Hilti D-LP 20 User Manual Download | Manualshive

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Wall saw system
Operating instructions

D-LP 30 / DS-TS 30, D-LP 20 / DS-TS 30

*315414*

315414

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Summary of Contents for D-LP 20

Page 1: ...Wall saw system Operating instructions D LP30 DS TS30 D LP20 DS TS30 315414 315414...

Page 2: ...ting instructions and receive training from a Hilti specialist This will ensure that the system can be operated efficiently economically and safely We would like to wish you every success in your work...

Page 3: ...ecured to prevent them from falling 1 5 Operators and all other persons MUST stay clear of the area when a load is being lifted by a crane 2 Warnings concerning fastening setting up and operating the...

Page 4: ...ent temperature ranges For storage 5 C to 40 C For operation of the system 15 C to 50 C 3 General safety precautions 3 1 Modules and components of the Hilti diamond core drilling systems may also be u...

Page 5: ...mbled correctly and consider all other factors that could influence operation of the equipment Contact your Hilti representative or Hilti service centre if faults or deficiencies are found Repairs to...

Page 6: ...for each blade diameter please refer to section 6 2 3 22 Information required when transporting the hydraulic unit and saw head D LP30 LP20 DS TS30 in transport box L W H 700 530 1140 LxWxH 610 410 45...

Page 7: ...D FH4 14 10 DS CB3 CB4 DS TS22C Kupplung 3 4 5 8 D LP30 LP20 DS TS30 D R 150 L D S 150 D R 200 L DD BA 6 DD BA 3 70 DD AF HY DS CB3 CB4 DD CA L DD MF ML DD 750HY DD BU 202 DD R 100 M DD R 40 M D CO M...

Page 8: ...0 the standard hydraulic unit for use with this system has a nominal power of 30 kW at 63 amps It is also suitable for use with 32 amp mains supplies LP20 20 kW Using the conve nient DS CB3 CB 4 elect...

Page 9: ...m 2nd gear 10 1800 9 1620 8 1440 600 7 1260 700 6 1080 750 800 5 900 900 T cm 23 28 31 33 38 D LP30 LP20 DD 750 HY 30 Ltr min 45 Ltr min 60 Ltr min mm 1st gear 97 r p m 136 r p m 194 r p m 300 750 2n...

Page 10: ...wrench to move out under spring pressure and then turn it to the left as far as it will go If a gear is already engaged Disengage the gear by turning the wrench to the neutral position Depending on th...

Page 11: ...When reinforcing bars are cut lengthways or when a large area of steel must be cut position the saw blade so that concrete above and below the steel is also cut This prevents polishing of the segments...

Page 12: ...flow rate is 10 l min For technical reasons the flow rate must be at least 5 l min Make suitable arrangements for water removal depending on the job and situation e g water barriers wet type vacuum c...

Page 13: ...anchors set 5 mm below the concrete surface On masonry etc for example Hilti HIT adhesive anchors or through rods may be used On extremely uneven surfaces suitable shims or packing pieces must be pos...

Page 14: ...screws securely All Hilti D R L rails can be extended to form a rigid unit by making use of a tapered connector D C O ML double taper item no 232241 0 eccentric pin item no 231244 4 The recommended di...

Page 15: ...n of rotation on the drive hub of the saw arm Fit the special blade flange and the special screw M12 25 10 9 grade item no 221343 7 Rotate the blade slightly so that the countersunk holes for fastenin...

Page 16: ...onal bending loads Please refer to the follow ing table for setting up dimensions and cutting depths IMPORTANT When making angular cuts make a shallow guide cut and begin cut ting gently Angle of cut...

Page 17: ...uge adapter item no 310653 can be fitted at the pressure feed hose 8 11 Using other hydraulic units to power the DS TS 30 saw Damage to the DS TS30 resulting from use of a hydraulic unit other than th...

Page 18: ...for the Hilti DS WSS30 wire saw system unlimited cutting depth in metres m TS30 remaining distances TS30 remaining distances TS30 remaining distance A cm S A cm 800 dia 900 dia 1000 dia 1200 dia 1500...

Page 19: ...t drops or if the unit fails completely it can be checked on the spot by a Hilti specialist Note If the voltage of one of the three phases is too low the hydraulic unit will NOT start Always check the...

Page 20: ...Speed of advance for controls 3 and 4 Pos 6 Max power in amps depending on mains supply Pos 7 Flow rate 0 100 l min motor unit blade r p m Pos 8 Emergency OFF button Note The DS CB3 remote control uni...

Page 21: ...sudden adjustments Give the system time to react to the adjustments Operating the saw with various electric supply fuse ratings The system provides maximum power 30 kW input for the LP 30 when connec...

Page 22: ...c unit indicates when the next service is due High pressure or steam cleaning systems should NOT be used to clean the hydraulic unit 12 2 Maintenance of the DS TS30 saw head The saw head basically req...

Page 23: ...n the hydraulic unit b on the CB4 control unit 2 LP30 does not Too little oil in the tank Check the oil level at the sight glass start tip the LP30 LP20 forwards and switch on Top up the oil HLP46 3 L...

Page 24: ...in the tool set Loose remote control plug Check and tighten contacts inside the LP30 Loose cable connections to the Check and tighten motor 6 LP30 does not Printed circuit board loose Check that it is...

Page 25: ...t or Check the electric plug does not react connections to the 3 valves correctly Test move the slider may be sticking due to dirt 12 230 V socket on 3 phase mains supply has no Depending on jobsite t...

Page 26: ...the segments 19 LP TS30 Cam action rollers too tight Adjust the tension of the cam action saw system rollers Overheats Cam action rollers too loose Mount the rail securely see page 12 Sawing perfor pl...

Page 27: ...Observe recommended oil flow rate speed r p m 1600 1500 1200 1000 900 6 6 7 8 9 Pos 1 1 Gear 900 800 750 700 600 5 6 6 7 8 Pos 2 1 Gear Pos Max 1 6 Important safety information Adhere to the recommend...

Page 28: ...repair or replacement of defective parts only Parts requiring repair or replacement as a result of normal wear and tear are not covered by this warranty Additional claims are excluded unless stringen...

Page 29: ...directed by these operating instructions Noise and vibration Typically the A weighted noise levels of the tool are sound pressure level 190 dB A sound power level 103 dB A Wear ear protection Ne pas u...

Page 30: ...ive CEE 73 23 CEE 89 336 CE 98 37 Konformiteitsverklaring Omschrijving Hydraulisch aggregaat Seriennummer XX 0000001 9999999 XX Type aanduiding D LP30 DS TS30 Constructie jaar 1997 Wij verklaren op ei...

Page 31: ...31...

Page 32: ...demark of Hilti Corp Schaan W 2220 0201 0 2 e 1 Printed in Liechtenstein 2001 Right of technical and programme changes reserved S E O 315414 3 B Hilti Corporation FL 9494 Schaan Tel 423 2362111 Fax 42...

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