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6 Maintenance 

AI 8 01 

Page 28 of 38 

HI 800 195 E Rev. 2.00 

6 Maintenance 

No maintenance measures are required during normal operation. 

If a failure occurs, the defective module or device must be replaced with a module or device of 
the same type or with a replacement model approved by HIMA. 

Only the manufacturer is authorized to repair the device or module. 

6.1 

Faults 

Refer to Chapter 3.1.1.1, for more information on the fault reaction of analog inputs. 

 

NOTE 

 

If a failure occurs, the module must be replaced to ensure the plant's safety. 

 

 

 

A module may only be replaced while the power is switched off. 

i

 

Modules may not be removed or inserted during operation. 

 

 

 

The instructions specified in Chapter 4.1.1 must be observed when replacing an existing module 
or installing a new one. 

6.2 

Maintenance Measures 

The following measures are required for the modular F60 system: 

  Load the operating system, if a new version is required 

  Perform the proof test 

6.2.1 

Loading the Operating System 

HIMA is continuously improving the operating system of the F60 central module. HIMA 
recommends to use system downtimes to load the current version of the operating system into 
the F60 controller. 

Refer to the release list to check the consequences of the new operation system version on the 
system! 

The operating system is loaded using the programming tool. 

Prior to loading the operating system, the F60 controller must be in STOP (displayed in the 
programming tool). Otherwise, stop the controller. 

For more information, refer to the programming tool documentation and the system manual for 
the modular F60 system (HI 800 191 E). 

6.2.2 

Proof Test 

HIMatrix devices and modules must be subjected to a proof test in intervals of 10 years. For 
more information, refer to the safety manual (HI 800 023 E). 

 

Summary of Contents for HIMatrix

Page 1: ...HIMatrix Safety Related Controller AI 8 01 Manual HIMA Paul Hildebrandt GmbH Co KG Industrial Automation Rev 2 00 HI 800 195 E...

Page 2: ...directly HIMA appreciates any suggestion on which information should be included in the manual Equipment subject to change without notice HIMA also reserves the right to modify the written material wi...

Page 3: ...Inputs 11 3 1 1 1 Reaction in the Event of a Fault 12 3 2 Equipment Scope of Delivery 12 3 3 Type Label 12 3 4 Structure 13 3 4 1 Block Diagram 13 3 4 2 Front View 14 3 4 3 Status Indicators 15 3 5 P...

Page 4: ...ls and Error Codes for the Inputs 24 4 4 3 Analog Inputs 25 5 Operation 27 5 1 Handling 27 5 2 Diagnosis 27 6 Maintenance 28 6 1 Faults 28 6 2 Maintenance Measures 28 6 2 1 Loading the Operating Syste...

Page 5: ...F60 is available for the programming tools SILworX and ELOP II Factory Which programming tool can be used depends on the processor operating system of the HIMatrix F60 refer to the following table Pro...

Page 6: ...Instructions on how to use SILworX ELOP II Factory Online Help Instructions on how to use ELOP II Factory Ethernet IP protocol SILworX First Steps Introduction to SILworX using the HIMax system as an...

Page 7: ...sition Safety notes and operating tips are particularly marked 1 3 1 Safety Notes The safety notes are represented as described below These notes must absolutely be observed to reduce the risk to a mi...

Page 8: ...Rev 2 00 1 3 2 Operating Tips Additional information is structured as presented in the following example i The text corresponding to the additional information is located here Useful tips and tricks a...

Page 9: ...ccordance with IEC EN 61131 2 Ambient temperature 0 60 C Storage temperature 40 85 C Pollution Pollution degree II in accordance with IEC EN 61131 2 Altitude 2000 m Housing Standard IP20 Supply voltag...

Page 10: ...user program Faults related to the wiring 2 3 Safety Precautions Observe all local safety requirements and use the protective equipment required on site 2 4 Emergency Information A HIMatrix system is...

Page 11: ...es in the application Input channels Polarity Current Voltage FS10001 FS20001 Safety related accuracy 8 Unipolar 10 10 V 1000 1000 2000 2000 1 8 Unipolar 0 20 mA 0 10003 0 20003 1 8 Unipolar 0 20 mA 0...

Page 12: ...t be configured to ensure a safety related reaction The error code allows the user to configure additional fault reactions in the user program 3 2 Equipment Scope of Delivery The following table speci...

Page 13: ...the results are compared This value is then made available to the user program Additionally test values are used by the existing digital analog converters converted back to digital values and then co...

Page 14: ...3 Product Description AI 8 01 Page 14 of 38 HI 800 195 E Rev 2 00 3 4 2 Front View AI 8 01 Figure 3 Front View...

Page 15: ...3 Status Indicators LED Color Status Description On Operating voltage present RUN Green Off No operating voltage On Module fault and or channel fault Reaction as dictated by the diagnosis ERR Red Off...

Page 16: ...resolution 12 bit Source resistance input of the input signal 500 Measurement accuracy at 25 C max 0 1 of final value Metrological accuracy on full temperature max 0 5 of final value Temperature coef...

Page 17: ...ally personnel must be protected from electrostatic discharge For details refer to Chapter 2 1 2 Mounting the Modules To mount a module into the subrack 1 Insert the module as far as it can go without...

Page 18: ...e numbered sequence to avoid invalid connections Use the following terminals to connect the analog inputs Terminal Designation Function 1 I1 Analog input 1 2 I Ground input 1 3 I2 Analog input 2 4 I G...

Page 19: ...ugs are included within the scope of delivery of the HIMatrix modules Connection to the field zone Number of cable plugs 2 pieces nine poles screw terminals Wire cross section 0 2 1 5 mm2 single wire...

Page 20: ...cluded work can be also performed when the device is under voltage 2 The enclosure in use must be able to safely dissipate the generated heat The power dissipation of the module is 12 W at maximum dep...

Page 21: ...system manual for the modular F60 systems HI 800 191 E 4 2 1 Module Slots Slots 1 and 2 on the F60 subrack are reserved for the PS 01 power supply module and the central module respectively Any type o...

Page 22: ...value 1000 1000 10 10 V AI 8 01 FS2000 Resolution of the analog value 2000 2000 10 10 V Double click the module to open the Detail View with the corresponding tabs The tabs are used to assign the glo...

Page 23: ...ng system characteristic faulty unipolar 0x1000 Measuring system final values zero point faulty unipolar 0x2000 Measuring system characteristic faulty bipolar 0x4000 Measuring system final values zero...

Page 24: ...device version FS2000 voltage range 10 10 V The validity depends on the AI 0x Error code Channel Used BOOL BOOL W Channel configuration 1 Channel operating 0 Channel not operating Table 14 SILworX Sy...

Page 25: ...UX faulty 0x0100 Walking bit of data bus faulty 0x0200 Multiplexer addresses faulty 0x0400 Faulty operating voltages 0x0800 Measuring system characteristic faulty unipolar 0x1000 Measuring system fina...

Page 26: ...System signal R W Description AI 0x Used BOOL W Channel configuration 1 operating 0 not operating AI Mode BOOL W All channels unipolar or bipolar 0 unipolar measurement 1 bipolar measurement Table 15...

Page 27: ...HIMatrix base plate and does not require any specific monitoring 5 1 Handling Handling of the module during operation is not required 5 2 Diagnosis A first diagnosis results from evaluating the LEDs...

Page 28: ...ntenance Measures The following measures are required for the modular F60 system Load the operating system if a new version is required Perform the proof test 6 2 1 Loading the Operating System HIMA i...

Page 29: ...E Rev 2 00 Page 29 of 38 7 Decommissioning Remove the supply voltage of the PS 01 supply module to decommission the module Afterwards pull out the pluggable screw terminal connector blocks for inputs...

Page 30: ...echanical damage HIMatrix components must be transported in packaging Always store HIMatrix components in their original product packaging This packaging also provides protection against electrostatic...

Page 31: ...e 31 of 38 9 Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMatrix hardware Upon request a disposal agreement can be arranged with HIMA All materials must be...

Page 32: ...9 Disposal AI 8 01 Page 32 of 38 HI 800 195 E Rev 2 00...

Page 33: ...ELV Protective extra low voltage PES Programmable electronic system R Read The system variable or signal provides value e g to the user program Rack ID Base plate identification number Interference fr...

Page 34: ...Appendix AI 8 01 Page 34 of 38 HI 800 195 E Rev 2 00 Index of Figures Figure 1 Sample Type Label 12 Figure 2 Block Diagram 13 Figure 3 Front View 14 Figure 4 Label for Ex Conditions 20...

Page 35: ...s Indicators 15 Table 7 Product Data 16 Table 8 Specifications for the Analog Inputs 16 Table 9 Product Data AI 8 014 16 Table 10 Terminal Assignment for the Analog Inputs 18 Table 11 Cable Plug Prope...

Page 36: ...Appendix AI 8 01 Page 36 of 38 HI 800 195 E Rev 2 00 Index block diagram 13 diagnosis 27 fault reaction analog inputs 12 front view 14 safety function 11 specifications 16...

Page 37: ......

Page 38: ...334 HIMA Paul Hildebrandt GmbH Co KG P O Box 1261 68777 Br hl Germany Phone 49 6202 709 0 Fax 49 6202 709 107 E mail info hima com Internet www hima com HI 800 195 E by HIMA Paul Hildebrandt GmbH Co K...

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