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4.1 Transport Power Module (TPM) Battery Pack

Chapter 4: Removal, Replacement, and Adjustment Procedures

Page 4 - 6

CarePorter™ Cart Service Manual (man239)

Figure 4-1. Transport Power Module (TPM) Battery Pack Location

CAUTION:

Before removing the TPM battery pack, unplug the TPM battery pack
cable. Failure to do so could result in equipment damage.

5. Before removing the TPM battery pack (C), unplug the TPM battery pack

cable (B).

6. Remove the TPM battery pack (C) from the unit.

Replacement

1. To install the replacement TPM battery pack (C), reverse the removal

procedure.

m239_039

Summary of Contents for CarePorter P3000

Page 1: ...SERVICE MANUAL CarePorter Cart From Hill Rom Product No P3000 For Parts Or Technical Assistance man239 USA 800 445 3720 Canada 800 267 2337 International Contact your distributor Errata man239 e1...

Page 2: ...CarePorter Cart Service Manual man239 Page i CarePorter Cart Service Manual Revisions man239 Revision Letter Pages Affected Date Original Issue June 1999...

Page 3: ...a registered trademark of Hill Rom Inc Concha is a registered trademark of Respiratory Care Inc Dynamic Air Therapy is a trademark registered for use by Hill Rom Inc EFICA CC is a trademark registere...

Page 4: ...ntained in this manual The only product warranty intended by Hill Rom is the express written warranty accompanying the bill of sale to the original purchaser Hill Rom makes no other warranty express o...

Page 5: ...Revisions Page iv CarePorter Cart Service Manual man239 NOTES...

Page 6: ...nd Adjustment Procedures 1 3 Chapter 5 Parts List 1 4 Chapter 6 General Procedures 1 4 Chapter 7 Accessories 1 4 Typographical Conventions 1 5 Introduction 1 6 Overview 1 6 Operating Precautions 1 6 S...

Page 7: ...the IV Poles 1 16 Latch Mechanism 1 16 Coupling the CarePorter Cart to a Bed or Stretcher 1 16 Separating the CarePorter Cart from a Bed or Stretcher 1 17 Battery Pack 1 17 General Maintenance 1 19 M...

Page 8: ...l System 3 3 Theory of Operation 3 5 Chapter 4 Removal Replacement and Adjustment Procedures Transport Power Module TPM Battery Pack 4 5 Removal 4 5 Replacement 4 6 Adjustment 4 7 Printed Circuit Boar...

Page 9: ...25 Breaker Switches 4 26 Removal 4 26 Replacement 4 28 Adjustment 4 28 Simplex Receptacle 4 29 Removal 4 29 Replacement 4 30 Adjustment 4 31 TPM Display Board 4 32 Removal 4 32 Replacement 4 33 Adjust...

Page 10: ...mbly 4 47 Removal 4 47 Replacement 4 49 Adjustment 4 49 IV Arm Clutch Assembly 4 49 IV Pole Clutch Assembly 4 50 Oxygen Manifold Assembly 4 51 Removal 4 51 Replacement 4 52 Adjustment 4 52 Air Manifol...

Page 11: ...5 30 Top Cover Assembly 5 32 Ambu Bag Mount 5 33 Monitor Equipment Shelf P300101 5 34 Vent Display Mount Puritan Bennett P300301 5 35 Vent Display Mount Siemens P300302 5 36 Blender Bracket P300401 5...

Page 12: ...ic Air Therapy Unit Attachment Bracket P N P301001 6 10 Installation 6 10 Removal 6 14 Adjustment 6 14 TotalCare Bed System Attachment Bracket P N P301201 6 15 Installation 6 15 Removal 6 18 Adjustmen...

Page 13: ...300302 7 8 Installation 7 8 Adjustment 7 9 Removal 7 9 Blender Bracket P300401 7 10 Installation 7 10 Adjustment 7 10 Removal 7 11 Humidifier Bracket Concha 3 P300501 7 12 Installation 7 12 Adjustment...

Page 14: ...pter 4 Removal Replacement and Adjustment Procedures 1 3 Chapter 5 Parts List 1 4 Chapter 6 General Procedures 1 4 Chapter 7 Accessories 1 4 Typographical Conventions 1 5 Introduction 1 6 Overview 1 6...

Page 15: ...tion 1 12 IV Poles 1 13 Power Equipment Shelf 1 14 Monitor Shelf 1 15 Ventilator Display 1 15 Ambu bag Basket 1 16 Portable Suction Pump Holder 1 16 Device Attachments to the IV Poles 1 16 Latch Mecha...

Page 16: ...This manual contains seven chapters Chapter 1 Introduction In addition to a brief description of this service manual chapter 1 also provides a product overview Chapter 2 Troubleshooting Procedures Re...

Page 17: ...ocedure and illustrated parts lists Chapter 6 General Procedures Cleaning preventive maintenance and other general procedures are described in this chapter Chapter 7 Accessories A list of additional p...

Page 18: ...larification The symbol below highlights a WARNING or CAUTION Figure 1 1 Warning and Caution A WARNING identifies situations or actions that may affect patient or user safety Disregarding a warning co...

Page 19: ...stationary at the transport destination it should be connected to wall source electrical receptacles and medical gas outlets The CarePorter Cart also assists the caregiver in managing organizing and p...

Page 20: ...e Dimension Length 31 25 79 37 cm Width 39 75 1096 cm Height floor to top of unit 44 5 113 0 cm Weight 250 lb 113 kg excluding accessories Transport Power Module TPM 40 lb 18 kg Battery pack 25 lb 11...

Page 21: ...anifold supplies oxygen or medical air to secondary equipment on the CarePorter Cart by directing the flow of medical gas from either the on board cylinder s or the wall source The manifolds provide a...

Page 22: ...of two switches located on either side of the cart The shelf has a vertical range of 27 69 cm and can be rotated 360 Latching Mechanism The CarePorter Cart couples to Hill Rom beds and stretchers via...

Page 23: ...and Codes The CarePorter Cart is certified to the applicable requirements of UL 544 Medical and Dental Equipment The CarePorter Cart is UL certified to the applicable requirements of CSA C22 2 No 125...

Page 24: ...Introduction CarePorter Cart Service Manual man239 Page 1 11 1 Model Identification See table 1 5 on page 1 11 for CarePorter Cart model identification Table 1 5 Model Identification Model Number Des...

Page 25: ...ersonal injury or equipment damage WARNING When the CarePorter Cart is stationary ensure the brakes are set Failure to do so could result in personal injury or equipment damage WARNING Do not raise or...

Page 26: ...amage WARNING Keep all extremities clear of the area between the CarePorter Cart and the service head while nesting the cart and head together Failure to do so could result in personal injury IV Poles...

Page 27: ...r equipment shelf is rotated 90 before docking the cart to the bed stretcher Failure to do so could result in personal injury or equipment damage Rotate the power equipment shelf 90 before docking the...

Page 28: ...hat the monitor is properly attached to the monitor shelf Failure to do so could result in personal injury or equipment damage Secure the monitor to the monitor shelf before transport WARNING Ensure t...

Page 29: ...t position the portable suction pump over the sleep surface Device Attachments to the IV Poles WARNING Ensure that all devices are positioned properly Failure to do so could result in interference whe...

Page 30: ...ore separating the CarePorter Cart from the bed stretcher Failure to do so could result in personal injury or equipment damage Pull each latch handle Separate the CarePorter Cart from the bed or stret...

Page 31: ...UTION Ensure that the TPM battery pack connector is properly connected to the TPM battery pack Failure to do so could result in equipment damage CAUTION Do not allow the TPM battery pack to freeze Sto...

Page 32: ...supply when performing cleaning and maintenance procedures Failure to disconnect the oxygen supply could result in personal injury or equipment damage WARNING Only facility authorized maintenance pers...

Page 33: ...ty block Failure to do so could result in personal injury or equipment damage WARNING Use proper lifting methods when lifting more than 50 lb 23 kg Failure to do so could result in personal injury or...

Page 34: ...own to prevent internal hose contamination Failure to do so could result in equipment damage WARNING When smoking or near an open flame when administrating oxidizing gases Doing so could result in per...

Page 35: ...or large inductive devices into the TPM receptacles on the CarePorter Cart Possible personal injury or equipment damage could occur WARNING Mark and note the position and proper connection of all wir...

Page 36: ...e CAUTION Ensure that your hands are clean and only handle the P C boards by their edges to prevent component damage CAUTION Wear an antistatic strap when handling electronic components Failure to do...

Page 37: ...Warning and Caution Labels Chapter 1 Introduction Page 1 24 CarePorter Cart Service Manual man239 Warning and Caution Labels Figure 1 5 Warning and Caution Labels m239_036...

Page 38: ...rm Summary 2 6 Gas Manifold Alarms 2 6 Transport Power Module TPM Alarms 2 6 Reduced Braking Ability 2 8 Powered Equipment Shelf 2 10 Latch Engage Malfunction 2 12 Latch Disengage Malfunction 2 13 Gas...

Page 39: ...Chapter 2 Troubleshooting Procedures Page 2 2 CarePorter Cart Service Manual man239 NOTES...

Page 40: ...der Start with Initial Actions to begin gathering information about the problem Perform the Function Checks to isolate or identify a problem and to verify the repair after completing each corrective a...

Page 41: ...AP 2 2 4 Put the CarePorter Cart into the brake position The brake pedal seats in position and both total lock steer casters do not roll or rotate Yes No Go to RAP 2 1 5 Connect the CarePorter Cart to...

Page 42: ...o the proper position for transport The IV pole arm retains its horizontal position during transport Yes No Go to RAP 2 7 10 Rotate the IV pole arm forward or backward The IV pole arm rotates with lit...

Page 43: ...air cylinder with a full one The alarm will de activate when the air cylinder pressure exceeds 600 psi 4137 kPa The oxygen cylinder LED begins flashing and an audible alarm sounds This occurs when pr...

Page 44: ...ery pack shut down and no wall power is present The TPM will give low battery alarm conditions prior to shut down Five minutes after the shut down the TPM will go into the Battery Pack Protection Mode...

Page 45: ...asters for excessive wear If necessary replace the damaged rear brake caster refer to procedure 4 13 If this solves the problem go to Final Actions on page 2 5 Otherwise go to step 2 Figure 2 1 Brake...

Page 46: ...n239 Page 2 9 2 3 Another part of the CarePorter Cart interferes with the brake mechanism Yes No Go to Final Actions on page 2 5 4 Take appropriate actions to eliminate the interference This solves th...

Page 47: ...elf Yes No Go to step 6 4 Take appropriate actions to eliminate the interference This solves the problem Yes No Go to step 6 5 Go to Final Actions on page 2 5 6 Check the P C board to see if voltage i...

Page 48: ...cedures CarePorter Cart Service Manual man239 Page 2 11 2 Yes No Replace the damaged motor assembly refer to procedure 4 19 If this solves the problem go to Final Actions on page 2 5 Otherwise go to s...

Page 49: ...ogether The latches and pins engage and automatically couple Yes No Go to step 4 3 Go to Final Actions on page 2 5 4 The latch assembly requires excessive force to engage the pin mechanism on the bed...

Page 50: ...re the latches and pins engage and automatically couple 2 Simultaneously pull each latch release handle The CarePorter Cart latch releases from the bed attachment pin Yes No Go to step 4 3 Go to Final...

Page 51: ...Latch Disengage Malfunction Chapter 2 Troubleshooting Procedures Page 2 14 CarePorter Cart Service Manual man239 Yes No Call Hill Rom Technical Support at 800 445 3720 10 Go to Final Actions on page...

Page 52: ...ring is functioning properly Yes No Ensure the gas spring is fully extended Check the gas spring rod for scratches nicks or dents If necessary replace the damaged gas spring refer to procedure 4 12 If...

Page 53: ...109 to 125V AC is available between the terminal of the breaker Yes No Replace the damaged circuit breaker refer to procedure 4 8 If this solves the problem go to Final Actions on page 2 5 Otherwise g...

Page 54: ...the adjustment of the IV pole arm assembly refer to procedure 4 16 2 Inspect the friction washers on the upper IV arm hinge The washers are in good working condition Yes No Replace the damaged frictio...

Page 55: ...the IV pole arm assembly Yes No Inspect the adjustment of the IV pole arm assembly refer to procedure 4 16 If this solves the problem go to Final Actions on page 2 5 Otherwise go to step 5 4 Take app...

Page 56: ...tep 3 Figure 2 2 IV Pole 2 Go to Final Actions on page 2 5 3 Another part of the CarePorter Cart or an accessory interferes with the vertical function of the IV pole Yes No Inspect the IV pole release...

Page 57: ...2 9 IV Pole Malfunction Chapter 2 Troubleshooting Procedures Page 2 20 CarePorter Cart Service Manual man239 Yes No Call Hill Rom Technical Support at 800 445 3720 5 Go to Final Actions on page 2 5...

Page 58: ...CarePorter Cart Service Manual man239 Page 3 1 3 Chapter 3 Theory of Operation Chapter Contents Electrical System 3 3 Theory of Operation 3 5...

Page 59: ...Chapter 3 Theory of Operation Page 3 2 CarePorter Cart Service Manual man239 NOTES...

Page 60: ...e 3 3 3 Electrical System Figure 3 1 Column Wiring Diagram Refer to fold out FO 3 1 at the rear of this manual Figure 3 2 Base Wiring Diagram Refer to fold out FO 3 2 at the rear of this manual Figure...

Page 61: ...Electrical System Chapter 3 Theory of Operation Page 3 4 CarePorter Cart Service Manual man239 Figure 3 4 Connection Board Wiring Diagram m239_043...

Page 62: ...Theory of Operation Chapter 3 Theory of Operation CarePorter Cart Service Manual man239 Page 3 5 3 Theory of Operation A theory of operation is not available for the CarePorter Cart...

Page 63: ...Theory of Operation Chapter 3 Theory of Operation Page 3 6 CarePorter Cart Service Manual man239 NOTES...

Page 64: ...Replacement 4 6 Adjustment 4 7 Printed Circuit Board Assembly Motorized Shelf 4 8 Removal 4 8 Installation 4 10 Adjustment 4 10 Transport Power Module TPM 4 11 Removal 4 11 Replacement 4 14 Adjustmen...

Page 65: ...4 25 Adjustment 4 25 Breaker Switches 4 26 Removal 4 26 Replacement 4 28 Adjustment 4 28 Simplex Receptacle 4 29 Removal 4 29 Replacement 4 30 Adjustment 4 31 TPM Display Board 4 32 Removal 4 32 Repla...

Page 66: ...djustment 4 46 IV Pole Arm Assembly 4 47 Removal 4 47 Replacement 4 49 Adjustment 4 49 IV Arm Clutch Assembly 4 49 IV Pole Clutch Assembly 4 50 Oxygen Manifold Assembly 4 51 Removal 4 51 Replacement 4...

Page 67: ...Chapter 4 Removal Replacement and Adjustment Procedures Page 4 4 CarePorter Cart Service Manual man239 NOTES...

Page 68: ...r WARNING Do not mutilate or attempt to disassemble the battery pack Personal injury or equipment damage could occur SHOCK HAZARD Ensure that proper methods are used when handling the battery pack A b...

Page 69: ...e TPM Battery Pack Location CAUTION Before removing the TPM battery pack unplug the TPM battery pack cable Failure to do so could result in equipment damage 5 Before removing the TPM battery pack C un...

Page 70: ...anual man239 Page 4 7 4 CAUTION Ensure that the TPM battery pack connector is properly connected to the TPM battery pack Failure to do so could result in equipment damage 2 Before operating the CarePo...

Page 71: ...ctronic components Failure to do so could result in component damage CAUTION Place the removed P C boards in antistatic protective bags for shipping and storage Equipment damage can occur See P C Boar...

Page 72: ...e four screws E that secure the printed circuit board cover F to the shelf carriage weldment C 8 Remove the printed circuit board cover F from the CarePorter Cart D CAUTION Ensure that all color coded...

Page 73: ...Porter Cart Service Manual man239 Installation CAUTION Ensure that the color coded wires are connected properly as marked Failure to do so could result in equipment damage To install the replacement p...

Page 74: ...ctronic components Failure to do so could result in component damage CAUTION Place the removed P C boards in antistatic protective bags for shipping and storage Equipment damage can occur See P C Boar...

Page 75: ...tery Pack Location CAUTION Before removing the TPM battery pack unplug the TPM battery pack cable Failure to do so could result in equipment damage 6 Before removing the TPM battery pack unplug the TP...

Page 76: ...ting Failure to do so could result in personal injury or equipment damage 10 Disconnect the wires from the terminal block 11 Disconnect the lower orange plug from the TPM circuit board 12 Remove the g...

Page 77: ...remove it from the TPM 23 Pull the LVC cable to the connector board downward and out 24 Carefully tuck the remaining cables into the side cavity of the CarePorter Cart base weldment to gain side clea...

Page 78: ...4 3 Transport Power Module TPM Chapter 4 Removal Replacement and Adjustment Procedures CarePorter Cart Service Manual man239 Page 4 15 4 Adjustment No adjustment is required for the TPM...

Page 79: ...mponent damage CAUTION Place the removed P C boards in antistatic protective bags for shipping and storage Equipment damage can occur See P C Boards on page 6 4 for additional information Removal 1 Pl...

Page 80: ...4 Figure 4 5 Line Voltage Fuse Location 6 Remove the line voltage fuse C from the fuse housing B Replacement 1 Install a 5 A slo blo fuse C into the fuse housing B 2 Install the fuse cap 3 Using the...

Page 81: ...so could result in component damage CAUTION Place the removed P C boards in antistatic protective bags for shipping and storage Equipment damage can occur See P C Boards on page 6 4 for additional in...

Page 82: ...head screwdriver remove the four screws E that secure the printed circuit board cover F to the shelf carriage weldment C 8 Remove the printed circuit board cover F from the CarePorter Cart D 9 Locate...

Page 83: ...pter 4 Removal Replacement and Adjustment Procedures Page 4 20 CarePorter Cart Service Manual man239 NOTE The replacement fuse must be the correct fuse that is specified Adjustment No adjustment is re...

Page 84: ...damage 1 Place the On Standby switch to the Standby position SHOCK HAZARD To minimize the risk of electrical shock or damage to equipment disconnect all electrical power to the CarePorter Cart before...

Page 85: ...ure the duplex receptacle D to the device mount weldment E 8 Pull the duplex receptacle D out of the opening in the device mount weldment E 9 Using the screwdriver loosen the terminal screws G holding...

Page 86: ...ment E 4 Using the phillips head screwdriver install the two screws C that secure the duplex receptacle D to the device mount weldment E 5 Cover the duplex receptacle faceplate B 6 Using the phillips...

Page 87: ...result in equipment damage 1 Place the On Standby switch to the Standby position SHOCK HAZARD To minimize the risk of electrical shock or damage to equipment disconnect all electrical power to the Ca...

Page 88: ...n the device mount weldment D 7 Disconnect the three color coded wires E from the rocker switch C 8 Note the color orientation and location of the color coded wires E 9 Depress the lock tabs F on the...

Page 89: ...ipment damage 1 Place the On Standby switch to the Standby position SHOCK HAZARD To minimize the risk of electrical shock or damage to equipment disconnect all electrical power to the CarePorter Cart...

Page 90: ...ustment Procedures CarePorter Cart Service Manual man239 Page 4 27 4 Figure 4 9 TPM Cover Plate Removal 6 Remove the TPM cover plate B from the CarePorter Cart C 7 Disconnect the wires D from the dama...

Page 91: ...res D NOTE Note the orientation of the breakers to ensure proper positioning during the replacement procedure 9 Depress and squeeze the lock tabs F on both sides of the breaker switch E 10 Push out an...

Page 92: ...damage 1 Place the On Standby switch to the Standby position SHOCK HAZARD To minimize the risk of electrical shock or damage to equipment disconnect all electrical power to the CarePorter Cart before...

Page 93: ...e simplex receptacle D to the device mount weldment E 8 Pull the simplex receptacle D out of the opening in the device mount weldment E 9 Using the screwdriver loosen the terminal screws G holding the...

Page 94: ...the phillips head screwdriver install the two screws C that secure the simplex receptacle D to the device mount weldment E 5 Position the simplex receptacle faceplate B over the simplex receptacle 6 U...

Page 95: ...revent component damage CAUTION Wear an antistatic strap when handling electronic components Failure to do so could result in component damage CAUTION Place the removed P C boards in antistatic protec...

Page 96: ...4 33 Figure 4 12 TPM Display Board Removal 6 Carefully lift up the top cover assembly B to expose the TPM display board C 7 Carefully disconnect the TPM display cable D from the TPM display board C 8...

Page 97: ...4 10 TPM Display Board Chapter 4 Removal Replacement and Adjustment Procedures Page 4 34 CarePorter Cart Service Manual man239 Adjustment No adjustment is required for the TPM display board C...

Page 98: ...g electronic components Failure to do so could result in component damage CAUTION Place the removed P C boards in antistatic protective bags for shipping and storage Equipment damage can occur See P C...

Page 99: ...ly B to expose the gas display board C 7 Carefully disconnect the gas display cable D from the gas display board C 8 Using the phillips head screwdriver remove the four screws E that secure the gas di...

Page 100: ...onnect all electrical power to the CarePorter Cart before working on it Failure to do so could result in personal injury or equipment damage 2 Unplug the unit from its power source 3 Disconnect the ba...

Page 101: ...of the new gas spring assembly B and apply pressure to the gas spring assembly B until the ball stud C snaps into the clip A 2 Repeat step 1 to install the other end of the gas spring assembly B onto...

Page 102: ...pment damage 1 Place the On Standby switch to the Standby position WARNING Use proper lifting methods Failure to do so could result in personal injury or equipment damage 2 Unplug the unit from its po...

Page 103: ...age 4 40 CarePorter Cart Service Manual man239 Figure 4 15 Caster Location 6 Remove the caster B from the base weldment D Replacement To install the replacement caster B reverse the removal procedure...

Page 104: ...r to procedure 4 1 4 Set the brake casters to the brake position 5 Using the phillips head screwdriver remove the four screws that secure the TPM cover 6 Set the four screws and TPM cover aside 7 Usin...

Page 105: ...4 14 Power Cord Plug Assembly Chapter 4 Removal Replacement and Adjustment Procedures Page 4 42 CarePorter Cart Service Manual man239 Adjustment No adjustment is required for the power cord assembly...

Page 106: ...to prevent component damage CAUTION Wear an antistatic strap when handling electronic components Failure to do so could result in component damage CAUTION Place the removed P C boards in antistatic pr...

Page 107: ...he TPM display board C and gas display board O 7 Disconnect the TPM display cable D from the TPM display board C 8 Disconnect the gas display cable E from the gas display board O 9 Remove the top cove...

Page 108: ...4 45 4 12 Remove the bulkhead stabilizer weldment H from the CarePorter Cart F 13 Using the 2 phillips head screwdriver remove the self tapping screw P that secures the green ground wire Q to the hol...

Page 109: ...Using the 5 32 hex key allen wrench remove the four screws K that secure the IV pole L to the correlating vertical column J 15 Remove the IV pole L from the CarePorter Cart F 16 Using the screwdriver...

Page 110: ...ole arm assembly may cause handling problems Personal injury or equipment damage could occur Removal 1 Place the On Standby switch to the Standby position SHOCK HAZARD To minimize the risk of electric...

Page 111: ...on socket head cap screws C from the threaded holes K that secure the upper hinge J of the IV arm pole assembly A to the upper mounting track H 7 Using the 5 32 hex key allen wrench remove the two but...

Page 112: ...upper mounting track H until the threaded holes K line up with the hole pattern in the upper hinge J of the IV arm pole assembly A 4 Using the 5 32 hex key allen wrench install the two button socket...

Page 113: ...7 lb 0 80 1 92 N m IV Pole Clutch Assembly 1 Using the adjustable wrench loosen the jam nut C on the IV pole clutch assembly D 2 Using the ratchet and 6 mm allen wrench bit loosen the socket set screw...

Page 114: ...off and disconnect the oxygen supply A fire and explosion hazard exists when performing cleaning and or maintenance procedures in an oxygen enriched environment Failure to disconnect the oxygen supply...

Page 115: ...eplacement and Adjustment Procedures Page 4 52 CarePorter Cart Service Manual man239 Replacement To install the replacement oxygen manifold assembly reverse the removal procedure Adjustment No adjustm...

Page 116: ...off and disconnect the medical air supply A fire and explosion hazard exists when performing cleaning and maintenance procedures in an oxygen enriched environment Failure to disconnect the medical ai...

Page 117: ...eplacement and Adjustment Procedures Page 4 54 CarePorter Cart Service Manual man239 Replacement To install the replacement air manifold assembly B reverse the removal procedure Adjustment No adjustme...

Page 118: ...ace the On Standby switch to the Standby position SHOCK HAZARD To minimize the risk of electrical shock or damage to equipment disconnect all electrical power to the CarePorter Cart before working on...

Page 119: ...D from the TPM display board C 8 Disconnect the gas display cable E from the gas display board O 9 Remove the top cover assembly B from the CarePorter Cart F 10 Using the phillips head screwdriver re...

Page 120: ...21 on page 4 57 Figure 4 21 Panel Removal 14 Remove the front panel wire cover L from the CarePorter Cart F 15 Using the phillips head screwdriver remove the screw N that secures the wire clamp P to t...

Page 121: ...4 19 Motor Assembly Chapter 4 Removal Replacement and Adjustment Procedures Page 4 58 CarePorter Cart Service Manual man239 Figure 4 22 Motor Assembly Removal m239_076...

Page 122: ...Using the phillips head screwdriver remove the four screws AB that secure the shelf cover AC to the shelf carriage weldment U 21 Using the phillips head screwdriver remove the four screws AD that secu...

Page 123: ...injury or equipment damage 2 Use the gear alignment tool to align the gears during installation Ensure that the gears are parallel to mesh properly WARNING Ensure that there is sufficient backlash in...

Page 124: ...al 1 Set the brake casters to the brake position 2 Using the box knife make a relief cut on the side push handle cover 3 Grasp and pull the side push handle cover A outward and away from the CarePorte...

Page 125: ...e 4 62 CarePorter Cart Service Manual man239 4 Remove the side push handle cover A from the bulkhead stabilizer weldment C Replacement To install the replacement side push handle cover A reverse the r...

Page 126: ...ter Cart Assembly Sheet 3 of 4 5 16 CarePorter Cart Assembly Sheet 4 of 4 5 20 Base Assembly 5 22 Motorized Shelf Assembly 5 24 Device Mount Assemblies 5 28 IV Arm Pole Assemblies 5 30 Top Cover Assem...

Page 127: ...239 Bed Attachment Kit for Century CC EFICA CC Dynamic Air Therapy Unit P301001 5 41 Bed Attachment Kit for GPS Procedural Stretcher P301101 5 42 Bed Attachment Kit for TotalCare Bed System P301201 5...

Page 128: ...el number serial number and description of problem A qualified specialist will provide via telephone United States and Canada or FAX Outside the United States and Canada troubleshooting assistance for...

Page 129: ...Warranty Chapter 5 Parts List Page 5 4 CarePorter Cart Service Manual man239 NOTES...

Page 130: ...art number s you require Find the product number and serial number on the product identification label A see figure 5 1 on page 5 5 Figure 5 1 Product Identification Label Location Call Hill Rom Techn...

Page 131: ...ound unless specified Address all inquiries to ATTN TECHNICAL SUPPORT PARTS HILL ROM INC 1069 STATE ROUTE 46 E BATESVILLE IN 47006 9167 Address all return goods to ATTN SERVICE STORES DISTRIBUTION CEN...

Page 132: ...show the full selling price only for internal use at Hill Rom Do not confuse this price with your price Do not return any parts without an RMA number When parts products have been requested to be retu...

Page 133: ...ts Part Number Quantity Description 5948903 3000 2 Caster total lock 5948901 3000 2 Caster swivel 203120 3000 5 Fuse 5A 59794 3000 1 Assembly CarePorter control board 59857 3000 2 Grip side handle 203...

Page 134: ...Recommended Spare Parts Chapter 5 Parts List CarePorter Cart Service Manual man239 Page 5 9 5 NOTES...

Page 135: ...arePorter Cart Assembly Sheet 1 of 4 Chapter 5 Parts List Page 5 10 CarePorter Cart Service Manual man239 CarePorter Cart Assembly Sheet 1 of 4 Figure 5 2 CarePorter Cart Assembly Sheet 1 of 4 m239_02...

Page 136: ...000 8 Screw 4 20339101 3000 1 Air fitting assembly US 5 20339201 3000 1 Oxygen fitting assembly US 6 59979 3000 1 PCB cover 7 203375 3000 1 Warning label PCB cover 8 393 3000 37 Screw 9 20307301 3000...

Page 137: ...arePorter Cart Assembly Sheet 2 of 4 Chapter 5 Parts List Page 5 12 CarePorter Cart Service Manual man239 CarePorter Cart Assembly Sheet 2 of 4 Figure 5 3 CarePorter Cart Assembly Sheet 2 of 4 m239_02...

Page 138: ...1 Wire clamp 12 20365302 3000 2 Bottle support cover green 13 59969 3000 1 Raceway low voltage 14 52555 03 3000 1 Screw 15 203789 3000 1 Seal wire cover 16 52555 03 3000 1 Screw 17 203051 3000 1 Cabl...

Page 139: ...00 1 Mounting bracket assembly handle rh 38 5966002 3000 12 SBHCS 1 4 20 x 0 625 UNRC 3A 39 59958 3000 2 SHSS 0 312 x 0 250 40 203003 3000 1 Push handle dipped 41 55792 3000 2 Locknut 42 59650 3000 4...

Page 140: ...CarePorter Cart Assembly Sheet 2 of 4 Chapter 5 Parts List CarePorter Cart Service Manual man239 Page 5 15 5 NOTES...

Page 141: ...arePorter Cart Assembly Sheet 3 of 4 Chapter 5 Parts List Page 5 16 CarePorter Cart Service Manual man239 CarePorter Cart Assembly Sheet 3 of 4 Figure 5 4 CarePorter Cart Assembly Sheet 3 of 4 m239_02...

Page 142: ...ssembly latch lh 11 5993301 3000 1 Gear rack motorized shelf rh 12 203333 3000 2 Internal tooth retainer 0 437 13 203145 3000 1 Weldment front panel 14 203143 3000 2 Assembly limit switch magnet 15 59...

Page 143: ...r Cart Assembly Sheet 3 of 4 Chapter 5 Parts List Page 5 18 CarePorter Cart Service Manual man239 32 5992302 3000 2 Cover extrusion access rh 33 203834 3000 4 Seal Item Number Part Number Quantity Des...

Page 144: ...CarePorter Cart Assembly Sheet 3 of 4 Chapter 5 Parts List CarePorter Cart Service Manual man239 Page 5 19 5 NOTES...

Page 145: ...arePorter Cart Assembly Sheet 4 of 4 Chapter 5 Parts List Page 5 20 CarePorter Cart Service Manual man239 CarePorter Cart Assembly Sheet 4 of 4 Figure 5 5 CarePorter Cart Assembly Sheet 4 of 4 m239_07...

Page 146: ...B 6 203759 3000 1 Cover cable access 7 203120 3000 1 Fuse 5A 8 5949401 3000 1 Fuse holder high current 9 20311902 3000 1 Circuit breaker 12 amp 10 20311901 3000 1 Circuit breaker 3 5 amp 11 203680 30...

Page 147: ...Base Assembly Chapter 5 Parts List Page 5 22 CarePorter Cart Service Manual man239 Base Assembly Figure 5 6 Base Assembly m239_030...

Page 148: ...0 1 Extension spring 10 20361102 3000 1 Pedal assembly RH 11 203636 3000 2 Label rear leg release 12 59489 01 3000 2 Caster swivel 13 59488 3000 4 Cap light neutral 14 203616 3000 4 Pin spring 0 156 d...

Page 149: ...Motorized Shelf Assembly Chapter 5 Parts List Page 5 24 CarePorter Cart Service Manual man239 Motorized Shelf Assembly Figure 5 7 Motorized Shelf Assembly m239_031...

Page 150: ...829 3000 1 Wire assembly 13 393 3000 6 Screw 14 59978 3000 2 Cover shelf mount 15 55556 3000 2 Screw 10 16 pan head 16 57033 3000 3 Keps nut 17 59495 3000 2 Spur gear 16DP 4OT 1 2 face 18 5950602 3000...

Page 151: ...odruff key 303 35 59942 3000 1 Strain relief angle 36 59943 3000 1 Bushing sleeve 1 5 x 1 75 x 1 5 37 59944 3000 1 Washer 2 0 OD x 1 5 ID 38 59945 3000 1 Snap ring 1 50 39 59973 3000 1 Shelf carriage...

Page 152: ...Motorized Shelf Assembly Chapter 5 Parts List CarePorter Cart Service Manual man239 Page 5 27 5 NOTES...

Page 153: ...Device Mount Assemblies Chapter 5 Parts List Page 5 28 CarePorter Cart Service Manual man239 Device Mount Assemblies Figure 5 8 Device Mount Assembly Left Hand Shown m239_032...

Page 154: ...switch 6 203218 3000 2 Label shelf switch 7 50590 3000 20 Screw 8 203111 3000 2 Switch rocker 9 16115 3000 16 Screw 10 203406 3000 6 Faceplate duplex CarePorter 11 203181 3000 2 Label battery power 1...

Page 155: ...IV Arm Pole Assemblies Chapter 5 Parts List Page 5 30 CarePorter Cart Service Manual man239 IV Arm Pole Assemblies Figure 5 9 IV Arm Pole Assembly Left Hand Shown m239_033...

Page 156: ...IV arm plated 10 59530 3000 2 Friction disc IV pole 11 59528 3000 2 Friction plunger IV pole 12 59947 3000 4 Bearing flanged 0 75 x 0 875 x 0 75 13 59883 3000 4 Bearing flanged 0 375 x 0 500 x 0 5 14...

Page 157: ...man239 Top Cover Assembly Figure 5 10 Top Cover Assembly Table 5 10 Top Cover Assembly Item Number Part Number Quantity Description 1 59864 3000 1 TPM display 2 393 3000 8 Screw 3 59849 3000 1 Column...

Page 158: ...5 11 Ambu Bag Mount Table 5 11 Ambu Bag Mount Item Number Part Number Quantity Description 1 203231 3000 1 Knob 4 prong 3 8 16 2 203230 3000 1 Universal pole holder 3 5966001 3000 4 Socket button head...

Page 159: ...Equipment Shelf P300101 Item Number Part Number Quantity Description 1 203319 3000 1 Bracket weldment vent display 2 203421 3000 1 Snap ring 5 8 3 203320 3000 2 Bushing flange 0 625 x 0 75 x 0 5 L 4...

Page 160: ...nnett P300301 Item Number Part Number Quantity Description 1 25820 3000 3 Screw 2 53913 3000 1 Knob assembly 3 57706 3000 3 Nut 6 32 nylock 4 203319 3000 1 Bracket weldment vent display 5 203320 3000...

Page 161: ...ure 5 14 Vent Display Mount Siemens P300302 Table 5 14 Vent Display Mount Siemens P300302 Item Number Part Number Quantity Description 1 53913 3000 1 Knob assembly 2 203421 3000 1 Snap ring 5 8 3 2033...

Page 162: ...ervice Manual man239 Page 5 37 5 Blender Bracket P300401 Figure 5 15 Blender Bracket P300401 Table 5 15 Blender Bracket P300401 Item Number Part Number Quantity Description 1 203197 3000 1 Finish plug...

Page 163: ...39 Humidifier Bracket Concha 3 P300501 Figure 5 16 Humidifier Bracket Concha 3 P300501 Table 5 16 Humidifier Bracket Concha 3 P300501 Item Number Part Number Quantity Description 1 55792 3000 2 Locknu...

Page 164: ...9 Page 5 39 5 Humidifier Bracket Fisher Paykel P300502 Figure 5 17 Humidifier Bracket Fisher Paykel P300502 Table 5 17 Humidifier Bracket Fisher Paykel P300502 Item Number Part Number Quantity Descrip...

Page 165: ...Bed P300701 Table 5 18 Bed Attachment Kit for Advance Series Bed P300701 Item Number Part Number Quantity Description 1 20300801 3000 1 Mounting plate assembly left side 2 20300802 3000 1 Mounting pl...

Page 166: ...y CC EFICA CC Dynamic Air Therapy Unit P301001 Table 5 19 Bed Attachment Kit for Century CC EFICA CC Dynamic Air Therapy Unit P301001 Item Number Part Number Quantity Description 1 20302601 3000 1 Mou...

Page 167: ...PS Procedural Stretcher P301101 Table 5 20 Bed Attachment Kit for GPS Procedural Stretcher P301101 Item Number Part Number Quantity Description 1 203030 3000 1 Mounting bracket assembly 2 59984 3000 2...

Page 168: ...ystem P301201 Table 5 21 Bed Attachment Kit for TotalCare Bed System P301201 Item Number Part Number Quantity Description 1 20308001 3000 1 Mounting bracket assembly left side 2 20308002 3000 1 Mounti...

Page 169: ...r Series Stretcher P301301 Chapter 5 Parts List Page 5 44 CarePorter Cart Service Manual man239 Bed Attachment Kit for TranStar Series Stretcher P301301 Figure 5 22 Bed Attachment Kit for TranStar Ser...

Page 170: ...3000 1 Latch guide assembly right side 3 203023 3000 2 Strike slide tube assembly 4 203017 3000 2 Clamp latch 5 59984 3000 2 Strike pin bed latch 6 203021 3000 2 Stop pin latch 7 203024 3000 2 Spring...

Page 171: ...Bed Attachment Kit for TranStar Series Stretcher P301301 Chapter 5 Parts List Page 5 46 CarePorter Cart Service Manual man239 NOTES...

Page 172: ...4 Lubrication Requirements 6 5 Preventive Maintenance 6 6 Preventive Maintenance Schedule 6 7 Preventive Maintenance Checklist 6 9 Century CC Effica CC Dynamic Air Therapy Unit Attachment Bracket P N...

Page 173: ...eneral Procedures Page 6 2 CarePorter Cart Service Manual man239 Transport Power Module Battery Pack 6 21 Warning Placard 6 24 Ambu Bag Basket 6 25 Removal 6 26 Adjustment 6 26 Tool and Supply Require...

Page 174: ...ment damage could occur CAUTION Do not use harsh cleaners solvents or detergents Equipment damage could occur General Cleaning Clean the unit with a lightly dampened cloth and ordinary disinfectants D...

Page 175: ...followed when servicing P C boards Mishandling can cause damage to the P C boards shorten their service life and result in bed malfunctions The following rules for handling should always be observed W...

Page 176: ...r Cart Service Manual man239 Page 6 5 6 Lubrication Requirements WARNING Follow the product manufacturer s instructions Failure to do so could result in personal injury or equipment damage CAUTION Do...

Page 177: ...PM and testing not only meet JCAHO requirements but will help ensure a long operative life for the CarePorter Cart PM will minimize downtime due to excessive wear The following PM schedule guides the...

Page 178: ...ashers for excessive wear or damage Replace if neces sary Power cord and plug Inspect the power cord and plug for cuts nicks excessive abra sion or breaks Replace if necessary refer to procedure 4 14...

Page 179: ...ms Check the TPM alarms and TPM display LEDs for proper func tion and illumination Replace the TPM display board if necessary refer to procedure 4 10 Battery cable Inspect the battery cable from the T...

Page 180: ...acles Electrical test Electrical switches Electrical wiring IV poles arms Power cord and plug Swivel casters Model Number Total lock casters Breaker switches Air system Gas manifold DISS connections G...

Page 181: ...N P301001 Tools required 1 2 hex head wrench Adjustable wrench Ratchet 1 2 socket Hilow cylinder block P N 87V287S Installation This section describes how to install the CarePorter Cart bed attachmen...

Page 182: ...t damage 1 Set the brake pedal to the brake position 2 Raise the bed to the high position using the hilow function Install the hilow cylinder safety block 3 Raise the head section to the high position...

Page 183: ...ing the bumper tube assembly D to the weight frame assembly E 9 Remove the bumper tube assembly D 10 Using the 1 2 hex head wrench loosen the four bolts F that secure the two roller bumper assemblies...

Page 184: ...ket H is oriented correctly by matching the bolt patterns 14 Using the ratchet and 1 2 socket install the bolts I and secure the bed attachment bracket H to the bed 15 Install the opposite bed attachm...

Page 185: ...hment Bracket P N P301001 Chapter 6 General Procedures Page 6 14 CarePorter Cart Service Manual man239 Removal To remove the bed attachment bracket H reverse the installation procedure Adjustment No a...

Page 186: ...ls required 1 2 hex head wrench Adjustable wrench Hilow cylinder block P N SA1658 Installation This section describes how to install the CarePorter Cart bed attachment kit A to the TotalCare Bed Syste...

Page 187: ...al to the brake position 2 Using the hilow function raise the bed to the high position and install the hilow cylinder safety brace 3 Place the On Standby switch to the Standby position WARNING Unplug...

Page 188: ...an239 Page 6 17 6 Figure 6 5 Roller Bumper Assembly Removal 7 Remove the bolts D lockwashers E and roller bumper assemblies C from the bed 8 Using the 1 2 hex head wrench and the adjustable wrench ins...

Page 189: ...bracket I is oriented correctly by matching the bolt pattern 11 Install the opposite bed attachment kit A by performing step 6 through step 13 see figure 6 4 on page 6 15 12 Ensure that the bolts G an...

Page 190: ...len wrench Installation This section describes how to install the IV pole assemblies A onto the CarePorter Cart V install the warning placard P install the Ambu bag basket Q and charge the Transport P...

Page 191: ...rs marked orange of the CarePorter Cart V into the brake position see figure 6 8 on page 6 20 2 Remove the IV arm pole assemblies A from the shipping container Figure 6 8 IV Arm and Pole Assembly 3 Us...

Page 192: ...the two button socket head cap screws C into the threaded holes K to secure the upper hinge J of the IV arm pole assembly A to the upper mounting track H located on the vertical column F 7 Tighten the...

Page 193: ...days Failure to do so could result in equipment damage or loss of extended battery life NOTE The battery is shipped in a separate box attached to the packing pallet 1 Remove the TPM battery pack O fro...

Page 194: ...result in personal injury or equipment damage d Ensure that no moisture is present before charging the TPM battery pack O e If moisture is present allow the unit to dry in a moisture free environment...

Page 195: ...4 Verify the TPM battery pack O is charging properly by visually inspecting the TPM operation display AA Only the battery charge level LED should be active see figure 6 9 on page 6 22 Warning Placard...

Page 196: ...screw S Ambu Bag Basket NOTE In case of a loss of battery power a resuscitator bag will be used to ventilate the patient The ambu bag carrier is supplied as a location to carry the resuscitator bag 1...

Page 197: ...t Service Manual man239 Removal Reverse the installation procedure to remove the IV pole assembly A TPM battery pack O warning placard P and ambu bag basket Q Adjustment No adjustment is required for...

Page 198: ...nut driver Phillips head screwdriver Needle nose pliers Antistatic electrostatic discharge strap Screwdriver Small screwdriver Allen wrench 6 15 cm block Adjustable wrench 1 2 hex head wrench Ratchet...

Page 199: ...Tool and Supply Requirements Chapter 6 General Procedures Page 6 28 CarePorter Cart Service Manual man239 NOTES...

Page 200: ...splay Mount Puritan Bennett P300301 7 6 Installation 7 6 Adjustment 7 7 Removal 7 7 Vent Display Mount Siemens P300302 7 8 Installation 7 8 Adjustment 7 9 Removal 7 9 Blender Bracket P300401 7 10 Inst...

Page 201: ...Chapter 7 Accessories Page 7 2 CarePorter Cart Service Manual man239 Adjustment 7 14 Removal 7 15 Infusion Support System ISS Transfer Pole P158 7 16 Installation 7 16 Adjustment 7 17 Removal 7 17...

Page 202: ...ies see table 7 1 on page 7 3 Table 7 1 Accessories List Product Number Description P300101 Monitor equipment shelf P300301 Vent display mount Puritan Bennet P300302 Vent display mount Siemens P300401...

Page 203: ...ontainer 2 Set the brake steer casters to the brake position WARNING Ensure the bracket weldment is fully seated into the ISS socket before using the monitor equipment shelf Failure to do so could res...

Page 204: ...CarePorter Cart Service Manual man239 Page 7 5 7 Adjustment Orient the monitor equipment shelf D to the desired position and tighten the knob assembly E Removal To remove the monitor equipment shelf...

Page 205: ...ontainer 2 Set the brake steer casters to the brake position WARNING Ensure the bracket weldment is fully seated into the ISS socket before using the ventilator mount Failure to do so could result in...

Page 206: ...Accessories CarePorter Cart Service Manual man239 Page 7 7 7 Adjustment Turn the ventilator mount D to the desired position and tighten the knob assembly Removal To remove the ventilator mount D from...

Page 207: ...2 Set the brake steer casters to the brake position WARNING Ensure the bracket weldment is fully seated into the ISS socket before using the ventilator mount Failure to do so could result in personal...

Page 208: ...sories CarePorter Cart Service Manual man239 Page 7 9 7 Adjustment Orient the ventilator mount D to the desired position and tighten the knob assembly E Removal Reverse the installation procedure to r...

Page 209: ...pping container 2 Set the brake steer casters to the brake position 3 Using the ratchet and 7 16 socket install the two screws A two lockwashers B and secure the blender bracket C to the shelf mount w...

Page 210: ...7 4 Blender Bracket P300401 Chapter 7 Accessories CarePorter Cart Service Manual man239 Page 7 11 7 Removal To remove the blender bracket C from the CarePorter Cart reverse the installation procedure...

Page 211: ...racket from the shipping container 2 Set the brake steer casters to the brake position 3 Using the adjustable wrench and 7 16 wrench install the two hex head screws A two nylock hex nuts B and secure...

Page 212: ...hapter 7 Accessories CarePorter Cart Service Manual man239 Page 7 13 7 Adjustment No adjustment is required for the humidifier bracket C Removal To remove the humidifier bracket C from the CarePorter...

Page 213: ...m the shipping container 2 Set the brake steer casters to the brake position 3 Using the ratchet and 7 16 socket install the two screws A two lockwashers B and secure the humidifier bracket C to the s...

Page 214: ...fier Bracket Fisher Paykel P300502 Chapter 7 Accessories CarePorter Cart Service Manual man239 Page 7 15 7 Removal To remove the humidifier bracket C from the CarePorter Cart reverse the installation...

Page 215: ...Transfer Pole P158 Tools required None The ISS transfer pole mounts in any of the two ISS sockets located at the top each column on the CarePorter Cart Installation 1 Insert the ISS transfer pole A in...

Page 216: ...A turn the black collar D counterclockwise and manually raise the upper section of the pole 2 Lock the pole in place by turning the black collar D clockwise until it stops 3 To lower the ISS transfer...

Page 217: ...7 7 Infusion Support System ISS Transfer Pole P158 Chapter 7 Accessories Page 7 18 CarePorter Cart Service Manual man239 NOTES...

Page 218: ...Column Wiring Diagram Back to Chapter 3...

Page 219: ...Base Wiring Diagram Back to Chapter 3...

Page 220: ...Ventilator Shelf Wiring Diagram Back to Chapter 3...

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