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HIMA HIMatrix F3 DIO 16/8 01, Manual, Page: 5 / 58

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Page 1: ...HIMatrix Safety Related Controller F3 DIO 16 8 01 Manual HIMA Paul Hildebrandt GmbH Co KG Industrial Automation Rev 1 01 HI 800 177 E...

Page 2: ...n on which information should be included in the manual Equipment subject to change without notice HIMA also reserves the right to modify the written material without prior notice For further informat...

Page 3: ...ated Digital Outputs 16 3 1 3 1 Reaction in the Event of a Fault 16 3 1 4 Line Diagnosis with Digital Outputs 17 3 1 4 1 Line Diagnosis for Lamp Loads and Inductive Loads 17 3 1 4 2 Line Diagnosis for...

Page 4: ...6 4 3 3 2 DO 8 03 Channels Tab 38 4 3 4 Pulsed Outputs for F3 DIO 16 8 01 39 4 3 4 1 Module Tab 39 4 3 4 2 DO 2 01 Channels Tab 39 4 4 Configuring a Module Using ELOP II Factory 40 4 4 1 Configuring t...

Page 5: ...F3 DIO 16 8 01 Table of Contents HI 800 177 E Rev 1 01 Page 5 of 58 8 Transport 52 9 Disposal 53 Appendix 54 Glossary 54 Index of Figures 55 Index of Tables 56 Index 57...

Page 6: ...Table of Contents F3 DIO 16 8 01 Page 6 of 58 HI 800 177 E Rev 1 01...

Page 7: ...ion Start Up Operation Maintenance Decommissioning Transport Disposal This manual distinguishes between the following variants of the HIMatrix system Programming tool Processor operating system SILwor...

Page 8: ...LworX ELOP II Factory Online Help Instructions on how to use ELOP II Factory Ethernet IP protocol INTERBUS protocol First Steps SILworX Introduction to SILworX using the HIMax system as an example HI...

Page 9: ...ularly marked 1 3 1 Safety Notes The safety notes are represented as described below These notes must absolutely be observed to reduce the risk to a minimum The content is structured as follows Signal...

Page 10: ...7 E Rev 1 01 1 3 2 Operating Tips Additional information is structured as presented in the following example i The text corresponding to the additional information is located here Useful tips and tric...

Page 11: ...ordance with IEC EN 61131 2 Ambient temperature 0 60 C Storage temperature 40 85 C Pollution Pollution degree II in accordance with IEC EN 61131 2 Altitude 2000 m Housing Standard IP20 Supply voltage...

Page 12: ...the user program Faults in the wiring 2 3 Safety Precautions Observe all local safety requirements and use the protective equipment required on site 2 4 Emergency Information A HIMatrix system is a pa...

Page 13: ...ty standards application standards and test standards are specified in the certificate available on the HIMA website 3 1 Safety Function The remote I O is equipped with safety related digital inputs a...

Page 14: ...3 The remote I O reads back the state of the unbuffered power sources and if an overload occurs it switches off The power sources are protected with current limiting components Unbuffered Power Source...

Page 15: ...I of the same system as follows EMERGENCY STOP 1 EMERGENCY STOP 2 EMERGENCY STOP devices in accordance with EN 60947 5 1 and EN 60947 5 5 Figure 4 Line Control The remote I O pulses the pulsed outputs...

Page 16: ...uts If a critical fauilure occurs the processor system brings the outputs to the de energized state directly via the I O bus or indirectly using the watchdog second independent shutdown function If co...

Page 17: ...ads and line diagnosis for ohmic capacitive loads i With applications in accordance with EN 954 1 Cat 4 the line diagnosis status signal must be used to switch off the outputs DO DO if a failure occur...

Page 18: ...and 100 seconds The interval depends on following parameters Number of test pulses allowed in the external circle Monitoring time If the time period is set to 1 second a test pulse is sent in interva...

Page 19: ...lt value for SRS 60000 200 0 SILworX 60000 0 0 ELOP II Factory The label must be affixed such that the ventilation slots in the housing are not obstructed Refer to the First Steps manual of the progra...

Page 20: ...es the layout and function of the remote I Os and their communication via safeethernet DO DO S S S S S S S S TO Figure 7 Front View 16 Digital Inputs Safety Related Processor System Ethernet Switch Wa...

Page 21: ...des LEDs indicate the operating state of the remote I O The LEDs are classified as follows Operating voltage LED System LEDs Communication LEDs I O LEDs 3 4 1 1 Operating Voltage LED LED Color Status...

Page 22: ...ected On A new configuration is being loaded into the device Blinking The device switches from INIT to STOP A new operating system is being loaded into the flash ROM PROG Yellow Off No configuration o...

Page 23: ...duplex operation no collision On Connection available Blinking Interface activity Yellow Off No connection available Table 7 Ethernet Indicators 3 4 1 4 I O LEDs LED Color Status Description On The re...

Page 24: ...more information on the communication LEDs refer to Chapter 3 4 1 3 The connection parameters are read based on the MAC address media access control address defined during manufacturing The MAC addre...

Page 25: ...e if the remote I O is rebooted switched off and on while the key is simultaneously engaged for at least 20 seconds Engaging the key during operation has no effect Properties and behavior of the remot...

Page 26: ...60 C Storage temperature 40 C 85 C Type of protection IP20 Max dimensions without plug Width 205 mm with enclosure screws Height 114 mm with fixing bolt Depth 88 mm with earth Weight 1 3 kg Table 12 P...

Page 27: ...11 max 2 A at 40 C max 1 A at 60 C min 10 mA Total permissible current max 8 A Leakage current with low level max 1 mA at 2 V Lamp load max 25 W Inductive load max 500 mH Open circuit 4 k Line diagnos...

Page 28: ...to Cat 4 T V ATEX 94 9 EG EN 1127 1 EN 61508 UL Underwriters Laboratories Inc ANSI UL 508 NFPA 70 Industrial Control Equipment CSA C22 2 No 142 UL 1998 Software Programmable Components NFPA 79 Electr...

Page 29: ...4 39 40 L Ground 41 42 PA Shielding Terminal Designation Function 43 44 LS Sensor supply for inputs 5 8 buffered unbuffered supply 45 5 Digital input 5 46 6 Digital input 6 47 7 Digital input 7 48 8 D...

Page 30: ...igital Inputs Use the following terminals to connect the digital outputs Terminal Designation Function outputs 1 4 S Positive sensor supply 5 8 S Negative sensot supply Terminal Designation Function o...

Page 31: ...ow to locate errors Configuration Variants for the Digital Outputs Application Channel 1 two pole Channel 2 two pole Channel 1 LSLB Channel 2 LSLB Common ground One pole X1 X1 X1 X1 X1 X1 X1 X1 X1 X1...

Page 32: ...s under voltage 2 The enclosure in use must be able to safely dissipate the generated heat Depending on the output load and supply voltage the HIMatrix F3 DIO 16 8 01 has a power dissipation ranging b...

Page 33: ...ed like a base plate equipped with the following modules Processor module CPU Input module DI 16 LC with Line Control Output module DO 8 03 Pulsed module DO 2 01 with 2 outputs Double click the module...

Page 34: ...ALSE Sensor Supply 1 A is off TRUE Sensor supply 1 A is on Default setting FALSE Deeding current 40 mA DI Pulse Slot UDINT W Pulse module slot LS LB1 detection set the value to 3 DI Pulse Delay 10E 6s...

Page 35: ...circuits Table 21 SILworX System Parameters for Digital Inputs Module Tab 4 3 2 2 DI 16 LC Channels Tab The DI 16 LC Channels tab contains the following system parameters System Signal Data type R W...

Page 36: ...st active shutdown via WD faulty 0x0080 FTT test of monitoring time returns a fault 0x0100 FTT read back of monitoring time returns a fault 0x0200 All outputs are switched off total current exceeded 0...

Page 37: ...7 07 and channel 8 08 Module Error Code WORD R Module error code Coding Description 0x0000 I O processing if required with errors see other error codes 0x0001 No I O processing remote I O not in RUN...

Page 38: ...put 0x0080 Open circuit 0x0100 MOT test of the output switches provides in DO line causes an error 0x0200 MOT test of the output switches provides in DO line causes an error 0x0400 MOT test of the tes...

Page 39: ...nterface operating 0x0010 No I O processing wrong configuration 0x0020 No I O processing fault rate exceeded 0x0040 0x0080 No I O processing configured module not plugged in Module SRS UDINT R Slot nu...

Page 40: ...e System Manual for Compact Systems or the online help for more details The following chapter describes the system signals used for assigning signals in the remote I O 4 4 2 Signals and Error Codes fo...

Page 41: ...r all digital inputs 0x0001 Fault within the digital inputs DI Error Code WORD R 0x0002 FTT test of test pattern faulty Error codes for the digital input channels 0x01 Fault in the digital input modul...

Page 42: ...00 177 E Rev 1 01 System Signal R W Description DI Pulse Delay 10E 6 s UINT W Waiting time for line control detection of short circuits or cross circuits 1 LS LB short circuit open circuits Table 27 E...

Page 43: ...lty 0x0080 FTT test of monitoring time returns a fault 0x0100 FTT read back of monitoring time returns a fault 0x0200 All outputs are switched off total current exceeded 0x0400 FTT test 1st temperatur...

Page 44: ...e 0 or 1 Output value for DO channels two pole identical to DO Value 0 or 1 Configuration of line diagnosis 0 LSLB1 diagnosis is not performed DO xx LSLB Monitoring BOOL W 1 LSLB1 diagnosis is perform...

Page 45: ...ized DO xx Value BOOL W Do not use pulsed outputs as safety related outputs Table 29 ELOP II Factory System Signals for the Pulsed Outputs 4 5 Configuration of Line Diagnosis To diagnose the line for...

Page 46: ...load on S In this case 8 outputs DO and 8 outputs DO are available No line diagnosis is possible for one pole applications i A direct connection of the DO output to the external L via the load or a co...

Page 47: ...must be configured using the DO xx 2 pole BOOL system signal In a 2 pole connection no DI input must be connected to a DO output This would inhibit the detection of open circuits i The DO output must...

Page 48: ...e channels channel 1 and 2 channel 3 and 4 channel 5 and 6 channel 7 and 8 line diagnosis is performed To this end set the Line Monitoring BOOL system variable in SILworX to TRUE and the DO xx LSLB Mo...

Page 49: ...re intended to support the user when configuring the line diagnosis and detecting errors Faulty parameter setting IOA wrong LS LB parameters on channel pair IOA wrong open circuit or short circuit mon...

Page 50: ...n the fault cause 6 1 2 Operating System Versions Prior to 6 42 If the test harnesses detect faults in the processor system the module automatically enters the ERROR STOP state and will remain in this...

Page 51: ...ioning HI 800 177 E Rev 1 01 Page 51 of 58 7 Decommissioning Remove the supply voltage to decommission the device Afterwards pull out the pluggable screw terminal connector blocks for inputs and outpu...

Page 52: ...mechanical damage HIMatrix components must be transported in packaging Always store HIMatrix components in their original product packaging This packaging also provides protection against electrostat...

Page 53: ...Page 53 of 58 9 Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMatrix hardware Upon request a disposal agreement can be arranged with HIMA All materials must...

Page 54: ...ectronic System PFD Probability of Failure on Demand probability of failure on demand of a safety function PFH Probability of Failure per Hour probability of a dangerous failure per hour R Read The sy...

Page 55: ...nbuffered Power Source 14 Figure 4 Line Control 15 Figure 5 Block Diagram for Two Pole Digital Outputs 16 Figure 6 Sample Type Label 19 Figure 7 Front View 20 Figure 8 Block Diagram 20 Figure 9 Sample...

Page 56: ...Digital Inputs 29 Table 18 Terminal Assignment for the Digital Outputs 30 Table 19 Configuration Variants for the Digital Outputs 31 Table 20 Terminal Assignment for the Pulsed Outputs 31 Table 21 SI...

Page 57: ...DIO 16 8 01 Appendix HI 800 177 E Rev 1 01 Page 57 of 58 Index digital output one pole 46 two pole 47 fault reaction digital inputs 15 digital outputs 16 part numbers 18 safeethernet 24 SRS 19 surge...

Page 58: ...1025 HIMA Paul Hildebrandt GmbH Co KG P O Box 1261 68777 Br hl Germany Tel 49 6202 709 0 Fax 49 6202 709 107 E mail info hima com Internet www hima com HI 800 177 E by HIMA Paul Hildebrandt GmbH Co KG...

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