SERVICE MANUAL
Prima™ Procedural Light
From Hill-Rom
Product No. P7925D
For Parts Or Technical Assistance
man247ra
USA (800) 445-3720 Canada (800) 267-2337International: Contact your distributor.
errata
man274ra-e1
Page 1: ...ICE MANUAL Prima Procedural Light From Hill Rom Product No P7925D For Parts Or Technical Assistance man247ra USA 800 445 3720 Canada 800 267 2337 International Contact your distributor errata man274ra...
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Page 3: ...Prima Procedural Light Service Manual man247ra Page i Prima Procedural Light Service Manual Revisions man247ra Revision Letter Pages Affected Date Original Issue June 1999 A All April 2002...
Page 4: ...m Services Inc Teflon is a registered trademark of E I du Pont and de Nemours and Company Torx is a registered trademark of Textron Inc The information contained in this manual is subject to change wi...
Page 5: ...nt Procedures 1 3 Chapter 5 Parts List 1 4 Chapter 6 General Procedures 1 4 Chapter 7 Accessories 1 4 Typographical Conventions 1 5 Introduction 1 6 Overview 1 6 Operating Precautions 1 6 Specificatio...
Page 6: ...Arm 3 5 Transformer Housing 3 5 Upright Pole 3 5 Base 3 5 Chapter 4 Removal Replacement and Adjustment Procedures Sterile Handle 4 3 Removal 4 3 Replacement 4 4 Caster 4 5 Removal 4 5 Replacement 4 6...
Page 7: ...Parts Ordering 5 5 Exchange Policy 5 7 In Warranty Exchanges 5 7 Out of Warranty Exchanges 5 7 Recommended Spare Parts 5 8 Lamp Head Yoke Assembly 5 10 Floor Stand 5 14 Chapter 6 General Procedures Cl...
Page 8: ...Page vi Prima Procedural Light Service Manual man247ra Tool and Supply Requirements 6 9 Chapter 7 Accessories Accessories 7 3...
Page 9: ...eory of Operation 1 3 Chapter 4 Removal Replacement and Adjustment Procedures 1 3 Chapter 5 Parts List 1 4 Chapter 6 General Procedures 1 4 Chapter 7 Accessories 1 4 Typographical Conventions 1 5 Intr...
Page 10: ...Chapter 1 Introduction Page 1 2 Prima Procedural Light Service Manual man247ra DRAFT 6 4 99 NOTES...
Page 11: ...uipment Organization This manual contains seven chapters Chapter 1 Introduction In addition to a brief description of this service manual chapter 1 also provides a product overview Chapter 2 Troublesh...
Page 12: ...Chapter 5 Parts List This chapter contains the warranty part ordering procedure and illustrated parts lists Chapter 6 General Procedures Cleaning preventive maintenance and other general procedures ar...
Page 13: ...struction clarification The symbol below highlights a WARNING or CAUTION Figure 1 1 Warning and Caution A WARNING identifies situations or actions that may affect patient or user safety Disregarding a...
Page 14: ...g the Prima Procedural Light be sure that you have read and understand in detail the contents of this manual It is important that you read and strictly adhere to the safety information contained in th...
Page 15: ...point 69 175 cm Overall height all articulations at highest point 84 213 cm Base 22 56 cm long x 22 56 cm wide Lamp head diameter 6 25 15 86 cm Reach 40 102 cm Weight 30 lb 14 kg Feature Dimension Cen...
Page 16: ...n Table 1 3 Electrical Specifications Regulations Standards and Codes P7925D120 120 V UL 2601 1 and CSA C22 2 No 601 1 P7925D230 230 V IEC 601 1 second edition Feature Dimension Light rating 120 volt...
Page 17: ...ice Manual man247ra Page 1 9 DRAFT 6 4 99 1 Model Identification See table 1 4 on page 1 9 for Prima Procedural Light model identification Table 1 4 Model Identification Model Number Description P7925...
Page 18: ...reventive maintenance or repair procedures Failure to do so could result in personal injury WARNING Use only Hill Rom approved replacement lamps Failure to do so will affect the operating specificatio...
Page 19: ...RNING Only facility authorized maintenance personnel should perform preventive maintenance on the Prima Procedural Light Preventive maintenance performed by unauthorized personnel could result in pers...
Page 20: ...r surface of the reflector directly Body oils may significantly lower the life expectancy of these parts and cause equipment damage CAUTION Do not overtighten the adjusting screw Overtightening the ad...
Page 21: ...Warning and Caution Labels Chapter 1 Introduction Prima Procedural Light Service Manual man247ra Page 1 13 DRAFT 6 4 99 1 Warning and Caution Labels Figure 1 5 Warning and Caution Labels...
Page 22: ...Warning and Caution Labels Chapter 1 Introduction Page 1 14 Prima Procedural Light Service Manual man247ra DRAFT 6 4 99 NOTES...
Page 23: ...vice Manual man247ra Page 2 1 DRAFT 6 4 99 2 Chapter 2 Troubleshooting Procedures Chapter Contents Getting Started 2 3 Initial Actions 2 3 Function Checks 2 4 Final Actions 2 4 Lamp Malfunction 2 5 Ro...
Page 24: ...Chapter 2 Troubleshooting Procedures Page 2 2 Prima Procedural Light Service Manual man247ra DRAFT 6 4 99 NOTES...
Page 25: ...he given order Start with Initial Actions to begin gathering information about the problem Perform the Function Checks to isolate or identify a problem and to verify the repair after completing each c...
Page 26: ...Light Function Checks 1 Initial Actions have been performed Yes No Go to Initial Actions on page 2 3 2 Place the switch to the ON position The Prima Procedural Light works properly Yes No Go to RAP 2...
Page 27: ...tion Yes No Replace the lamp See Lamp on page 4 7 If this solves the problem go to Final Actions on page 2 4 Otherwise go to step 4 4 The socket is in proper working condition Yes No Replace the lamp...
Page 28: ...er voltage output The voltage output of the transformer is 13 volts Yes No Replace the transformer See Transformer on page 4 22 If this solves the problem go to Final Actions on page 2 4 Otherwise go...
Page 29: ...g Arm Malfunction 1 Move the rotating arm to the desired position The rotating arm retains its position once moved Yes No Adjust the spring tension in the rotating arm See Rotating Arm on page 4 15 If...
Page 30: ...2 2 Rotating Arm Malfunction Chapter 2 Troubleshooting Procedures Page 2 8 Prima Procedural Light Service Manual man247ra DRAFT 6 4 99 NOTES...
Page 31: ...e Manual man247ra Page 3 1 DRAFT 6 4 99 3 Chapter 3 Theory of Operation Chapter Contents Electrical System 3 3 Theory of Operation 3 5 Lamp Head Yoke Assembly 3 5 Rotating Arm 3 5 Transformer Housing...
Page 32: ...Chapter 3 Theory of Operation Page 3 2 Prima Procedural Light Service Manual man247ra DRAFT 6 4 99 NOTES...
Page 33: ...Electrical System Chapter 3 Theory of Operation Prima Procedural Light Service Manual man247ra Page 3 3 DRAFT 6 4 99 3 Electrical System Figure 3 1 Wiring Diagram 120V Model Only...
Page 34: ...Electrical System Chapter 3 Theory of Operation Page 3 4 Prima Procedural Light Service Manual man247ra DRAFT 6 4 99 Figure 3 2 Wiring Diagram 230V Model Only...
Page 35: ...d to the rotating arm Rotating Arm Located between the upright pole and the lamp head yoke assembly the rotating arm moves both vertically and horizontally The rotating arm provides the wiring conduit...
Page 36: ...Theory of Operation Chapter 3 Theory of Operation Page 3 6 Prima Procedural Light Service Manual man247ra DRAFT 6 4 99 NOTES...
Page 37: ...pter Contents Sterile Handle 4 3 Removal 4 3 Replacement 4 4 Caster 4 5 Removal 4 5 Replacement 4 6 Lamp 4 7 Removal 4 7 Replacement 4 9 Lens 4 10 Removal 4 10 Replacement 4 12 Lamp Head Yoke Assembly...
Page 38: ...ustment Procedures Page 4 2 Prima Procedural Light Service Manual man247ra DRAFT 6 4 99 Replacement 4 19 Power Cord 4 20 Removal 4 20 Replacement 4 21 Transformer 4 22 Removal 4 22 Replacement 4 23 Fu...
Page 39: ...ra Page 4 3 DRAFT 6 4 99 4 4 1 Sterile Handle Tools required None Removal 1 Press the button A on the sterile handle B see figure 4 1 on page 4 3 Figure 4 1 Sterile Handle 2 Pull the handle B away fro...
Page 40: ...Procedural Light Service Manual man247ra DRAFT 6 4 99 Replacement 1 Press the button A and slide the handle B onto the handle mounting post C 2 Release the button A when the handle B is in position 3...
Page 41: ...so could result in personal injury and equipment damage 1 Unplug the unit from its power source WARNING When positioning the Prima Procedural Light to gain access to the casters ensure that the unit...
Page 42: ...install the caster B onto the base A NOTE There are four casters mounted to the base two with brakes and two free swivel The casters with brakes are positioned to the back of the base nearest the pow...
Page 43: ...tive maintenance or repair procedures Failure to do so could result in personal injury 2 Allow the unit to cool for at least 30 minutes 3 Remove the rear housing cover A from the lamp head B by pullin...
Page 44: ...4 3 Lamp Chapter 4 Removal Replacement and Adjustment Procedures Page 4 8 Prima Procedural Light Service Manual man247ra DRAFT 6 4 99 Figure 4 3 Lamp Assembly...
Page 45: ...tly Body oils may significantly lower the life expectancy of these parts and cause equipment damage 2 Holding the lamp with a clean dry cloth align the pins on the lamp E with the two small holes in t...
Page 46: ...es Failure to do so could result in personal injury 2 Allow the unit to cool for at least 30 minutes 3 Remove the rear housing cover A from the lamp head B see figure 4 4 on page 4 11 4 Using a screwd...
Page 47: ...4 4 Lens Chapter 4 Removal Replacement and Adjustment Procedures Prima Procedural Light Service Manual man247ra Page 4 11 DRAFT 6 4 99 4 Figure 4 4 Lens...
Page 48: ...ubassembly E within the lamp head B to align the clips F with the spacers G 5 Using a screwdriver install the screws C and lockwashers D into the into the lamp head B 6 Install the rear housing cover...
Page 49: ...entive maintenance or repair procedures Failure to do so could result in personal injury 2 Allow the unit to cool for at least 30 minutes 3 Using a small screwdriver pry the keeper tab A on the plasti...
Page 50: ...otating arm C 3 Install the metal keeper lock D into the slot E 4 Rotate the plastic collar B until the keeper tab A snaps into place in the rotating arm C WARNING After completing a repair of the Pri...
Page 51: ...Removal SHOCK HAZARD Unplug the unit from its power source Failure to do so could result in personal injury and equipment damage 1 Unplug the unit from its power source 2 Remove the lamp head yoke ass...
Page 52: ...the flat washer H 7 Remove the rotating arm F from the vertical tube G Replacement 1 Install the rotating arm F into the vertical tube G 2 Install the flat washer H 3 Using the retaining ring removal...
Page 53: ...re 4 7 Rotating Arm Tension Adjustment CAUTION Do not overtighten the adjusting screw Overtightening the adjusting screw could result in equipment damage 2 In order to modify the spring tension use a...
Page 54: ...ARD Unplug the unit from its power source Failure to do so could result in personal injury and equipment damage 1 Unplug the unit from its power source 2 Remove the lamp head yoke assembly See Lamp He...
Page 55: ...kwasher D 6 Remove the upright pole E from the base F Replacement 1 Install the upright pole E into the base F 2 Install the wing bolt C and lockwasher D 3 Install the upright locks B and the screws A...
Page 56: ...crewdriver Removal SHOCK HAZARD Unplug the unit from its power source Failure to do so could result in personal injury and equipment damage 1 Unplug the unit from its power source 2 Using a T10 Torx w...
Page 57: ...ctor G 3 Properly position the power cord K to exit the transformer housing B 4 Install the wire clamp E and screws D using a small phillips head screwdriver SHOCK HAZARD Do not pinch the wires during...
Page 58: ...ad screwdriver Removal SHOCK HAZARD Unplug the unit from its power source Failure to do so could result in personal injury and equipment damage 1 Unplug the unit from its power source 2 Using a T10 To...
Page 59: ...ld in place with double sided tape Replacement 1 Install the transformer G into the transformer housing B 2 Install the wires F to the connectors E as noted in the removal procedure 3 Using a small sc...
Page 60: ...g a repair of the Prima Procedural Light make sure the unit is in proper operating condition Failure to do so could result in personal injury or equipment damage 7 After completing a repair of the Pri...
Page 61: ...ug the unit from its power source Failure to do so could result in personal injury or equipment damage 1 Unplug the unit from its power source 2 Using a T10 Torx wrench remove the two screws A from th...
Page 62: ...al man247ra DRAFT 6 4 99 5 Remove the fuse F from the fuse holder E Replacement 1 Assemble in reverse order 2 After completing a repair of the Prima Procedural Light perform the preventive maintenance...
Page 63: ...ge 5 1 DRAFT 6 4 99 5 Chapter 5 Parts List Chapter Contents Warranty 5 3 Service Parts Ordering 5 5 Exchange Policy 5 7 In Warranty Exchanges 5 7 Out of Warranty Exchanges 5 7 Recommended Spare Parts...
Page 64: ...Chapter 5 Parts List Page 5 2 Prima Procedural Light Service Manual man247ra DRAFT 6 4 99 NOTES...
Page 65: ...product model number serial number and description of problem A qualified specialist will provide via telephone United States and Canada or FAX Outside the United States and Canada troubleshooting ass...
Page 66: ...Warranty Chapter 5 Parts List Page 5 4 Prima Procedural Light Service Manual man247ra DRAFT 6 4 99 NOTES...
Page 67: ...r on the product identification label A see figure 5 1 on page 5 5 Figure 5 1 Product Identification Label Location Call Hill Rom Technical Support at 800 445 3720 with the following information Six d...
Page 68: ...TS HILL ROM INC 1069 STATE ROUTE 46 E BATESVILLE IN 47006 9167 Address all return goods to ATTN SERVICE STORES DISTRIBUTION CENTER DOOR D23 HILL ROM INC COUNTY ROAD 300E BATESVILLE IN 47006 9167 NOTE...
Page 69: ...parts will show the full selling price only for internal use at Hill Rom Do not confuse this price with your price Do not return any parts without an RMA number When parts products have been requested...
Page 70: ...nual man247ra DRAFT 6 4 99 Recommended Spare Parts See table 5 1 on page 5 8 for a recommended spare parts list to service one unit Table 5 1 Recommended Spare Parts Part Number Quantity Description 6...
Page 71: ...Recommended Spare Parts Chapter 5 Parts List Prima Procedural Light Service Manual man247ra Page 5 9 DRAFT 6 4 99 5 NOTES...
Page 72: ...Lamp Head Yoke Assembly Chapter 5 Parts List Page 5 10 Prima Procedural Light Service Manual man247ra DRAFT 6 4 99 Lamp Head Yoke Assembly Figure 5 2 Lamp Head Yoke Assembly...
Page 73: ...2 7925 2 Insulation 8 fiberglass sleeve 12 64963 7925 2 Connector crimp 1 4 closed loop 13 64964 7925 1 Main support plate subassembly 14 64965 7925 5 Lockwasher 15 64966 7925 3 Nut 1 4 32 hex 16 6496...
Page 74: ...sembly Chapter 5 Parts List Page 5 12 Prima Procedural Light Service Manual man247ra DRAFT 6 4 99 32 64983 7925 1 Handle mount post 33 64984 7925 1 Handle removable sterile Item Number Part Number Qua...
Page 75: ...Lamp Head Yoke Assembly Chapter 5 Parts List Prima Procedural Light Service Manual man247ra Page 5 13 DRAFT 6 4 99 5 NOTES...
Page 76: ...Floor Stand Chapter 5 Parts List Page 5 14 Prima Procedural Light Service Manual man247ra DRAFT 6 4 99 Floor Stand Figure 5 3 Floor Stand...
Page 77: ...over upright pole 10 64908 7925 1 Upright pole assembly 11 64952 7925 1 Transformer housing 12 64953 7925 2 Screw 13 69145 7925 or 69144 7925 1 1 Transformer 120 VAC model Transformer 230 VAC model 14...
Page 78: ...Floor Stand Chapter 5 Parts List Page 5 16 Prima Procedural Light Service Manual man247ra DRAFT 6 4 99 NOTES...
Page 79: ...ents Cleaning and Care 6 3 Steam Cleaning 6 3 Sterile Handle 6 4 Cleaning Hard to Clean Spots 6 4 Disinfecting 6 4 Component Handling 6 4 Lubrication Requirements 6 5 Preventive Maintenance 6 6 Preven...
Page 80: ...Chapter 6 General Procedures Page 6 2 Prima Procedural Light Service Manual man247ra NOTES...
Page 81: ...mperature Allow the unit to cool for at least 30 minutes before performing any preventive maintenance or repair procedures Failure to do so could result in personal injury CAUTION Do not use harsh cle...
Page 82: ...stered with the Environmental Protection Agency Dilute and use the disinfectant according to the manufacturer s instructions Component Handling WARNING The Prima Procedural Light operates at a high te...
Page 83: ...y or equipment damage CAUTION Do not use silicone based lubricants Equipment damage could occur Hill Rom lubricates all joint and bearing surfaces on the Prima Procedural Light before each unit leaves...
Page 84: ...tenance PM and testing for Joint Commission on Accreditation of Healthcare Organizations JCAHO PM and testing not only meet JCAHO requirements but will help ensure a long operative life for the Prima...
Page 85: ...all directions Verify that the arm moves freely and stays in position Adjust the spring tension if the arm drifts after positioning See Rotating Arm on page 4 15 Power cord Check for frayed power cord...
Page 86: ...ntenance Checklist Date Function Hill Rom Company Inc Manufacturer Lamp Lamp head yoke assembly Lens Rotating arm Performance Power cord Electrical safety Model Number Leakage Current Test General app...
Page 87: ...6 9 6 Tool and Supply Requirements The following tools are required to service the Prima Procedural Light Phillips head screwdriver Small phillips head screwdriver Screwdriver Small screwdriver T10 To...
Page 88: ...Tool and Supply Requirements Chapter 6 General Procedures Page 6 10 Prima Procedural Light Service Manual man247ra NOTES...
Page 89: ...Prima Procedural Light Service Manual man247ra Page 7 1 7 Chapter 7 Accessories Chapter Contents Accessories 7 3...
Page 90: ...Chapter 7 Accessories Page 7 2 Prima Procedural Light Service Manual man247ra NOTES...
Page 91: ...Accessories Chapter 7 Accessories Prima Procedural Light Service Manual man247ra Page 7 3 7 Accessories No accessories are available for the Prima Procedural Light...
Page 92: ...Accessories Chapter 7 Accessories Page 7 4 Prima Procedural Light Service Manual man247ra NOTES...
