Module i...

Page 16: ...tion to the system bus module in slot 2 Blinking1 No physical connection to the system bus module in slot 2 Yellow Blinking1 The physical connection to the system bus module in slot 2 has been establi...

Page 17: ...e module all relay de energized 0 36 A 24 0 VDC Current input of the module all relay energized 0 48 A 24 0 VDC Electrical isolation of the channels Yes Operating temperature 0 60 C Storage temperatur...

Page 18: ...Switching capacity DC non inductive 30 VDC max 4 00 A max 4 00 A Fuse 3 15 A 70 VDC max 1 25 A max 1 25 A Fuse 0 63 A 127 VDC max 0 50 A max 0 50 A Fuse 0 315 A 250 VDC max 0 28 A max 0 25 A Fuse 0 1...

Page 19: ...h channel Only the current actually flowing through each channels is measured Current measurement Measurement interval 140 ms Dead time after switching on 100 ms Nominal current 0 4 A Digital value pe...

Page 20: ...e Connector board Description X CB 011 01 Connector board with screw terminals X CB 011 02 Redundant connector board with screw terminals X CB 011 03 Connector board with cable plug X CB 011 04 Redund...

Page 21: ...01 023 E Rev 5 00 Page 21 of 52 3 6 1 Connector Boards with Screw Terminals Mono Redundant X CB 011 01 X CB 011 02 I O Module Plug Connection to the Field Zone Screw Terminal Connector Block Figure 5...

Page 22: ...8b DO8 Pin no Designation Signal Pin no Designation Signal 1 09a DO9 1 10a DO10 2 09b DO9 2 10b DO10 Pin no Designation Signal Pin no Designation Signal 1 11a DO11 1 12a DO12 2 11b DO11 2 12b DO12 Tab...

Page 23: ...Boards with Cable Plug Mono Redundant X CB 011 03 X CB 011 04 1 2 e c a e c a 3 X CB 011 03 X CB 011 04 4 I O Module Plug Connection to the Field Zone Cable Plug in Row 2 Connection to the Field Zone...

Page 24: ...e c a Signal Lead marking Signal Lead marking Signal Color 2 DO1 1 DO1 2 Reserved YE 4 DO2 3 DO2 4 Reserved GN 6 DO3 5 DO3 6 Reserved BN 8 DO4 7 DO4 8 Reserved WH 10 Not used Not used Reserved 12 DO5...

Page 25: ...Minimum bending radius Fixed laying Flexible application 5 x d 10 x d Combustion behavior Flame resistant and self extinguishing in accordance with IEC 60332 1 2 2 2 Length 8 30 m Number coding Color...

Page 26: ...of 52 HI 801 023 E Rev 5 00 3 7 1 Cable Plug Coding The cable plug for connection with the connector board is equipped with three coding pins Therefore this cable plug only matches connector boards wi...

Page 27: ...he module with the appropriate fan components For more information see the System Manual HI 801 001 E Only operate the module with the suitable connector board For more information see Chapter 3 6 The...

Page 28: ...ss PH 1 or slotted 0 8 x 4 0 mm Matching connector board To install the connector board 1 Insert the connector board into the guiding rail with the groove facing upwards see following figure Fit the g...

Page 29: ...mple of how to Secure the Mono Connector Board with Captive Screws i These instructions also apply for redundant connector boards The number of slots used varies in accordance with the connector board...

Page 30: ...ack Move the locks to the open position Lift the cover plate and insert into the fan rack 2 Insert the top of the module into the hook in rail see 3 Swivel the lower edge of the module towards the bas...

Page 31: ...Removing a Module Swiveling a Module in and out Securing and Releasing a Module Figure 10 Mounting and Removing a Module i If the HIMax system is operating do not open the cover plate of the fan rack...

Page 32: ...pter 4 3 1 If a redundancy group is created its configuration is defined in the tabs The tabs specific to the redundancy group differ from those of the individual modules see the following tables To e...

Page 33: ...and parameters can be assigned global variables and used in the user program Module OK BOOL R TRUE Mono operation No module faults Redundant operation At least one of the redundant modules is faultle...

Page 34: ...e parameter Diagnostic Request see Chapter 4 3 5 for coding details Diagnostic Response DINT R As soon as Diagnostic Response returns the ID of Diagnostic Request see Chapter 4 3 5 for coding details...

Page 35: ...urrent DINT DINT R Measured channel current 10 000 digits mA Range of values 0 50 000 000 Redund BOOL W Requirement A redundant module must be configured Activated Activate the channel redundancy for...

Page 36: ...hardware unit 0x0002 Reset of an I O bus 0x0008 Hardware Fault Read back value 0 with target value 1 0x0040 Fault unspecific Read back value 1 with target value 0 0x0080 Field fault Read back value 0...

Page 37: ...als DO1 DO1 to ensure that the current measurement remain accurate Use fuses suitable for current limiting see Table 9 Melting integral 100 A s The breaking capacity of the fuses must be adjusted to t...

Page 38: ...E Rev 5 00 4 4 2 Wiring Actuators with Inductive Load When wiring with inductive load a free wheel circuit must be used in parallel to the load X DO 12 01 DO DO Connector Board 1 1 Free Wheel Circuit...

Page 39: ...When connecting an actuator to redundant relay modules the actuator must be attached on the same channel number of the two modules X DO 12 01 DO DO Connector Board X DO 12 01 DO DO Figure 13 Redundant...

Page 40: ...rs are connected via the X FTA 005 02L as described in Figure 14 For further information refer to the X FTA 005 02L Manual HI 801 125 E X DO 12 01 DO DO Connector Board Field Termination Assembly 1 X...

Page 41: ...mentation 5 2 Diagnosis LEDs on the front side of the module indicate the module state see Chapter 3 4 2 The diagnostic history of the relay module can also be read using the programming tool SILworX...

Page 42: ...usly improving the operating system of the module HIMA recommends to use system downtimes to load the current version of the operating system into the module For detailed instructions on how to load t...

Page 43: ...X DO 12 01 7 Decommissioning HI 801 023 E Rev 5 00 Page 43 of 52 7 Decommissioning To decommission the module remove it from the base plate For more information see Mounting and Removing the Module...

Page 44: ...id mechanical damage HIMax components must be transported in packaging Always store HIMax components in their original product packaging This packaging also provides protection against electrostatic d...

Page 45: ...Page 45 of 52 9 Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMax hardware Upon request a disposal agreement can be arranged with HIMA All materials must be...

Page 46: ...9 Disposal X DO 12 01 Page 46 of 52 HI 801 023 E Rev 5 00...

Page 47: ...leinspannung mit sicherer Trennung PES Programmierbares Elektronisches System PFD Probability of Failure on Demand Wahrscheinlichkeit eines Fehlers bei Anforderung einer Sicherheitsfunktion PFH Probab...

Page 48: ...able Plug 23 Figure 7 X CA 12 01 n 25 Figure 8 Example of how to Insert the Mono Connector Board 28 Figure 9 Example of how to Secure the Mono Connector Board with Captive Screws 29 Figure 10 Mounting...

Page 49: ...urrent Measurement per Channel 19 Table 11 Available Connector Boards 20 Table 12 Connector Board Accessories 20 Table 13 Terminal Assignment for Connector Boards with Screw Terminals 22 Table 14 Cabl...

Page 50: ...ssories 20 block diagram 13 burner management systems 12 connection variants 37 connector boards 20 current measurement 19 diagnosis I O indicators 16 system bus indicators 16 forcibly guided contacts...

Page 51: ......

Page 52: ...aul Hildebrandt GmbH Co KG HIMax and SILworX are registered trademark of HIMA Paul Hildebrandt GmbH Co KG Albert Bassermann Str 28 68782 Br hl Germany Phone 49 6202 709 0 Fax 49 6202 709 107 HIMax inf...

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