HIMatrix
Safety-Related Controller
F1 DI 16 01 Manual
HIMA Paul Hildebrandt GmbH + Co KG
Industrial Automation
Rev. 2.00
HI 800 153 E
Page 1: ...HIMatrix Safety Related Controller F1 DI 16 01 Manual HIMA Paul Hildebrandt GmbH Co KG Industrial Automation Rev 2 00 HI 800 153 E ...
Page 2: ...should be included in the manual Equipment subject to change without notice HIMA also reserves the right to modify the written material without prior notice For further information refer to the HIMA DVD and our website at http www hima de and http www hima com Copyright 2013 HIMA Paul Hildebrandt GmbH Co KG All rights reserved Contact HIMA contact details HIMA Paul Hildebrandt GmbH Co KG P O Box 1...
Page 3: ... 11 3 1 1 Safety Related Digital Inputs 11 3 1 1 1 Reaction in the Event of a Fault 12 3 1 2 Line Control 12 3 2 Equipment Scope of Delivery 13 3 2 1 IP Address and System ID SRS 13 3 3 Type Label 14 3 4 Structure 15 3 4 1 LED Indicators 16 3 4 1 1 Operating Voltage LED 16 3 4 1 2 System LEDs 16 3 4 1 3 Communication LEDs 17 3 4 1 4 I O LEDs 17 3 4 2 Communication 18 3 4 2 1 Connections for Ethern...
Page 4: ... Digital Inputs F1 DI 16 01 26 4 3 2 1 Tab Module 27 4 3 2 2 Tab DI 16 DO Channels 28 4 3 2 3 Tab DI 16 DI Channels 28 4 4 Configuration with ELOP II Factory 29 4 4 1 Configuring the Inputs and Outputs 29 4 4 2 Signals and Error Codes for the Inputs and Outputs 29 4 4 3 Digital Inputs F1 DI 16 01 30 4 4 4 Pulsed Outputs F1 DI 16 01 31 5 Operation 32 5 1 Handling 32 5 2 Diagnosis 32 6 Maintenance 3...
Page 5: ...n Maintenance Decommissioning Transport Disposal HIMatrix remote I Os are available for the programming tools SILworX and ELOP II Factory Which programming tool can be used depends on the processor operating system of the HIMatrix remote I O refer to the following table Programming tool Processor operating system SILworX CPU OS V7 and higher ELOP II Factory CPU OS up to V6 x Table 1 Programming To...
Page 6: ...elp Instructions on how to use SILworX ELOP II Factory Online Help Instructions on how to use ELOP II Factory Ethernet IP protocol SILworX First Steps Introduction to SILworX using the HIMax system as an example HI 801 103 E ELOP II Factory First Steps Introduction to ELOP II Factory HI 800 006 E Table 2 Additional Relevant Documents The latest manuals can be downloaded from the HIMA website at ww...
Page 7: ... position Safety notes and operating tips are particularly marked 1 3 1 Safety Notes The safety notes are represented as described below These notes must absolutely be observed to reduce the risk to a minimum The content is structured as follows Signal word warning caution notice Type and source of risk Consequences arising from non observance Risk prevention The signal words have the following me...
Page 8: ... E Rev 2 00 1 3 2 Operating Tips Additional information is structured as presented in the following example i The text corresponding to the additional information is located here Useful tips and tricks appear as follows TIP The tip text is located here ...
Page 9: ...n accordance with IEC EN 61131 2 Ambient temperature 0 60 C Storage temperature 40 85 C Pollution Pollution degree II in accordance with IEC EN 61131 2 Altitude 2000 m Housing Standard IP20 Supply voltage 24 VDC 1 The values specified in the technical data apply and are decisive for devices with extended environmental requirements Table 3 Environmental Requirements Exposing the HIMatrix system to ...
Page 10: ...he user program Faults related to the wiring 2 3 Safety Precautions Observe all local safety requirements and use the protective equipment required on site 2 4 Emergency Information A HIMatrix system is a part of the safety equipment of a site If a device or a module fails the system enters the safe state In case of emergency no action that may prevent the HIMatrix systems from operating safely is...
Page 11: ...nputs The input values on the inputs are safely transmitted to the connected controller via safeethernet 3 1 1 Safety Related Digital Inputs The remote I O is equipped with 16 digital inputs The state HIGH LOW of each input is signaled by an individual LED Mechanical contacts without own power supply or signal power source can be connected to the inputs Potential free mechanical contacts without o...
Page 12: ...he same system as follows EMERGENCY STOP 1 EMERGENCY STOP 2 EMERGENCY STOP switches in accordance with EN 60947 5 1 and EN 60947 5 5 Figure 2 Line Control The remote I O pulses the pulsed outputs TO to detect short circuits and open circuits on the lines connected to the digital inputs DI To do so configure the Value BOOL system variable in SILworX or the DO 0x Value system signal in ELOP II Facto...
Page 13: ...orX programming tool F1 DI 16 014 SILworX Remote I O 16 digital inputs Operating temperature 25 70 C temperature class T1 Vibration and shock tested according to EN 50125 3 and EN 50155 class 1B according to IEC 61373 for SILworX programming tool Table 4 Available Variants 3 2 1 IP Address and System ID SRS A transparent label is delivered with the device to allow one to note the IP address and th...
Page 14: ...3 E Rev 2 00 3 3 Type Label The type plate contains the following details Product name Bar code 1D or 2D code Part no Production year Hardware revision index HW Rev Firmware revision index FW Rev Operating voltage Mark of conformity Figure 3 Sample Type Label ...
Page 15: ...f 42 3 4 Structure This chapter describes the layout and function of the remote I Os and their communication via safeethernet DI 16 01 1 Figure 4 Front View 16 Digital Inputs Safety Related Processor System CPU Switch Watchdog 4 Pulsed Outputs Figure 5 Block Diagram ...
Page 16: ...linking If ERROR blinks and all others LEDs are lit simultaneously the boot loader has detected an operating system fault in the flash memory and waits for a new operating system to be loaded ERROR Red Off No faults detected On A new configuration is being loaded into the device Blinking The device switches from INIT to STOP A new operating system is being loaded into the flash ROM PROG Yellow Off...
Page 17: ... duplex operation Blinking Collision Green Off Half duplex operation no collision On Connection available Blinking Interface activity Yellow Off No connection available Table 7 Ethernet Indicators 3 4 1 4 I O LEDs LED Color Status Description On The related channel is active energized DI 1 16 Yellow Off The related channel is inactive de energized On Pulsed output activated TO 1 4 Yellow Off Pulse...
Page 18: ... For more information on the communication LEDs refer to Chapter 3 4 1 3 The connection parameters are read based on the MAC address media access control address defined during manufacturing The MAC address for the remote I O is specified on a label located above the two RJ 45 connectors 1 and 2 Figure 6 Sample MAC Address Label The remote I O is equipped with an integrated switch for Ethernet com...
Page 19: ...ipped with a reset key The key can be accessed through a small round hole located approximately 5 cm from the upper left hand side of the housing The key is engaged using a suitable pin made of insulating material to avoid short circuits within the remote I O The reset is only effective if the remote I O is rebooted switched off and on while the key is simultaneously engaged for at least 20 s Enga...
Page 20: ...lvanically separated High level voltage current input 15 30 VDC 2 mA at 15 V Low level voltage current input max 5 VDC max 1 5 mA 1 mA at 5 V Switching point typ 7 5 V Switching time 250 s Supply 4 x 19 2 V 40 mA at 24 V short circuit proof Table 12 Specifications for Digital Inputs Pulsed outputs Number of outputs 4 non galvanically separated Output voltage L minus 4 V Output current approx 60 mA...
Page 21: ... B 3 6 Certified HIMatrix F1 DI 16 01 HIMatrix F1 DI 16 01 CE EMC ATEX Zone 2 TÜV IEC 61508 1 7 2000 up to SIL 3 IEC 61511 2004 EN ISO 13849 1 2008 up to Cat 4 und PL e UL Underwriters Laboratories Inc ANSI UL 508 NFPA 70 Industrial Control Equipment CSA C22 2 No 142 UL 1998 Software Programmable Components NFPA 79 Electrical Standard for Industrial Machinery IEC 61508 FM Approvals Class I DIV 2 G...
Page 22: ...Use the following terminals to connect the digital inputs Terminal Designation Function inputs DI 1 LS Sensor supply of the inputs 1 4 2 1 Digital input 1 3 2 Digital input 2 4 3 Digital input 3 5 4 Digital input 4 6 L Ground Terminal Designation Function inputs DI 7 LS Sensor supply of the inputs 5 8 8 5 Digital input 5 9 6 Digital input 6 10 7 Digital input 7 11 8 Digital input 8 12 L Ground Ter...
Page 23: ...h a corresponding delay i The measures specified above are not necessary if the plant design precludes surges from occurring within the system In particular the design must include protective measures with respect to overvoltage lightning earth grounding and plant wiring in accordance with the relevant standards and the instructions specified in the system manual HI 800 141 E or HI 800 191 E 4 1 2...
Page 24: ...le plugs Four poles screw terminals Wire cross section 0 2 2 5 mm2 single wire 0 2 2 5 mm2 finely stranded 0 2 2 5 mm2 with wire end ferrule Stripping length 10 mm Screwdriver Slotted 0 6 x 3 5 mm Tightening torque 0 4 0 5 Nm Table 19 Power Supply Cable Plug Properties Connection to the field zone Number of cable plugs 5 pieces six poles screw terminals Wire cross section 0 2 1 5 mm2 single wire 0...
Page 25: ...vice is under voltage 2 The enclosure in use must be able to safely dissipate the generated heat Depending on the output load and supply voltage the HIMatrix F1 DI 16 01 has a power dissipation ranging between 7 W and 17 W 3 Protect the HIMatrix F1 DI 16 01 with a 10 A time lag fuse The 24 VDC power must come from a power supply unit with safe isolation Use power supply units of type PELV or SELV ...
Page 26: ...uipped with the following modules Processor module CPU Input module DI 16 with line control Double click the module to open the Detail View with the corresponding tabs The tabs are used to assign the global variables configured in the user program to the system parameter of the corresponding module 4 3 1 Parameters and Error Codes for the Inputs and Outputs The following tables specify the system ...
Page 27: ...I Error Code WORD R Error codes for all digital inputs Coding Description 0x0001 Fault within the digital inputs 0x0002 FTT test of test pattern faulty DO Error Code WORD R Error code of the TO unit as a whole Coding Description 0x0001 Error of the TO unit as a whole Module Error Code WORD R Module error code Coding Description 0x0000 I O processing if required with errors see other error codes 0x...
Page 28: ...DI Channels The DI 16 Channels tab contains the following system parameters System parameter Data type R W Description Channel no R Channel number defined by default Error Code BYTE BYTE R Error codes for the digital input channels Coding Description 0x01 Fault in the analog input module 0x10 Short circuit of the channel 0x80 Intermittence between pulsed output TO and digital input DI e g Open cir...
Page 29: ...anual for compact systems or the online help for more details The following chapter describes the system signals used for assigning signals in the remote I O 4 4 2 Signals and Error Codes for the Inputs and Outputs The following tables specify the system signals that can be read and set for the inputs and outputs including the corresponding error codes In the user program the error codes can be re...
Page 30: ... Error Code BYTE R Error codes for the digital input channels Coding Description 0x01 Fault in the analog input module 0x10 Short circuit of the channel 0x80 Intermittence between pulsed output TO and digital input DI e g Open circuit Open switch L undervoltage DI xx Value BOOL R Input values for the digital input channels 0 input de energized 1 input energized DI Number of Pulsed Channels USINT W...
Page 31: ... error codes 0x0001 No I O processing remote I O not in RUN 0x0002 No I O processing during the booting test 0x0004 Manufacturer interface operating 0x0010 No I O processing invalid configuration 0x0020 No I O processing fault rate exceeded 0x0040 0x0080 No I O processing configured module not plugged in DO Error Code WORD R Error code of the TO unit as a whole Coding Description 0x0001 Error of t...
Page 32: ...together with a controller No specific monitoring is required for remote I Os 5 1 Handling Handling of the remote I O during operation is not required 5 2 Diagnosis A first diagnosis results from evaluating the LEDs see Chapter 3 4 1 The device diagnostic history can also be read using the programming tool ...
Page 33: ...tics provides information on the fault cause 6 2 Maintenance Measures The following measures are required for the device Loading the operating system if a new version is required Executing the proof test 6 2 1 Loading the Operating System HIMA is continuously improving the operating system of the devices HIMA recommends to use system downtimes to load a current version of the operating system into...
Page 34: ...16 01 Page 34 of 42 HI 800 153 E Rev 2 00 7 Decommissioning Remove the supply voltage to decommission the device Afterwards pull out the pluggable screw terminal connector blocks for inputs and outputs and the Ethernet cables ...
Page 35: ...d mechanical damage HIMatrix components must be transported in packaging Always store HIMatrix components in their original product packaging This packaging also provides protection against electrostatic discharge Note that the product packaging alone is not suitable for transport ...
Page 36: ...00 153 E Rev 2 00 9 Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMatrix hardware Upon request a disposal agreement can be arranged with HIMA All materials must be disposed of in an ecologically sound manner ...
Page 37: ...h PELV Protective extra low voltage PES Programmable electronic system R Read The system variable or signal provides value e g to the user program Rack ID Base plate identification number Interference free Supposing that two input circuits are connected to the same source e g a transmitter An input circuit is termed interference free if it does not distort the signals of the other input circuit R ...
Page 38: ... 00 Index of Figures Figure 1 Connections to Safety Related Digital Inputs 11 Figure 2 Line Control 12 Figure 3 Sample Type Label 14 Figure 4 Front View 15 Figure 5 Block Diagram 15 Figure 6 Sample MAC Address Label 18 Figure 7 Label for Ex Conditions 25 ...
Page 39: ...cations for the Pulsed Outputs 20 Table 14 Product Data F1 DI 16 011 20 C 20 Table 15 Product Data F1 DI 16 014 21 Table 16 Certificates 21 Table 17 Terminal Assignment for the Digital Inputs 22 Table 18 Terminal Assignment for the Digital Pulsed Outputs 23 Table 19 Power Supply Cable Plug Properties 24 Table 20 Input and Output Cable Plug Properties 24 Table 21 SILworX System Parameters for Digit...
Page 40: ...Appendix F1 DI 16 01 Page 40 of 42 HI 800 153 E Rev 2 00 Index block diagram 15 diagnosis 32 fault reaction digital inputs 12 front view 15 safeethernet 18 safety function 11 specifications 20 SRS 13 ...
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Page 42: ...1334 HIMA Paul Hildebrandt GmbH Co KG P O Box 1261 68777 Brühl Germany Phone 49 6202 709 0 Fax 49 6202 709 107 E mail info hima com Internet www hima com HI 800 153 E by HIMA Paul Hildebrandt GmbH Co KG ...
