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F3 DIO 8/8 01 

3 Product Description 

HI 800 179 E Rev. 2.00 

Page 11 of 52 

3 Product 

Description 

The safety-related 

F3 DIO 8/8 01

 remote I/O is a compact system in a metal housing with 

8 digital inputs, 8 digital DO+ outputs (L- ground), 2 digital DO- outputs (S+ ground) and 2 
pulsed outputs. The digital outputs DO4+, DO8+, DO4- and DO8- can also be connected as 
2-pole connections. 

The remote I/O is available in various model variants for SILworX and ELOP II Factory, see 
Table 4. 

Remote I/Os are connected to individual HIMax or HIMatrix controllers via safe

ethernet

. They 

are used to extend the I/O level, but are not able to run any user program by themselves. 

The remote I/O is suitable for mounting in Ex-zone 2, see Chapter 4.1.5. 

The device is TÜV-certified for safety-related applications up to SIL 3 (IEC 61508, IEC 61511 
and IEC 62061), Cat. 4 and PL e (EN ISO 13849-1) and SIL 4 (EN 50126, EN 50128 and 
EN 50129). 
Further safety standards, application standards and test standards are specified in the 
certificates available on the HIMA website. 

3.1 

Safety Function 

The remote I/O is equipped with safety-related digital inputs and outputs. The input values on 
the inputs are safely transmitted to the connected controller via safe

ethernet

. The outputs are 

safely assigned their values by the connected controller via safe

ethernet

3.1.1 

Safety-Related Digital Inputs 

The remote I/O is equipped with 8 digital inputs. The state (HIGH, LOW) of each input is 
signaled by an individual LED. 

Mechanical contacts without own power supply or signal power source can be connected to the 
inputs. Potential-free mechanical contacts without own power supply are fed via an internal 
short-circuit-proof 24 V power source (LS+). Each of them supply a group of 4 mechanical 
contacts. Figure 1 shows how the connection is performed. 

With signal voltage sources, the corresponding ground must be connected to the input (L-), see 
Figure 1. 

DI 1

LS

+

DI 4

DI 3

DI 2

 

DI 1

L-

DI 4

DI 3

DI 2

 

 

Connection of potential-free mechanical 
contacts 

Connection of signal power sources 

Figure 1:  Connections to Safety-Related Digital Inputs 

For the external wiring and the connection of sensors, apply the de-energized-to-trip principle. 
Thus, if a fault occurs, the input signals adopt a de-energized, safe state (low level). 

If an external wire is not monitored, an open-circuit is considered as safe low level. 

Summary of Contents for HIMatrix F3 DIO 8/8 01

Page 1: ...HIMatrix Safety Related Controller F3 DIO 8 8 01 Manual HIMA Paul Hildebrandt GmbH Co KG Industrial Automation Rev 2 00 HI 800 179 E...

Page 2: ...ould be included in the manual Equipment subject to change without notice HIMA also reserves the right to modify the written material without prior notice For further information refer to the HIMA DVD...

Page 3: ...ult 12 3 1 1 2 Line Control 12 3 1 2 Safety Related Digital Outputs 13 3 1 2 1 Line Diagnosis 14 3 1 2 2 Reaction in the Event of a Fault 15 3 1 3 Pulsed Outputs 15 3 2 Equipment Scope of Delivery 16...

Page 4: ...DO 2 02 DO1 Channels 34 4 3 3 3 Tab DO 2 02 DO2 Channels 34 4 3 4 Digital Outputs of F3 DIO 8 8 01 DO 2 01 35 4 3 4 1 Tab Module 35 4 3 4 2 Tab DO 2 01 DO1 Channels 36 4 4 Configuration with ELOP II...

Page 5: ...n Maintenance Decommissioning Transport Disposal HIMatrix remote I Os are available for the programming tools SILworX and ELOP II Factory Which programming tool can be used depends on the processor op...

Page 6: ...elp Instructions on how to use SILworX ELOP II Factory Online Help Instructions on how to use ELOP II Factory Ethernet IP protocol SILworX First Steps Introduction to SILworX using the HIMax system as...

Page 7: ...position Safety notes and operating tips are particularly marked 1 3 1 Safety Notes The safety notes are represented as described below These notes must absolutely be observed to reduce the risk to a...

Page 8: ...E Rev 2 00 1 3 2 Operating Tips Additional information is structured as presented in the following example i The text corresponding to the additional information is located here Useful tips and trick...

Page 9: ...n accordance with IEC EN 61131 2 Ambient temperature 0 60 C Storage temperature 40 85 C Pollution Pollution degree II in accordance with IEC EN 61131 2 Altitude 2000 m Housing Standard IP20 Supply vol...

Page 10: ...he user program Faults related to the wiring 2 3 Safety Precautions Observe all local safety requirements and use the protective equipment required on site 2 4 Emergency Information A HIMatrix system...

Page 11: ...ipped with safety related digital inputs and outputs The input values on the inputs are safely transmitted to the connected controller via safeethernet The outputs are safely assigned their values by...

Page 12: ...ts DI of the same system as follows EMERGENCY STOP 1 EMERGENCY STOP 2 EMERGENCY STOP switches in accordance with EN 60947 5 1 and EN 60947 5 5 Figure 2 Line Control The remote I O pulses the pulsed ou...

Page 13: ...see Table 15 The digital outputs DO4 DO8 DO4 and DO8 can be connected as one pole or 2 pole switching connections The remaining outputs are only set up for one pole switching connections With 1 pole s...

Page 14: ...is DO2 xx 2 Pole Time on delay Therefore first set all required system parameters in the programming tool then compile the user program and finally transfer the program to the controller The settings...

Page 15: ...igital outputs are switched off In both cases the devices activates the FAULT LED The error code allows the user to configure additional fault reactions in the user program 3 1 3 Pulsed Outputs The 2...

Page 16: ...erating temperature 0 60 C for SILworX programming tool F3 DIO 8 8 014 SILworX Remote I O 8 digital inputs 8 digital outputs 2 pulsed outputs Operating temperature 25 70 C temperature class T1 Vibrati...

Page 17: ...age 17 of 52 3 3 Type Label The type plate contains the following details Product name Bar code 1D or 2D code Part no Production year Hardware revision index HW Rev Firmware revision index FW Rev Oper...

Page 18: ...pter describes the layout and function of the remote I Os and their communication via safeethernet DIO 8 8 01 3 Figure 6 Front View Digital Outputs L Switching Safety Related Processor System CPU Swit...

Page 19: ...linking If ERROR blinks and all others LEDs are lit simultaneously the boot loader has detected an operating system fault in the flash memory and waits for a new operating system to be loaded ERROR Re...

Page 20: ...Blinking Interface activity Yellow Off No connection available Table 7 Ethernet Indicators 3 4 1 4 I O LEDs LED Color Status Description On The related input is active energized DI 1 8 Yellow Off The...

Page 21: ...using Refer to Chapter 3 4 1 3 for a description of the LEDs function The connection parameters are read based on the MAC address media access control address defined during manufacturing The MAC addr...

Page 22: ...gaged using a suitable pin made of insulating material to avoid short circuits within the remote I O The reset is only effective if the remote I O is rebooted switched off and on while the key is simu...

Page 23: ...10 A time lag T Back up battery None Operating temperature 0 60 C Storage temperature 40 85 C Type of protection IP20 Max dimensions without plug Width 152 mm with housing screws Height 114 mm with fi...

Page 24: ...40 C 2 A 40 60 C 1 A Lamp load max DO channel 1 3 and 5 7 DO channel 4 and 8 DO channel 4 and 8 10 W 25 W 25 W Inductive load max DO channel 1 3 and 5 7 DO channel 4 and 8 DO channel 4 and 8 500 mH 50...

Page 25: ...1 A 60 C 0 5 A Weight approx 1 kg Table 15 Product Data of F3 DIO 8 8 014 The remote I O F3 DIO 8 8 014 meets the conditions for vibrations and shock test according to IEC 61373 category 1 class B 3 6...

Page 26: ...on Function inputs 25 LS Sensor supply of the inputs 5 8 26 5 Digital input 5 27 6 Digital input 6 28 7 Digital input 7 29 8 Digital input 8 30 L Ground Table 17 Terminal Assignment for the Digital In...

Page 27: ...Digital output 1 9 2 Digital output 2 10 3 Digital output 3 11 4 Digital output 4 for increased load 12 L Ground channel group Terminal Designation Function outputs DO 13 L Ground channel group 14 5...

Page 28: ...le plugs four poles screw terminals Wire cross section 0 2 2 5 mm2 single wire 0 2 2 5 mm2 finely stranded 0 2 2 5 mm2 with wire end ferrule Stripping length 10 mm Screwdriver Slotted 0 6 x 3 5 mm Tig...

Page 29: ...oller is under voltage 2 The enclosure in use must be able to safely dissipate the generated heat Depending on the output load and supply voltage the HIMatrix F3 DIO 8 8 01 has a power dissipation ran...

Page 30: ...e Editor the remote I Os are represented like a base plate equipped with the following modules Processor module CPU Input module DI 8 LC with Line Control Output module DO 2 02 Output module DO 2 01 D...

Page 31: ...tion set the value to 3 DI Pulse Delay s UINT W Waiting time for line control detection of short circuits or cross circuits DI Error Code WORD R Error codes for all digital inputs Coding Description 0...

Page 32: ...cription 0x01 Fault in the digital input module 0x10 Short circuit of the channel 0x80 Intermittence between pulsed output TO and digital input DI e g Open circuit Open switch L undervoltage Value BOO...

Page 33: ...uts are switched off total current exceeded 0x0400 FTT test 1st temperature threshold exceeded 0x0800 FTT test 2nd temperature threshold exceeded 0x1000 FTT test Monitoring of auxiliary voltage 1 Unde...

Page 34: ...Outputs DO 2 02 DO1 Channels Tab 4 3 3 3 Tab DO 2 02 DO2 Channels The DO 2 02 DO2 Channels tab contains the following system parameters System parameter Data type R W Description Channel no R Channel...

Page 35: ...tdown test of the outputs faulty 0x0040 Active shutdown via WD faulty 0x0200 All outputs are switched off total current exceeded 0x0400 FTT test 1st temperature threshold exceeded 0x0800 FTT test 2nd...

Page 36: ...Description 0x01 Fault in the digital output module 0x02 Channel shutdown due to overload 0x04 Error while reading back the digital outputs 0x08 Error while reading back the status of the digital out...

Page 37: ...system manual for compact systems or the online help for more details The following chapter describes the system signals used for assigning signals in the remote I O 4 4 2 Signals and Error Codes for...

Page 38: ...nput channels Coding Description 0x01 Fault in the analog input module 0x10 Short circuit of the channel 0x80 Intermittence between pulsed output TO and digital input DI e g Open circuit Open switch L...

Page 39: ...ulty 0x0010 Output switch test pattern faulty 0x0020 Output switch test pattern shutdown test of the outputs faulty 0x0040 Active shutdown via WD faulty 0x0200 All outputs are switched off total curre...

Page 40: ...ror codes 0x0001 No I O processing CPU not in RUN 0x0002 No I O processing during the booting test 0x0004 Manufacturer interface operating 0x0010 No I O processing invalid configuration 0x0020 No I O...

Page 41: ...together with a controller No specific monitoring is required for remote I Os 5 1 Handling Handling of the remote I O during operation is not required 5 2 Diagnosis A first diagnosis results from eval...

Page 42: ...rgized safe state The evaluation of diagnostics provides information on the fault cause 6 2 Maintenance Measures The following measures are required for the device Loading the operating system if a ne...

Page 43: ...oning HI 800 179 E Rev 2 00 Page 43 of 52 7 Decommissioning Remove the supply voltage to decommission the device Afterwards pull out the pluggable screw terminal connector blocks for inputs and output...

Page 44: ...d mechanical damage HIMatrix components must be transported in packaging Always store HIMatrix components in their original product packaging This packaging also provides protection against electrosta...

Page 45: ...Page 45 of 52 9 Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMatrix hardware Upon request a disposal agreement can be arranged with HIMA All materials must...

Page 46: ...9 Disposal F3 DIO 8 8 01 Page 46 of 52 HI 800 179 E Rev 2 00...

Page 47: ...h PELV Protective extra low voltage PES Programmable electronic system R Read The system variable or signal provides value e g to the user program Rack ID Base plate identification number Interference...

Page 48: ...lated Digital Inputs 11 Figure 2 Line Control 12 Figure 3 Connection to the 2 Pole Switching Outputs DO DO 13 Figure 4 Connection of Actuators to Outputs 14 Figure 5 Sample Type Label 17 Figure 6 Fron...

Page 49: ...inal Assignment for the Digital Outputs 27 Table 19 Terminal Assignment for the Pulsed Outputs 27 Table 20 Power Supply Cable Plug Properties 28 Table 21 Input and Output Cable Plug Properties 28 Tabl...

Page 50: ...I 800 179 E Rev 2 00 Index block diagram 18 diagnosis 41 fault reaction digital inputs 12 digital outputs 15 front view 18 line control 12 pulsed outputs 15 reset key 22 safeethernet 21 safety functio...

Page 51: ......

Page 52: ...334 HIMA Paul Hildebrandt GmbH Co KG P O Box 1261 68777 Br hl Germany Phone 49 6202 709 0 Fax 49 6202 709 107 E mail info hima com Internet www hima com HI 800 179 E by HIMA Paul Hildebrandt GmbH Co K...

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