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4 Start-up 

X-COM 01 

Page 24 of 42 

HI 801 011 E Rev. 5.00 

4.2.2 

Mounting and Removing the Module 

This chapter describes how to mount and remove the HIMax module. A module can be mounted 
and removed while the HIMax system is operating. 

 

 

 

NOTE 

 

Damage to bus and power sockets due to module jamming! 

Failure to observe this can damage the controller. 

Always take care when inserting the module in the base plate. 

 

 

Tools and utilities 

  Screwdriver, slotted 0.8 x 4.0 mm 

  Screwdriver, slotted 1.2 x 8.0 mm 

Installation 

1.  Open the cover plate on the fan rack: 

  Move the locks to the 

open 

position. 

  Lift the cover plate and insert into the fan rack 

2.  Insert the top of the module into the hook-in rail, see 

. 

3.  Swivel the lower edge of the module towards the base plate and apply light pressure to snap 

it into place, see 

. 

4.  Tighten the screws, see 

. 

5.  Pull the cover plate out of the fan rack and close it. 

6.  Lock the cover plate. 

Removal 

1.  Open the cover plate on the fan rack: 

  Move the locks to the 

open 

position. 

  Lift the cover plate and insert into the fan rack 

2.  Release the screw 

. 

3.   Swivel the lower edge of the module away from the base plate. Lift and apply light pressure 

to remove the module from the hook-in rail, see 

 and 

. 

4.  Pull the cover plate out of the fan rack and close it. 

5.  Lock the cover plate. 

 

Summary of Contents for Himax X-COM 01

Page 1: ...X COM 01 HIMax Communication Module Manual ...

Page 2: ...any suggestion on which information should be included in the manual Equipment subject to change without notice HIMA also reserves the right to modify the written material without prior notice For further information refer to the HIMA DVD and our website at http www hima de and http www hima com Copyright 2013 HIMA Paul Hildebrandt GmbH Co KG All rights reserved Contact HIMA contact details HIMA P...

Page 3: ... Module Part Number 10 3 3 Type Label 12 3 4 Structure 13 3 4 1 Block Diagram 13 3 4 2 Processor System 14 3 4 3 Indicators 15 3 4 4 Module Status Indicators 16 3 4 5 Redundancy indicators 17 3 4 6 System Bus Indicators 17 3 4 7 Fieldbus Indicators 18 3 4 8 Ethernet Indicators 18 3 5 Product Data 19 3 6 Connector board 20 3 6 1 Pin Assignment 20 3 6 2 Fieldbus interfaces 21 4 Start up 22 4 1 Mount...

Page 4: ... 801 011 E Rev 5 00 6 Maintenance 33 6 1 Maintenance Measures 33 6 1 1 Loading the Operating System 33 6 1 2 Proof Test 33 7 Decommissioning 34 8 Transport 35 9 Disposal 36 Appendix 37 Glossary 37 Index of Figures 38 Index of Tables 39 Index 40 ...

Page 5: ...o HIMax System Manual Hardware description of the HIMax system HI 801 001 E HIMax Safety Manual Safety functions of the HIMax systems HI 801 003 E HIMax Communication Manual Description of communication and protocols HI 801 101 E SILworX Online Help OLH Instructions on how to use SILworX First Steps Introduction to SILworX HI 801 103 E Table 1 Additional Valid Manuals The latest manuals can be dow...

Page 6: ...osition Safety notes and operating tips are particularly marked 1 3 1 Safety Notes The safety notes are represented as described below These notes must absolutely be observed to reduce the risk to a minimum The content is structured as follows Signal word warning caution notice Type and source of risk Consequences arising from non observance Risk prevention The signal words have the following mean...

Page 7: ...e 7 of 42 1 3 2 Operating Tips Additional information is structured as presented in the following example i The text corresponding to the additional information is located here Useful tips and tricks appear as follows TIP The tip text is located here ...

Page 8: ...nt type Range of values Protection class Protection class III in accordance with IEC EN 61131 2 Ambient temperature 0 60 C Storage temperature 40 85 C Pollution Pollution degree II in accordance with IEC EN 61131 2 Altitude 2000 m Housing Standard IP20 Supply voltage 24 VDC Table 2 Environmental Requirements Exposing the HIMax system to environmental conditions other than those specified in this m...

Page 9: ...he user program Faults related to the wiring 2 3 Safety Precautions Observe all local safety requirements and use the protective equipment required on site 2 4 Emergency Information A HIMax controller is a part of the safety equipment of a system If the controller fails the system adopts the safe state In case of emergency no action that may prevent the HIMax systems from operating safely is permi...

Page 10: ...able protocols 3 1 Safety Function No safety function is performed by the communication module 3 1 1 Reaction in the Event of a Fault If fault occur the module enters the temporary ERROR STOP The module is then rebooted and restarted from the INIT state No process data is exchanged with external communication partners in the ERROR STOP state No process data is transferred to process module 3 2 HIM...

Page 11: ...US DP slave 5 RS232 for ComUserTask 6 RS422 for ComUserTask 7 SSI for ComUserTask Table 4 Options for Fieldbus Interfaces FB1 X and FB2 Y The following table shows examples for part numbers and names Part no Designation Fieldbus submodule 1 FB1 Fieldbus submodule 2 FB2 98 5260021 X COM 010 21 PROFIBUS master max 12 Mbit s RS485 98 5260023 X COM 010 23 PROFIBUS master max 12 Mbit s PROFIBUS slave m...

Page 12: ...label specifies the following important details Product name Mark of conformity Bar code 2D or 1D code Part number Part No Hardware revision index HW Rev Software revision index SW Rev Operating voltage Power Ex specifications if applicable Production year Prod Year Figure 1 Sample Type Label ...

Page 13: ...ernet and fieldbus interfaces on the connector board The module is equipped with LEDs to indicate the status see Chapter 3 4 3 3 4 1 Block Diagram The following block diagram illustrates the structure of the module Fieldbus submodule 1 Fieldbus submodule 2 Ethernet Switch Processor System Ethernet Interface System Busses Figure 2 Block Diagram ...

Page 14: ... and full duplex Auto negotiation Yes Auto crossover Yes Connection Socket RJ 45 IP address Freely configurable 1 Subnet mask Freely configurable 1 Supported protocols safeethernet Standard Protocols 1 The general rules for assigning IP address and subnet masks must be adhered to Table 6 Ethernet Interface Properties i Ensure that no loops result from the network wiring Data packets may only reach...

Page 15: ...duct Description HI 801 011 E Rev 5 00 Page 15 of 42 3 4 3 Indicators The following figure shows the LED indicators for the module Figure 3 Indicators The LEDs indicate the operating state of the communication module ...

Page 16: ... with data transfer Table 8 Blinking Frequencies of LEDs 3 4 4 Module Status Indicators These LEDs are located on the front plate on the upper part of the module LED Color Status Description Run Green On Module in RUN normal operation Blinking1 Module state STOP OS_DOWNLOAD or OPERATE only with processor modules Off Module not in RUN observe the other status LEDs Error Red On Blinking1 Internal mo...

Page 17: ... fieldbus protocol is configured Table 10 Redundancy Indicators 3 4 6 System Bus Indicators The system bus LEDs are labeled Sys Bus LED Color Status Description A Green On Physical and logical connection to the system bus module in slot 1 Blinking1 No physical connection to the system bus module in slot 1 Yellow Blinking1 The physical connection to the system bus module in slot 1 has been establis...

Page 18: ...e 12 Fieldbus Indicators 3 4 8 Ethernet Indicators The Ethernet LEDs are labeled Ethernet LED Color Status Description Eth 1 4 Green On Communication partner connected No communication detected on interface Blinking x Communication detected on interface Blinking1 IP address conflict detected All Ethernet LEDs are blinking Off No communication partner connected H F Col 1 4 Yellow On Full duplex ope...

Page 19: ...tage 24 VDC 15 20 rP 5 SELV PELV Current input min 0 25 A max 0 46 A Operating temperature 0 C 60 C Storage temperature 40 C 85 C Humidity max 95 relative humidity non condensing Type of protection IP20 Dimensions H x W x D in mm 310 x 29 2 x 230 Weight approx 1 3 kg Table 14 Product Data Figure 4 Views ...

Page 20: ...the appropriate slot prior to mounting the module on the base plate 3 6 1 Pin Assignment The interface designation is printed on the connector board Figure 5 Connector Board Designation Description Fieldbus interfaces FB1 X1 Connection for fieldbus the protocol depends on the Fieldbus Submodule FB2 X2 Connection for fieldbus the protocol depends on the Fieldbus Submodule Ethernet interfaces Eth1 X...

Page 21: ... systems Only one protocol can be run on each fieldbus interface The fieldbus interfaces must be equipped with a fieldbus submodule If no fieldbus submodule is used communication is not possible on this interface The transfer standard for the interface depends on the fieldbus submodule Refer to the communication manual HI 801 101 E for details of the fieldbus interfaces ...

Page 22: ... in the HIMax base plate This saves additional wiring effort since all field terminals are connected via the connector board of the module 4 2 1 Mounting a Connector Board Tools and utilities Screwdriver cross PH 1 or slotted 0 8 x 4 0 mm Matching connector board To install the connector board 1 Insert the connector board into the guiding rail with the groove facing upwards see following figure Fi...

Page 23: ...mple of how to Secure the Mono Connector Board with Captive Screws i These instructions also apply for redundant connector boards The number of slots used varies in accordance with the connector board type The number of captive screws depends on the connector board type ...

Page 24: ...ck Move the locks to the open position Lift the cover plate and insert into the fan rack 2 Insert the top of the module into the hook in rail see 3 Swivel the lower edge of the module towards the base plate and apply light pressure to snap it into place see 4 Tighten the screws see 5 Pull the cover plate out of the fan rack and close it 6 Lock the cover plate Removal 1 Open the cover plate on the ...

Page 25: ...Removing a Module Swiveling a Module in and out Securing and Releasing a Module Figure 8 Mounting and Removing a Module i If the HIMax system is operating do not open the cover plate of the fan rack for more than a few minutes 10 min since this affects the forced cooling ...

Page 26: ...pens 4 3 1 The Tabs of the Detail View Module Designation Description Name Name of the communication module Activate Max µP Budget for HH Protocol Activated Use CPU load limit from the field Max µP Budget for HH Protocol Deactivated Do not use the CPU Load limit for safeethernet Max µP Budget for HH Protocol Maximum CPU load of module that can be used for processing the safeethernet protocols i Th...

Page 27: ...he receive timeout set for the protocols in use MAC Learning MAC Learning and ARP Aging Time are used to set how quick the Ethernet switch should learn the MAC address The following settings are possible This ensures that data packets cannot be intentionally or unintentionally forwarded to external network subscribers ARP spoofing Conservative recommended If the ARP cache already contains MAC addr...

Page 28: ...ds are deactivated This ensures a high degree of safety against potential sabotage that might occur over the network Echo Response If Echo Response is activated the node responds to a ping command It is thus possible to determine if a node can be reached Safety is still high Host Unreachable Not important for the user Only used for testing at the manufacturer s facility All Implemented ICMP Respon...

Page 29: ... 0 0 1 Table 17 Routing Parameters Ethernet Switch Designation Description Name Port number as printed on the housing per port only one configuration may exist Range of values 1 4 Speed Mbit s 10 Mbit s 100 Mbit s Autoneg Automatic baud rate setting Default value Autoneg Flow Control Full duplex Simultaneous communication in both directions Half duplex Communication in one direction Autoneg Automa...

Page 30: ...port number is sent per multicast in periodic intervals via the own device and is received from the neighboring devices LLDP uses the following values depending on whether PROFINET is configured on the communication module PROFINET on the COM module ChassisID TTL Time to Live Used Device name 20 s Not used MAC address 120 s Table 19 Values for LLDP The processor and communication modules support L...

Page 31: ...efault setting OFF 4 3 2 Network Ports Used for Ethernet Communication UDP Ports Use 123 SNTP time synchronization between PES and remote I O PES and external devices 502 Modbus salve can be modified by the user 6010 safeethernet and OPC 8001 PES used to configure the remote I Os 8000 Programming and operation with SILworX 34964 PROFINET endpoint mapper required for establishing the connection 491...

Page 32: ... more details refer to the SILworX documentation 5 2 Diagnosis LEDs on the front side of the module indicate the module state see Chapter 3 4 3 The diagnostic history of the module can also be read using SILworX i If a module is plugged in to a base plate it generates diagnostic messages during its initialization phase indicating faults such as incorrect voltage values These messages only indicate...

Page 33: ...usly improving the operating system of the module HIMA recommends to use system downtimes to load the current version of the operating system into the module For detailed instructions on how to load the operating system see the system manual and the online help The module must be in STOP to be able to load an operating system i The current version of the module in use is displayed in the SILworX C...

Page 34: ...7 Decommissioning X COM 01 Page 34 of 42 HI 801 011 E Rev 5 00 7 Decommissioning To decommission the module remove it from the base plate For more information see Mounting and Removing the Module ...

Page 35: ...id mechanical damage HIMax components must be transported in packaging Always store HIMax components in their original product packaging This packaging also provides protection against electrostatic discharge Note that the product packaging alone is not suitable for transport ...

Page 36: ...11 E Rev 5 00 9 Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMax hardware Upon request a disposal agreement can be arranged with HIMA All materials must be disposed of in an ecologically sound manner ...

Page 37: ... debugging tool in accordance with IEC 61131 3 PC with SILworX PE Protective earth PELV Protective extra low voltage PES Programmable electronic system R Read Rack ID Base plate identification number Interference free Supposing that two input circuits are connected to the same source e g a transmitter An input circuit is termed interference free if it does not distort the signals of the other inpu...

Page 38: ...e Label 12 Figure 2 Block Diagram 13 Figure 3 Indicators 15 Figure 4 Views 19 Figure 5 Connector Board 20 Figure 6 Example of how to Insert the Mono Connector Board 22 Figure 7 Example of how to Secure the Mono Connector Board with Captive Screws 23 Figure 8 Mounting and Removing a Module 25 ...

Page 39: ... Table 6 Ethernet Interface Properties 14 Table 7 Fieldbus Interface Specifications 14 Table 8 Blinking Frequencies of LEDs 16 Table 9 Module Status Indicators 16 Table 10 Redundancy Indicators 17 Table 11 System Bus Indicators 17 Table 12 Fieldbus Indicators 18 Table 13 Ethernet Indicators 18 Table 14 Product Data 19 Table 15 Pin Assignment of X CB 001 02 20 Table 16 Configuration Parameters 28 T...

Page 40: ... diagram 13 Diagnose 32 diagnosis Ethernet indicators 18 fieldbus indicators 18 system bus indicators 17 fieldbus interfaces 14 module status indicators 16 processor system 14 safety related protocols 10 Sicherheitsfunktion 10 Technische Daten 19 Teilenummer HIMax 10 ...

Page 41: ......

Page 42: ...Paul Hildebrandt GmbH Co KG HIMax and SILworX are registered trademark of HIMA Paul Hildebrandt GmbH Co KG Albert Bassermann Str 28 68782 Brühl Germany Phone 49 6202 709 0 Fax 49 6202 709 107 HIMax info hima com www hima com ...

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